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一体机节能直驱使用说明书All-in-one Direct Drive InstructionBook欢迎使用本公司产品，制衣行的正确投资选择！

Welcome to use the our products, it is the right investment choices in garment industry!

本说明书为本公司新研发的“一体机节能直驱控制箱”产品参考手册，请认真阅读此手册以更好运用本公司产品。一、安全说明：General Safety Instructions

1：电机电控接通电源时（开机状态）请不要把脚放在脚踏板上Do not put your feet on the pedals when the control box and motor is switched on (boot status)

2：本产品请专业人士安装调试

Let professionals to install and debug this product

3：严禁在通电时打开控制箱与电机端盖

Do not open the control box and the motor cover when energized

4：换针，穿线或更换底线时请关闭电源

Please turn off the power when changing the needle,threading or replacing the bottomline

5：安装，拆卸维修时请拔掉电源插头

During installation and removal service,please turn off the power and pull the plug

6：翻抬缝纫机时请关闭电源

Please turn off the power when turn lift sewing machine

7：使用本产品请远离高频电磁波和电波发射器等，以免所产生的电磁波干扰伺服驱动器而发生错误动作。

When use this product, please stay away from high-frequency electromagnetic waves andradiowavetransmitters, etc., in case the electromagnetic waves generated interfere with the servodrivetooccurwrong action .郑重申明：Solemnly Declare

1：不遵守安全使用说明操作规章，发生意外后果自负。Do not comply with the manual book operating regulations and the safety requirements, all accidentaloccurrence should be taken by yourself. 2：未经本公司授权，请勿擅自改动产品，由此而引起的后果本公司不负任何责任。Without our authorization, please do not alter our products, our company is not liableforanyconsequences arising therefrom.

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二、产品介绍:Product Instruction

本产品由本公司自主研发,产品个性鲜明,真正体现出了机电一体化的概念,更是节能,高效,环保,优美集结于一身。可广泛适用于多种缝设备。We desigh and manufacture the servomotor for the purpose of Mechanotronics. This motorfeaturesinenergy-saving, high production efficiency, environmental and compact Could be used for differentindustrial sewing machines

1.组成部分:Construction

1）、控制系统由控制器和电机两部分:

The servomotor is composed of control system and motor

A.控制器:控制箱和脚踏调速器。

A.Control system includes control box and pedal speeder

本控制系统体现出了超前的设计理念,系统操作简单易上手,整个控制系统性能优越。具有起步快,停车快、准等优点。而且电路模块保护功能完善:有欠压,过流,过热等一系列保护功能。踏调速器可实现无级调速。

This control system features is easy to use and features in excellent

performance, including quick start, quick stop (sewing machine), accurate needle Position. Furthermore, the modular circuit has Self- Protection System when against lower voltage,over current,over heat etc. Speed stepless is realizedbythe pedal speeder. B.电机：性能参数指标:Specifications

电源供电电压 Voltage 220V 两相2 phase

频率 Frequency 50~60HZ

电机转速 Speed 200-6000RPM电机扭矩 Motor torque ≤2.2NM2.3.110V 性能参数

电源供电电压 Voltage AC 110V 单相1 phase

频率 Frequency 50~60HZ

电机转速 Speed 200-5000RPM电机扭矩 Motor torque ≤2.2NM

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三、控制面板使用说明:Installation for Control Panel

1.系统按键图如下:The system key diagram is as follows

序 号

The serial

number

按键图标

Parameters of the

code

功 能 说明function instruction

1 （菜单键）

(Menu button)

按住 键和 键入用户参数，不需要密码。按住 键和 键入系统参数，需要密码进入。2 （确认键）

(Confirm button)

参数确定键Parameter confirm button

3 （数值调整键）

(Numerical adjustment

key

向上键（修改数据时加）Up key (when increasing value)

4 （数值调整键）

(Numerical adjustment

key)

向下键（修改数据时减）Up key (when increasing value)

5 （机头灯调整键）

(Machine LED button)

点动 键，数码管显示 L on，机头灯功能开启；再按一下数码管显示L oFF，机头灯功能关闭。6 （停针位调整键）

(Stop pin position

adjustment button)

点动 键，数码管显示区会出现：up 为上停针；在按一下出现dp为下停针；再接按出现on 为无停针。3. 进入参数的操作方法：

例:怎样把电机的顺时针转调到逆时针转

第一步:先打打开电源;

第二步:先按“P”键不放,再用另一只手按“+”号键,此时画面会显示P-00第三步:此时按“+”号键,画面会显示 P-02,(P-02)就是电机正反转参数(常用参数表

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上有)。

第四步:此时按“P”键画面会显示“1”

第五步:此时按“-”号键把“1”调到“0

(“1”为顺时针转,

“0”为逆时针转,常用参数表上有)。第六步:按“S”键确定参数调整完毕并退出参数。3.To enter the parameter method of operation

Example: How to change the motor from clock wise to Counterclockwise The first step: Openthepower；

Step two: Press the \"P\"key, no leave, and use the other hand press the“+”key, the screenwill displaythep-00

The third step: press\"+\"key, the screen will display p-02, (p-02)is a motor clockwise or Counterclockwisewise parameters (common parameter list has)

Step Four: Now press\"P\"key (enter into parameter)screen will display “1”Fifth step: press“-”key,change“1”to“0”

(“1” clockwise\"0\"for the counter-clockwise,common parameters list has)

Step Six: Press the “S\"key to determine the parameters, save and exit the parameter. 4.恢复出厂设置:

恢复出厂设置方法:先按“P”键不放,再用另一只手按“+”号键、此时画面会显示P-00,再长按“S”键约 3 秒即可,(恢复出厂设置值在常用参数表里)。Restore factory settings:

Restore factory settings: Press the P key, no leave, and use the other hand press the\"+\"key, thescreenwill display the p-00, then press\"S” key seconds, it will Restore factory settings.四、电机常用参数设置: Commonly used parametersetting序号

The

serial

number

参数编号

Parameters

of the code

参数名称

The parameter

name

参数范围

Adjusting range

出厂设置The factory

Settings

备注Other1 P-01

最大速

Maximum peed

lock

200-6500RPM 4500 转2 P-02

电机方向

Direction

of rotation

0 是逆针

转

0iscounter

clockwise

1 是顺针转“1”is

clockwise

turn

1

3 P-03 下停角

The needle Angle

6-18 度 12 度4 P-04 起缝速度

Start sewing

200-800 转 250 转

5

speed

5 P-05

加速快慢

Speed up and

slow

2000-4000 转 3500 转6 P-06 定针缝

Set the seam

0-999 针 0

7 P-07 空

8 P-08 空

9 P-09 空

10 P-10

自动间隙运行(跑

合）Automatic

clearance

run(run)

把 0 把改成 1 再按 S 键Then press the S key

change to l

0

关掉电源停止跑合Turnofftheelectricitystoppedrunning11 P-11

抬压脚起动时间

Presser foot

ascend starting

time

0-2000ms 0

12 P-12

抬压脚保护时间

Ascension presser

foot protection

time

1-120s 4s

13 P-13

最大电流限制

Maximum

current limiting

50-1000 280

14 P-14

是否检测上针位

The location of

the needle

1：检测针位，0：不检测1：detecting needle

0：no detection

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五、一般故障处理: Common faults and treatments序号

The

serial

number

错误码

Error

code

错误内容

Error content

错误问题的多种可能Several possible error problem1

Er0l:

找不到停车位

No stop signai

1.定位器信号插头未插好2.定位器感应位置靠近一点与磁铜(1mm-15mm)距离1. locator signal plugs not inserted

2.the locator induction position close tothepointkeeplmm-1.5mm distance and magnetic steel

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Er02:

开机没有检到调速器

Not find the speed

controller

1.调速器插头没有插2.调速器线断了1.Speed control device plug is not insert. 2.Speed controller wire is broken

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3 Er03:

电机霍儿或相位线错误

Motor Hall or phase

error

1.九针插头接触不良：Nine hole plug contact

undesirable

2.电机没有安装好：The motor doesnt install good3.霍儿坏：Hall bad

4 Er04:

堵转保护

Lacked-rotor

protection

1.电机过载

2.电机与电控根连接的四心线接触不好1.The motor overload

2.The motor and the controller connectedfourholelinecontact is not good

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Er05:

硬件过流保护

Hardware over-current

Protection

1.电机过载

2.信号线接触不好或断了1.The motor overload

2.Signal wire not good or broken

6 Er07:

串口通信时错误

Serial per

communication

显示屏至主板信号线不良或主板坏Display to the system board signal badorbad7 Er16:

过压保护

overload protection

1. 电机驱动电源电压过高，220V 电源电压超过限定值（AC310V），或负载惯性过大导至再生电压超过限定值(DC440V),或电压检测回路故障。注：（110V 控制系统电源电压超过限定值（AC155V），或负载惯性过大导至再生电压超过限定值(DC220V)。1. The motor drive power supply voltage is toohigh,the220V power supply voltage exceeds thelimitvalue(AC310V), or the load inertia is toolargetotheregenerative voltage exceeds the limit value(DC440V),or the voltage detection circuit fails. Note:(110V control systempower supplyvoltageexceeds limit value(AC155V), or loadinertiaistoolargeto regeneration voltage exceeds limit value(DC220V).8 Er20：

欠压保护

Deficiency protection

1.电机驱动电源电压过低，220V 电源电压低于限定值（AC91V），或电机驱动电源电压低于限定值（DC130V）,或电压检测回路故障。注：（110V 电源电压低于限定值（AC45.5V），或电机驱动电源电压低于限定值（DC65V））1. The motor drive power supply voltageistoolow,the220V power supply voltage is lower thanthelimitvalue(AC91V), or the motor drive power supplyvoltageis lower than the limit value(DC130V), orthevoltagedetection circuit fails. Note:(110 V power supply voltage is belowthelimit(AC45.5 V), or motor drive power supplyvoltageisbelow the limit(DC 65V))

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六、作业环境要求：Environmental Requirements1.请不要在过潮湿环境中作作业

Please do not work at damp place

2.用户供电应保持稳定 210V-240V

The voltage requires being stable (210v-240v)

3.用户使用前必须接地,确保人身安全

Must be adequately grounded for safety

4.不要在过热地方作业

Do not work at high temperature

5.控制系统与电机不要在强磁高辐射环境中作业,以免干扰而使系统错误Do not run motor and control system near to ferromagnetic or high-radiance area

七、保修服务:warranty Service

1.本产品自购买起免费保修 1 年,终身维护。保修期内除人为损坏以外出现任何质量问题可免费维修。

Our products come with year of quality guarantee,from the ship day.Within guarantee period, serviceisfree of charge, unless man-made damage or misuse

2.在保修期内,以下情况出现损坏本公司不给于保修服务。During the guarantee period, our free service does not cover below:

(1).未经本公司同意自行拆卸,修理,改装造成的故障或损坏。Dismantle the motor unit without permission, and cause damage. 3.但凡出现无法解决的问题可以联系本公司。

please contact us whenever have problem.

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