SGS汽车座椅产品线一站式服务
SGS CAR SEAT PRODUCT LINE ONE-STOP SERVICE
SGS Automotive Services | 202312VERSION
座椅产品线一站式服务
Car seat product line one-stop service
可靠性-耐用可靠
Reliability- Durability and Reliable
安全性-重视安全
Safety- Safety Oriented
舒适性-符合人体工学的零重力姿态
Comfortable-Conform to Ergonomic
and No Gravity Sitting Posture
健康性-材料、化学分析
Health-Analysis of
Materials and Chemicals
EMC-电动座椅电机抗电磁骚扰能力
EMC-Electric seat adjustment motor's
Electromagnetic Magnetic Compatibility
◼ 呼吸健康:座椅VOC/气味评价方法
Respiratory Health:VOC/Odor evaluation method
◼ 接触健康:表皮材料的抗菌防霉防螨测试、偶氮染料多
环芳烃PFAS、表皮材料石棉、阻燃剂等有害物质测试
Touch Health:Test methods of antibacterial and
mould.PFAS/POPs/ PAHs/ Asbestos/ Flame retardant
健康性 Health
汽车座椅一站式服务解决方案(健康性)
One-stop service Solution(Health)
◼ 呼吸健康
座椅海绵、面套VOC气味采样测定方法
座椅海绵、面套胺类物质采样测定方法
Respiratory Health-VOC/Odor evaluation method
◼ 接触健康
车用表皮材料抗菌、防霉、防螨测试方法及性能指标体
车用表皮材料偶氮染料、PAHs、PFAs、石棉、邻苯、
阻燃剂等有害物质测试方法及性能指标体系
Touch Health-Test methods of antibacterial and
mould.PFAS/POPs/ PAHs/ Asbestos/ Flame Retardant
健康性-限用物质
Health- Restricted Substances
◼ 欧盟法规: REACH (SVHC、附录17), POPs
EU law and regulations: REACH (SVHC,
Appendix17), POPs
◼ 北美法规: TSCA, 加州65
North America law and regulations: TSCA, California65
◼ 邻苯二甲酸盐、有机锡化合物、卤素、镍释放、全氟
辛磺酸盐、偶氮等其他有害物质测试
Phthalates, OTC, Halogen, Nickel Rele,PFOS,AZO etc…
测试项目
Item
测试方法
Method
有害物质
Harmful Substance
禁用物质
ELV
GB/T 30512-
2014
IEC 62321
铅、镉、汞、六价铬、多溴联苯、多
溴联苯醚
Pb、Hg、Cd、Cr6+、PBB、PBDE
多环芳烃
PAHs
ISO 21461
(NMR)
EN 16143:2013
AfPSGS 2019:01
PAK
萘、蒽、苊、芴、菲、芘等共18种多
环芳烃
NAP、ANY、ANA、FLU、PHE、
PYR etc…
石棉
Asbestos
GB/T 23263-
2009
ISO/DIS 22262
NIOSH 9002
NIOSH 9000
温石棉、铁石棉、青石棉、直闪石、
透闪石、阳起石
chrysotile,amosite,crocidolite,anthop
hyllite,tremolite,actinolite
健康性-散发类测试
Health- Volatileness Test
测试项目
Item
测试标准/技术
Method
VOC采样及分析
VOC sampling and analysis
THJ/T 400-2007,
ISO12219-1
材料气味
Odor Test VDA 270
总成有机物释放(检测舱法)
Organic compounds emission (1m³ Chamber Method) VDA 276, ISO 12219-4
总成及材料有机物释放(袋子法)
Organic compounds emission (Tedlar Bag) ISO 12219-2
材料甲醛(吊瓶法)
Formaldehyde emission of material (Flask Method) VDA 275
材料有机物释放(气相顶空法)
Organic compounds emission of material (Headspace GC) VDA 277
材料有机物释放(VOC+FOG)(热脱附气相质谱)
Organic compounds emission of material (VOC+FOG) (TDS
GC/MS)
VDA 278
材料有机释放(微舱法)
Organic compounds emission of material (Micro Chamber
Method)
ISO 12219-3
材料雾化(重量法/折射率法)
Fogging Test(Gravimetric/Photometric method) DIN 75201, ISO 6452
健康性-散发类测试
Health- Volatileness Test
◼ 抗菌率、抑菌带宽度、防霉等级、霉变气味等
指标评价材料的抗菌性能
Evaluation indicators for antibacterial activity of
materials - antibacterial rate, zone of bacterial inhibition,
mold resistance grade, and moldy odor
◼ 霉变测试的气味评价(瓶子法&Sniffing)可与
VOC测试有机结合
Combination of odor evaluation (Flask method Sniffing)
and VOC testing for moldy testing
◼ 新增抗病毒测试能力
Add antiviral testing capabilities
测试项目
Item
测试标准
Method
塑料
Plastics
GB/T 24128 塑料防霉性能试验方法
GB/T 24128 Plastic-Assessment of the effectiveness of
fungistatic compounds in plastic formulations
塑料
Plastics
GB/T 31402 塑料表面抗菌性能试验方法
GB/T 31402 Measurement of antibacterial activity on
plastics surfaces
纺织品
Fabric
GB/T 20944 纺织品抗菌性能的评价
GB/T 20944 Textiles-evaluation for antibacterial activity
塑料
Plastics
ISO 22196 塑料制品表面抗菌性能评价方法
ISO 22196 Measurement of antibacterial activity on
plastics surfaces
纺织品
Fabric
ISO 18184 纺织产品的抗病毒活性的测定
ISO 18184 Textiles-Determination of antiviral activity of
textile products
皮革
Leather
ASTM D 4576 皮革抗霉菌生长的实验方法
ASTM D 4576 Standard Test Method for Mold Growth
Resistance of Leather
◼ NVH、声品质分析评价
Noise/Vibration/ Harshness, Analysis and Evaluation of
Sound Quality
◼ 座椅舒适性分析评价
Comfort Analysis and Evaluation of car seats
舒适性 Comfortable
汽车座椅一站式服务解决方案(舒适性)
One-stop service Solution( Comfortable )
座椅模态分析
Car seat modal analysis
◼ RQT-0110-0062
◼ GMW 14181
◼ Q/JLY-J7111083B-2018
座椅电动滑轨异响诊断
Diagnosis of abnormal noise
in the seat electric slide rail
◼ 焊渣分析 welding slag analysis
◼ 刮蹭分析 scratches analysis
◼ 抖动分析 vibrate analysis
电动座椅调节噪声声品质分析
Analysis and Evaluation of
Sound Quality
◼ RQT-001502-012994
◼ VE-00061633
◼ GMW14240
NVH震动异响评价
Analysis and Evaluation of
Noise/Vibration/ Harshness
◼ 激振器自身噪声小于30分贝
Ambient noise<30db
◼ 正弦扫频、随机路谱
Sine sweep, Random spectrum
◼ 声级计A计权、响度N10
A-weighted sound level, Sones-N10
汽车座椅一站式服务解决方案(舒适性)
One-stop service Solution( Comfortable )
激光扫描 Scanning
快速建立座椅三维数据
Establish 3D data for seat
设计位置测量
Design Position Measurement
用于汽车座椅关键尺寸测量
Critical dimension measurement of car seat
主观感受评价
Subjective Evaluation
快速测量人体在座椅表面的压力分布数据,用
于舒适度判定
Quickly measure and record pressure
distribution data of human body on the seat,
which is for comfort assessment
3D建模 3D-Modeling
用于测试前后的尺寸对比、逆向开发、计算塌
陷量变化率等 Size comparison, Rate of
change of Before and after testing
软件数据分析 Data Analysis
通过软件计算分析,判定座椅H点、R点、 头
枕尺寸是否符合设计要求 Measurement : H
point, R point, Headrest Size, etc.
压力分布、座椅人体工学测评
Pressure Distribution & Ergonomic
分析:最大压力、平均压力、最大压力梯度、平均
压力梯度、接触面积总压力、不对称度系数等
Evaluation: Max pressure, Average pressure, Max
pressure gradient, Average pressure gradient
contact area, Total pressure asymmetry
座椅总成硬度测量
Hardness Measurement
◼ 滞后损耗系数%
Hysteresis loss coefficient %
◼ 静态弹性常量N/mm
Static elasticity N/mm
总成硬度分布
Hardness Distribution
◼ 座椅海绵下沉量测量
Car seat foam Sag measurement
振动特性
Vibration Characteristics
◼ 振动传递率
Vibration Transmissibility
◼ 振动传递函数
Vibration Transfer Function
舒适性-客观舒适度评价方法
Comfortable-Objective comfort evaluation method
阻尼试验 Damping Test
◼ 反弹率 Rebound Rate
◼ 对数衰减率 Logarithmic Decrement
压力分布 Pressure Distribution
◼ 贴合性和支撑性 Fits and Support
◼ 包裹性和对称性 Enclosed and Symmetry
◼ 压力分布梯度 Pressure Distribution Gradient
舒适性-客观舒适度评价方法
Comfortable-Objective comfort evaluation method
◼ 电动座椅调节电机
Adjustment motor for electric seats
◼ 调节电机测试方案
Test plan for the adjustment motor of electric seats in
automobiles
电磁兼容性 EMC
调节电机测试方案
Adjustment motor for electric seats
◼ 传导骚扰 Conducted Emission
◼ 辐射骚扰 Radiation Immunity
◼ 瞬态传导抗干扰 Transient Emissions
◼ 静态放电抗干扰 Electrostatic Discharge
◼ 手持发射机抗扰度 Portable Transmitters Immunity
◼ 电磁辐射发射 Radiated Emission
电动座椅调节电机
Test plan for the adjustment motor of
electric seats in automobiles
◼ 调节扶手 Electric Armrest
◼ 电动腰托 Electric Lumbar Support
◼ 电动腿托 Electric Leg Rest
◼ 电动滑轨 Electric Slide Rail
◼ 电动升高 Electric Seat Riser
◼ 电动调角器 Electric Seat Angle Adjuster
汽车座椅一站式服务解决方案(电磁兼容性)
One-stop service Solution( EMC )
汽车座椅一站式服务解决方案(电磁兼容性)
One-stop service Solution( EMC )
实验室设备及场地 Laboratory facility
◼ 3个10米电波暗室 ◼ 3 10m Anechoic Chamber
◼ 15个3米电波暗室 ◼ 15 3m Anechoic Chamber
◼ 5套辐射抗扰度测试系统 ◼ 5 Set Radiated Immunity Test System
◼ 8套蓝牙/Wi-Fi自动化测试系统 ◼ 8 Set Automation Bluetooth/Wi-Fi Regulation Test
System
◼ 4套2G/3G/LTE自动化测试系统 ◼ 4 Set 2G/3G/LTE Automation Test System
◼ 2套5G NR自动化测试系统 ◼ 2 Set 5G NR Automation Test System
◼ 2套毫米波测试设备 ◼ 2 Set Millimetre Wave Test Facility
◼ 1套CBSD SAS数据库 ◼ 1 Set CBSD SAS Database
◼ 8套SAR测试系统 ◼ 8 Set SAR Test System
◼ 3套DFS测试系统 ◼ 3 Set DFS Test System
◼ 座椅可靠性测试检测方法
Car Seat reliability testing and detection methods
可靠性 Reliability
汽车座椅一站式服务解决方案(可靠性)
One-stop service Solution( Reliability )
座椅模拟人体进出耐久
KUKA Occubot 力控软件,具备力补偿功能,用于模拟人
体进出耐久测试。工作半径2.7米;位移范围0~100mm 精
度0.5%;力范围:0~2100N 精度0.3%
座椅加热垫性能测试
◼ 加热垫升、降温特性试验
◼ 加热垫温度均匀性试验
◼ 加热垫疲劳可靠性试验
座椅通风系统性能测试
◼ 座椅通风、泄漏量测量
◼ 座椅通风降温试验
◼ 座椅通风按摩耐久性试验
Heating mat performance test
◼ Heating and Cooling characteristics
◼ Temperature uniformity test
◼ Fatigue reliability test
Ingress & Egress test
Professional KUKA robots are installed Occubot software
for Ingress & Egress test. Working radius: 2.7m,
Displacement: 0~100mm 0.5%, Fore: 0~2100N 0.3%
Seat ventilation performance test
◼ Seat ventilation leakage rate test
◼ Ventilation and cooling tset
◼ Massage durability test
汽车座椅一站式服务解决方案(可靠性)
One-stop service Solution( Reliability )
颠簸蠕动试验
平台尺寸:1600mm×1000 mm;水平向:幅度
±50mm,频率0.5Hz;垂直向:幅度±20mm,频率
1.5Hz;旋转角度:幅度±30º,频率15cpm(可调节)
滑轨调节使用寿命
伺服电机进行解锁。工作温度:-50℃ to 100℃;旋转
速度: ≤300°/s;位置精度≤0.1°解锁失效探测、解锁
力实时检测
靠背调角器使用寿命
伺服电机进行解锁。工作温度:-50℃ to 100℃;旋转
速度: ≤300°/s;位置精度≤0.1°旋转寿命测试、靠背
弹簧失效检测
Jounce &Squirm test
Table size:1600mm×1000 mm;horizontal: range ±50mm,
frequency 0.5Hz;vertical:range ±20mm,frequency1.5Hz;
rotate: range ±30º,frequency 15cpm(adjustable)
Function life test(slide rail)
Servo motor unlocking.Working temperature: -50℃ to 100℃;
Rotation speed : ≤300°/s; Position accuracy:≤0.1°
Detection for unlocking failure & unlocking force
Function life test(angle adjuster)
Servo motor unlocking.Working temperature: -50℃ to 100℃;
Rotation speed : ≤300°/s; Position accuracy:≤0.1°
Detection for backrest spring failure & force
高低温湿环境试验箱
Environmental chamber
◼ 温度范围 Range :-40℃~+130℃
◼ 湿度范围 Range :15~95%RH
◼ 升降温速率 Temperature ramp rate :2℃/min
◼ 温度均匀度 Temperature uniformity:±2℃
◼ 温度偏差 Temperature deviation:±2℃
红外灯组
Infrared lamp group
红外灯老化试验 Infrared exposure test
◼ D45 5232
◼ NES MO131
◼ 32-04-059
汽车座椅振动耐久
Seat vibration durability
最大推力 Max Force :6.5t
频率范围 Range :2~2500Hz
最大位移 Max Displacement :76mm
最大速度 Max Velocity :2m/s
最大承重 Max Load :800kg
◼ 正弦振动 Sine sweep
◼ 随机振动 Random vibration
◼ 路谱仿真 Spectrum simulation
汽车座椅一站式服务解决方案(可靠性)
One-stop service Solution( Reliability )
◼ 座椅安全法规测试分析
Analysis of Car seat safety/3C testing
安全性 Safety
座椅安全气囊爆破
High-speed photograph
Car Seat Side Airbag Detonation
安全带固定点强度测量
Strength requirement and test
method of car seats, their
anchorages restraints.
GB-15083-2019
汽车座椅一站式服务解决方案(安全性)
One-stop service Solution( Safety )
座椅头枕静态/动态强度要求
Strength requirement and test
method of car seats head restraints.
GB-11550-2009
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