Revimac Ancillaries Catalogue - 电子画册在线预览、各类电子画册在线制作-云展网平台

Hollow Glass Technology

Ancillaries

General Catalogue

REVIMAC belongs to the Bottero group of companies . The company boasts an

experience of over 30 years with the major glass containers manufacturers in

the world by supplying a wide range of machinery and equipment in the hot-end

area. On one hand, REVIMAC is engaged in the forming process by supplying high

efficiency forehearth combustion systems and by performing professional IS

machine re-manufacturing and, on the other, it is one of the few companies able

to deliver complete high performance ware handling units and ancillary equipment

such as ware transfers, cross conveyors, stackers, hot treatment hoods and cold

treatment units.

Born with passion, grown through dedication

Forming machine

Re-manufactured IS

Machine

Re-manufactured

section boxes

Gob forming

Servo feeder

mechanism

S.M.A.SH Servo

motor arcuate shears

Mechanical feeder

Servo plunger

mechanism

Conditioning

E-Forehearth &

Control system

Equalizing section

stirrer

Forehearth coloring

system

Glass stirring unit for

coloring forehearth

Forming

accessories

Forced Convection

Cooling system

Servo technology

Servo invert

Servo take-out

Ware handling

Cross conveyor

Ware transfer

Stacker

Customer service

Remote assistance

Training

Spare parts

Ancillaries

Hot-end treatment

hood

Hood lifting unit

Weighing system

CFU

Cold-end treatment

unit

Cold-end dosing unit

NTR cullet conveyor

ON-OFF mold cooling

system

Shear coolant mixing

unit

Constant cushion unit

Articulated hoist

Hot-end treatment hood

HTH Mk5 series

The hot treatment hood is designed to apply a gaseous chemical product to the hot surface of

the glass container.

The recommended product Monobutil Tin Chloride (MBTC) / STARTIN S (recommended supplier:

www. bohemichemicals.com), is evaporated inside a dedicated hood (made of stainless steel)

where it reacts on the incandescent surface of the glass container forming a protective layer.

The application of this layer of chemical product generates many improvements on the container,

such as:

• Increase in mechanical impact resistance.

• Increase of pressure resistance up to 20%.

• Creation of a superficial layer that ease the apply of the cold treatment product.

MODULE

General Catalogue >Hot-end treatment hood

Technical features

The unit is built entirely in AISI 304/316 stainless steel and consists of the following structural

parts:

• Central section with height adjustment, with removable insert to suit on container mouth.

• Centrifugal fan to blow on central section to avoid coating on container’s mouth.

• Modular diffusers equipped with a fan to feeds airflow loop of the mixed vapors and to give a

uniform distribution of coating on the containers.

• Removable module to allow inspections: motors and fan mounted on Q.C. plate for easy

disassembly and cleaning.

• Hood and vapors working temperature to be controlled by thermocouple, completely

programmable via PLC.

• Fumes suction and exhaust system.

• Dosing pump suitable for monobutyltin-trichloride (MBTC) with support bracket.

• Container presence sensor for: dosing pump activation management, alarms management and

articles expulsion.

• Control’s system managed by PLC with touch screen terminal, equipped with a CPU for data

management, PID for cooling/heating system control and visualization of temperature diagram

through display.

Heating system

A heating system is installed to ensure fast turnaround following a job change and to keep air

temperature inside the Hot Treatment Hood at a set value. A precise temperature control is key for

high efficiency and to reduce coating product consumption, furthermore this prevents hood from

excessive dirt deposit.

Cooling system

It prevents from reaching air overheating inside the hood and is used with very big or heavy

containers. Such overheating would cause a consumption increase of treatment product and many

air outlet and passage to clog due to product decomposition. Cooling is obtained by blowing air

between outer panel and treatment duct. Fans are controlled by the main power cabinet.

Optional equipment

• Scale for chemical product to monitor its

weight for replacement in due course.

• Lifting unit for the Hot Treatment Hood from

conveyor extension.

• Special versions available on request

(treatment of table ware, very small and over

size containers).

General Catalogue >Hot-end treatment hood

Triple Loop high performance hood suitable for hot-end coating on containers manufactured on

high-speed production lines.

HTH VERSION HTH100 HTH150 HTH200

Treatment length 1000 mm 1500 mm 2000 mm

Overall length 1440 mm 1940 mm 2200 mm

Overall width 1350 mm 1350 mm 1350 mm

Overall height 1100 mm 1100 mm 1100 mm

Approx weight 470 kg 530 kg 600 kg

Inner vapour loop Single Single Double

Performance Up to 400 bpm Up to 600 bpm Up to 800 bpm

Ware max dia. 180 mm 180 mm 180 mm

Ware max height 365 mm 365 mm 365 mm

Bottle mouth max dia. 120 mm 120 mm 120 mm

CFU Central feeding unit

Technical features

The CFU distribution

system aims to

centralize the dosing

and distribution of the

chemical used for the hot

treatment on the hollow

glass production lines.

By placing the control

unit in an appropriate

environment, you can

greatly reduce the

exposure to these

substances on the

production plant,

containing them one

only dedicated area. The

system consists of a tank

suitable for corrosive

substances and a level

sensor, contained on a

safety tub to prevent

accidental spills. A

battery of dosing pumps

draws from the tank.

One pump operates as

backup of all the others.

The system is designed so that, by automatic control of three-way selector valves the backup

pump can replace any of the others in case of default.

Each supply line is equipped with a safety valve in correspondence of each heat treatment

hood in order to test the correct outlet and the absence of leakage in the distribution line.

The CFU is equipped with an electrical panel that collect the signals coming from all the hoods

(thermocouples, photocells, ....) and manage the input and alarms of each pump. The pipes

inside the control unit and those of distribution to the hood are made of Teflon (PTFE).

The CFU can be equipped with a filling station consisting of a large capacity tank, pump and

level sensor, in order to allow a refill on the go.

General Catalogue >Cold-end treatment unit

The cold-end treatment unit TAF has been designed to improve the lehr-end outer surface

spraying by wax emulsions to enhance lubricity and increase the scratch resistance of glass

Construction features

• Installed power: 2.0 KW approx.

• Compressed Air requirements: 300 liters/minute at 6 bar

pressure.

• Containers Max. Height: 400 mm under finish.

Nozzles carriage Max. Speed: 1 meter/second.

• Emulsion Max. Consumption: 600 cc/minute.

Optional accessories & equipment (available on request only)

• Double spray gun.

• Automatic adjustment of up-down stroke of spraying nozzles by

Brushless motor in case of need to treat containers of different

height.

• Dosing unit for preparation of coating emulsion.

• Water softening system for preparation of de-mineralized water.

Control system

• Electric control panel mounted on unit complete with PLC,

graphic interface module, drivers, carriage assembly control,

alarms and connecting cables.

• Compressed air control and adjustment system including

pressure regulator with moisture discharge and oil filter unit.

Construction features

• Supporting structure composed of light alloy metal frame.

• Overhead sliding unit including carriage guide rail, DC motor belt drive unit, cable ducting and

raceway.

• Carriage assembly including spray nozzles, vertical pneumatic cylinder to control up-down

nozzle, stepper motor to control lateral displacement of nozzles across the span of the

annealing lehr.

• Single-head spray nozzle assembly.

NTR cullet conveyor

The NTR cullet conveyor have been developed to meet the demand for robust and reliable conveyor

to evacuate glass cullet scrap. Revimac conveyors are designed to work dry (not suitable for glass

wire), they are all made with hot galvanized steel structures and are divided into 2 main families:

single shop and multi shop.

Revimac NTR Single shop

Technical features

• Production line capacity: width ~ 300 mm.

• Steel conveyor belts.

• Line evacuation.

• Installed in front of the annealing lehr between cross conveyor and the stacker.

• Intermittent work by sensor activated.

MAIN TECHNICAL FEATURES

Capacity 150 TPD

Glass temperature Max 400°C

Speed 10-30 m/min

Revimac NTR Multi shop

The NTR multi-shop has been designed

to the transfer of glass cullet coming from

the hot glass scraper and/or from NTR

single-shop unit.

Technical features • High load capacity (elevator):

width~580 mm.

• Stainless steel conveyor belts. • Cellar evacuation (can displace the

cullet from the whole furnace, up to

360 TPD).

• Transports from cellar to higher levels. • Combined plane conveyor with an

inclined conveyor.

• Work continuously or on demand.

Tailor made

Each Revimac NTR scraper, single-shop

and multi-shop, is designed depending on

the layout.

Each Scraper system is unique

depending on the shape of the premises,

its installation and depending on the

required function.

Auxiliary systems, such as cameras, can

also be integrated into the control system

to monitor the cellar.

MAIN TECHNICAL FEATURES

Capacity 360 TPD

Glass temperature Max 600°C

Speed 5-10 m/min

ON-OFF mold cooling system

Working principle

This type of Mold Cooling System called On-Off allows the adjustment of the air flow only in the

position of max opening and max closing of the gate valve.

No intermediate adjustment is foreseen.

The movement of the gate is carried out by means of pneumatic actuator, connected to a solenoid

valve manually driven through a control panel.

This system works independently on each section of the Forming Machine.

Technical features

• Air supply: 7 bars Inlet 3/8”.

Control system

• The unit is controlled by PLC for

the management of motor pumps,

dosing pumps and alarms.

• Electronic transducers for

pressure regulation.

Optional

Reverse Osmosis System.

Single shop

Technical features

Tank capacity: 20 liters.

Max flow: 5 liters/min.

Std oil concentration: MIN 0,07%-MAX 2%.

Inlet water pressure: 2,5-3 bar.

Shear coolant

mixing unit

SCMU300 with surge tank

The SCMU-300 has been designed to lubricate

and cool the feeder shear blades on glass

forming lines and cold-end treatment system.

Unit is available in Single shop and Multi shop

versions.

Process of dosing and mixing electronically

controlled and programmable in automatic.

Multi shop

Technical features

Tank capacity: 20+20 liters.

Max flow: 15 liters/min.

Std oil concentration: MIN 0,07%-MAX 2%.

Inlet water pressure: 2,5-3 bar.

SCMU200 with surge tank

Technical features

Tank capacity: 200 liters.

Max flow: 15 liters/min.

Std oil concentration: MIN 0.07% - MAX 2%.

Inlet water pressure: 2,5-3 bar.

General Catalogue > Shear coolant mixing unit

Construction features

• Pump supplies up to 5 shops (2 outlet –shear and funnel- for every shop) 10 outlets 5 for

feeder and 5 for gob distributor.

• Redundant circulation components eliminate shear spray loss.

• Preassembled and steel base mounted.

Control system

The unit is controlled by PLC for the management of motor pumps, dosing pumps and alarms.

System automatically engages auxiliary pump in case of pressure loss.

Constant cushion unit

Single shop

Technical features

• Capability of feeding up

to 50 cc cartridges.

• One 0.75 kW

asynchronous electric

motor.

• One gear pump.

• Oil tank of 50 lt.

capacity.

• Oil pressure, level and

temperature control

system.

• Oil filtering system.

The constant cushion pump unit controls the CC mechanisms of the IS machine, such as Invert

and Take-out. Baffle and Blow head can be also controlled, whenever installed. The system is

entirely based on PLC technology to operate under maximum reliability conditions and can be used

to control the Lincoln lubrication pumps as well.

“Heat exchanger” system

for oil cooling

Advantage: maintaining

a constant oil pressure

and temperature, the

cushioning of the IS

mechanisms remain

consistent resulting in

improved performance of

the IS machine.

Multi shop

Technical features

• Capability of feeding up to 200 cc cartridges.

• Two gear pumps equipped with 2.2 kW asynchronous electric motors wich one as back-up to

the other.

• Oil tank of 200 lt. capacity.

• Oil pressure, level and temperature control system.

• Oil filtering system.

Articulated hoist

Blank side articulated hoist

Metal framework articulated in two points to be installed on the raceway on forming machines

on blank side for handling loads. Handling is carried out by a pneumatic hoist with remote control

through pushbutton panel.

Technical features

• Capacity: 125/250 kg.

• Air pressure: 6 bars.

• Air connection: G 3/8.

• Max. speed UP: 20 m/min.

• Max. speed DOWN: 16 m/min.

• Acoustic pressure: 80dB.

Safety devices

• Motor brake.

• Emergency stop pushbutton on pushbutton panel.

Blow side articulated hoist

Equipment designed to facilitate the loading and unloading of heavy components on the

finishing side of the IS forming machine. It is especially used when changing molds to equip the

machine for new production. The lifting movement is performed with a pneumatic chain hoist

(electrical option).

Pneumatic hoist

Technical features

• Capacity: 125/250 kg.

• Air pressure: 6 bars

Performance

• Lifting speed with rated load : 15m/min.

• Lifting speed without rated load : 40m/min.

• Descent speed with rated load: 30m/min.

Electrical hoist

Technical features

• Capacity: 125/250 kg.

REVIMAC S.r.l.

via Mario Carraro, 19

36075 Montecchio Maggiore

Vicenza - ITALY

Tel. : +39 0444 493494

Fax : +39 0444 492358

www.revimac.com

Discover the Revimac

innovations for Ancillaries

Ancillaries

Hot treatment hood

Hood lifting unit

Cold-end treatment unit

Cold-end dosing unit

NTR cullet conveyor

ON-OFF mold cooling system

Constant cushion unit

Shear coolant mixing unit

Articulated hoist

Service

Ancillaries Engineering

Customer Service

The images and data in this Catalogue are only

indicative and never override the contract

engagement of Revimac S.r.l.

For photographic reasons the products are often

shown complete with accessories that are not

part of the standard equipment of the machine.

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