Bag Dust Collector袋收尘器
公司介绍About us
钜力集团是一家专业致力于为全球建材工业企业提供节能环保和智能化服务的高新技术企业,专注于新型建材、绿色矿山开来、水泥工程EPC及技术改造、水泥装备及备件、智慧工业、环保科技、咨询管理、国际贸易等多个领域。集团已经形成工程、科技、新材料和海外事业四大板块。集团胸怀“为行业未来需求而奋斗”的使命感,以先进的技术和优质的服务,积极面向全球市场,服务国家战略,推动行业发展。努力打造成为一家跨领域、跨区域,具有一流竞争力、创新力、影响力的综合性集团企业。
在工业企业的除尘环保领域,钜力集团专业设计制造工业除尘设备、大气污染治理及其它环保产品,我们为客户提供高性能的除尘产品、服务及解决方案、降低成本并减少对环境的污染。
钜力集团生产加工基地拥有多台激光切割机,大功率等离子切割机,大型折弯机,大型冲床剪板机,阳极板阴极线,袋笼滤袋机等全套环保装备专用加工设备。
公司集产品研发、设计、制造生产、施工安装、除尘设备改造升级、装备和备件供应于一体,为上百家企业提供环保产品及解决方案,在水泥生产、粉磨、矿渣、冶金、矿山、钢铁、采矿、有色、煤化工、造纸、玻璃等行业拥有丰富的使用案例。
“为客户提供优质的环保除尘产品”,坚持合作共赢,持久稳定的经营理念,通过与用户的精益合作,不断创新技术满足更高的环保要求,为成为工业环保除尘领域优质及可持续发展的供应商努力。
公司介绍
About us
CCSP is a high technology enterprise providing energy saving, environmental and intelligent services for global industrial plants. Our business covers engineering design, cement plant general contracting, technical modification, Smart Plant designing and building, cement plant equipment and spare parts.CcsP actively responds to the country's Belt and Road policy and call, vigorously promotes and develops overseas business in more than 60 countries, and has become a competitive and professional one stop service provider in the world cement industry.
CCSP is a professional in industrial dust collection and environmental protection, specializing in the design and manufacturing of high-performance dust collection equipment and air pollution control solutions. Our mission is to deliver cost-effective, environmentally conscious products and services that help our clients minimize their environmental impact.
Equipped with state-of-the-art production facilities, we utilize advanced technologies such as laser cutting machines, high-power plasma cutters, large-scale bending machines, heavy-duty punching and shearing equipment, and specialized manufacturing tools for anode plates, cathode wires, and filter cages and bags.
At CCSP, we offer comprehensive solutions, from research and development to design, manufacturing, installation, equipment upgrades, and the supply of spare parts. Over the years, we' ve partnered with hundreds of companies across diverse industries, including cement production, grinding, slag processing, metallurgy, mining, steel, nonferrous metals, coal chemicals, papermaking, and glass manufacturing.
Our commitment is to provide top-quality environmental protection products tailored to our customers’ needs. By fostering collaborative partnerships and driving continuous innovation, we aim to meet the rising standards of environmental compliance and establish ourselves as a leading provider of sustainable industrial dust collection solutions.
主要产品Main Products
O静电除尘器 ElectrostaticPrecipitator
○低压长袋除尘器 Low-PressureLong-BagDustCollector
O气箱脉冲布袋除尘器 Air-BoxPulseJetBagDust Collector
O单机型布袋除尘器 StandaloneBag Dust Collector
○滤筒除尘器 Cartridge Dust Collector ○扁袋除尘器 Flat Bag Dust Collector
服务的行业 Industries
○反吹风袋式除尘器 Reverse-AirBagDust Collector ○旋风除尘 Cyclone Dust Collector 码头输送Port Conveying 钢铁Steel 冶金Metallurgy 化工Chemical Industry 锅炉配套BoilerSystems
水泥Cement
一砂石骨料Sand andAggregates
一石膏Gypsum
一石灰Lime矿山采矿Mining
服务内容Service content
我们为客户提供量身定制的的技术方案,满足每一个客户的要求。
一设计:从污染物源头到烟肉出口,完整工艺流程,设备布置,设备选型,经济性分析。
一交钥匙工程:包括设计,制造,安装调试,运维。
一设备供货:设备制造,制造图纸及安装图纸,设备运维说明,业主自行负责安装。
一设备改造升级:对现有除尘设备进行优化升级,提高除尘效率。
备品备件:提供除尘设备所有备品备件包括收尘器壳体,滤袋,袋笼,脉冲阀等产品。
O气对空换热器 Gas-to-Air Heat Exchanger
O除尘器改造-电改袋/袋升级 Dust Collector Upgrades— ESP-to-Bag Conversion /BagUpgrades
Weprovidetailoredtechnical solutionstomeettheuniquerequirementsofeachclient. Design: Covering the entire process from the pollution source to the chimney outlet,including complete process workflows, equipment layout, equipment selection, and economic feasibility analysis. -Turnkey Projects: Encompassing design, manufacturing, installation, commissioning, and operations & maintenance.
EquipmentSupply:Includesequipmentmanufacturing,productiondrawings,installationdiagrams,andoperationalmanuals,withinstallationhandledbytheclient.
Equipment Upgrades: Optimizing and upgrading existing dust collection equipment to improve collection efficiency.
SpareParts:Supplyingall spare partsfordustcollection equipmentincludingdustcollectorhousings,filter bags,bagcages,pulsevalves,andmore.
○电袋复合除尘器 Hybrid Electrostatic-Bag Dust Collector ●袋装物料移动收尘系统 Mobile Dust CollectionSystemfor Bagged Materials ○袋装自动装车机-智能设备 Automatic Bag Loading Machine— Smart Equipment
静电除尘器
Electrostatic Precipitator
主要组件Key Components
静电除尘器具有以下优点:
·阻力小
·能耗低
·维护少
·使用时间长
·工况适应性强
·Lowresistance
· Low energy consumption
·Minimalmaintenance
·Longservicelife
·High adaptability to operating conditions
可以广泛应用于冶炼、水泥和电站锅炉等工业领域。
Widelyusedinindustrialsectorssuch assmelting,cementproduction,andpowerstationboilers.
适用风量:6\~200万 \mathfrak{m}^{3}/\mathfrak{h} 过滤效率: 98~99.9%
进口浓度可达: 1000\mathsf{g}/\mathsf{m}^{3} 出口排放可满足: 20m g/m^{3}
设备阻力: 200~300\mathsf{P a} 运行温度:满足 350 °050 以下 (也可升级成高温电收尘)
·Airflow Range: \hat{\phantom{00}}00,000~2,000,000\;\mathfrak{m}^{3}/\mathsf{h}
·Filteringefficiency 98~99.9%
· Inlet Concentration: Up to 1000 \mathsf{g}/\mathsf{m}^{3}
·Outlet Emissions: <=slant20\;mg/m^{3}
·Equipmentresistance 200~300\mathsf{P a}
·Operating Temperature: \lesssim350°C (canbeupgraded forhigh-temperature applications)
低压长袋除尘器
Low-Pressure Long-Bag Dust Collector
性能参数
Performance Parameters
适用风量: 6~200\overline{>}\ m^{3}/h 过滤效率: 99.99% 进口浓度可达: 1200g/m^{3} 出口排放可满足: 5\mathsf{m g}/\mathsf{m}^{3} 设备阻力:800~1200Pa 运行温度:满足 250°\mathsf{C} 以下过滤滤袋:直径 160\mathsf{mm} ,长度 ~9000\mathsf{mm} ,材质根据工艺工况进行选择
·Airflow Range: 600,000~2,000,000\;m^{3}/h
· Filtration Efficiency: 99.99%
·InletConcentration:Upto 1200 \mathsf{g}/\mathsf{m}^{3}
·Outlet Emissions: <=slant5\;\mathsf{m g}/\mathsf{m}^{3}
·EquipmentResistance: 800~1200 \mathsf{P a}
·OperatingTemperature: {<=slant}250°\mathbf{C}
·FilterBags: Diameter 160\mathsf{mm} ,length ~9000\mathsf{mm} ,materialselectedbasedonprocessconditions
主要特点Key Features
1.更高的过滤性能:远远超过现行最严格的环保法规,可以去除更多的超细颗粒。
2.更长的寿命:布袋除尘器可确保超过10年的使用寿命。
3.能耗:采用定时/定阻清灰方式,对高阻力仓室进行优先清灰,整体能耗降低20%,耗气量减少10-20%。
4.更优的喷吹设计:适应6-9米长的滤袋。
5.设计低阻运行:高净气室可确保漏风率低于2%,低阻设计延长了滤袋及脉冲阀等易损件的寿命20%,设备维护更加方便。
6.除尘智能化:电气控制采用模块化单元设计,预留数据检测点,支持破袋预警等多种电气功能,实现设备全生命周期数据采集与分析。
7.适应复杂的工作条件:适用于大型工业企业的工艺收尘。
·Superior Filtration Performance: Far exceeds the most stringent environmental regulations, capable of remov ingmoreultrafineparticles.
Longer Lifespan:Thebag dustcollectorensures over10 yearsof service life.
· Energy Consumption: The timed/constant-resistance cleaning method prioritizes cleaning high-resistance chambers,reducing overall energy consumption by 20%and air consumption by10-20%.
· Optimized Blowing Design: Suitable for filter bags of6-9meters in length.
·Low-Resistance Operation Design:The high-efficiencyairchamberensuresaleakagerateofless than2%,and thelow-resistance design extends the lifespanofconsumableslikefilterbagsandpulse valvesby20%,makingmaintenanceeasier.
·Intelligent Dust Collection:The electrical control uses a modular unit design,with reserved data detectionpointsandsupportforfeatureslikebag breakage warning, enabling data collection and analysisthroughoutthe equipment'slifecycle.
·Adaptabilityto ComplexWorkingConditions: Suitable for process dust collection in large industrialenterprises.
气箱脉冲袋式除尘器是我公司进行优化改进型粉尘收尘过滤产品,是一款高效、经济型的袋式除尘设备,综合了分室反吹和脉冲喷吹清灰等结构优点,克服了脉冲喷吹清灰过滤同时进行所导致清灰效果较差及二次扬尘的缺点,扩大了气箱脉冲袋式除尘器的应用范围,由于其结构的特殊性,可以广泛应用大多数粉尘收尘工况,是一种性能优良的袋式除尘器。
The Air-BoxPulse JetBagDust Collector is an optimized dustcollection andfiltrationproduct developed by our company.It is a high-efficiency,cost-effective bag filter system that combines thebenefits of compartment reverse air and pulse jet cleaning.This design overcomes the poor cleaning efficiency andsecondary dustgeneration associated with simultaneouspulse jet cleaningand filtration.The unique structure of the Air-Box Pulse Jet Bag Dust Collector greatly expands its range of applications, making it suitable for most dust collection conditions. It is a high-performance bag dust collector.
性能参数 Performance Parameters
Different filterbags can be selected based on the process, temperature, and composition of the collectedgasdust.
处理风量:3000m3/h\~314,000m²/h
过滤面积:96m²\~4,388m²
过滤效率:99.99%
处理浓度最高达:1200g/m3
粉尘排放可达到:5mg/m3以下
设备阻力:800\~1500Pa
·Airflow Capacity:3,000 m²/h \~314,000 m²/h ·FilterArea:96m²\~4,388m2 ·Filtration Efficiency:99.99% ·Maximum Dust Concentration:1200 g/m3 ·DustEmissions:≤5mg/m3 Equipment Resistance:800\~1500 Pa
脉冲单机除尘器 Pulse Jet Standalone Bag Dust Collector
气箱式行喷布袋除尘器 Air-Box Long-Spray Pulse Jet Bag Dust Collector
脉冲单机袋式除尘器是一种小型除尘设备,在线脉冲喷吹清灰,自带收尘风机,脉冲单机袋式除尘器选型和工艺布置简单,具有净化效率高、阻力小、滤袋寿命长、维修简便、运行安全可靠等优点,适用于分散、连续工作、小风量的扬尘点除尘,如库顶、仓顶、皮带输送等收尘点。
ThePulse JetStandaloneBagDust Collectoris a compactdustcollectiondevicewithonlinepulsejet cleaningand abuilt-industfan.It iseasy toselect and design, offering high purification efficiency, low resistance,long filter bag life,simple maintenance,and reliable operation.It isideal for dust collection at scattered,continuous,low airflow dust points,such as silo tops,warehouse tops,and beltconveyors.
性能参数 Performance Parameters
适用风量: 1000~10,000\;m^{3}/h (更大的需要定制)
过滤效率: 99.9%
配套风机:2.2kW~22kW
进口浓度可达: 500 g/m^{3}
出口排放可满足: 10 \mathsf{m g}/\mathsf{m}^{3}
设备阻力: 800~1200 \mathsf{P a}
运行温度:满足 250°\mathsf{C} 以下(常规涤纶滤袋,也可选择高温)
* Airflow Capacity: 1,000~10,000\ m^{3}/\mathsf{h} (custom sizes
available)
·Filtration Efficiency: 99.9%
·SupportingFan:2.2kW ~22 kW
·Maximum Inlet Concentration: 500 g/m^{3}
·Outlet Emissions: <=slant\mathtt{10} \mathsf{m g}/\mathsf{m}^{3}
·EquipmentResistance: 800~1200sf{F}
·OperatingTemperature: {<=slant}250°\mathbf{C}
(Standard polyesterfilterbags,with high-temperature
optionsavailable)
This model is an improvement of the original air-box bag dustcollectorand canbe applied to most existinginstallations of the air-boxbagdust collectorseries.
气箱式行喷布袋除尘器综合了行喷吹和箱式脉冲喷吹除尘器的结构优点,克服了气箱脉冲喷吹清灰效果差、行喷过滤同时进行导致清灰效果较差的缺点,改进为分室行喷吹以达到更优质的清灰效果,扩大了脉冲袋式除尘器的应用范围。由于本型号是在原有气箱袋除尘器基础上进行改进,可适用于原有气箱袋除尘器系列设备大部分基础。
The Air-Box Long-Spray Pulse Jet Bag Dust Collector combines the structural advantages of both long-spray and air-boxpulse jet dust collectors.It overcomes the shortcomings of poor cleaning efficiency caused by simultaneous filtration and pulsejetcleaning in the traditional design.The improved chambered long-spray system provides bettercleaning performance,expanding therangeof applicationsforpulsebag dust collectors.
性能参数
Performance Parameters
适用风量:1000\~100,000m3/h(更大的需要定制)
过滤效率:99.99%
进口浓度可达:1200g/m3
出口排放可满足:5mg/m3
设备阻力:800\~1200Pa
运行温度:满足250°C以下(常规涤纶滤袋,也可选择高
· Airflow Capacity: 1,000 \~ 100,000 m²/h (custom sizes
available)
·Filtration Efficiency:99.99%
·Maximum Inlet Concentration:1200g/m3
·Outlet Emissions:≤5mg/m3
·Equipment Resistance:800\~1200 Pa
·Operating Temperature:≤250℃
(Standard polyesterfilterbags,withhigh-temperature
optionsavailable)
滤筒除尘器 Cartridge Dust Collector
滤筒除尘器以滤筒作为过滤元件所组成或采用脉冲喷吹的除尘器,是一种小型化的过滤式除尘设备。是解决传统除尘器体积大、造价高、运行成本高的最佳方案,具有单位体积有效过滤面积大、压差低、低排放、体积小、方便维护等特点。
滤筒除尘器按滤筒(滤芯)安装方式可以分为斜插式、侧装式、吊装式、上装式,特别适用于分散、连续工作、小风量的扬尘点除尘,如库顶、仓顶、库底、皮带落灰转运、输送等扬尘点收尘。
The Cartridge Dust Collectoris a dust collection device that usesfilter cartridges as the filtering element and employspulsejetcleaning.It isacompactfiltration-based dustcollector.
It provides the best solution to the problems of traditional dust collectors, such as large size, high cost, and high operatingexpenses.Itfeaturesalarge effectivefiltration areaperunit volume,lowpressure drop,lowemissions, small size,and easymaintenance.
The cartridge dust collectorcan beclassified based onthe installation method ofthe cartridge(filterelement) into slant-in,side-mounted,suspended,and top-mounted types.It is particularly suitablefor dispersed,continuous work, and low airflow dust collection points, such as silo tops,warehouse tops,floor-level dust,belt drop-off points,andtransportsystems.
性能参数
Performance Parameters
·Airflow Capacity: 1,000~100,000\;m^{3}/h (upgradable
·DustRemoval Efficiency: 99.9%
·OptionalSupportingFan:2.2kW\~22kW
·Maximum Inlet Concentration: 100 \mathsf{g}/\mathsf{m}^{3}
·OutletEmissions: <=slant\mathtt{10} \mathsf{m g}/\mathsf{m}^{3}
适用风量: 1000~100,000\;m^{3}/h (可升级)
除尘效率: 99.9%
可选择配套风机:2.2kW~22kW
进口浓度可达: 100 \mathsf{g}/\mathsf{m}^{3}
出口排放可满足: 10 \mathsf{m g}/\mathsf{m}^{3}
多管强制冷却器Multi-TubeForced Coolel
多管冷却器是工业用的强制降温设备,高温带粉尘的烟气进入冷却器,经多孔板进入中间的钢制列管束,在钢制列管束的侧面设轴流风机,轴流风机将常温空气压入钢制列管束的立管之间,从管外横向吹风,与其进行热交换,根据设计要求,可以将气体降低到控制范围内。
The multi-tube cooler is an industrial forced cooling device.High-temperature dust-laden flue gas enters the cooler,passingthroughaporous plateinto thesteeltubebundleinthecenter.Axialflowfansareinstalled onthe side of the tube bundle, blowing ambient air through the vertical pipes between the steel tubes. This creates a cross-flow of air over the tubes,facilitatingheatexchange.Thegastemperature canbereduced to within the controlrangeasperdesignrequirements.
性能参数 Performance Parameters
处理温度范围: 600°{\mathsf{C}}~150°{\mathsf{C}} 降温范围: 600°{\mathsf{C}}~150°{\mathsf{C}} 处理风量: {>}10,000 \mathsf{m}^{3}/\mathsf{h}
·TemperatureRange: 600°{\mathsf{C}}~150°{\mathsf{C}} ·CoolingRange: 600°\mathsf{C}~150°\mathsf{C} ·AirflowCapacity: {>}10,000 \mathsf{m}^{3}/\mathsf{h}
扁袋除尘器
Flat Bag Dust Collector
旁插式扁布袋除尘器是集合脉冲除尘器技术设计出的一种新型除尘器,该除尘器采用了脉冲喷吹在线清灰方式,扁布袋结构,便于室内布置,具有除尘效率高、处理风量大、结构紧凑、占地面积小、运行安全稳定可靠等优点。可广泛应用于铸造、冶金、电力、建材、机械、化工、矿山等企业的粉尘净化。
The side-inserted flat bag dust collector is a new type of dust collector designed based on pulse dust collection technology.Itusespulsejetonline cleaning,featuresa flatbagstructureforeasierindoorinstallation,and offers advantages such as high dust removal efficiency, large airflow capacity, compact structure, smallfootprint, and safe, stable operation. It is widely used for dust purification in industries such as casting, metallurgy, power, building materials, machinery, chemicals, and mining.
性能参数
Performance Parameters
处理风量:1 ,000 \mathsf{m}^{3}/\mathsf{h}~200,000\mathsf{m}^{3}/\mathsf{h}
粉尘进口浓度: <=slant500g/{\mathsf{m}}^{3}
粉尘出口浓度: <=slant5\mathsf{m g}/\mathsf{m}^{3}
适应温度:一般情况为常温,也可更换滤袋材质以满足 240°\mathsf{C}_{\circ} ·AirflowCapacity: 1,000\:m^{3}/\mathsf{h}~200,000\:m^{3}/\mathsf{h}
· Inlet Dust Concentration: <=slant500 \mathsf{g}/\mathsf{m}^{3}
· Outlet Dust Concentration: <=slant5 \mathsf{m g}/\mathsf{m}^{3}
· Operating Temperature: Normallyat ambient temperature, but can be upgraded to withstand upto 240°C byusing differentfilterbagmaterials.
收尘器滤袋
Filter bags
收尘器滤袋是一种织物袋,用于过滤通过除尘系统的空气。滤袋用于防止颗粒物和排放物进入环境。它们对于减少您的设施或工厂对环境的影响并确保您遵守环境法规至关重要。
CCSP?除尘滤袋有多种不同的配置、尺寸、表面处理和涂层,每种都针对您的具体应用。流行的过滤袋配置包括顶部按扣带、环形顶部、绳状顶部、毛边、缝平、圆盘底部、卷边等等。按材质可分为Acrylic、Nomex、FMS、Glassfiber、Anti-staticPEneedlefelt、PPS、PTFE、PPS等,广泛应用于电力、钢铁治炼、化工、水泥建材、合金冶炼、燃烧锅炉、矿山、垃圾焚烧、饲料加工等行业。
如果您不确定自己的独特需求,您可以填写本文档所附的问卷表,我们的团队将非常乐意帮助您,确保您获得满足您需求的最佳产品。
Dustcollectorfilterbagsarefabricbagsusedtofiltertheairpassingthroughdustcollectionsystems.Theyprevent particulatematterand emissionsfromenteringtheenvironment.Thesebagsarecrucialforreducingthe environmentalimpactofyourfacilityorplantandensuringcompliancewithenvironmentalregulations.
\mathbf{CCSP}^{(w)} dust collector filterbags come in a variety of configurations,sizes,surface treatments, and coatings,each designed for your specific application.Popular configurations include top snap bands, ring tops, rope tops, raw edges,sewn edges,disc bottoms,rolled edges,and more.The materialsincludeAcrylic,Nomex,FMs,GlassFiber, Anti-static PENeedle Felt,PPS,PTFE,and others.These filter bags are widely used in industries such as power generation, steel smelting,chemicals, cement and building materials, alloy smelting,combustionboilers,mining, wasteincineration,and feed processing.
If you are unsure of your needs, you can request from us to fill out the questionnaire, and our team will be happy toassist you inensuringyouget thebest productforyourrequirements.
CCSP?除尘滤袋的配置与材质
Configurations and Materials of CCsp Dust Collector Filter Bags
| 名称 Name | 尺寸 Size | 材质需求 Materialrequirement | 袋收尘器位置 Locationofbagdust collector | 数量 Qty | 工作温度 Operating temperature | 花板Tubeplate | 排放标准(mg/m3) Emission standard(mg/m²) | |
| 厚度(mm) Thickness | 直径(mm) Diameter | |||||||
| 滤袋 Filterbag | Φ125X1880mm | |||||||
收尘器袋笼
Order Instructions
袋笼是采用直径为Φ3-5mm的碳钢钢丝、镀锌钢丝、不锈钢丝为主要原材料,由纵筋和支撑环纵横叠交焊接成的笼形件。袋笼安装在除尘器的花板孔上,用来支撑除尘滤袋,防止塌陷,有助于粉尘的清除,从而提高除尘效率。
袋笼的材料组成主要有:钢丝三种(碳钢钢丝,镀锌钢丝,不锈钢钢丝),头盖,底盖,文士管,套筒,百叶窗,挂钩,卡环,静电条,有机硅。
Afiltercageisacage-shapedcomponentmadeprimarilyfromcarbonsteelwire,galvanizedsteelwire,orstainless steel wire with diameters ranging from Φ3-5mm.It is welded with longitudinal ribs and support rings.The cage is installed inthe dustcollector'sflowerplateholetosupportthe dustcollectionfilterbag,preventingcollapse and aiding in dust removal, thus improving the dust collection efficiency.
The mainmaterialsofthefiltercageincludethreetypesof wire(carbonsteel,galvanizedsteel,and stainlesssteel), head cover, bottom cover, vent tubes, sleeves, louvers, hooks, clamping rings, anti-static strips, and silicone.
袋笼质量对滤袋及除尘器效果的影响
Impact of Filter Cage Quality on Filter Bags and Dust Collection Efficiency
袋笼质量的好坏直接影响到除尘滤袋的使用寿命与滤袋除尘器的除尘效果。笼架质量指标主要为:总长尺寸,笼身直径尺寸,垂直度,环距,纵筋环筋尺寸,表面光滑度,头底盖文士管等配件尺寸,盐雾试验,涂层厚度,焊接强度。
Thequalityofthefiltercagedirectlyaffectsthe lifespan of thefilterbags andthe dustcollection efficiency ofthe dust collector. Quality indicators for the filter cage include overall length, cage body diameter, verticality, ring spacing,dimensions of the longitudinal and ring ribs,surface smoothness,dimensions of the head and bottom covers,vent tubesize,saltspraytest,coatingthickness,and weldingstrength.
笼架广泛应用于以下行业:垃圾焚烧行业、燃煤电厂、生物质发电、食品厂、水泥厂、冶金厂等。
袋笼的应用行业
Industries Using Filter Cages
Filter cages are widely used in industries such as waste incineration, coal-fired power plants,biomass power generation, food factories, cement plants, and metallurgy plants.
袋笼的分类
按形状分类,袋笼可分为扁形袋笼、圆形袋笼、褶皱型袋笼等。
按钢丝材质分类,可分为有机硅碳钢钢丝,镀锌钢丝,不锈钢钢丝等。
Filtercagescanbeclassifiedbyshapeintoflat,round,andpleated types. Bymaterial type,filtercages canbe made fromsiliconcoated carbon steel wire,galvanized steel wire,or stainless steel wire.
Order Instructions
订货须知
1.订货单位需对所订购的收尘器提供简要工艺说明、处理风量、烟气温度、湿度、烟气含尘浓度、排放要求、使用场所等资料。2.除尘器供货范围:进口法兰至出口法兰,下至卸灰输灰。包括箱体(含洁净室、袋室、灰斗、进出风口)、花板、隔板、检修门、支柱(腿)、栏杆、爬梯、滤袋、袋笼、脉冲阀、提升阀、气源三联体、油水分离器、储气包、储气包支架、气源入口减压阀、压力表、喷吹系统、清灰系统、卸灰系统、输灰装置(部分)、除尘器控制箱等。
除尘器供货技术文件包括工程设计资料和发货资料,工程设计资料包括用户手册、设备外形及基础图、安装图、电气原理及接线端子图。发货资料应随设备同行,对分解运输的除尘器也可另行送达,每部分货物应有相应发货清单。发货资料包括发货清单、产品合格证,需方要求的其它技术文件供需双方协商提供。
8.大型气箱脉冲袋除尘器输灰装置为螺旋输送机,如用户需要也可改配套斜槽风机输灰。
9.除防爆除尘器、水泥磨除尘器卸灰器卸灰方式配套刚性叶轮给料机,其他收尘器配套双层重锤阀。
10.除尘器本体外的各种管道、风机、空压机、顶部防雨棚、电控柜至除尘器上接线段子间的电缆、电源线路、电控柜的供电、除
尘器照明、除尘器安装及安装基础、除尘器保温、安装用地脚螺栓等不在供货范围,如有需要,本单位也可提供有偿服务。
11.用户也可根据自身需要定制型号与涂装颜色。
1.The ordering party must provide brief technical details about the dust collector, including the required airflow, fluegastemperature,humidity,dustconcentrationinthegas,emissionrequirements,andusagelocation. 2.Scope of supply for the dust collector:from inlet flange to outlet flange,including the dust unloading and conveying system.Thisincludes the casing(including cleanroom,bag chamber,dust hopper,inlet and outlet), flower late,partition,maintenance door, supports (legs),railings,ladders,filterbags,cages,pulsevalves,liting valves, pneumatic triplets,oil-water separators, air storage bags, air storage bag supports, air inlet pressure regulating valve,pressure gauges,pulse cleaning system, dust removal system,unloading system,conveying system(partial),andcontrolpanel.
3.1nesupplierwilproviaetneaustcollectortecnnicalaocumentsbaseaontnebuyersrequirements: The technical documents for supply include engineering design documents and shipping documents. Engineering design documents include user manuals, equipment layout and foundation drawings, installation drawings, electrical diagrams,andterminal connection diagrams.Shippingdocumentsshould accompanythe equipment, withseparatedeliveryfordisassembledpartsif needed.Eachpartshouldbeaccompaniedbyashippinglist,product certificates,and any othertechnical documents requested bythebuyer,to be agreed uponby both parties. 4.The standardfiltermaterialfortheproductispolyester needle-punchedfelt,witha temperatureresistanceof ^{120°}{c} .If other filter materials are required, please specify in the order.
5.The pulse jet control mode is set to time-based control by default. If another control mode is required, please specifyintheorder. 6.The height of the dust collector's legs will be determined according to the installation design and order reauire
7.The user may order required spare parts according to actual needs.
8.The large-scale pulse bag dust collector uses a screw conveyor for ash handling. If needed, the system can be adapted to use a chute fan for ash handling.
9.For explosion-proof dust collectors and cement mill dust collectors,the unloading system is equipped with a rigid impeller feeder. Other dust collectors use a double-layer heavy hammer valve forunloading. 10.Various pipes,fans,air compressors,torain shelters,electrical control cabinets,cablesfrom theelectrical controlcabinettothedustcollectorterminal,powersupply lines,dustcollector lighting,installationand founda tion, insulation, foundation bolts,etc., are not included in the supply range.If needed, our company can also providetheseservicesforafee. 11.Theusercanalsocustomizethemodelandcoatingcoloraccordingtotheirneeds.
安装调试简要
Installation and Commissioning
1.除尘器安装由安装单位安装,安装单位负责分体构件的组装、现场安装的全数工作,严格按照制造单位提供机械及电气安装图纸。
2.安装应符合安装技术要求,安装过程应符合施工安全技术的规定。
3.安装前应做好设备的点检工作。按我司的发货清单和装箱单逐一清点检查设备零部件的数量和质量,对因运输、存放等造成的零部件变形必须在安装前做好校形处理。
4.除尘器一般的安装顺序为除尘器基础-立柱-灰斗-箱体(中、上部)-脉冲喷吹清灰系统-卸灰及输灰系统-滤袋(笼架)。
5.滤袋安装应放在全部安装工作的最后进行,滤袋必须平整卡在花板内,由于滤袋与花板孔为紧配,安装时可将滤袋靠人身体一边先卡入花板孔内,再将另一半向后拉,将橡皮圈整体卡入花板孔,如内圈存在不平整,可用榔头进行敲打,使其均匀卡入,避免存在漏风情况。
6.安装完毕清除除尘器箱体内的杂物方可调试,在开风机前检查是否通电气,提升阀是否工作,设备进行空负荷运行调试和带负荷运行调试,要求各部分运行正常。
1.The dust collector installation will be carried out by the installation company,which is responsible for assembling and installing all components on-site, strictly following the mechanical and electrical installation drawings providedbythemanufacturer.
2.lnstallation should meet technical requirements and follow constructionsafety regulations.
3.Pre-installationchecksshould beconducted.Thequantity andqualityoftheequipmentcomponentsshould be checked against the shipping and packing lists. Any deformation caused by transportation or storage must be rectifiedbeforeinstallation.
4.The typical installation sequenceforthe dust collectoris:foundation,columns,dust hopper,casing(middle and upper sections), pulse jet cleaning system, unloading and conveying system, and filter bags (cages).
5.Filterbaginstallationshould bedonelast.Thebagsmustbeinstalledflat and fitted intotheflowerplateholes. Due to the tight fit, insert one side first and then pull the other half back, ensuring the rubber ring is properly inserted.If there is unevenness, use a hammer to tap it into place to avoid air leakage.
6.Afterinstallation, remove any debris inside the dust collector casing before commissioning. Check if the equipment is powered, and ensure the lifting valves are working. Perform both empty and loaded running tests to ensurenormaloperationofallparts.
使用简要
Usage Instructions
袋式除尘器使用包括除尘器的运行与维护管理,由于除尘器工况条件会发生某些改变,或者出现某些故障,都将影响设备的正常运转状况和工作性能,要定期地进行检查和适当的调节,目的是延长滤袋的寿命,降低动力消耗及回收有用的物料。使用单位要做到以下几点
1.使用单位应设置环境保护管理部门,配备专职技术人员。根据制造厂提供的袋式除尘器产品说明书,制定除尘器的操作规程和车间工作制度。
2.袋式除尘器应有固定的工人操作,岗位工人应熟悉袋式除尘器运行和维护管理的具体要求,通过培训考核上岗。
3.为了经常保持设备有效地运行,制订检修计划,确定每台设备的维修内容及维修时间,避免出现大故障。操作者应每班巡回检查一次设备,及时发现和防止故障的发生。
4.除尘器冒灰:在初期除尘器冒灰。检查滤袋是否密封卡入花板孔内,风道板是否无焊接好,存在裂缝,检查洁净室是否有漏焊,滤袋选用是否合适。
5.破袋情况:检查喷吹气压是否太高,如太高使用减压阀调整压力。使用初期一般压力为0.4Mpa-0.5Mpa,后期压力可调为0.6Mpa-0.7Mpa。检查喷吹管喷吹口是否安装有偏差,导致对准袋口壁吹,从而造成布袋伤口破裂,调整喷吹角度,调到偏上5°左右。下灰斗进风布袋除尘器伸入灰斗部分管道不能割掉,否则造成滤袋碰撞,下口容易破裂。检查是否有焊渣进入滤袋,造成滤袋破裂。
6.阻力大:检查提升阀是否打开,如前后风机,需检查除尘器前风机是否工作,进风管是否存在堵灰,风管是否弯头太多,阻力过大,是否存在结露,长时间使用后需要及时更新布袋,检查油水分离器,调整喷吹时间。
使用简要
Usage Instructions
The usage of baghouse dustcollectorsincludestheiroperation and maintenance management.Sincetheoperatingconditionsmay change orfaults may occur,it will affect the normal operation andperformance of the equipment. Regular checks and adjustments are necessary to extend the life of the filter bags, reduce power consumption,andrecoverusefulmaterials.
The user unit must do the following:
1.Theuser unit should setup an environmental protection management department and assign dedicated technical personnel. According to the product manual provided by the manufacturer, the unit should establish operatingproceduresandworkshop
2.The baghouse dust collector should be operated by designated workers.These workers must be familiar with the operation and maintenance requirements of the dust collector and should pass training and assessments beforestartingwork.
3.To ensure the equipment operates effectively, a maintenance plan should be established.The maintenance contentandscheduleforeachunitshouldbedeterminedtoavoid majorfailures.Operatorsshouldconduct routinechecksontheequipmentduringeachshifttopromptlydetectandpreventpotentialissues.
4.Dust leakage: In the initial stage, if dust leakage occurs, check if the filterbags are properly sealed and fitted into the flower plate holes. Ensure that the duct plates are properly welded without cracks, check for weld leaks in the clean room, and confirm the suitability of the filter bags.
5.Bag rupture: Check if the pulse pressure is toohigh.If so,use a pressure relief valve to adjust it.The typical pressure during the initial stage is 0.4Mpa-0.5Mpa,and canbe adjusted to 0.6Mpa-0.7Mpa in the later stages. Check if thespray nozzles are misaligned,causing the airflow toblow directly onto thefilterbag,whichmay causedamagetothebag.Adjusttheblowingangletoabout 5° upwards.
The duct enteringthe ash hoppershould not be cut,asthis could cause thefilterbagto collide and tearat the bottom.Ensure that no welding slag enters the filter bag, as this could also cause rupture.
6.High resistance:
Check if the lifting valve is open. Also, check if the front fan of the dust collector is working, and if there are any blockagesintheintakeduct.Ensurethattheduct doesnothave excessivebends,whichcanincreaseresistance. Check for any condensation in the system. After long-term use, replace the filter bags as needed, inspect the oil-waterseparator,andadjustthepulsecleaningtime.
我们的客户Our customers
CCSP HOLDING GROUP CO.,LTD
:5th Floor, Building A1, No.19 Changqing Street, Jiangning District, Nanjing.
\mathfrak{C} 。。 +86 13952025688
8 :4008434542 :gavinding@ccsp365.com




