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AX10 Series Professional AX1040
Dongguan Hangyuan hardware tools Co., LTD
General safety warning for power tools
Read all warnings and all instructions.Failure to follow the following warnings and instructions can result in electric shock,fire and/or serious injury. Keepall warnings and instructions for reference. In all of the following warnings,the term "power tools"means eitheramains powered (wired) power toolorabatterypowered (wireless) power tool.
General PowerToolsSafety Warning-Workplace
1) Keep the workplace clean and bright.Chaos and darkness can lead to accidents.
2) Do not operate power tools in explosive environments,such as flammable liquids,gases or dust. Sparks from power tools can ignite dust or gas. 3)Allow children and bystanders to operate power tools after leaving. Inattention can cause the operator to lose control of the tool.
General Power Tools Safety Warning- Electrical Safety
1)The plug of the power tool must match the socket.The plug must never be modified in any way.Power tools that need to be grounded cannot use anyadapter plug.Unmodified plugs and matching sockets will reduce the risk of electric shock.
2)Avoid human contact with ground surfaces,such as pipes, heat sinksand refrigerators.If you're grounded,it increases the risk of shock.
3) Do not expose power tools to rain or wet environments.Water entering power tools will increase the risk of electric shock.
4) Do not abuse the wire.Never handle,pull,or unplug power tools with wires. Keep wires away from heat,oil, sharp edges,or moving parts.Damaged or entangled cords increase the risk of shock.
5)When using power tools outdoors,use external cords suitable foroutdoor use.Flexible cords suitable for outdoor use will reduce the risk of electric shock.
6) If operating power tools in a wet environment is unavoidable, residual current action protector (RCD) should be used. Using RCD reduces the risk of electric shock.
General Power Tools SafetyWarning-Personal safety
1) Stay alert,pay attention to the operation and stay awake when operating power tools.Do not operate power tools when you are tired,or when you have a reaction to drugs, alcohol,or treatment. Momentary negligence in operating power tools can result in serious personal injury.
2)Use personal protective equipment.Always wear safety goggles.Safety devices,such as dust masks,non-slip safety shoes,hard hats,hearing protection,etc.under appropriate conditions can reduce personal injury.
3) Don't extend your hand too far.Always pay attention to your footing and balance.This is a good way to control power tools in unexpected situations.
4) Prevent accidental starting.Make sure the switch is in the off position when connecting the power supply and/or battery box,pickingup or handling tools.Placinga finger on the light when the power is switched on or when the switch is plugged in May cause danger.
5)Remove all adjustment keys or wrenches before the powertoolis switched on.Awrench or key leftona rotating partof a power tool can cause personal injury.
6)Dress appropriately.Don't wear loose clothing or accessories.Keep clothes，gloves，and hairaway from moving parts.Loose clothing,accessories,and long hair can get caught up in moving parts.
7) If devices are provided for connection with chip removal and dust collection equipment,ensure that they are properly connected and used.The use of these devices may reduce the danger caused by dust.
Power tools and precautions
1) Do not abuse power tools,according to the use of appropriatepowertools.Choosingaproperly designedpowertoolwillmakeyourwork more efficientandsafer.
2)If the_switch cannot turn on or off the power supplyof the tool,thepower tool cannotbe used. Power tools thatcannotbe controlled with switches aredangerousand mustbe repaired. 3)Beforemaking.anyadjustments，replacing accessoriesorstoringpowertools，unplugthem from the power supply and/ordetach them using the battery case.This protective measure will reduce therisk ofaccidental starting of the tool. 4)Store unused power tools outside the reach of children,and do not let people who are not familiar withpowertools ordo notunderstand these instructionsoperatepower tools.Power toolsare dangerous in the hands of untrained users. 5)Maintenance of power tools.Check whether the remote partsareadjusted inplace orstuck,check for damage to thepartsandotherconditionsaffecting the operationof thepowertools.Ifdamaged,power tools'should be repaired beforeuse.Manyaccidents arecausedbypoorlymaintained power tools. 6)Keep cutting tools sharp and clean.Awell-maintained tool with asharpcutting edge is less likely to stickandeasiertocontrol. 7）Use powertools,accessories and tool heads accordingto the operating instructions,considering theoperatingconditionsandoperations.Theuseof power tools foroperations thatarenot suitable for their purpose may result in danger.
General PowerTools Safety Warning-Repair
Take your power tools to a professional repairman and have them repaired with the same spare parts.This will ensure the safety of the power tools being serviced.
Additionalsafetyrulesforchamferingmachines Specific requirements forchamfering operation
1) Keep a tight grip on power tools.Especially when the machine starts,be sure to hold the fuselage so thatit can not vibrate back and forth.
To prevent the risk of cuts,do not touch the working head of the moving tool.
2) Keep your hands away from the rotating parts.
Markers
3) Please be sure to install the chamfer blade before use.
4) Fix the workpiece.The use of a fixed device or vise to fix the workpiece will be more firm than holding the workpiece with a hand,do not clamp the chamfering machine on the vice or fixture to use,do not put the face or hand close to the rotating part.
Toreduce harm，users should read the instructions carefully
5) Do not process materials containing asbestos,asbestos may cause cancer.
Warningmark
6)The edges and fragments of the workpiece are very sharp,please wear protective equipment. Use a face mask,safety goggles or safetyglasses,as appropriate.When applicable,weara dust mask, hearing protector,gloves,and a work apron that can block debris from the workpiece.
Double insulation
7)Keep bystandersata safe distance from the workarea.Anyone entering the work area mustwear protective equipment.
A 口 O 9 L
Please wear protective earmuffs
8)The workplace must be kept clean. Different working dust,after mixing,easy to produce chemical reactions are very dangerous, metal dust is easy to catch fire or cause explosions,
Please wear protective glasses
9) Do not let the tool run unattended,only when the tool is in hand. When the machine is rotating,please do not put it on the ground or on the workbench,and wait until the chamfering machine is completely stationary.
10）Do not place the chamfering machine on the workpiece fragments.Otherwise,the tool may be damaged or faulty.
Please weara dust mask
Be sure to unplug the power plug before doing any commissioningand maintenance work on the machine
11)Please avoid the rotating parts of the machine from touching the power cord,which may lead to serious electric shock.Do not use the power cord has been damaged chamfer,if the power cord is damaged in the work,do not touch the damaged wire,and immediately pull out the plug,the damaged wire will increase the user's risk of electric shock.
12) Be sure to ensure a stable footing.No one should be below you when you're working high.
13)Do not touch the blade immediately after the operation.
Because they can be so hot that they can burn the skin.
14) If the machine accidentally falls or collides.Please check the blade and machine for damage,breakage and deformation.
15)If using an extension cable.Use double insulated cables as specified in this tool.
16) Clean the vent of the chamfer frequently. Motor fans will suck dust into the housing,and too much metal powder deposition can cause electrical hazards.
17)Do not use accessories that require coolant.Using water or othercoolants may cause electrical corrosion or shock.
18) Do not stand where the power tool will move in the event of a rebound.The rebound will drive the tool against the direction of cutting motion at the winding point.
Chamfer function instruction
| 1,spindle lock key |
| 2. Auxiliary handle |
| 3.Holding area |
| 4, start and stop switch |
| 5,removable wind window |
| 6. Power cord |
| 7. Bearing seat |
| 8. Adjust the ring |
| 9. Secure the handle |
| 10, guide panel |
Some of the accessories mentioned in the illustrations or text are not included in the scope of supply
Chamfer main use and main parameters
This product is a hand-held chamfering machine powered by single-phase series motor.
This productissuitableforthechamferingofmetalmaterials withoutheattreatmentunder generalenvironment,suchas the chamfering operation activities of molds,machine tools and machined parts.
This productiswidelyusedinmoldmoldframe,mold processing,metalprocesing,flangevalve,machinery manufacturing, steel structure,ship manufacturing,acrylic and other industries.
Machine specification
| Machine type | AX1040 |
| Rated input power | 1020 watts |
| Rated speed | 11,000 RPM |
| Rated voltage | 220 volts ~50 Hertz |
| Chamfer Angle | 45 degree Angle |
| Amount of cutting | c0.1~4 mm |
| Requirements for sheet thickness | 5 mm |
| Blade type | AGF-950A |
| Machine weight | 3.5 kg |
| Insulation class | 回/ |
Random attachment/number
| Machine type | AX1040 |
| Auxiliary handle | 1 |
| Red flag wrench | 1 |
| Adjusting handle | 1 |
| specification | 1 |
We recommend that you choose your accessories from the store where you purchased this chamfer. Please select the right attachment for your job.
Please refer to the attachment packaging,you will get more methods and help to use the attachment.
Operation instruction
Please read the instructions carefully before using the machine
1. Spindle locking key (see Figure B)
The spindle lock key is only used for blade replacement or later maintenance. Do not press the spindle lock while the machine is running.
2. Start/Close (see Figure C)
Note: Before inserting the plug into the power supply,check that the switch is off. Power on:Turn the switch lever to the"1" end to start the tool. Off:Turn the switch lever to 0,and the tool is off.
3.Replace and installblades(see Figure D and E)
Note:Be sure to use the original AocKE Ojian blade.
Note:When replacing the blade,make sure that the machine is turned off and the power plug is unplugged.
Before using the machine,please check whether the blade is worn,worn or blunt blade will affect the chamfering effect and shorten the service life of the machine.
The output shaft of the tool bar is installed with 4blades,each blade has 4 cutting edges (four corners).When the cutting edge of the blade becomes dull, rotate both blades 9 0 ^ { \circ } to use the new cutting edge.When all 16 cutting edges of the 4 blades are blunt,replace them with new blades.
Perform the following steps each time you replace a blade
a) Release the retaining handle a.
b) Remove guide panel b.
c) Use the included red flag wrench to remove the countersunk screw e securing the blade,then rotate or replace the blade d.
4.Adjust the chamfer size(see Figure D)
Note: Before adjusting or checking the tool function,make sure that the machine is turned off and unplug the power.
If the required chamfer size is greater than C2.5,complete the chamfer multiple times.Itis recommended that thechamferbe increased by1to 2mmeach time.Otherwise,it will reduce the quality of the machined surface, shorten the service life of the machine and increase blade loss. If the chamfer requirement is too high,please test chamfer untilit meets the requirements.
a) Release the retaining handle a.
b) Rotate the adjusting ringc to move the guide panel up or down. c) Counterclockwise rotation reduces the cutting amount,and clockwise rotation increases the cutting amount.
d) Adjust to the required size,and then lock the fixed handle a.
The specific chamfer size can be seen in Figure G
5.Instructions for Chamfering Operation
Note: Due to the fact that excessive miling operations may cause machine overload,bladedamageand poorsurfacequalityofthemachined part,themilling depth for a single pass during milling operations should not exceed 2 . 5mm Multiple passes can be carried outtoachievea greater milling effect.
a)Place the arc guiding plate above the workpiece to be machined without allowing the blade to come into contact with it.
b)Then turn on the machine switch and wait until the machine reaches itsmaximumspeed.
c) Make the guiding panel fit the surface of the workpiece (see Figure F), and slowly advance it forward in the feeding direction.At this time,it is required to keep the guiding panel parallelto the surface of the workpiece and advance at a uniform speed until the final milling is completed.
e) The shape and size of the chamfer can be referred to Figure G.
6.Maintenance and maintenance
Note: Be sure to turn off the power switch and unplug the machine before maintenance or service.Do not use gasoline,benzene,thinner,alcohol or similar items to clean the tool. Otherwise, the tool may be discolored, deformed,or cracked.
1. Keep the vent clean
Theinlet and outletof the machineshould be cleaned regularly or cleaned at any time when blockage occurs.
2.Replace the carbon brush
a) Remove the screws from the rear cover using a screwdriverand remove the rear cover.
b) Remove the plug of the carbon brush wire from the pin of the brush holder,pull up the coil spring,and remove the worn carbon brush.
c) Replace with a new carbon brush.
3,the chamfer before use or daily inspection should include at least the following items:
a)The tool user must have full-time personnel to conduct regular inspections.
b) Check whether the screwsare fastened.
c) Whether the shell and handle are cracked or damaged.
d) Whether the power cord and power plug are intact.
e) Whether the power switch is normal and flexible,and whether there is defect or rupture.
f) Whether the rotating part of the output shaft rotates flexibly,lightlyand without blocking phenomenon.
g) Check whether the guide bearing is damaged or loose.
h) Check whether the blade is damaged or blunted.
i) The workpiece surface is not smooth,easy to impact,damage the blade,operation chamfer to avoid impact.
j) The machine advances too fast or the amount of a single milling is too large,resultinginpoormilling quality,damage to the blade and the motor.
Warranty policy
Dear User:
Thank you very much for purchasing the AOCKE professional handheld chamfering machine.To ensure yol receive high-quality after-sales service,please pay attention to the following matters:
1.AllAOCKE professional handheld chamfering machines undergo strictinspection before leaving the factory. 2.Thewarranty commitmentof AOCKE professional handheld chamfering machines is onlyvalid forconsumers who purchase genuine AOCKE professional handheld chamfering machines.
3.Under normal usage conditions,the AOCKE AX10 series chamfering machines are warrnted for12 months from the date of purchase.
4.To ensure you canenjoy the warranty service,pleasefilout the warrantycard immediatelyand return the receipt to the AOCKEauthorized after-sales servicecenter within two weeks.Wehighly value andappreciate your valuable opinions.
5. Forany warranty-related matters,please contact your nearest authorized dealerorafter-sales service center directly.
6.When seeking warranty service,please bring the following items and documents:
6.1 Provide thecomplete product and ensure the label is intact,alowing for the identification of the serial numberand batch number.
6.2 Attach the purchase voucher (invoice,receipt, etc.).
6.3 Bring the warranty card and warranty record sheet.
7.The following typical faults and wear parts are not covered by the warranty:
7.1 If the diameter wear of the rotor commutator exceeds 0 . 2 \mathsf {mm } , it will not be covered by the warranty. 7.2Iftheuseruses themachine beyonditsdesignedfunctionorusesthetoolforalongtimeandathigh intensity,causingthemotortooverheatandtherotororstatortobeburnedout,itwillnotbecoveredbythewarranty. 8.The following situations are not covered by the warranty:
8.1 Misuse or abuse of the machine.
8.2Severe overloading of the machine.
8.3_Damage caused by continuousaction of external objects,foreign substances (sand oriron filings)，or accidentalincidents.
8.4Any product that has been self-opened,repaired,had parts replaced,or modified.
8.5 Damage caused by improper transportation or storage after the product is sold.
8.6 Damage caused by not using AOCKE original parts and accessories as specified.
8.7 Replacement of seals,carbon brushes,and other consumable accessories.
9.Due to continuous product improvement and upgrades,if there are anyinconsistencies in appearance or parameters,the actual product shall prevail.
AOKE After-sales Service Center
Address: No.42, Shenghuan Road,Yankupu Village, Fenggang
Town,Dongguan City,Guangdong Province
Telephone:0769-82083030
PostalCode:523707
Common Questions and Troubleshooting Methods
| breakdown | Cause of occurrence | Elimination method |
| After the tool is powered on | 1.The power supply is disconnected 2. Loose joint 3,the switch contact is poor 4.The rotor or stator coil is burned out 5.The stator coil is broken | 1. Repair the power supply 2. Check all joints 3,repair or replace the switch 4. Replace the rotor or stator 5,if the broken line can be used after welding,otherwise it needs to be replaced |
| After the tool powered on Out of order And not rotate Or spin very slowly | 1Theswichisburedutbyelectric 2,the mechanical part is stuck or the static part is rubbed 3,gear wear or teeth 4.The special nut is loose 5,a small number of rotor short circuit orbreak | 1. Repair or replace the switch 2,check the mechanical part 3,replace the size of the gear 4.Send to maintenance department for repair 5,repair or replace the rotor 6. Clean up the iron filings |
| Casing surface | t not flexible 3.The power supply voltage drops | 1,check the mechanical part to reduce thrust 2,repair or replace the rotor 3,adjust the power supply voltage |
| produces aring fire，ora larger spark | 1,the rotor short circuit or break 2.Poorcotactoborusot 3.Thesurface of the commutator is not smooth | 1,repair or replace the rotor 2,improve its contact 3,clear debris to make the commutator surface clean |
| hyperthermia | box e 3.Slight heat when the machineis running | 1.Add or replace grease is running without running-in |
| Abnormal sound | 1.Abnormal sound inside the fuselage 2.Abnormal sound inside the gearbox | 1,check the internal bearing,rotor 2,check the internal bearing,gear |
| Jumping blade Chamfer effect or Thefinishisnot smooth | are iron filings 3.The tool bar moves up and down 4.The blade material does not correspond to the steel material 5.Blade specifications are not used correctly | 2.Lock the screws or clean up the iron filings after alignment 3,check the tool rod circlip or gear wear problems 4. Understand the steel material and choose the blade correctly 5,please use AOCKE Aojian series original factory blade |
Maintenance Tips (Based on Practical Experience)
1.Alwaysuse AOCKEoriginalfactoryaccessoriesandatachments forassembly,which issimple,safeand reliable.
2.Conduct a preliminary inspection and safety check on the returned tools.
3.Use special tools if necessary.
4.Ensurethatthetwohalvesofthehousingcanfullyclosewhenclosingthehousing.Otherwise,somepartsmaystllhaveproblems,
or the sealing ring may be damaged due to the screws being tightened too tightly.
5.Mixing otherlubricants with theoriginallubricants willweaken the lubrication effect due to diferent formulations.
6.Assemble the parts separately first,and then complete the overall assembly.
7.If possible,start the assembled motor ata low voltage,such as 5 0 \mathsf { V } ~ ：
8. Do not tighten the housing on the rotor bearing too tightly.
9.Iftherearescratchesontherotorthatrubagainstthestatorcoil,checkthestatorseatsleeve.Theseatsleevecanbeimprovedby
inserting hard cardboard on both sides.
10.The carbon brushes should be able to slide easily in the brush holder.
11.Use a file to slightly chamfer the edges of the carbon brushes to make them easier to install.
12.The commutator can be cleaned with a special "CRATEX" grinding pencil.
13.Check if the plug is fixed and not loose.
14.Do not add grease when adjusting the gear clearance,such as for crown gears and bevel gears.
15.Eachrepairroomshouldbeequippedwithhardenedfixtures (jigs)andpulertoolsforinserting orremoving bearings,etc.
16.When inserting the ballbearing into the shaft,only apply pressure to the inner ring.
17.When pressing the ball bearing into the outer sleeve,only apply pressure to the outer ring.
18.Useahand-operatedpress topressthebearing inorout.Thiswillmakeiteasierforyoutofeel,suchaswhetherthebearingis
straight.
19.When cleaning the housing,coverthe bearings.Contact with the cleaningagent willdamage the lubricatingoil.
20.Aftercleaning,blowoutandreapplythelubricatingoiltotheballbearing.Thelubricatingoilshouldnotexceedone-thirdofthe
space.
21.Avoid using brute force.Think about it: why? Then take appropriate actions.
22.There mustbeawell-aranged,tidyand clean workingarea.Unused toolsshould be placedindrawers oronshelves.
23.Whendoingrepairs,thinkaboutthecustomer.Thecustomerwillappreciateusgivingtheminstructionsonoperationandusage.
24.Finally,make sure to conduct final electronic and functional tests.
25.Please use the AOCKE original factory series blades for knife inserts,AGF-950/9503/127 series.
Environmental protection
Handlewastematerials
In response to environmental protection,for damaged machines,spare parts and packaging materials,detailed classification and processing must be carried out to facilitate recycling.
To facilitate classification and recycling，material identification is provided for each plastic part.
| Componentname | Harmful substances | |||||
| Lead (Pb) | Mercury (Hg) | Cadmium (Cd) | Heramaiumt (cr(VI)) | Dichlorinted (PBB) | dipbremineted (PBDE) | |
| Shell | × | O | 0 | 0 | O | |
| Switch | ○ | 0 | × | 0 | 0 | 0 |
| Plug power cord | × | 0 | 0 | 0 | 0 | |
| Motorcomponents | × | O | 0 | O | ||
| Bronze insert piece | × | 0 | 0 | 0 | 0 | 0 |
| Workhead | 0 | 0 | 0 | O | ||
| Transmisson | × | 0 | O | |||
| Other | 0 | 0 | O | |||
:Indicates thatthecontentof theharmfulsubstanceinallhomogeneous materialsofthiscomponentis below thelimit requirementstipulated in GB/T26572. X :Indicates thatthecontentof theharmfulsubstanceinatleastonehomogeneousmaterialofthiscomponentexceeds the limitrequirement stipulated in GB/T26572.
Dueto reasons suchas production processesand technologies,some harmfulsubstances in theabove-listed componentsof th productexceedthelimitrequirements.HowevertheyareallwithinthescopeofexemptionsforharmfulsubstancescontrolntheEl Please feel free to use it within the environmental protection usage period.
25
This product containscertain harmful substances.Its environmental protection usage period is 25 years.During the environmentalprotectionusageperiodstartingfromtheproductiondate,toxicandharmfulsubstancesorelements in the productwillnotleakormutate.Using thisproductwillnotcauseserious pollutionto theenvironmentoradversedamage totheuser'spersonorproperty.Itcanbeused withconfidence.Aftertheenvironmentalprotectionusageperiod,itshould be recycled.
Recoverycyclesystem."Environmentalprotectionusageperiod"isnotthesafetyusageperiod,anditisparticularlyifrent romtheusage period thatis limited basedon factorssuchas electrical performance safetyand electromagnetic safety.
'Environmental protection usage period"is also not the quality guarantee period of the product.
Explanation:
1.Switch: The contacts contain cadmium.
2.Plug power cord: The copper alloy of the plug pins contains lead.
3.Motor:Thecopperbrushholderofthebrushed motorcontainsleadandthelead-containingbearingsinthemotorcontain lead.
4.Copperinserts:Thecopperinsertsintheterminalblockscontainladandthecopperinsertsusedtofixtecasingalsocontainlead.
AOCKE奥坚
Product warranty card
Unified service telephone 0769-82083030
Dongguan Hangyuan hardware tools Co.,LTD No.42,Deep Ring Road,Youganpu Village,FenggangTown,Dongguan City Zip Code:523707 www.aocke.cn
AOCKE奥坚
Product warranty card
Unified service telephone 0769-82083030
Dongguan Hangyuan hardware tools Co.,LTD No.42,Deep Ring Road,Youganpu Village,FenggangTown,Dongguan City Zip Code:523707 www.aocke.cn
Please be careful Please wear protective glasses Please wear protective earmuffs
Read the instructions
Please wear a dust mask 4 Waming mark 回
AOCKE奥坚 Product warranty card
Important: Inorderto guarantee the free warranty of your Ojian power tools,please complete the form belowand return itwithin one month.
Username: Lady/Gentleman Unitname: Yourindustry: Mold mold frame Mold processing machining sheet metal valve shipbuildingindustry stee structure Boilerpiping High-speedrailtrackotherindustries Whichperfommancedoesyourcomparypaymostattentionto: Chamferfinish Morecutting □Easiertouse □
Address: province _city District/County street Zip CODE: Email: Landline: Mobile Phone:
Machine model: Usage: Dateof Purchase: Invoice Number:
Dealer Name:
Dealer Address:
Distributor phone: Dealer seal:
AOCKE奥坚 Product warranty card
Duringthewarrantyperiod,theusermustpresentthiscardandpurchaseticketinordertoperformthe warrantyservice.
User name: Lady/Gentleman Unitname: Yourindustry: Mold mold frame Mold processing machining sheet metal valve Shipbuildingindustrysteel sructure Boiler piping High-speed rail track Otherindustries Whichperfommancedoesyourcompanypaymostattentionto:Chamferfinish Morecutting Easierto use □
Address: province city District/County street Zip CODE: Email: Landline: MobilePhone:
Machine model: Usage: Date of Purchase: Invoice Number:
Dealer Name:
Dealer Address:
Distributor phone:_ Dealerseal:
