巫ZENREY正瑞重工
高速冷镦成型机 High-speed cold heading machine
巫 ZENREY 正瑞重工
深厚的机身智造底蕴
领先的工艺与完备的装备
独有的稳定性保障 全系铸件回火处理
成熟的整机集成技术与经验
全流程服务赋能
公司简介 Company Profile
精工铸就稳健智造驱动未来 浙江正瑞重工有限公司
浙江正瑞重工有限公司是一家国家高新技术企业,自2010年成立以来,始终专注于冷镦机制造领域,在精密机身的研发与制造方面已积累超过十五年的深厚经验。公司全面通过ISO9001质量管理体系认证,建立了涵盖研发、制造到装配服务的标准化、精细化全流程管控体系。2022年10月,为配合企业战略升级,公司整体迁入位于浙江丽水的现代化自建产业园。新产业园占地20.6亩,拥有高标准厂房及研发办公楼共计超过18000平方米,此举标志着正瑞重工正式迈入规模化、专业化发展的新阶段。
Precision builds stability;intelligent manufacturing drives the future - Zhejiang Zhengrui Heavy Industry Co., Ltd.
Zhejiang Zhengrui Heavy Industry Co.,Ltd.is a national high-tech enterprise.Since itsestablishment in 2010,it has been dedicated to the field of cold heading machine manufacturing and has accumulated over 15 years of profound experience in the R&D and manufacturing of precision machine bodies. The company has fully obtained the ISO9001 Quality Management System Certification and established a standardized and refined full-process control system covering R&D,manufacturing,and assembly services.In October 2O22,to support the enterprise's strategic upgrading,the company relocated its entire operations toa modern self-built industrial park in Lishui,Zhejiang.Coveringan area of 2 0 . 6 { \ m u } (204号 (approximately13,733 square meters),the new industrial park boasts high-standard workshops and R&D office buildings with a total area of over 18,000 square meters.This move marks Zhengrui Heavy Industry's official entry into a new stage of large-scale and professional development.
主要部件 Main components
高精度主滑块连接后翼设计,使主滑块行进更安定准确。使用JISFCD55材质独立式前冲调整机构,斜销可附刻度冲模座使用合金钢外壳。内衬板用SKD一11材质,可延长精度及寿命。
Thehigh-precisionmainsliderisconnectedtotherearwingdesigntomakethemainslider travelmorestableandaccurate.UseJLSFCD55materialindependentfrontpunchadjustment mechanism,inclinedpincanbeattachedwithscale,diebaseusesalloysteelshellTheinner bushingismadeofSkD-11material,whichcanextendtheaccuracyand life.
ujiltu高精度多功能复合式夹钳机构,可任意互换平移大张开夹钳或翻转大张开夹钳其关键突破性的设计是既翻转又张开
Due to highaccurate multi-function compound grippingmechanism,the grippercan be interchanged at willbetween translational wide openand turnover wide openthe break throuah key of the know how is bothturnoverandopen.
曲轴升级材料40CrNiMoA
后捅出机构Kickoutmechanism
共轭凸轮夹钳传送机构 Coniugate cam for the gripping transferofmechanism
剪断机构 Shearingmechanism
加工中心\装配车间
主要部件 Main components
剪料部位为连杆滑板驱动,动作平稳,可靠有力,同时圆周式剪刀可确保剪断面整齐平整。
Wirecutting partisactuated by stronglink-blocksystem, themovementisstableandreliable,aswellasby usingcircularshearsforassuringthekerfclearandneat.
送料过程装有双道防退料装置,驱动棘爪回程可自动抬起。
Thereare twodevicesforbeyondretreatinthe feeding courseandthepawlcanraiseautomaticallywhenthepawl goesback.
共轭凸轮驱动夹钳旋摆,高速往返运动时,稳定可靠。
The swing of gripper is driven by conjugatecam,so the movementisreliableevenathighspeedreturn.
手摇式数字化送料长度
Feeding lengthadjustmentbya handwheel.
短寸时第1序夹钳自动不夹取装置,并停机报警。
Ifthewire isinshortsize,thefirst gripperwillautomatically freeclamping,stopmachineand raisethealarm.
中国大型冷镦机
Chinas large coldFormer machines
正瑞冷镦机是一种生产效率高,生产范围较大,适应于变形复杂,集镦锻、挤压、切边于一体的成型机我们从不忽视任何一个细节,立志取得每个零部件的加工精度、工艺流程都在我们有效的生产控制范围内,无限制提高用户的附加价值是我们永恒的追求,公司一直致力于为用户提供高效益、高品质、性价比最优的机械设备帮助用户不断提高生产效率、降低成本,最终增强用户的市场竞争力。
The Zhengruicoldheading machineisamolding machinewith high productioneficiencyand large productionrange, whichissuitableforcomplexdeformationandintearatesupseting,extrusionandtrimming.Wenevelignoreanydetail andaredeterminedtoobtaintheprocessingaccuracyand process flowofeach partwithinour efective production controlrange,Itisoureternalpursuittoincreasetheaddedvalueofuserswithoutlimitation.Thecompany hasbeen committedtoprovidinguserswithHigh-eficiencyighqualitycost-efectivemechanicalequipmenthelpsuersto continuouslyimproveproductionefficiencyreducecosts,andultimatelyenhanceusers'marketcompetitiveness.
技术成型力机器重量可制螺丝直径可制螺丝头下长度
Technology:
FormingforceMachineweight
Availablescrewdiameter
Thelengthof thescrewheadcanbemade
國
ZENREY正瑞重工
包括本台和主滑块在内的所有铸件都经过回火处理 Thismachine and the main slider are treated with temperingforgreaterdurability
热处理前
热处理后
内在优势,源于每一道自主严控
我们深知,冷镦机的卓越性能,源于基础铸件的内在质量。为此,我们不仅精心铸造,更对每件关键铸件进行自主回火处理
这为您带来:
消除内应力:大幅提升尺寸稳定性,抵御变形。
优化力学性能:获得更佳的强度与韧性配比,抗冲击、耐疲劳。
持久可靠:
保障设备在长期高负荷冲击下,基础坚固,运行更持久。
舍弃外在浮华,专注内在强韧。这正是我们为客户创造长期价值的根基。
由正瑞重工制造的各种各样的零件 A variety of parts manufactured by Zhengrui Heavy Industry
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ZBF系列3工位螺栓冷镦机
ZBF series 3-station bolt cold heading machine 主要技术参数/Maintechnicalparameters
| 型号 | Model | 单位/Unit | ZBF-63S | ZBF-83SL | ZBF-103S | ZBF-103L | ZBF-133SL | ZBF-133L |
| 工位数 | Forging station | NO. | 3 | 3 | 3 | 3 | 3 | 3 |
| 压造力 | Forging force | Kgf | 35.000 | 60.000 | 80.000 | 80.000 | 120.000 | 120.000 |
| 最大剪断直径 | Max.cut-off dia | mm | 中8 | Φ10 | Φ12 | Φ12 | Φ15 | Φ15 |
| 最大剪断长度 | Max.cut-off length | mm | 80 | 115 | 135 | 185 | 190 | 260 |
| 生产速度 | Output rate | pcs/min | 150-240 | 120-190 | 100-160 | 85-140 | 80-120 | 60-100 |
| 冲具通出行程 | P.K.0.Stroke | mm | 12 | 18 | 30 | 30 | 40 | 30 |
| 打模通出行程 | K.0.Stroke | mm | 70 | 92 | 118 | 160 | 175 | 230 |
| 主滑台行程 | Main ramstroke | mm | 110 | 160 | 190 | 262 | 270 | 380 |
| 主电机功率 | Main motor power | Kw | 11 | 18.5 | 22 | 22 | 37 | 37 |
| 剪模外形尺寸 | Overall dims.of cutoff die | mm | Φ30x45L | Φ35x50L | Φ45×59L | Φ45×59L | Φ63x69L | Φ63x69L |
| 冲具外形尺寸 | Overalldims.of punch die | mm | Φ40×90L | Φ45x125L | Φ53x115L | Φ53x115L | Φ60x130L | Φ60×229L |
| 打模外形尺寸 | Overall dims.of main die | mm | Φ50×85L | Φ60x130L | Φ75x135L | Φ75x185L | Φ86x190L | Φ86x305L |
| 模具间距 | Die pitch | mm | 60 | 70 | 90 | 94 | 110 | 110 |
| 机器大约重量 | Approx.weight | Ton | 6.5 | 12 | 15 | 19.5 | 26 | 31 |
| 可制螺栓直径 | Applicable bolt dia | mm | 3-6 | 5-8 | 6-10 | 6-10 | 8-12.7 | 8-12.7 |
| 可制丝头下长度 | Shank length of blank | mm | 10-65 | 15-90 | 15-110 | 20-152 | 20-150 | 50-220 |
| 占地空间 | Overall dims | mm | 5300x20 | 6500x3100 | 7400x3400 | 9000x8340 | 1000093690 | 10000360 |
ZBF系列4工位螺栓冷镦机
ZBF series 4-station bolt cold heading machine 主要技术参数/Maintechnicalparameters
| 型号 | Model | 单位/Unit | ZBF-64S | ZBF-64SL | ZBF-84S | ZBF-104S | ZBF-104L | ZBF-134L | ZBF-134L加长型 |
| 工位数 | Forging station | NO. | 4 | 4 | 4 | 4 | 4 | 4 | 4 |
| 压造力 | Forging force | Kgf | 35.000 | 40.000 | 60.000 | 80.000 | 80.000 | 120.000 | 120.000 |
| 最大剪断直径 | Max.cut-off dia | mm | 8 | 8 | Φ10 | Φ12 | Φ12 | Φ15 | Φ15 |
| 最大剪断长度 | Max.cut-off length | mm | 80 | 105 | 115 | 135 | 185 | 190 | 265 |
| 生产速度 | Output rate | pcs/min | 140-210 | 130-200 | 120-180 | 90-140 | 80-130 | 75-110 | 50-80 |
| 冲具通出行程 | P.K.0.Stroke | mm | 12 | 15 | 18 | 30 | 30 | 40 | 40 |
| 打模通出行程 | K.0.Stroke | mm | 70 | 90 | 92 | 118 | 160 | 175 | 225 |
| 主滑台行程 | Main ramstroke | mm | 110 | 136 | 160 | 190 | 262 | 270 | 380 |
| 主电机功率 | Main motor power | Kw | 15 | 15 | 22 | 30 | 30 | 37 | 37 |
| 剪模外形尺寸 | Overall dims.of cut off die | mm | Φ30x45L | Φ30x45L | Φ50×50L | Φ45×59L | Φ45x59L | Φ63x69L | Φ63x69L |
| 冲具外形尺寸 | Overalldims.of punch die | mm | Φ40x90L | Φ40×90L | Φ45x125L | Φ53x115L | Φ53x115L | Φ60x130L | Φ60x229L |
| 打模外形尺寸 | Overall dims.of main die | mm | Φ50x85L | Φ50x110L | Φ60x130L | Φ75x135L | Φ75x185L | Φ86x190L | Φ86x305L |
| 模具间距 | Die pitch | mm | 60 | 60 | 70 | 90 | 94 | 110 | 110 |
| 机器大约重量 | Approx.weight | Ton | 8 | 10 | 14 | 18 | 21 | 28 | 33 |
| 可制螺栓直径 | Applicable bolt dia | mm | 3-6 | 3-6 | 5-8 | 6-10 | 6-10 | 8-12.7 | 8-12.7 |
| 可制丝头下长度 | Shank length of blank | mm | 10-65 | 10-80 | 15-90 | 15-110 | 20-152 | 20-160 | 40-220 |
| 占地空间 | Overall dims | mm | 5300x300 | 5500x310 | 6500x320 | 7400x3500 | 9000x3500 | 100003800 | 110003800 |
ZBF系列4工位螺栓冷镦机
ZBF series 4-station bolt cold heading machine 主要技术参数/Maintechnicalparameters
| 型号 | Model | 单位/Unit | ZBF-164S | ZBF-164LL | ZBF-204L | ZBF-204LL | ZBF-254SL |
| 工位数 | Forging station | NO. | 4 | 4 | 4 | 4 | 4 |
| 压造力 | Forging force | Kgf | 210.000 | 210.000 | 350.000 | 350.000 | 430.000 |
| 最大剪断直径 | Max.cut-off dia | mm | Φ18 | Φ18 | Φ23 | Φ23 | Φ28 |
| 最大剪断长度 | Max.cut-off length | mm | 195 | 350 | 240 | 360 | 253 |
| 生产速度 | Output rate | pcs/min | 70-100 | 40-70 | 55-80 | 40-65 | 40-70 |
| 冲具通出行程 | P.K.0.Stroke | mm | 40 | 46 | 46 | 46 | 40 |
| 打模通出行程 | K.0.Stroke | mm | 178 | 320 | 220 | 325 | 230 |
| 主滑台行程 | Main ramstroke | mm | 260 | 490 | 346 | 496 | 330 |
| 主电机功率 | Main motor power | Kw | 55 | 55 | 75 | 75 | 90 |
| 剪模外形尺寸 | Overall dims.of cutoff die | mm | Φ60x90L | Φ60x100L | Φ75x120L | Φ75x120L | Φ80x130L |
| 冲具外形尺寸 | Overalldims.of punch die | mm | Φ75x185L | Φ75x185L | Φ90×215L | Φ90×215L | Φ120×270L |
| 打模外形尺寸 | Overall dims.of main die | mm | Φ100x190L | Φ100x345L | Φ125×240L | Φ125×345L | Φ140×250L |
| 模具间距 | Die pitch | mm | 120 | 120 | 140 | 140 | 160 |
| 机器大约重量 | Approx.weight | Ton | 45 | 60 | 62 | 75 | 105 |
| 可制螺栓直径 | Applicable bolt dia | mm | 10-16 | 10-16 | 12-20 | 12-20 | 14-25.4 |
| 可制丝头下长度 | Shank length of blank | mm | 20-160 | 100-305 | 25-200 | 100-305 | 外六角35-220 |
| 占地空间 | Overall dims | mm | 120000 | 1300X5500 | 1300X520 | 13500x500 | 14000X5700 |
ZBF系列5工位螺栓冷镦机
ZBF series 5-station bolt cold heading machine 主要技术参数/Maintechnicalparameters
| 型号 | Model | 单位/Unit | ZBF-65S | ZBF-85S | ZBF-105S | ZBF-105L | ZBF-135L | ZBF-165S | ZBF-205L | ZBF-255SL | ZBF-305L |
| 工位数 | Forging station | NO. | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 |
| 压造力 | Forging force | Kgf | 45.000 | 80.000 | 90.000 | 90.000 | 130.000 | 220.000 | 350.000 | 440.000 | 550.000 |
| 最大剪断直径 | Max.cut-off dia | mm | 8 | Φ10 | Φ15 | Φ15 | Φ16 | Φ23 | Φ23 | Φ30 | Φ36 |
| 最大剪断长度 | Max.cut-off length | mm | 80 | 115 | 135 | 185 | 190 | 190 | 240 | 253 | 420 |
| 生产速度 | Output rate | pcs/min | 100-160 | 90-145 | 85-130 | 70-120 | 60-100 | 55-95 | 45-75 | 35-55 | 25-45 |
| 冲具通出行程 | P.K.0.Stroke | mm | 15 | 25 | 35 | 40 | 45 | 45 | 46 | 40 | 60 |
| 打模通出行程 | K.0.Stroke | mm | 70 | 92 | 118 | 160 | 175 | 178 | 220 | 230 | 380 |
| 主滑台行程 | Main ramstroke | mm | 110 | 160 | 190 | 262 | 270 | 274 | 346 | 330 | 580 |
| 主电机功率 | Main motor power | Kw | 18.5 | 22 | 30 | 30 | 37 | 55 | 75 | 90 | 132 |
| 剪模外形尺寸 | Overall dims.of cut off die | mm | Φ30x45L | Φ50x50L | Φ45x59L | Φ45x59L | Φ63×69L | Φ75x100L | Φ75x120L | Φ80x130L | Φ118x150L |
| 冲具外形尺寸 | Overalldims.of punch die | mm | Φ40x90L | Φ45x125L | Φ53x115L | Φ53x115L | Φ60x130L | Φ75x185L | Φ90x215L | Φ120×270L | Φ140x300L |
| 打模外形尺寸 | Overall dims.of main die | mm | Φ50x85L | Φ60x130L | Φ75x135L | Φ75x185L | Φ86x190L | Φ108×200L | Φ125×240L | Φ140×250(450)L | Φ168×420L |
| 模具间距 | Die pitch | mm | 60 | 80 | 90 | 94 | 110 | 129 | 140 | 160 | 180 |
| 机器大约重量 | Approx.weight | Ton | 10 | 17 | 20 | 24 | 31 | 52 | 75 | 115 | 200 |
| 可制螺栓直径 | Applicable bolt dia | mm | 3-6 | 5-8 | 6-10 | 6-10 | 8-12.7 | 10-16 | 12-20 | 14-27 | 24-30 |
| 可制丝头下长度 | Shank length of blank | mm | 10-65 | 15-90 | 15-110 | 20-152 | 20-160 | 20-160 | 25-200 | 35-220 | 100-370 |
| 占地空间 | Overall dims | mm | 5400x3300 | 650x3500 | 740Ox3700 | 9000x3800 | 10000x400 | 12600x5100 | 13500x530 | 14500x6000 | 18000x700 |
ZBF系列6工位螺栓冷镦机
ZBF series 5-station bolt cold heading machine 主要技术参数/Maintechnicalparameters
| 型号 | Model | 单位/Unit | ZBF-66S | ZBF-86S | ZBF-106S | ZBF-136L | ZBF-136LL | ZBF-166S | ZBF-206L | ZBF-256SL |
| 工位数 | Forging station | NO. | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 |
| 压造力 | Forging force | Kgf | 55.000 | 90.000 | 110.000 | 140.000 | 140.000 | 250.000 | 390.000 | 550.000 |
| 最大剪断直径 | Max.cut-off dia | mm | Φ10 | Φ13 | Φ16 | Φ18 | Φ18 | Φ26 | Φ30 | Φ35 |
| 最大剪断长度 | Max.cut-off length | mm | 115 | 115 | 135 | 190 | 285 | 190 | 240 | 270 |
| 生产速度 | Output rate | pcs/min | 90-150 | 85-140 | 80-120 | 60-90 | 45-70 | 55-90 | 40-70 | 30-50 |
| 冲具通出行程 | P.K.0.Stroke | mm | 25 | 25 | 35 | 50 | 60 | 55 | 55 | 55 |
| 打模通出行程 | K.0.Stroke | mm | 90 | 92 | 118 | 175 | 280 | 178 | 240 | 230 |
| 主滑台行程 | Mainramstroke | mm | 160 | 160 | 190 | 270 | 380 | 274 | 346 | 330 |
| 主电机功率 | Main motor power | Kw | 22 | 22 | 37 | 45 | 45 | 75 | 90 | 132 |
| 剪模外形尺寸 | Overall dims.ofcut off die | mm | Φ50x50L | Φ42×60L | Φ52×75L | Φ67×69L | Φ60x100L | Φ84x120L | Φ85x120L | Φ109x150L |
| 冲具外形尺寸 | Overalldims.of punch die | mm | Φ45x125L | Φ45x125L | Φ53x125L | Φ60x130L | Φ60x232L | Φ75x185L | Φ90×215L | Φ120×270L |
| 打模外形尺寸 | Overall dims.of maindie | mm | Φ60x130L | Φ60x130L | Φ75x135L | Φ86x190L | Φ93x294L | Φ108×220(300)L|Φ125×240(450)L|Φ148×250(450)L | ||
| 模具间距 | Die pitch | mm | 70 | 80 | 94 | 110 | 110 | 129 | 140 | 160 |
| 机器大约重量 | Approx.weight | Ton | 16 | 20 | 24 | 35 | 42 | 56 | 80 | 135 |
| 可制螺栓直径 | Applicable bolt dia | mm | 3-8 | 5-8 | 6-10 | 8-12.7 | 8-12.7 | 10-16 | 12-20 | 16-30 |
| 可制丝头下长度 | Shanklengthofblank | mm | 15-90 | 15-90 | 15-110 | 20-160 | 75-262 | 20-160 | 25-220 | 35-220 |
| 占地空间 | Overall dims | mm | 650x330 | 6500x370 | 9500x380 | 10500x4500 | 12300x420 | 1300X600 | 14500x500 | 1600X86500 |
ZBF系列7工位螺栓冷镦机
ZBF series 7-station bolt cold heading machine 主要技术参数/Maintechnicalparameters
| 型号 | Model | 单位/Unit | ZBF-107S | ZBF-137L | ZBF-167S | ZBF-207L |
| 工位数 | Forging station | NO. | 7 | 7 | 7 | 7 |
| 压造力 | Forging force | Kgf | 130.000 | 150.000 | 300.000 | 490.000 |
| 最大剪断直径 | Max.cut-off dia | mm | Φ16 | Φ18 | Φ26 | Φ35 |
| 最大剪断长度 | Max.cut-off length | mm | 135 | 190 | 190 | 240 |
| 生产速度 | Output rate | pcs/min | 70-110 | 60-90 | 55-90 | 40-70 |
| 冲具通出行程 | P.K.0.Stroke | mm | 35 | 50 | 55 | 55 |
| 打模通出行程 | K.0.Stroke | mm | 118 | 175 | 178 | 240 |
| 主滑台行程 | Mainramstroke | mm | 190 | 270 | 274 | 346 |
| 主电机功率 | Main motor power | Kw | 37 | 45 | 75 | 110 |
| 剪模外形尺寸 | Overall dims.of cutoff die | mm | Φ52×75L | Φ58x80L | Φ84x120L | Φ85x120L |
| 冲具外形尺寸 | Overalldims.of punch die | mm | Φ53x115L | Φ60x130L | Φ75x185L | Φ90x215L |
| 打模外形尺寸 | Overall dims.of main die | mm | Φ75x135L | Φ86x190L | Φ108x220(300)L | Φ125×240(450)L |
| 模具间距 | Die pitch | mm | 94 | 110 | 129 | 140 |
| 机器大约重量 | Approx.weight | Ton | 27 | 39 | 66 | 95 |
| 可制螺栓直径 | Applicable bolt dia | mm | 6-10 | 8-12.7 | 10-16 | 12-20 |
| 可制丝头下长度 | Shank length of blank | mm | 15-110 | 20-160 | 20-160 | 25-220 |
| 占地空间 | Overall dims | mm | 9500x4000×2800 | 10500x4800×2900 | 13000x6400x2800 | 14500x6000×3100 |
浙江正瑞重工有限公司ZHEJIANGZHENGRUIHEAVYINDUSTRYCO.,LTD
地址:浙江省丽水市莲都区富岭街道上徐路3号Add: No.3,Shangxu Road,Fuling Street,LianduDistrict,Lishui City,Zhejiang Province电话/el:15057555088 13957765222 林先生邮箱/E-mail:zenreymachinery@gmail.com




