CONTENTS
OSAI 01
Versionnumber 02
Loyal Customers 03
Markets 03
Applications 04
Products&services 08
Numerical Controlsand accessories 09
CNC Form Factorsand Models OSAlcnc Software 09
HMI 12
I/O devices 13
OSAlcnc Software: G-CODES 17
Osai selectiontable 18
Contact us 20
We Are Osai
OlivettiSistemiAutomazioneIndustriale
Establishedin1957
More than 60 years of CNC experi enceaccu etcultivationandexpansion
Casting"precision,reliability,high performance,personalization"
OSAlcnchasbecomealeader inthe numerical control market,withthemissiontoinnovateconstantly
LOSAl
lOur global footprint
ILoyal Customers
IMarkets
9
Wood and composites
Glass and stone
Additive&Special application
Laser cutting
l Applications
Woodprocessing
Drilling machines Pantographs Millingmachines Machiningcenters Windowand doorprocessing lines BeamprocessingmachinesLathes Mortising/tenoningmachines
Features:
·Support RTCP tool tip following.
·Support various five-axis structures.
·Supports five-axis automatic calibration.
·Support inclined surface processing.
·Support for 3D tool compensation.
·Support multi-process synchronization.
·Supports dynamic compensation.
·Support joint manipulator.
·Support Ul interface customization.
Glassprocessing
Drilling machines Milling machines Bridge mills Polishers Cutting tablesWaterjet Machining centers
Features: ·Support DXF import.
·Support graphic editing.
·Support current feedback compensation.
·Support sucker control.
Stone processing
Bridge mills
Polishers Edge
PolishersWaterjet
Machiningcenters Blockcutters
Features:
·Support DXF import.
·Support graphic editing.
·Support five-axis bridge cuting process.
·Support water jet cutting process.
·Support five-axis RTCP algorithm.
Panelbenders Punching machines
Features:
·Support AFE intelligentcharge and discharge.
·Support hydraulic pad function.
·Support 3oo0 groups of parts processing technology. ·Supports the functions of saving,coding and transferring in recipes.
·Support five stamping modes+free programming mode.
Metalmilling
Cnc engravingand milling machine High speed milling machine Five-axismachining center
Features:
·On-line measurement.
·Support the probe function.
·Support for 3D tool compensation ·Support inclined surface processing.
·Support RTCP tool tip following.
·Support various five-axis structures.
·Supports five-axis automatic calibration.
·Support high-speed and high-precision algorithms.
·Master-slave axis and gantry algorithm.
·Support multi-process synchronization.
·Supports dynamic compensation.
·Space compensation,axis crossing compensatio temperature compensation,etc.
MetalSheetCutting
Welding systems Deformation lathes Dental equipment
Metal grinding machines Fiber winding machine Eyewear
machinery
Spraydeposition machines PaintspraymachinesTransfer
machiningcenters
Features:
·Support PSO control ·Support corner process optimization. ·Support for3D galvanometer ·Support PLC customized development. ·Support the teaching device function. ·Support PWM laser power control.
Additivemanufacturing
Large scale3D printingHybrid manufacturing3D
printing/Milling
3D printing
Features:
·Temperature compensation ·Precise control of additive temperature ·Accurate control of discharging quantity ·Double five-axis swing head structure ·Double RTCP tip following
Specialmachines
laserbeamweldingmachineTurn-millingcompound Numerical control grinding machine Fiber winding machine spinning machine
Features:
·Support for secondary development.
·Support joint manipulator Support Ul interface customization.
·5-axis turn-milling RTCP dynamic switching
Aluminumandlightmetal
Profile processing machines foraluminumwindow frames Machiningcenters
Features:
·Support RTCP tool tip following ·Support various five-axis structures. ·Supports five-axis automatic calibration. ·Support high-speed and high-precision algorithms
Ultra-precisionMachiningSolutions
Optical Grinding、Semiconductor chip manufacturing industry
Multi-wirecutting machine、Optical milling and grinding machine、Double-sided grinding machine、CNC Polishing
machine
Features:
·Nanometer-levelcontrolaccuracy
·Tension,Stresscontrol
·Multi-zone pressure control
·Tangential axis control
·Intelligent path optimization
Online monitoring,dynamic compensation
·Processing formula management
·Multi-axissynchronouscontrol
·5-axis lathe-milling dynamic switching
Customizedproductionlinesolution
Provideafullrange of hardware,software and robot services,and beableto meetanydemand through the most advanced solutions.Can handleany typeof machine,including visionsystem,torealize workautomation,save time and optimize resources.
Ngtec Supervisor dataacquisition and monitoring systemsystem
Ngtec Supervisor Data Collection and Monitoring System: Used for data collection,management,and analysis of various equipment and automated production lines witin the factory,and connected to the enterprise's management interface to generate fully customized management and analysis reports.Provide strong support for production decision-making and product traceability. Helpful enterprises in transitioning towards comprehensive digital transformation.
The workpieces are transported from the production line to the designated position in a certain order,and the robot controls the special gripper to extract the workpieces and put them into the warehouse.Then the robot puts the workpieces on the designated machine orequipment in the correct order for the subsequent processing machinery.Ngtec manages the whole workflowand tracks the information ofallmaterials in the warehouse.
IProducts& services
INumericalControlsandaccessories
CNCFormFactorsandModelsOSAlcncSoftware
| ChronoSOFTOPENdream | OPENone | OPENlite | OPENsmart/ AIRsmart | OPENkey/ AIRkey | OPENprime/ AIRprime | AIRgenius | |||
| Linux | Linux | Linux | Windows | Windows LinuxWindows | LinuxWindows Linux|Linux | ||||
| NumericalControl | ARM | X86 | |||||||
| InterpolatorTick | 2ms | 2ms | 500μs | 2ms | 2ms | 1/2ms | 1ms | 500us | 500μs |
| Maxinterpolated | 8 | 4 | 128 (24per | 4 | 4 | 8 | (12MLpr16cess) | 62MLoprocess) | 128(24per |
| Maxaxisnumber | 16 | 8 | 128 | 8 | 8 | 16(Max8ML)24(Max12 ML) | 64(Max 62 ML) | 128 | |
| Processes | 4 | 2 | 24 | 2 | 2 | 2 | 4 | 24 | 24 |
| Retentivememory | Software | SoftwareSoftware | Hardware | Hardware | Hardware | Hardware | Hardware | Software | |
| Peripherals | |||||||||
| LAN | Userdefined2 | 2 | 1 | 1 | 1 | 2 | 2 | 2 | |
| RS232 | Userdefined | - | : | 1 | 1 | 1 | 1 | ||
| RS232/422/485 | Userdefined1 | 1 | 1 | 1 | 1 | 1 | 1 | ||
| USB | User defined 2x3.0 | 2x3.0 | 2x2.0 | 1X3.0 | 1X3.0 | 1X3.0 | 2x3.0 | 2x3.0 | |
| Video | User defined HDMI | HDMI | HDMI | 3x2.0 HDMI | 3x2.0 DVI-I | 3x2.0 | 2x2.0 DVI-D+VGA | 4x2.0 | |
| Fieldbus | |||||||||
| EtherCAT | 1 | 2 | 2 | 1 | 1 | 1 | 1 | 1 | |
| MECHATROLINKII | option A | option A | option A | option A | |||||
| CAN | 1 | 1 | optionA | option B | option B | optionA | |||
| MECHATROLINK II/I | option A | option A | |||||||
| OSWire | optionA | option A | - | ||||||
| 1/0 | |||||||||
| FastI/O | 1xDI,1xFDO | 1x DI,1x FDO | 3Out,4In 1x Al±10V/4-20mA,12bit | 1xDI | |||||
| AnalogI/0 | 1x AO ±10V, 12bit | 1x Al±10V,12bit 1x AO ±10V,16bit | |||||||
| Optional expansion | 24x DI,16x DO 2x Al±10V, 12bit 1x ABZ Inc | 24xDI,16xD 2x Al±10V, 12 bit 1X ABZ Incremental encoder | |||||||
| EncoderIn | 1x ABZ Inc | 1X ABZ Incremental encoder | 1 x ABZ Inc | ||||||
OSAlcnc Software concept
OPEN-10:General Motion Control IEC61131-3 programming powered by a rich Motion Control functions library. Solidand scalable OPEN-20: 2D machining centres
software Up to 24 independent parallel ISO G-code programs,each interpolating up to 12 axes (64 axes in
architecture total),organized on multiple processes OPEN-30:3D machining centres Same as OPEN-20,but designed to manage spindle heads (double twist,prismatic or generic) where Tool Centre Point,Spline functionality,plane rotations,and axes virtualizationare required.
OSAlcnc Software features
AXES Management
Coordinated,auxiliary,spindle,pseudoaxes
■Linear,rotary,rollover
■Dual axes (multi.head machines)
■Master/Slave axes,dynamic followeraxes, Tangential axis,Gantry axes
MotionFeatures
Multi process functionality (up to 24),with Axes Migration and Sharing
■Zero shift
■Multi Block Retrace,Memory Block Search, Active reset
AXES Motion
Linear,Circular,Circular3D,Helical,Helical 3D and Spline Interpolation
■Rounding corners
IMultiple reference systems (absolute,temporary, Incremental,origin shift,plane roto translation, scale factor,mirror)
Tool radius compensation
■Linear, S-shaped,trapezoidal ramp with JRK limitation
■Continuous Modewith lookahead,Motion filters
IVelocityand Acceleration feed forward
IConstant/Variable Pitch,multi-start,Threading (G33)
Virtualizations
Programmingon rotated planes ■Polar coordinates,Cylindrical coordinates, non orthogonal axes,SCARA
Compensations
■Backlash
■Single axis bi-directional compensation
■Cross compensation and volumetric
■compensation
Tool CenterPoint
■RTCP for Machine with Double Twist or Prismatic Head
■RTCPforNon-Standard Kinematics
■RTCPwith tool directionaxisand relevant rotated plane
IToolwearingcompensation
■Predictive dynamics
■Selection by program of active kinematics
Other
■OPC-UA communication ■Offline CNC-simulator ■visual performance ■PLC function ■Customized production line
日 HMI
HMl software tools
AtmosisamodernandattractiveHMI software:
atmos) WEB BASED HMI
■Webbased
■Multiplatform
Touch Screen oriented
Adaptive shape (automatically scalable wrt the monitor size)
Network distribution
Industrial Monitors
Horizontal screen
-4:3and16:9 versions
-10'’,15'’,17'
Vertical screen
-4:3 and 16:9 versions
-18’’,21’'
-Optional mini operation
panel
EtherCAT panel
-14 key functions
-2 rotary selection knobs
-9 custom function interfaces
(022.5mm)
-emergency stop and USB
interface
Magnetic keyboard
-IP68 protection
- 1 0 0 % silicone body
Machining center panel
-Standard universal full
featured panel
-EtherCAT, I/O
Mini operation panel
-Suitable for full touch screen
interface
-EtherCAT,I/O
HHT
Wireless handheld terminal -4.3"display
-It can run for more than 8 hours on full charge.
-emergency stop and 3-lev enabling device
-2 rotary selection knobs -Navigation stick
-5MP camera with LED
-NFC reader
-Magnetic hook
-Support teaching function manual pulse generator
-Support wireless wired
-Support function
customization
回 I/O devices
integrated OPENbridge form 64A and 64P
EtherCAT slave
Interface of Analog
servodrives
Interface of P&D servodrives
64+64 DI/DO
7 ABZ encoder input
OPENbridge 32A
EtherCAT slave
Interface of Analog
servodrives
32+32 DI/DO
5 ABZ encoder input
EtherCAT slave
32 DI
32D0
2+2 Al,AO
2ABZ enc
EtherCAT, ProfiNET
32 DI0
2 configurable SLOTS
with a mix of digital and
analog I/O
modularize
11
EtherCAT,ProfiNET,EthernetIP,Modbus,slave
Easily replaceable electronics
Expansion modules:
8,16,32 DI
8,16,32DO
8OR
8 Al current/voltage
8 AO voltage Thermal sensor input PWM output
2 ABZ encoder HS counter
I/O devices: I/O Brdige modules
EtherCAT slave modules originally designed for interfacing analog or Pulse&Direction axes to OPENcontrol family CNCs, are often used simply as I/O devices thanks to excellent price/performance ratio and the wide range of I/O. Ideal for newapplications as well as old machines retrofit.
| CompactI/O | OPENbridge | ||||
| A-64 | P-64 | A-32 | P-32 | ||
| Digital Input | 32 | 64 | 64 | 32 | 32 |
| StatusLED | Yes | Yes | Yes | Yes | Yes |
| Protection | Reverse Voltage | ||||
| Digital Output | 32 | 64 0.25/0.5A | 64 | 32 | 32 |
| Current | 0.25/0.5A 8AMax | 4A max for16O grouping | |||
| Protection | Overload | Overload | |||
| ShortCircuit Configurable (0/1/f) | ShortCircuit | - | |||
| FailState Analog Input | 2 | : 4 | |||
| Resolution | 12位 | 12 bit | |||
| Type | ±10V/0..20mAconfigurable | ±10V | |||
| Bandwidth | 1kHz/300Hz | 300Hz | |||
| Analog Output | 2 | 7 | 1 | 17 | 1 |
| Resolution | 12位 | 16bit | |||
| Type | ±10V | ±10V | |||
| ABZ enc Input | 2 | 7 | 7 | 5 | 5 |
| latch | Yes | Yes | |||
| Protection | Broken Wire | Broken Wire | |||
As a competitive solution in terms of price wrt technology,OPENxlO family provides highperformance and real-time systems supporting the most popular communication busses. Mechanical modularity,scalability and compactness are the key characteristics of the modules.
| Type | Description |
| Coupler | ProfiNet coupler +32 DlO + 3 conf. Slots |
| EtherCAT coupler+32 DIO +3 conf. Slots | |
| ProfiNet coupler + 32 DlO + 2 conf.Slots | |
| EtherCAT coupler + 32 DIO + 2 conf.Slots | |
| Type | Description |
| Digital I/O | 16个DI,16个DO |
| 32 DI | |
| 32 D0 | |
| 可配置的32DI0 | |
| Mixed | 8个DI、8个DO、8个AI (0-10V) |
| 8个DI、8个D0、8个AI(0-20mA) | |
| 8个DI、8个DO、4个AO(0-10V) | |
| 8个DI、8个DO、4个AO(0-20mA) | |
| 8 DI,8 DO,4AIx RTD4wire (PT100/200/500/1000) | |
| 8 DI,8 DO,4AIx RTD2/3 wire (PT100/200/500/1000) | |
| 8 DI,8DO,8AIxTC2wire (K,T,E,J,B,N,R,S) | |
| 8 AI,8AO,(0-10V) | |
| Analog 1/0 Specialmodules | 8AI,8AO,(0-20mA) |
| 6 D,4 DO,2Channels Poslnput (250 kHz) 8 Dl,8 DO,4Channelsx RS485 |
Asacompetitive solution in terms of price wrttechnology,OPENxlO familyprovides high-performance onreal-time systems,supporting the most popular fieldbus interfaces.
Mechanical modularity,scalabilityand compactnessare the key characteristics of the modules,together with a sophisticated housing which allows easy installation and servicing.
Gsai 11
| Type | Description |
| Coupler (max 20 expansions) | EtherCATbusCoupler |
| PROFINET bus Coupler | |
| EtherNET/IP bus Coupler | |
| ModbusTCP bus Coupler | |
| 8xDigital Input module-voltage DC24V | |
| 8x Digital Output module-voltage DC24V,PNP | |
| 16 x Digital Input module- voltage DC24V | |
| 16 x Digital Output module - voltage DC24V,PNP | |
| 32x Digital Input module-voltage DC24V | |
| Relay | 32x Digital Output module-voltage DC24V, PNP 8xRelay Digital Output module-voltage DC24V |
| Analog I/0 | 8xAnalog Input module- current 0-20mA,16bit |
| 8xAnalogInputmodule-voltageDC24V,16bit | |
| 4 x Analog Output module - voltage DC24V,16bit | |
| 4xAnalog Inputmodule-RTD Resistance Temperature Detector,24bit | |
| 4x Analog Input module- TCThermo Couples,24bit | |
| Special modules | 2x Encoder High Speed Counter module-5-24V (config), up to 500 kHz |
| Auxiliary PowerSupplymodule-24V input,5V/6.4Aoutput | |
| PWMmodule | |
| 4XRS485module | |
| 4xRS232module | |
| 4xRS422module |
Modules replacablewithout rewiring or DIN-rail disassembly
国
OSAlcnc Software:G-CODES
| GCODE | FUNCTION | GCODE | FUNCTION |
| GO0 | Rapid axes positioning | G60 | Closes spline profile (HSM) |
| G01 | Linear interpolation | G61 | Opens spline profile (HSM)(it requires option A38) |
| G02 | Circular interpolation CW | G62 | Divides the spline profile in two continuous units |
| G03 | Circular interpolation CCW | G63 | Divides spline profilein two units with connector |
| G04 | Dwell at end of step | G66 | Divides spline profile in two units with edge |
| G05 | FeedHold at the end of the movement | G67 | Divides spline profile in two units with speed rate reducec theedge. |
| G06 | FeedHold at the beginning of the movement | G70 | Programming in inches |
| G09 | Deceleration at end of step | G71 | Programming in millimetres |
| G10 | Circular interpolation for three points in space | G72 | Point probing with probe ball adius compensation |
| G12 | CCW circularinterpolation in space | G73 | Hole probing with probe ball radius compensation |
| G13 | CW circular interpolation in space | G74 | Probing for theoreticaldeviation from point without prob ball radius compensation |
| G14 | Linear interpolation with dynamic rapid parameters | G77 | Calculation of the coupling positions given the piece posi |
| G16 | Defined interpolation plane | G78 | Preamiett |
| G17 | Circte | G79 | Programming referred to machine zero |
| G18 | Circuarinterpoioandutaetrmpsatioi | G80 | Disables canned cycles |
| G19 | Ci | G81 | Drilling cycle |
| G26 | bpeaiit | G82 | Spot-facing cycle |
| G27 | Continuousseqenceoperationwithutomatsped | G83 | Deep hole drilling cycle |
| G28 | Continuoussequenceoperationwithoutspeedreductionon | G84 | Tapping cycle |
| G29 | Point-to-point mode | G85 | Reaming cycle |
| G31 | dentiiot | G86 | Boring cycle |
| G33 | Constant or variable pitch thread | G89 | Boring cycle with dwell |
| G35 | utrtth | G90 | Absolute programming |
| G36 | Rot | G91 | Incremental programming |
| G37 | Coordinates of the theoretical points to define the three- pointsroto-transaltion | G92 | Axis pre-setting without mirror |
| G38 | Codet | G93 | Inverse time (V/D) feedrate programming |
| G39 | Actiitd | G94 | Feedrate programming in ipm or mmpm |
| G40 | Disables cutter diameter compensation | G95 | Feedrate programming in ipr per revolution or mmpr |
| G41 | Cutter diameter compensation - tool left | G96 | Constant surface speed in fpm or mpm |
| G42 | Cutter diameter compensation -tool right | G97 | Spindle speed programming in rpm |
| G43 | Activation of the "Rounding corners"mode | G98 | Axis pre-setting with miror |
| G44 | Disables "Rounding corners" mode | G99 | Deletes G92 |
TOsaiselectiontable
| Spindlefunction | Axis dynamic follow (AXF) | Gantryshaft | Feedshaft | Language | Servocontrol | Displayport | USB port | RS232/RS485 | Analog input2 | Analog input1 | Hardwaens | Store | specifitations System | Number of channels | |||||||||||||
| 。 | Master-slave axis (XDA) | 3ondingofshafts(UAA) | 。 | 。 | Sigs | ||||||||||||||||||||||
| 8 | User-defined | User-defined | User-defined Userdetned | User-defined | User-defined | User-defined | 8 | 2ms | ChronoSOFT | ||||||||||||||||||
| 8 | ? ? ? | 0 | 。 | HDMI | USB3.0*2 | 26/11 | 8 | 2ms | o 乙 | OPENdream | |||||||||||||||||
| ? | 8 | ? ? | ? | ? | ? | 0 | 。 | HDMI | USB3.0*2 | 16/16 | T | o 记 o | |||||||||||||||
| 。 8 | ? | ? | ? | 0 | HDMI | USB2.0*2 | lin+1out | 16/16 | 1G+4G | 2ms | N | ||||||||||||||||
| 8 | ? | DVI- | USB3.0*1 USB2.0*3+ | RS485*1 RS232*1/ | 2in+2out 16/16 | 4G+120Gable | 2ms | 0 | 乙 | OPENone OPENlite | |||||||||||||||||
| 。 8 | ? | 。 | 。 | DVI- | USB3.0*1 USB2.0*3+ | RS485*1 RS232*1/ | 1out | 2in +2out 16/16 | 4+120dable | 2ms | AIRsmart OPENsmart/ | ||||||||||||||||
| 。 | 8 | ? | 0 | 。 | ? | ? | DVI- | USB3.0*1 USB2.0*3+ | 16 Bit±10V | 12 Bit±10V | 16/16 | 4+12dable) | 5 1ms | ? | 4 | AIRkey OPENkey/ | |||||||||||
| 。 | 8 | ? | ? ? | ? | % | 。 | ? 0 | ? | DVI-I+VGA | USB3.0*2 USB2.0*2+ | 16 Bit±10V | 12 Bit±10V | 业 | 4G+12ndable) | ? | 记 AIRprime | /OPENprime/ | ||||||||||
| ? | 。 | 8 | ? | ? | 。 | 。 ? | ? | DVI-I+VGA | USB2.0*4 USB3.0*2+ | 16 Bit ±10V | 12 Bit ±10V | 12Bit±10Vor 1 DI | 2in+ 2out 16/16 | 4G+12ndable) | ? | 记 | AIRgenius |
| HMI | Compensasion | |||||||||||||||||||||||||||||||||||||
| PP | Item ChronoSOFT | |||||||||||||||||||||||||||||||||||||
| herCATmodule | 。 | 。 | 0 | 。 | 。 | 。 | 。 | 。 。 | o | 。 | 。 | 。 | o 。 | 。 | 。 | 。 | 。 | |||||||||||||||||||||
| ? | 。 。 | o ? | 。 | 。 | 。 | o 。 | oo | 。 0 | 。 | 。 | 。 。 | OPENdream | ||||||||||||||||||||||||||
| 。 | 。 | 。 | 。 | 。 | 。 | 。 | 。 。 | |||||||||||||||||||||||||||||||
| 。 | 。 | 。 。 | 。 | 。 | 。 | 。 | OPENone OPENlite | |||||||||||||||||||||||||||||||
| 。 | ooo | 。 | 。 | C | 。 | AIRsmart | ||||||||||||||||||||||||||||||||
| 。 | oo | 。 | 。 | 。 | 。 | 。 | OPENsmart/ AIRkey | |||||||||||||||||||||||||||||||
| 。 | 。 o | 。 | 。 | 。 | OPENkey/ | |||||||||||||||||||||||||||||||||
| 。 | 。 | ? | ? | 。 | C | 。 | 。 | 。 | 。 | 。 | o | 。 | AIRprime | OPENprime/ | ||||||||||||||||||||||||
| AIRgenius | ||||||||||||||||||||||||||||||||||||||
IContact Us
菲仕总部PHYSISHEADQUARTER
宁波菲仕技术股份有限公司
Ningbo PhysisTechnologyCo., Ltd.
销售热线/Tel: +0086- (0)0574-26922588/+0086- (0)0574-26922600邮箱/E-mail:Sales@physis.com.cn
意大利欧赛/OSAlcncS.r.l销售热线/Tel:+3901251906267邮箱/E-mail:sales@osaicnc.com官网/Web:www.osaicnc.com英国欧赛/OSAI-UKLTD销售热线/Tel:+44(0)1908642687+44 (0) 1908 642688邮箱/E-mail:uk.sales@osaicnc.com广州欧赛/OSAICHINACo.Ltd销售热线/Tel:+86020-87518211+86020-38491180邮箱/E-mail:cn.sales@osaicnc.com美国欧赛/OSAIUSA,LLC销售热线/Tel:+14135985200+14135985201邮箱/E-mail:us.sales@osaicnc.com




