Form 3 the operating characteristics of electromotor protection Circuit Breaker overcurrent Release
| Type | InstallationSize(mm) | |||||||||||||||
| W | W3 | W2 | L | H | W1L | 1 | H1 | H2 | H3 | L2 | H4 | H5 | A | B | φd | |
| CM1-63L | 76 | - | - | 135 | 74 | 25 | 170 | 90.5 | 25 | 28 | 117 | 44 | 66 | 25 | 117 | 3.5 |
| CM1-63M | 76 | = | 103 | 135 | 82 | 25 | 170 | 98.5 | 25 | 28 | 117 | 44 | 66 | 25 | 117 | 3.5 |
| CM1-100L | 92 | = | 120 | 150 | 68 | 30 | 185 | 86 | 24 | 24 | 132 | 68 | 108 | 30 | 129 | 4.5 |
| CM1-100M | 92 | 65 | 120 | 150 | 68 | 30 | 185 | 86 | 24 | 24 | 132 | 68 | 108 | 30 | 129 | 4.5 |
| CM1-125L | 92 | . | 120 | 150 | 86 | 30 | 200 | 104 | 24 | 24 | 144 | 66 | 110 | 35 | 126 | 5 |
| CM1-125M | 92 | 65 | 120 | 150 | 86 | 30 | 200 | 104 | 24 | 24 | 144 | 66 | 110 | 35 | 126 | 5 |
| CM1-225L | 107 | = | = | 165 | 86 | 35 | 215 | 110 | 24 | 24 | 144 | 66 | 110 | 35 | 126 | 5 |
| CM1-225M | 107 | 74.5 | 140 | 165 | 103 | 35 | 215 | 127 | 24 | 24 | 144 | 66 | 110 | 35 | 126 | 5 |
| CM1-250L | 107 | = | . | 165 | 86 | 35 | 215 | 110 | 24 | 24 | 144 | 66 | 110 | 35 | 126 | 5 |
| CM1-250M | 107 | = | 140 | 165 | 103 | 35 | 215 | 127 | 24 | 24 | 144 | 66 | 110 | 35 | 126 | 5 |
| CM1-400L | 150 | a | 198 | 257 | 105 | 48 | 357 | 155 | 38 | 38 | 224 | 60 | 120 | 44 | 194 | 7 |
| CM1-400M | 150 | a | 198 | 257 | 105 | 48 | 357 | 155 | 38 | 38 | 224 | 60 | 120 | 44 | 194 | 7 |
| CM1-630L | 182 | = | 240 | 270 | 110 | 58 | 370 | 160 | 43 | 43 | 224 | 65 | 125 | 58 | 200 | 7 |
| CM1-630M | 182 | = | 240 | 270 | 110 | 58 | 370 | 160 | 43 | 43 | 224 | 65 | 125 | 58 | 200 | 7 |
| CM1-800M | 210 | 8 | 280 | 280 | 116 | 70 | 370 | 168 | 41.5 | 41.5 | 243 | 64 | 64 | 70 | 243 | 7 |
| CM1-1250M | 210 | ± | 280 | 330 | 137 | 70 | 435 | 191 | 41 | 41 | 229 | 64 | 64 | 70 | = | 7 |
7.1 The connecting cable for circuit breaker uses the single core PVC copper cable or the copper bars with the same function, dimension and relevant rated current see sheet 7. The main binding screw tightening torque see sheet 8.
| RatedcurrentIn(A) | 6 | 10 | 1620 | 25 | 32 | 4050 | 63 | 80 | 100 | 125 | 160 | 180200225 | 250 | 315350 | 400 | 5006 | 30 | 700800 | 10001 | 250 |
| Themensionof cablercpee | 1.0 | 1.5 | 2.5 | 4.0 | 6.0 | 10 | 16 | 25 | 35 | 50 | 70 | 95 | 120 | 185 | 240 | 150 | 200 | 250 | 3004 | 00 |
| The numberofmat | 1 | 2 | ||||||||||||||||||
| Type | CM1-63CM | 1.100125 | CM1-225(250) | CM1-400 | CM1-630 | CM1-800C | M1-1250 |
| Specification of indingscrew | M5 | M8 | M8 | M10 | M12 | M12 | M12 |
| Torque(N· m) | 3 | 10 | 12 | 22 | 26 | 28 | 30 |
1. Application
CM1 series molded case circuit breaker ( hereinafter called circuit breaker) is one of the new type circuit breakers designed and developed by our company through using international advanced technology. It can be sorted : L type (standard type) , M type ( higher breaking capacity type), according to its rated ultimate short-circuit breaking capacity. This product is of small volume, high breaking capacity, short flashover. It is used in distribution network of AC 50Hz, rated insulation voltage 800V (500V for 63 type), rated working voltage up to 690V ( 400V for 63 type), rated current up to 1250A for distributing electrical power, protecting circuit and power supply equipment from damages of overload, short-circuit and under-voltage, and also can be used for infrequent start, overload, short-circuit and under-voltage protection for electric motor.
This circuit breaker can be installed vertically or horizontally. This product complies with IEC60947-2 standard.
2. Installation Environment
2.1 Altitude of installation position is not more than 2000m ( when altitude is higher than 2000 m, please consult with manufacturer and use);
2.2 The upper limit of ambient temperature is + 40℃, lower limit is -5℃. Average value within 24h is not more than +35℃;
Note: if upper limit of ambient temperature is higher than +40℃, or lower than -5℃, you shall consult with manufacturer and use according to the data in the product catalogue and instruction manual. 2.3 In the medium without explosion danger or without gas and conductive dust which can corrode metal and damage insulation. 2.4 Places without rain or snow damage
2.5 When ambient air temperature is +40C, atmospheric relative humidity shall not be more than 50%; At lower temperature, there is higher relative humidity. At the wettest month, the month average biggest relative humidity is 90%. Meanwhile, month average lowest temperature of this month is +25℃ while condensation on the product due to temperature change is considered.
2.6 Pollution degree is 3.
3. Model and specification of circuit breaker
7.2 The various features and accessories of the circuit breaker is adjusted by the manufacturer, which can't be adjusted randomly when it is used.
7.3 The handle of the circuit breaker can in three position, which mean three conditions, such as close, open and trip. When the handle is the position of trip, you should push the button back, making the circuit breaker re-trip, then switching on. 7.4 Notice of installation
• It must be installed on the flame retardant.
• It can't be installed in the environment including explosion gas.
• It can't be installed in the particular damp place.
• It can' t be installed in the place, where the external magnetic field is bigger than the five-fold geomagnetic field.
• It can' t be installed in the place, where the shake is bigger than 5g.
• It can' t be installed in the place, where the round gas can corrode metal and destroy insulation.
7.5 Note
• The circuit breaker can' t be operated frequently, or it will shorten the working life of the circuit breaker.
• If the circuit breaker has the undervoltage release, the undervoltage release should be electrified first, then the circuit breaker can re-trip and switch on, or it will damage the circuit breaker.
• After the circuit breaker with the motor-operated mechanism tripping, the motor-operated mechanism should make the circuit breaker re-trip, then it can switch on. 7 6 Natioa fan tha finot-timo mmnina
7.6 Notice for the first-time running
• Checking the connection and technical data, especially the input terminal of the circuit breaker(1).
3、5) should connect to the power supply terminal, the output (2、4、6) should link to load side.
3.1 Model and its meaning is as follows:
CM1- 000/0000 N pole type of four pole circuit breaker Application code and 1) Tripping method and accessories code(see form 1) Poles(2 means 2 poles; 3 means 3 poles; 4 means 4 poles) Operation method 2) Breaking capacity feature code: L: standard type, M-Higher breakingtrpe Frame level rated current Design code Molded case circuit breaker Enterprise code
Note:1) circuit breaker for power distribution has no code; circuit breaker protecting electric motor is represented by 2. 2) direct handle operation has no code; electric operation is represented by P. Rotary handle operation is represented by Z. 3.2 According to rated current(A) of over-current tripper, it can be sorted into: 63 type is (6), 10, 16, 20, 25, 32, 40, 50, 63A. Ninth level: 100 type is (10), 16, 20, 25, 32, 40, 50,63, 80, 100A. Tenth level: 225 type is 100, 125, 140, 160, 180, 200, 225A. Seventh Level: 250 type is 125, 140, 160, 180, 200, 225, 250A. Seventh level: 400 type is 225, 250, 315, 400A; Fifth level: 630 tvpe is 400. 500 and 630A. three level.
2) with which is not the recommended specification.
2) 4 pole product Neutral pole (N) has 4 kinds:
A type: not install over-current tripping element on N pole, and N pole is connected all the time and doesn' t open or close with other three poles;
B type: not install over-current tripping element on N pole, and N pole opens and closes with other three poles together ( N pole closes first, then opens);
C type: install over-current tripping element on N pole, and N pole opens and closes with other three poles( N pole closes first, then opens);
D type: install over-current tripping element on N pole, and N pole is connected all the time and doesn' t close and open with other 3 poles;
3.3 According to wiring mode, it can be sorted into three type:front panel connection, rear panel connection, plug-in type;
3.4 According to tripper type of over-current, it can be sorted into thermal-electro-magnetic type( compound type ), electro-magnetic (instantaneous) type.
·2.
Using the megger between the phase compares the earth to measure the insulation resistance (not less than 20MΩ).
Making sure terminals connected and the fixed screws should be tightening.
The operating handle should be flexible and the urgent shunt release button should be pressed in the close position (under condition of no load, the operating handle should in the position of shunt release.
If there is under-voltage release, the under-voltage release should be electrified, the closing operation can go on.
8、Notice
8.1 The unauthorized detachment is strictly prohibited, or else you will bear the risk.
8.2 If the product has cover and arc extinction board, the cover and extinction board must be installed before using it, or else you will bear the risk.
8.3 The installation、maintenance and examination should be done by the qualified professionals.
8.4 It is prohibited to operate the circuit breaker with the wet hand, or else the electrical accident might happen.
8.5 If the circuit breaker cuts because the protected circuit faults (overload or short circuit), we must know the reason. After solving the problems, we can do the close operation.
8.6 When the circuit breaker does short-circuit breaking test, it should use the special testing device, which has passed the
examination of relevant department and it is strictly prohibited to use the testing way by making the phase line connect directly. 8.7 When the equipment is electrified, you can' t make an installation and maintenance. You must make sure there is no voltage before working and you should obey the routine safety regulations
Date of manufacture:
·8·
3.5 According to attached device, it can be sorted into two types: with attached device and without attached device.
Attached device includes interior device and outer device: interior device has shunt release, under-voltage release, auxiliary contact, alarm contact. Outer device has rotary handle operation mechanism, electric operation mechanism. Release method and accessories code, see form 1
4、Specifications
4.1 The instantaneous operating characteristic of power distribution Circuit Breaker be set as 10In±20%; the instantaneous operating characteristic of electromotor protection Circuit Breaker be set as 12In ± 20%. The operating characteristics of Circuit Breaker overcurrent please see form 2.
| SerialNo. | Release RatedCurrent(A) | 1.05In unoperatingtime(cold state) | 1.3In operatingtime(hot state) | Electromagnetic ReleaseOperating Current(A) |
| 1 | 10≤In≤63 | ≥1h | < 1h | 10In ± 20% |
| 2 | 63< In ≤1250 | ≥2h | < 2h |
| Serial No. | Name of testing current | Current | time | Initial State |
| 1 | The agreen ino riigurnt | 1.0 | 2h | Cold State |
| 2 | The agreent i ot triping urent | 1.2 | 2h | To start after No.1 Test. |
·3.
| Model No. | FrameStructualLevelRatedCurrent(A) | Rated Current(A) | RatedOperationVoltageUe(V) | RatedInsulationVoltageUiV) | Ratedultimateshort-circuitbreakingcapacitylcu(kA)400/690V | Ratedworkingshort-circuitbreakingIAY400/690V | Poles | FlashoverDistance(m) |
| CM1-63L | 63 | (6)、10、16、20、25、 | 400 | 500 | 35* | 22* | 3 | ≤50 |
| CM1-63M | 63 | 32、40、50、63 | 400 | 500 | 50* | 25* | 3.4 | |
| CM1-100L | 100 | (10)、16、20、25、32、 | 400 | 500 | 35* | 22* | 3 | |
| CM1-100M | 100 | 40、50、63、80、100 | 400 | 500 | 50* | 25* | 3、4 | |
| CM1-125L | 125 | (10)、16、20、25、32、 | 400/690 | 800 | 35/8 | 22/4 | 2.3.4 | |
| CM1-125M | 125 | 40、50、63、80、100、125 | 400/690 | 800 | 50/10 | 25/5 | 2、3、4 | |
| CM1-225L | 225 | 100、125、140、160、 | 400/690 | 800 | 35/8 | 22/4 | 2.3.4 | |
| CM1-225M | 225 | 180、200、225 | 400/690 | 800 | 50/10 | 25/5 | 2、3、4 | |
| CM1-250L | 250 | 125、140、160、180、 | 400/690 | 800 | 35/8 | 22/4 | 2、3、4 | |
| CM1-250M | 250 | 200、225、250 | 400/690 | 800 | 50/10 | 25/5 | 2、3、4 |
| Model No. | FrameStnucturalLECurrent(A) | Rated Current(A)Op | RatederationVoltageUe(V) | RatedInsulationVoltageUi(V) | Ratedultimateshort-circuit三breaking | Ratedworkingshort-circuitbreakingcapacity AOV | Poles | FlashoverDistance(mm) |
| CM1-400L | 400 | 225、250、3154 | 00/690 | 800 | 50/10 | 35/5 | 3.4 | ≤100 |
| CM1-400M | 400 | 350、400 4 | 00/690 | 800 | 65/20 | 32.5/10 | 3、4 | |
| CM1-630L | 630 | 4400、500、6304 | 00/690 | 800 | 50/10 | 35/5 | 3、4 | |
| CM1-630M | 630 | 00/690 | 800 | 65/20 | 42/10 | 3.4 | ||
| CM1-800M | 800 | 630、700、8004 | 00/690 | 800 | 75/30 | 50/15 | 3、4 | |
| CM1-1250M | 1250 | 700、800、10001250 | 400/690 | 800 | 85/254 | 2.5/12.5 | 3 |
2\* 6A no hot tripping;
5、Technical data of Accessory Device
5.1 The Rated Value of Accessory Contact and Alarm Contact, please
see form 5. Form 5
| Category | FrameStructuralLevel RatedCurrent | RatedInsulationVoltage(V) | ComenionalThermalCimant(A) | AC-15 | DC-13 | |||
| RatedOperationVoltage(V) | RatedFrequency(Hz) | RatedCurrent(A) | RatedOperationVoltage(V) | RatedCurrent(A) | ||||
| AccessoryContact | 225A And the following | 36 | 380 | 0.26 | 220 | 0.14 | ||
| 40A And th followving | 3 | 0.2 | ||||||
| Alarm Contact | 3 | |||||||
User's Manual
CM1 SERIESMolded case circuit breaker
Conform with standard: IEC 60947-2
5.2 When the Rated Control Power Voltage of Shunt Release is: AC50Hz, 230V,400V;DC110V、220、24V, external voltage lied the Rated Control Power Voltage from 70% \~ ll0%, it could break the Circuit Breaker reliably.
Note: when Voltage Specification select DC24V, Rated Current should attain 5A ± 10%A.
5.3 When the Power Voltage reduce to the 70% \~ 35% scope of Undervoltage Release' s rated working voltage, Undervoltage Release could break the Circuit Breaker reliably; when the Power Voltage reduce below 35% of Undervoltage Release' s rated working voltage, Undervoltage Release could prevent Circuit Breaker closure; when the Power Voltage is higher than 85% of Undervoltage Release' s rated working voltage, Undervoltage Release could guarantee Circuit Breaker reliably closed.
5.4 The rated working voltage and relevant parameters of Alarm Contact, please see form 5. When Circuit Breaker is at normal break-close, alarm contact unoperate ; only when at the tripping automatically or faulty tripping, contact will change the original position. ;
6、Shape and installation size
Form 3 the operating characteristics of electromotor protection Circuit Breaker overcurrent Release
| Type | InstallationSize(mm) | |||||||||||||||
| W | W3 | W2 | L | H | W1L | 1 | H1 | H2 | H3 | L2 | H4 | H5 | A | B | φd | |
| CM1-63L | 76 | - | - | 135 | 74 | 25 | 170 | 90.5 | 25 | 28 | 117 | 44 | 66 | 25 | 117 | 3.5 |
| CM1-63M | 76 | = | 103 | 135 | 82 | 25 | 170 | 98.5 | 25 | 28 | 117 | 44 | 66 | 25 | 117 | 3.5 |
| CM1-100L | 92 | = | 120 | 150 | 68 | 30 | 185 | 86 | 24 | 24 | 132 | 68 | 108 | 30 | 129 | 4.5 |
| CM1-100M | 92 | 65 | 120 | 150 | 68 | 30 | 185 | 86 | 24 | 24 | 132 | 68 | 108 | 30 | 129 | 4.5 |
| CM1-125L | 92 | . | 120 | 150 | 86 | 30 | 200 | 104 | 24 | 24 | 144 | 66 | 110 | 35 | 126 | 5 |
| CM1-125M | 92 | 65 | 120 | 150 | 86 | 30 | 200 | 104 | 24 | 24 | 144 | 66 | 110 | 35 | 126 | 5 |
| CM1-225L | 107 | = | = | 165 | 86 | 35 | 215 | 110 | 24 | 24 | 144 | 66 | 110 | 35 | 126 | 5 |
| CM1-225M | 107 | 74.5 | 140 | 165 | 103 | 35 | 215 | 127 | 24 | 24 | 144 | 66 | 110 | 35 | 126 | 5 |
| CM1-250L | 107 | = | . | 165 | 86 | 35 | 215 | 110 | 24 | 24 | 144 | 66 | 110 | 35 | 126 | 5 |
| CM1-250M | 107 | = | 140 | 165 | 103 | 35 | 215 | 127 | 24 | 24 | 144 | 66 | 110 | 35 | 126 | 5 |
| CM1-400L | 150 | a | 198 | 257 | 105 | 48 | 357 | 155 | 38 | 38 | 224 | 60 | 120 | 44 | 194 | 7 |
| CM1-400M | 150 | a | 198 | 257 | 105 | 48 | 357 | 155 | 38 | 38 | 224 | 60 | 120 | 44 | 194 | 7 |
| CM1-630L | 182 | = | 240 | 270 | 110 | 58 | 370 | 160 | 43 | 43 | 224 | 65 | 125 | 58 | 200 | 7 |
| CM1-630M | 182 | = | 240 | 270 | 110 | 58 | 370 | 160 | 43 | 43 | 224 | 65 | 125 | 58 | 200 | 7 |
| CM1-800M | 210 | 8 | 280 | 280 | 116 | 70 | 370 | 168 | 41.5 | 41.5 | 243 | 64 | 64 | 70 | 243 | 7 |
| CM1-1250M | 210 | ± | 280 | 330 | 137 | 70 | 435 | 191 | 41 | 41 | 229 | 64 | 64 | 70 | = | 7 |
7.1 The connecting cable for circuit breaker uses the single core PVC copper cable or the copper bars with the same function, dimension and relevant rated current see sheet 7. The main binding screw tightening torque see sheet 8.
| RatedcurrentIn(A) | 6 | 10 | 1620 | 25 | 32 | 4050 | 63 | 80 | 100 | 125 | 160 | 180200225 | 250 | 315350 | 400 | 5006 | 30 | 700800 | 10001 | 250 |
| Themensionof cablercpee | 1.0 | 1.5 | 2.5 | 4.0 | 6.0 | 10 | 16 | 25 | 35 | 50 | 70 | 95 | 120 | 185 | 240 | 150 | 200 | 250 | 3004 | 00 |
| The numberofmat | 1 | 2 | ||||||||||||||||||
| Type | CM1-63CM | 1.100125 | CM1-225(250) | CM1-400 | CM1-630 | CM1-800C | M1-1250 |
| Specification of indingscrew | M5 | M8 | M8 | M10 | M12 | M12 | M12 |
| Torque(N· m) | 3 | 10 | 12 | 22 | 26 | 28 | 30 |
1. Application
CM1 series molded case circuit breaker ( hereinafter called circuit breaker) is one of the new type circuit breakers designed and developed by our company through using international advanced technology. It can be sorted : L type (standard type) , M type ( higher breaking capacity type), according to its rated ultimate short-circuit breaking capacity. This product is of small volume, high breaking capacity, short flashover. It is used in distribution network of AC 50Hz, rated insulation voltage 800V (500V for 63 type), rated working voltage up to 690V ( 400V for 63 type), rated current up to 1250A for distributing electrical power, protecting circuit and power supply equipment from damages of overload, short-circuit and under-voltage, and also can be used for infrequent start, overload, short-circuit and under-voltage protection for electric motor.
This circuit breaker can be installed vertically or horizontally. This product complies with IEC60947-2 standard.
2. Installation Environment
2.1 Altitude of installation position is not more than 2000m ( when altitude is higher than 2000 m, please consult with manufacturer and use);
2.2 The upper limit of ambient temperature is + 40℃, lower limit is -5℃. Average value within 24h is not more than +35℃;
Note: if upper limit of ambient temperature is higher than +40℃, or lower than -5℃, you shall consult with manufacturer and use according to the data in the product catalogue and instruction manual. 2.3 In the medium without explosion danger or without gas and conductive dust which can corrode metal and damage insulation. 2.4 Places without rain or snow damage
2.5 When ambient air temperature is +40C, atmospheric relative humidity shall not be more than 50%; At lower temperature, there is higher relative humidity. At the wettest month, the month average biggest relative humidity is 90%. Meanwhile, month average lowest temperature of this month is +25℃ while condensation on the product due to temperature change is considered.
2.6 Pollution degree is 3.
3. Model and specification of circuit breaker
7.2 The various features and accessories of the circuit breaker is adjusted by the manufacturer, which can't be adjusted randomly when it is used.
7.3 The handle of the circuit breaker can in three position, which mean three conditions, such as close, open and trip. When the handle is the position of trip, you should push the button back, making the circuit breaker re-trip, then switching on. 7.4 Notice of installation
• It must be installed on the flame retardant.
• It can't be installed in the environment including explosion gas.
• It can't be installed in the particular damp place.
• It can' t be installed in the place, where the external magnetic field is bigger than the five-fold geomagnetic field.
• It can' t be installed in the place, where the shake is bigger than 5g.
• It can' t be installed in the place, where the round gas can corrode metal and destroy insulation.
7.5 Note
• The circuit breaker can' t be operated frequently, or it will shorten the working life of the circuit breaker.
• If the circuit breaker has the undervoltage release, the undervoltage release should be electrified first, then the circuit breaker can re-trip and switch on, or it will damage the circuit breaker.
• After the circuit breaker with the motor-operated mechanism tripping, the motor-operated mechanism should make the circuit breaker re-trip, then it can switch on. 7 6 Natioa fan tha finot-timo mmnina
7.6 Notice for the first-time running
• Checking the connection and technical data, especially the input terminal of the circuit breaker(1).
3、5) should connect to the power supply terminal, the output (2、4、6) should link to load side.
3.1 Model and its meaning is as follows:
CM1- 000/0000 N pole type of four pole circuit breaker Application code and 1) Tripping method and accessories code(see form 1) Poles(2 means 2 poles; 3 means 3 poles; 4 means 4 poles) Operation method 2) Breaking capacity feature code: L: standard type, M-Higher breakingtrpe Frame level rated current Design code Molded case circuit breaker Enterprise code
Note:1) circuit breaker for power distribution has no code; circuit breaker protecting electric motor is represented by 2. 2) direct handle operation has no code; electric operation is represented by P. Rotary handle operation is represented by Z. 3.2 According to rated current(A) of over-current tripper, it can be sorted into: 63 type is (6), 10, 16, 20, 25, 32, 40, 50, 63A. Ninth level: 100 type is (10), 16, 20, 25, 32, 40, 50,63, 80, 100A. Tenth level: 225 type is 100, 125, 140, 160, 180, 200, 225A. Seventh Level: 250 type is 125, 140, 160, 180, 200, 225, 250A. Seventh level: 400 type is 225, 250, 315, 400A; Fifth level: 630 tvpe is 400. 500 and 630A. three level.
2) with which is not the recommended specification.
2) 4 pole product Neutral pole (N) has 4 kinds:
A type: not install over-current tripping element on N pole, and N pole is connected all the time and doesn' t open or close with other three poles;
B type: not install over-current tripping element on N pole, and N pole opens and closes with other three poles together ( N pole closes first, then opens);
C type: install over-current tripping element on N pole, and N pole opens and closes with other three poles( N pole closes first, then opens);
D type: install over-current tripping element on N pole, and N pole is connected all the time and doesn' t close and open with other 3 poles;
3.3 According to wiring mode, it can be sorted into three type:front panel connection, rear panel connection, plug-in type;
3.4 According to tripper type of over-current, it can be sorted into thermal-electro-magnetic type( compound type ), electro-magnetic (instantaneous) type.
·2.
Using the megger between the phase compares the earth to measure the insulation resistance (not less than 20MΩ).
Making sure terminals connected and the fixed screws should be tightening.
The operating handle should be flexible and the urgent shunt release button should be pressed in the close position (under condition of no load, the operating handle should in the position of shunt release.
If there is under-voltage release, the under-voltage release should be electrified, the closing operation can go on.
8、Notice
8.1 The unauthorized detachment is strictly prohibited, or else you will bear the risk.
8.2 If the product has cover and arc extinction board, the cover and extinction board must be installed before using it, or else you will bear the risk.
8.3 The installation、maintenance and examination should be done by the qualified professionals.
8.4 It is prohibited to operate the circuit breaker with the wet hand, or else the electrical accident might happen.
8.5 If the circuit breaker cuts because the protected circuit faults (overload or short circuit), we must know the reason. After solving the problems, we can do the close operation.
8.6 When the circuit breaker does short-circuit breaking test, it should use the special testing device, which has passed the
examination of relevant department and it is strictly prohibited to use the testing way by making the phase line connect directly. 8.7 When the equipment is electrified, you can' t make an installation and maintenance. You must make sure there is no voltage before working and you should obey the routine safety regulations
Date of manufacture:
·8·
3.5 According to attached device, it can be sorted into two types: with attached device and without attached device.
Attached device includes interior device and outer device: interior device has shunt release, under-voltage release, auxiliary contact, alarm contact. Outer device has rotary handle operation mechanism, electric operation mechanism. Release method and accessories code, see form 1
4、Specifications
4.1 The instantaneous operating characteristic of power distribution Circuit Breaker be set as 10In±20%; the instantaneous operating characteristic of electromotor protection Circuit Breaker be set as 12In ± 20%. The operating characteristics of Circuit Breaker overcurrent please see form 2.
| SerialNo. | Release RatedCurrent(A) | 1.05In unoperatingtime(cold state) | 1.3In operatingtime(hot state) | Electromagnetic ReleaseOperating Current(A) |
| 1 | 10≤In≤63 | ≥1h | < 1h | 10In ± 20% |
| 2 | 63< In ≤1250 | ≥2h | < 2h |
| Serial No. | Name of testing current | Current | time | Initial State |
| 1 | The agreen ino riigurnt | 1.0 | 2h | Cold State |
| 2 | The agreent i ot triping urent | 1.2 | 2h | To start after No.1 Test. |
·3.
| Model No. | FrameStructualLevelRatedCurrent(A) | Rated Current(A) | RatedOperationVoltageUe(V) | RatedInsulationVoltageUiV) | Ratedultimateshort-circuitbreakingcapacitylcu(kA)400/690V | Ratedworkingshort-circuitbreakingIAY400/690V | Poles | FlashoverDistance(m) |
| CM1-63L | 63 | (6)、10、16、20、25、 | 400 | 500 | 35* | 22* | 3 | ≤50 |
| CM1-63M | 63 | 32、40、50、63 | 400 | 500 | 50* | 25* | 3.4 | |
| CM1-100L | 100 | (10)、16、20、25、32、 | 400 | 500 | 35* | 22* | 3 | |
| CM1-100M | 100 | 40、50、63、80、100 | 400 | 500 | 50* | 25* | 3、4 | |
| CM1-125L | 125 | (10)、16、20、25、32、 | 400/690 | 800 | 35/8 | 22/4 | 2.3.4 | |
| CM1-125M | 125 | 40、50、63、80、100、125 | 400/690 | 800 | 50/10 | 25/5 | 2、3、4 | |
| CM1-225L | 225 | 100、125、140、160、 | 400/690 | 800 | 35/8 | 22/4 | 2.3.4 | |
| CM1-225M | 225 | 180、200、225 | 400/690 | 800 | 50/10 | 25/5 | 2、3、4 | |
| CM1-250L | 250 | 125、140、160、180、 | 400/690 | 800 | 35/8 | 22/4 | 2、3、4 | |
| CM1-250M | 250 | 200、225、250 | 400/690 | 800 | 50/10 | 25/5 | 2、3、4 |
| Model No. | FrameStnucturalLECurrent(A) | Rated Current(A)Op | RatederationVoltageUe(V) | RatedInsulationVoltageUi(V) | Ratedultimateshort-circuit三breaking | Ratedworkingshort-circuitbreakingcapacity AOV | Poles | FlashoverDistance(mm) |
| CM1-400L | 400 | 225、250、3154 | 00/690 | 800 | 50/10 | 35/5 | 3.4 | ≤100 |
| CM1-400M | 400 | 350、400 4 | 00/690 | 800 | 65/20 | 32.5/10 | 3、4 | |
| CM1-630L | 630 | 4400、500、6304 | 00/690 | 800 | 50/10 | 35/5 | 3、4 | |
| CM1-630M | 630 | 00/690 | 800 | 65/20 | 42/10 | 3.4 | ||
| CM1-800M | 800 | 630、700、8004 | 00/690 | 800 | 75/30 | 50/15 | 3、4 | |
| CM1-1250M | 1250 | 700、800、10001250 | 400/690 | 800 | 85/254 | 2.5/12.5 | 3 |
2\* 6A no hot tripping;
5、Technical data of Accessory Device
5.1 The Rated Value of Accessory Contact and Alarm Contact, please
see form 5. Form 5
| Category | FrameStructuralLevel RatedCurrent | RatedInsulationVoltage(V) | ComenionalThermalCimant(A) | AC-15 | DC-13 | |||
| RatedOperationVoltage(V) | RatedFrequency(Hz) | RatedCurrent(A) | RatedOperationVoltage(V) | RatedCurrent(A) | ||||
| AccessoryContact | 225A And the following | 36 | 380 | 0.26 | 220 | 0.14 | ||
| 40A And th followving | 3 | 0.2 | ||||||
| Alarm Contact | 3 | |||||||
User's Manual
CM1 SERIESMolded case circuit breaker
Conform with standard: IEC 60947-2
5.2 When the Rated Control Power Voltage of Shunt Release is: AC50Hz, 230V,400V;DC110V、220、24V, external voltage lied the Rated Control Power Voltage from 70% \~ ll0%, it could break the Circuit Breaker reliably.
Note: when Voltage Specification select DC24V, Rated Current should attain 5A ± 10%A.
5.3 When the Power Voltage reduce to the 70% \~ 35% scope of Undervoltage Release' s rated working voltage, Undervoltage Release could break the Circuit Breaker reliably; when the Power Voltage reduce below 35% of Undervoltage Release' s rated working voltage, Undervoltage Release could prevent Circuit Breaker closure; when the Power Voltage is higher than 85% of Undervoltage Release' s rated working voltage, Undervoltage Release could guarantee Circuit Breaker reliably closed.
5.4 The rated working voltage and relevant parameters of Alarm Contact, please see form 5. When Circuit Breaker is at normal break-close, alarm contact unoperate ; only when at the tripping automatically or faulty tripping, contact will change the original position. ;
6、Shape and installation size
使用说明书M1LE系列漏电断路器
符合标准:GB14048.2
一、概述
1.1 适用范围
M1LE系列漏电断路器(以下简称断路器),主要适用于交流50Hz,额定电压为400V,额定电流至800A的配电网络中,用来对人提供间接接触保护,也可用来防止因设备绝缘损坏,产生接地故障电流而引起的火灾危险,并可用来分配电能和保护线路及电源设备的过载、短路事故,还可作为线路的不频繁转换和电动机不频繁启动之用。
1.2 产品型号及其含义
| A型:N极不安装过电流脱扣元件,且N极始终接通不与其他三极一起分合。 |
| B型:N极不安装过电流脱扣元件,且N极与其他三极一起分合。 |
| C型:N极安装过电流脱扣元件,且N极与其他三极一起分合。 |
| D型:N极安装过电流脱扣元件,且N极始终接通不与其他三极一起分合。 |
| 脱扣方式及内部附件代号 | 附件安装侧及引线方向 | |||||
| 100/33 | 18883100/4250/4 | 日400630 | 400/4630/4800/4 | |||
| 附件名称 | 电磁脱扣器 | 复式脱扣器 | ||||
| 无附件 | 200 | 300 | 日 | □ | 日 | |
| 报警触头 | 208 | 308 | 回 | 问 | 回 | 回 |
| 分励脱扣器 | 210 | 310 | 中 | 口 | 口 | 口 |
| 辅助触头 | 220 | 320 | 日 | -口 | -口 | 口 |
| 欠压脱扣器 | 230 | 330 | ||||
| 分励脱扣器+辅助触头 | 240 | 340 | 无 | -D | 无 | -D |
| 二组辅助触头 | 260 | 360 | - | -00- | -0O | -00 |
| 辅助触头+欠压脱扣器 | 270 | 370 | 无 | 回 | 无 | |
| 分励脱扣器+报警触头 | 218 | 318 | 无 | 回 | 无 | D□ |
| 辅助触头+报警触头 | 228 | 328 | 日 | 日 | 日 | 日 |
| 欠压脱扣器+报警触头 | 238 | 338 | 无 | 无 | 回。 | |
| 分励脱扣器+辅助触头+报警触头 | 248 | 348 | 无 | -口日 | 无 | 日口 |
| 二组辅助触头+报警触头 | 268 | 368 | 无 | B0 | 无 | -BO |
| 辅助触头+报警触头+欠压脱扣器 | 278 | 378 | 无 | 0日 | 无 | 日 |
| ○:欠压脱扣器 □:报警触头 ●:分励脱扣器 ☐:辅助触头 | ||||||
1.3.1 正常使用条件
a)周围空气温度上限不超过+40℃,下限不低于 - 5 { { } ^ { \circ } C } ,24h内平均值不超过+35℃
注:在周围空气温度高于+40℃或低于 - 5 { { } ^ { \circ } C } 的条件下使用的断路器应与制造厂协商。
b)安装地点的海拔不超过2000m;
c)大气的相对湿度在周围最高温度+40℃时不超过50%,在较低湿度下可以有较高的相对湿度,(例如20℃时的90%),并考虑到因温度变化发生在产品表面上的凝露;
d)在无爆炸危险的介质中,切介质无足以腐蚀金属和破坏绝缘的气体与导电尘埃的地方。
1.3.2 正常安装条件
a)安装在无冲击振动及无雨雪侵袭的地方,上接线端子接电源侧,下接线端子接负载侧,与各方向倾斜度不超过5度;
b)污染等级为3级;
c)安装类别III类;
d)断路器安装场所附近的外磁场,在任何方向不应超过地磁场的5倍;
1.3.3 正常贮存和运输条件
a)温度下限不低于-25℃,上限不超过+55℃;
b)相对湿度(25℃时)不超过95%;
c)产品在运输过程中,应轻搬轻放,不应倒放,应尽量避免剧烈碰撞。
二、技术特征
2.1 分类
2.1.1 按级数分: a)2:二极; b)3:三极; c)4:四极
2.1.2 按用途分:a)配电用; b)电动机保护用
2.1.3 按剩余电流分断时间分:a)非廷时型; b)廷时型
2.1.4 按断路器额定极限短路分断能力级别分:a)L:普通型; M:较高分断型;b)H:高分断型
2.1.5 按操作方式分:a)手柄直接操作;b)电动操作;c)旋转式手柄操作
2.2主要技术参数主要技术参数见表3
| 型号 | M1LE-100 | M1LE-250 | M1LE-400 | M1LE-630,800 | ||||||||||
| 壳架电流Inm(A) | 100 | 250 | 400 | 630,800 | ||||||||||
| 额定电流In(A) | 10, 16, 20, 25, 3240, 50, 63, 80, 10 | 100, 125,140, 1600 180,200,250 | 250,315350,400 | 400,500,630700,800 | ||||||||||
| 极数 | 2,3,4 | 2,3,4 | 3,4 | 3,4 | ||||||||||
| 额定绝缘电压Ui(V) | AC 800 | |||||||||||||
| 额定工作电压Ue(V) | AC 400 | |||||||||||||
| 额定冲击耐受电压Uimp(V) | 8000 | |||||||||||||
| 飞狐距离(mm) | 50 | 100 | ||||||||||||
| 分断能力级别 | L | M | H | L | M | H | L | M | H | L | M | H | ||
| 极限短路分断能力Icu(kA) | 35 | 50 | 85 | 35 | 50 | 85 | 50 | 65 | 100 | 50 | 65 | 100 | ||
| 运行短路分断能力Ics(kA) | 22 | 35 | 50 | 22 | 35 | 50 | 35 | 42 | 65 | 35 | 42 | 65 | ||
| 额定剩余短路接通(分断)能力I△m(k4 | )8.75 | 12.5 | 21 | 8.75 | 12.5 | 21 | 12.5 | 13.5 | 25 | 12.5 | 13.5 | 25 | ||
| 额定剩余动作电流I△n (mA) | 非廷时型 | 30/100/500 100/300/500 | 100/300/500 | 300/500/1000 | ||||||||||
| 廷时型 | 100/300/500 | 300/500/1000 | ||||||||||||
| 额定剩余不动作电流△n(mA) | 1/2I△n | |||||||||||||
| 操作性能(次) | 通电 | 1500 | 1000 | 1000 | 1000 | |||||||||
| 不通电 | 8500 | 7000 | 4000 | 4000 | ||||||||||
| 总次数 | 10000 | 8000 | 5000 | 5000 | ||||||||||
| 剩余电流保护动作时间 | 1I△n 2I△n 5I△n 10I△n | |||||||||||||
| 最大分断时间(s) | 非廷时型 | 0.2 0.1 0.04 0.04 | ||||||||||||
| 廷时型 | 0.4/1 0.3/0.85 0.25/0.75 0.25/0.75 | |||||||||||||
2.3铺助电器
2.3.1铺助触头的额定值见表4
| 约定发热电流Ith(A) | 额定绝缘电压Ui (V) | 额定工作电流Ie (A) | 适用产品型号规格 | |
| AC400V | DC230V | |||
| 3 | 400 | 0.26 | 0.14 | -100、250 |
| 3 | 400 | 3 | 0.2 | -400、630、800 |
2.3.2 辅助触头的非正常接通与分断能力见表5
| 使用类别 | 接通 | 分断 | 操作频率循环次数 | ||||||
| I/IeU | /Ue | Cos φ或T0.95 | I/Iel | U/Ue | Cos φ或T0.95 | 循环次数 | 操作频率次/分 | 通电时间(s) | |
| AC-15 | 1.0 | 1.1 | 0.3 | 1.0 | 1.1 | 0.3 | 10 | 2 | ≥0.05 |
| DC-13 | 1.1 | 1.1 | 6Pe | 1.1 | 1.1 | 6Pe | |||
| 注:当Pe≥50W时,T0.95的上限近似等于6Pe(≤300ms) | |||||||||
三、结构和工作原理
3.1 结构
本系列断路器属于电子式电流动作型漏电保护器。主要部件有:主开关(包括过电流脱扣器),零序电流互感器,电子放大部件,漏电脱扣器,试验装置,全部零件均装于一个塑料外壳中。
3.2 工作原理
当被保护电路中有漏电或触电时,零序电流互感器有一个信号输出,当该信号输出达到一定值时,就触发可控硅导通使漏电脱扣器动作,从而带动牵引杆使操作机构在很短的时间内断开,切断电源,从而实现漏电保护功能。工作原理见图1
四、外形及安装尺寸
产品的外形尺寸和安装尺寸见表6和图2。
| 型号 | 极数 | 外形尺寸(m m) | 安装尺寸(m m) | |||||
| L1 | L2 | L3 | L4 | a | b | d | ||
| M1LE-100L | 3 | 92max | 150max | 94max | 75max | 30 | 129 | 4.5 |
| 4 | 122max | 150max | 94max | 75max | 60 | 129 | 4.5 | |
| M1LE-100M | 2 | 62max | 150max | 110max | 92max | 一 | 129 | φ4.5 |
| 3 | 92max | 150max | 110max | 92max | 30 | 129 | 4.5 | |
| 4 | 122max | 150max | 110max | 92max | 60 | 129 | 45 | |
| M1LE-250L | 3 | 107max | 165max | 94max | 72max | 35 | 126 | 4.5 |
| 4 | 142max | 165max | 94max | 72max | 70 | 126 | 中5 | |
| M1LE-250M | 3 | 107max | 165max | 110max | 90max | 35 | 126 | 中5 |
| 4 | 142max | 165max | 110max | 90max | 70 | 126 | 45 | |
| M1LE-400L,M | 3 | 150max | 257max | 146max | 106max | 44 | 194 | 7 |
| 4 | 198max | 257max | 146max | 106max | 94 | 194 | 7 | |
| M1LE-630L,M | 3 | 210max | 280max | 155max | 116max | 70 | 243 | 7 |
| M1LE-800L, M | 4 | 280max | 280max | 155max | 116max | 70 | 243 | 7 |
五、使用与维护
5.1 断路器安装前应:
a)检查铭牌上的技术参数是否符合使用要求;
b)将断路器合、分几次检查断路器操作机构有无卡滞现象。机构动作是否可靠。
5.2 断路器安装时应:
a)断路器的“N”“1”“3”“5”为进线端,“N”“2”“4”“6”为出线端,不允许倒装;
b)推荐连接导线的截面积与脱扣器的额定电流相匹配见表7、表8,以保证断路器正常工作。
| 额定电流值A | 10 | 16,20 | 25 | 32 | 40,50 | 63 | 80 | 100 | 125,140 | 160 | 180,200,250 | 250 | 315,350 | 400 |
| 导线截面积mm² | 1.5 | 2.5 | 4 | 6 | 10 | 16 | 25 | 35 | 50 | 70 | 95 | 120 | 185 | 240 |
| 额定电流(A) | 电缆 | 铜排 | ||
| 截面积 mm² | 数量 | 尺寸 mm×mm | 数量 | |
| 500 | 150 | 2 | 30×5 | 2 |
| 630 | 185 | 2 | 40×5 | 2 |
| 800 | 240 | 2 | 50×5 | 2 |
5.3使用中每15天均需按动“试验按钮”以检查漏电保护运动是否正常;若按下“试验按钮”断路器不动作,则表示漏电保护功能已失效,已不能继续使用,必须更换。
5.4要根据保护对象的要求,选用不同额定电流、额定剩余动作电流及剩余电流分断时间的断路器、也可根据要求选择额定剩余动作电流及剩余电流分断时间可调型漏电产品,否则达不到有效的保护作用。
六、注意事项
6.1 不要用火线对地短路或火线与零线短路的办法来试验漏电断路器,以免影响产品性能。
6.2短路器的过载、短路、保护特性出厂前已进行整定,使用中不能自行修理。
6.3对于少接线,错接线,本断路器不能有效起到漏电保护作用。
七、安全警告
7.1 断路器仅对负载侧接触相线或带电壳体与大地的漏电进行保护,对同时接触电路两线所引起的触电不能起到保护作用。
7.2 检测电路的绝缘电阻时,必须将电流回路之间的电子元件断开,否则将损坏短路器。
八、故障分析与排除见表9
| 故障原因 | 原因分析 | 排除方式三相四线电路必须使用四极漏电断路器 正确接线![]() | |
| 误动 | 断路器使用不当造成误动 | 将三极断路器,用于三相四线电路中,由于零线中的正常工作电流不经过漏电电流互感器,只要启用单相负载断路器就会动作。 断路器负载侧零线接地,会使正常工作电流经接触地点流入地造成误动四级断路器 错误接线 接设备外壳 | |
| 断路器负载侧接地引起的误动 | |||
| 电流和导线对地电容电流引起的误动 | 1)负载侧的导线紧贴地面铺设较长,存在着较大的对地电容电流;2)负载侧导线因绝缘下降,对地漏电电流增加 | 选用剩余动作电流稍大规格的断路器。 | |
九、公司承诺
自产品生产日期起十八个月内,在客户正常的储运、保养、使用条件下,因产品的制造问题而不能正常使用时,提供“三包”服务。
十、订货须知
订货时必须写明:产品名称、型号、规格、极数(四极断路器零线形式)、分断能力级别、脱扣方式及附件名称、保护特性、额定电流、额定剩余动作电流,订货数量。
例如:订M1LE-250,四极(零线形式B型),M型,配电保护用断路器,复式脱扣器,额定电流250A,额定剩余工作电流100mA,共100台。
应写为M1LE-250M/4300 B型 250A 100mA 100台。对断路器有特殊要求可与厂家协商解决。
使用说明书M1LE系列漏电断路器
符合标准:GB14048.2
一、概述
1.1 适用范围
M1LE系列漏电断路器(以下简称断路器),主要适用于交流50Hz,额定电压为400V,额定电流至800A的配电网络中,用来对人提供间接接触保护,也可用来防止因设备绝缘损坏,产生接地故障电流而引起的火灾危险,并可用来分配电能和保护线路及电源设备的过载、短路事故,还可作为线路的不频繁转换和电动机不频繁启动之用。
1.2 产品型号及其含义
| A型:N极不安装过电流脱扣元件,且N极始终接通不与其他三极一起分合。 |
| B型:N极不安装过电流脱扣元件,且N极与其他三极一起分合。 |
| C型:N极安装过电流脱扣元件,且N极与其他三极一起分合。 |
| D型:N极安装过电流脱扣元件,且N极始终接通不与其他三极一起分合。 |
| 脱扣方式及内部附件代号 | 附件安装侧及引线方向 | |||||
| 100/33 | 18883100/4250/4 | 日400630 | 400/4630/4800/4 | |||
| 附件名称 | 电磁脱扣器 | 复式脱扣器 | ||||
| 无附件 | 200 | 300 | 日 | □ | 日 | |
| 报警触头 | 208 | 308 | 回 | 问 | 回 | 回 |
| 分励脱扣器 | 210 | 310 | 中 | 口 | 口 | 口 |
| 辅助触头 | 220 | 320 | 日 | -口 | -口 | 口 |
| 欠压脱扣器 | 230 | 330 | ||||
| 分励脱扣器+辅助触头 | 240 | 340 | 无 | -D | 无 | -D |
| 二组辅助触头 | 260 | 360 | - | -00- | -0O | -00 |
| 辅助触头+欠压脱扣器 | 270 | 370 | 无 | 回 | 无 | |
| 分励脱扣器+报警触头 | 218 | 318 | 无 | 回 | 无 | D□ |
| 辅助触头+报警触头 | 228 | 328 | 日 | 日 | 日 | 日 |
| 欠压脱扣器+报警触头 | 238 | 338 | 无 | 无 | 回。 | |
| 分励脱扣器+辅助触头+报警触头 | 248 | 348 | 无 | -口日 | 无 | 日口 |
| 二组辅助触头+报警触头 | 268 | 368 | 无 | B0 | 无 | -BO |
| 辅助触头+报警触头+欠压脱扣器 | 278 | 378 | 无 | 0日 | 无 | 日 |
| ○:欠压脱扣器 □:报警触头 ●:分励脱扣器 ☐:辅助触头 | ||||||
1.3.1 正常使用条件
a)周围空气温度上限不超过+40℃,下限不低于 - 5 { { } ^ { \circ } C } ,24h内平均值不超过+35℃
注:在周围空气温度高于+40℃或低于 - 5 { { } ^ { \circ } C } 的条件下使用的断路器应与制造厂协商。
b)安装地点的海拔不超过2000m;
c)大气的相对湿度在周围最高温度+40℃时不超过50%,在较低湿度下可以有较高的相对湿度,(例如20℃时的90%),并考虑到因温度变化发生在产品表面上的凝露;
d)在无爆炸危险的介质中,切介质无足以腐蚀金属和破坏绝缘的气体与导电尘埃的地方。
1.3.2 正常安装条件
a)安装在无冲击振动及无雨雪侵袭的地方,上接线端子接电源侧,下接线端子接负载侧,与各方向倾斜度不超过5度;
b)污染等级为3级;
c)安装类别III类;
d)断路器安装场所附近的外磁场,在任何方向不应超过地磁场的5倍;
1.3.3 正常贮存和运输条件
a)温度下限不低于-25℃,上限不超过+55℃;
b)相对湿度(25℃时)不超过95%;
c)产品在运输过程中,应轻搬轻放,不应倒放,应尽量避免剧烈碰撞。
二、技术特征
2.1 分类
2.1.1 按级数分: a)2:二极; b)3:三极; c)4:四极
2.1.2 按用途分:a)配电用; b)电动机保护用
2.1.3 按剩余电流分断时间分:a)非廷时型; b)廷时型
2.1.4 按断路器额定极限短路分断能力级别分:a)L:普通型; M:较高分断型;b)H:高分断型
2.1.5 按操作方式分:a)手柄直接操作;b)电动操作;c)旋转式手柄操作
2.2主要技术参数主要技术参数见表3
| 型号 | M1LE-100 | M1LE-250 | M1LE-400 | M1LE-630,800 | ||||||||||
| 壳架电流Inm(A) | 100 | 250 | 400 | 630,800 | ||||||||||
| 额定电流In(A) | 10, 16, 20, 25, 3240, 50, 63, 80, 10 | 100, 125,140, 1600 180,200,250 | 250,315350,400 | 400,500,630700,800 | ||||||||||
| 极数 | 2,3,4 | 2,3,4 | 3,4 | 3,4 | ||||||||||
| 额定绝缘电压Ui(V) | AC 800 | |||||||||||||
| 额定工作电压Ue(V) | AC 400 | |||||||||||||
| 额定冲击耐受电压Uimp(V) | 8000 | |||||||||||||
| 飞狐距离(mm) | 50 | 100 | ||||||||||||
| 分断能力级别 | L | M | H | L | M | H | L | M | H | L | M | H | ||
| 极限短路分断能力Icu(kA) | 35 | 50 | 85 | 35 | 50 | 85 | 50 | 65 | 100 | 50 | 65 | 100 | ||
| 运行短路分断能力Ics(kA) | 22 | 35 | 50 | 22 | 35 | 50 | 35 | 42 | 65 | 35 | 42 | 65 | ||
| 额定剩余短路接通(分断)能力I△m(k4 | )8.75 | 12.5 | 21 | 8.75 | 12.5 | 21 | 12.5 | 13.5 | 25 | 12.5 | 13.5 | 25 | ||
| 额定剩余动作电流I△n (mA) | 非廷时型 | 30/100/500 100/300/500 | 100/300/500 | 300/500/1000 | ||||||||||
| 廷时型 | 100/300/500 | 300/500/1000 | ||||||||||||
| 额定剩余不动作电流△n(mA) | 1/2I△n | |||||||||||||
| 操作性能(次) | 通电 | 1500 | 1000 | 1000 | 1000 | |||||||||
| 不通电 | 8500 | 7000 | 4000 | 4000 | ||||||||||
| 总次数 | 10000 | 8000 | 5000 | 5000 | ||||||||||
| 剩余电流保护动作时间 | 1I△n 2I△n 5I△n 10I△n | |||||||||||||
| 最大分断时间(s) | 非廷时型 | 0.2 0.1 0.04 0.04 | ||||||||||||
| 廷时型 | 0.4/1 0.3/0.85 0.25/0.75 0.25/0.75 | |||||||||||||
2.3铺助电器
2.3.1铺助触头的额定值见表4
| 约定发热电流Ith(A) | 额定绝缘电压Ui (V) | 额定工作电流Ie (A) | 适用产品型号规格 | |
| AC400V | DC230V | |||
| 3 | 400 | 0.26 | 0.14 | -100、250 |
| 3 | 400 | 3 | 0.2 | -400、630、800 |
2.3.2 辅助触头的非正常接通与分断能力见表5
| 使用类别 | 接通 | 分断 | 操作频率循环次数 | ||||||
| I/IeU | /Ue | Cos φ或T0.95 | I/Iel | U/Ue | Cos φ或T0.95 | 循环次数 | 操作频率次/分 | 通电时间(s) | |
| AC-15 | 1.0 | 1.1 | 0.3 | 1.0 | 1.1 | 0.3 | 10 | 2 | ≥0.05 |
| DC-13 | 1.1 | 1.1 | 6Pe | 1.1 | 1.1 | 6Pe | |||
| 注:当Pe≥50W时,T0.95的上限近似等于6Pe(≤300ms) | |||||||||
三、结构和工作原理
3.1 结构
本系列断路器属于电子式电流动作型漏电保护器。主要部件有:主开关(包括过电流脱扣器),零序电流互感器,电子放大部件,漏电脱扣器,试验装置,全部零件均装于一个塑料外壳中。
3.2 工作原理
当被保护电路中有漏电或触电时,零序电流互感器有一个信号输出,当该信号输出达到一定值时,就触发可控硅导通使漏电脱扣器动作,从而带动牵引杆使操作机构在很短的时间内断开,切断电源,从而实现漏电保护功能。工作原理见图1
四、外形及安装尺寸
产品的外形尺寸和安装尺寸见表6和图2。
| 型号 | 极数 | 外形尺寸(m m) | 安装尺寸(m m) | |||||
| L1 | L2 | L3 | L4 | a | b | d | ||
| M1LE-100L | 3 | 92max | 150max | 94max | 75max | 30 | 129 | 4.5 |
| 4 | 122max | 150max | 94max | 75max | 60 | 129 | 4.5 | |
| M1LE-100M | 2 | 62max | 150max | 110max | 92max | 一 | 129 | φ4.5 |
| 3 | 92max | 150max | 110max | 92max | 30 | 129 | 4.5 | |
| 4 | 122max | 150max | 110max | 92max | 60 | 129 | 45 | |
| M1LE-250L | 3 | 107max | 165max | 94max | 72max | 35 | 126 | 4.5 |
| 4 | 142max | 165max | 94max | 72max | 70 | 126 | 中5 | |
| M1LE-250M | 3 | 107max | 165max | 110max | 90max | 35 | 126 | 中5 |
| 4 | 142max | 165max | 110max | 90max | 70 | 126 | 45 | |
| M1LE-400L,M | 3 | 150max | 257max | 146max | 106max | 44 | 194 | 7 |
| 4 | 198max | 257max | 146max | 106max | 94 | 194 | 7 | |
| M1LE-630L,M | 3 | 210max | 280max | 155max | 116max | 70 | 243 | 7 |
| M1LE-800L, M | 4 | 280max | 280max | 155max | 116max | 70 | 243 | 7 |
五、使用与维护
5.1 断路器安装前应:
a)检查铭牌上的技术参数是否符合使用要求;
b)将断路器合、分几次检查断路器操作机构有无卡滞现象。机构动作是否可靠。
5.2 断路器安装时应:
a)断路器的“N”“1”“3”“5”为进线端,“N”“2”“4”“6”为出线端,不允许倒装;
b)推荐连接导线的截面积与脱扣器的额定电流相匹配见表7、表8,以保证断路器正常工作。
| 额定电流值A | 10 | 16,20 | 25 | 32 | 40,50 | 63 | 80 | 100 | 125,140 | 160 | 180,200,250 | 250 | 315,350 | 400 |
| 导线截面积mm² | 1.5 | 2.5 | 4 | 6 | 10 | 16 | 25 | 35 | 50 | 70 | 95 | 120 | 185 | 240 |
| 额定电流(A) | 电缆 | 铜排 | ||
| 截面积 mm² | 数量 | 尺寸 mm×mm | 数量 | |
| 500 | 150 | 2 | 30×5 | 2 |
| 630 | 185 | 2 | 40×5 | 2 |
| 800 | 240 | 2 | 50×5 | 2 |
5.3使用中每15天均需按动“试验按钮”以检查漏电保护运动是否正常;若按下“试验按钮”断路器不动作,则表示漏电保护功能已失效,已不能继续使用,必须更换。
5.4要根据保护对象的要求,选用不同额定电流、额定剩余动作电流及剩余电流分断时间的断路器、也可根据要求选择额定剩余动作电流及剩余电流分断时间可调型漏电产品,否则达不到有效的保护作用。
六、注意事项
6.1 不要用火线对地短路或火线与零线短路的办法来试验漏电断路器,以免影响产品性能。
6.2短路器的过载、短路、保护特性出厂前已进行整定,使用中不能自行修理。
6.3对于少接线,错接线,本断路器不能有效起到漏电保护作用。
七、安全警告
7.1 断路器仅对负载侧接触相线或带电壳体与大地的漏电进行保护,对同时接触电路两线所引起的触电不能起到保护作用。
7.2 检测电路的绝缘电阻时,必须将电流回路之间的电子元件断开,否则将损坏短路器。
八、故障分析与排除见表9
| 故障原因 | 原因分析 | 排除方式三相四线电路必须使用四极漏电断路器 正确接线![]() | |
| 误动 | 断路器使用不当造成误动 | 将三极断路器,用于三相四线电路中,由于零线中的正常工作电流不经过漏电电流互感器,只要启用单相负载断路器就会动作。 断路器负载侧零线接地,会使正常工作电流经接触地点流入地造成误动四级断路器 错误接线 接设备外壳 | |
| 断路器负载侧接地引起的误动 | |||
| 电流和导线对地电容电流引起的误动 | 1)负载侧的导线紧贴地面铺设较长,存在着较大的对地电容电流;2)负载侧导线因绝缘下降,对地漏电电流增加 | 选用剩余动作电流稍大规格的断路器。 | |
九、公司承诺
自产品生产日期起十八个月内,在客户正常的储运、保养、使用条件下,因产品的制造问题而不能正常使用时,提供“三包”服务。
十、订货须知
订货时必须写明:产品名称、型号、规格、极数(四极断路器零线形式)、分断能力级别、脱扣方式及附件名称、保护特性、额定电流、额定剩余动作电流,订货数量。
例如:订M1LE-250,四极(零线形式B型),M型,配电保护用断路器,复式脱扣器,额定电流250A,额定剩余工作电流100mA,共100台。
应写为M1LE-250M/4300 B型 250A 100mA 100台。对断路器有特殊要求可与厂家协商解决。
五、附属装置的技术数据
1.辅助触头和报警触头的额定值见表
| 分类 | 壳架等级额定电流 | 约定发热电流Ith A | 交流400V时额定工作电流leA |
| 辅助触头 | 250A及以下 | 3 | 0.30 |
| 400A及以上 | 6 | 1 | |
| 报警触头 | 400A及以下 | 交流220V 1A |
2.分励脱扣器的外加电压介于额定控制电源电压70%-110%之间时,能可靠分断断路器。
3.当电源电压下降到欠电压脱扣器额定工作电压的70%-35%范围内时,欠电压脱扣器能可靠地分断断路器;当电源电压低于欠电压脱扣器额定工作电压的35%时,欠电压脱扣器能防止断路器闭合;当电源电压高于欠压脱扣器额定宽作电压的85%时,欠电压脱扣器能保护断路器可靠闭合。
| 型号 | 外形尺寸 | 安装尺寸 | |||||||||||||||||||
| 板前接线 | 板后接线 | ||||||||||||||||||||
| W | W1 | W2 | L | L1 | H | H1 | H2 | H3 | H4 | C | D | E | F | G | H7 | H5 | H6 | A | B | ∅d | |
| M1-63L | 76 | 50 | 100 | 135 | 170 | 90 | 21 | 7 | 4 | 85 | 28.5 | 48 | 22 | 14 | 7.5 | 44 | 66 | 25 | 117 | 3.5 | |
| M1-63M | 76 | 50 | 100 | 135 | 170 | 82 | 98.5 | 28 | 7 | 4 | 85 | 28.5 | 48 | 22 | 14 | 7.5 | 44 | 66 | 25 | 117 | 3.5 |
| M1-125C(100) | 92 | 60 | 122 | 150 | 185 | 68 | 86 | 24 | 7 | 4 | 88 | 35.5 | 50 | 22 | 17.5 | 7.5 | 68 | 108 | 30 | 129 | 4.5 |
| M1-125L(100) | 92 | 60 | 122 | 150 | 185 | 68 | 86 | 24 | 7 | 4 | 88 | 35.5 | 50 | 22 | 17.5 | 7.5 | 68 | 108 | 30 | 129 | 4.5 |
| M1-125M(100) | 92 | 60 | 122 | 150 | 185 | 86 | 104 | 24 | 7 | 4 | 88 | 35.5 | 50 | 22 | 17.5 | 7.5 | 68 | 108 | 30 | 129 | 4.5 |
| M1-125H(100) | 92 | 60 | 122 | 150 | 185 | 86 | 104 | 24 | 7 | 4 | 88 | 35.5 | 50 | 22 | 17.5 | 7.5 | 68 | 108 | 30 | 129 | 4.5 |
| M1-250C(225) | 107 | 70 | 142 | 165 | 215 | 86 | 110 | 24 | 5 | 4 | 102 | 31.5 | 50 | 22 | 17 | 9 | 66 | 110 | 35 | 126 | 5 |
| M1-250L(225) | 107 | 70 | 142 | 165 | 215 | 86 | 110 | 24 | 5 | 4 | 102 | 31.5 | 50 | 22 | 17 | 9 | 66 | 110 | 35 | 126 | 5 |
| M1-250M(225) | 107 | 70 | 142 | 165 | 215 | 103 | 127 | 24 | 5 | 4 | 102 | 31.5 | 50 | 22 | 17 | 9 | 66 | 110 | 35 | 126 | 5 |
| M1-250H(225) | 107 | 70 | 142 | 165 | 215 | 103 | 127 | 24 | 5 | 4 | 102 | 31.5 | 50 | 22 | 17 | 9 | 66 | 110 | 35 | 126 | 5 |
| M1-400L | 140 | 96 | 198 | 257 | 357 | 105 | 155 | 38 | 8 | 6 | 128 | 64.5 | 89 | 65 | Φ26 | 60 | 120 | 44 | 215 | 7 | |
| M1-400M | 140 | 96 | 198 | 257 | 357 | 105 | 155 | 38 | 8 | 6 | 128 | 64.5 | 89 | 65 | Φ26 | 60 | 120 | 44 | 215 | 7 | |
| M1-400H | 182 | 116 | 198 | 270 | 370 | 110 | 160 | 43 | 8 | 6 | 134 | 70 | 89 | 65 | Φ29 | 60 | 120 | 58 | 200 | 7 | |
| M1-630C | 182 | 116 | 240 | 270 | 370 | 110 | 160 | 43 | 8 | 6 | 134 | 70 | 89 | 65 | Φ29 | 65 | 125 | 58 | 200 | 7 | |
| M1-630L | 182 | 116 | 240 | 270 | 370 | 110 | 160 | 43 | 8 | 6 | 134 | 70 | 89 | 65 | Φ29 | 65 | 125 | 58 | 200 | 7 | |
| M1-630M | 182 | 116 | 240 | 270 | 370 | 110 | 160 | 43 | 8 | 6 | 134 | 70 | 89 | 65 | φ29 | 65 | 125 | 58 | 200 | 7 | |
| M1-630H | 210 | 140 | 240 | 280 | 380 | 116 | 168 | 43 | 30 | 4.5 | 136 | 81 | 66 | 128 | 128 | 70 | 243 | 7.2 | |||
| M1-800M | 210 | 140 | 280 | 280 | 380 | 116 | 168 | 43 | 30 | 4.5 | 136 | 81 | 66 | 128 | 128 | 70 | 243 | 7.2 | |||
| M1-800H | 210 | 140 | 280 | 280 | 380 | 116 | 168 | 43 | 30 | 4.5 | 136 | 81 | 66 | 128 | 128 | 70 | 243 | 7.2 | |||
| M1-1250M | 210 | 140 | 280 | 330 | 470 | 138 | 192 | 42 | 16 | 16 | 204 | 100 | 78 | 299 | 10 | ||||||
| M1-1600M | 210 | 140 | 280 | 330 | 510 | 138 | 192 | 42 | 16 | 16 | 204 | 100 | 78 | 299 | 10 | ||||||
连接导线的截面积与相适应的额定电流见下表
| 额定电流值(A) | 10 | 1620 | 32 | 4050 | 63 | 80 | 100 | 125140 | 160 | 180200225 | 250 | 315350 | 400 | ||
| 导线截面积mm2 | 1.5 | 2.5 | 6 | 10 | 16 | 25 | 35 | 50 | 70 | 95 | 120 | 185 | 240 | ||
| 额定电流(A) | 电缆截面积 | 铜排尺寸 | |||||||||||||
| 数量 | 截面积mm² | 数量 | 尺寸mm×mm | ||||||||||||
| 500 | 2 | 150 | 2 | 30×5 | |||||||||||
| 630 | 2 | 185 | 2 | 40×5 | |||||||||||
| 700、800 | 2 | 240 | 2 | 50×5 | |||||||||||
六、使用与维护
1、断路器各种特性及附件由制造厂整定,在使用不可随意调节。
2、断路器手柄可以处在三个位置,分别标示闭合断开、脱扣三种状态,当手柄处于脱扣位置时,此时不能起保护作用,在查明原因,排除故障后应向后扳动手柄,使断路器再扣,然后合闸。
3、在用户遵守保管和使用条件下,从制造厂发货之日起,不超过18个月,断路器封印完好,产品如因制造质量问题而发生损坏不能正常使用时,制造厂负责无偿更换和修理。
M1系列塑料外壳式断路器
名称: M1系列
安装使用产品前,请仔细阅读使用说明书,并妥善保管,以防备用。
合格证
型号:塑料外壳式断路器
本产品经检验合格,符合GB/T14048.2标准,准预出厂。
检验员:检02出厂日期:详见铭牌或包装
用途及使用范围
M1系列塑料外壳式断路器(以下简称断路器),是本厂采用国际先进设计、制造技术研制、开发的新型断路器之一,按照其额定极限分断能力(lcu)的高低,分为C型(经济型)、L型(标准型)、M型(较高分断型)、H型(高分断型)四类。该产品具有体积小、分断高、飞弧短、抗振动的特点,是陆地及船舶使用的理想产品。其额定绝缘电压800V,适用于交流50Hz、额定工作电压690V及以下的电路中作不频繁起动之用。断路器具有过载、短路和欠电压保护装置,能保护线路及电源设备不受损坏。
本断路器可垂直安装(即竖装),亦可水平安装(即横装)。
本产品执行标准IEC60947-2、GB/T140482的要求。
断路器适用下列工作环境
1、海拔高度2000m以下;
2、周围介质温度过高于+40℃(对船用产品为+45℃)和不低 于-5℃;
3、能耐受潮湿空气的影响;
4、能耐受盐雾、油雾的影响;
5、能耐受霉菌的影响;
6、最大倾斜度为225°;
7、在受到船舶的正常振动时,能可靠工作;
8、在无爆炸危险的介质中,且介质无足以腐蚀金属和破坏绝缘的气体与导电尘埃的地方;
9、在没有雨雪侵袭的地方。
断路器的分类
型号及其含义如下:
注:(1)配电用断路器无代号,保护电动机用断路器以2表示。(2)手柄直接操作无代号;电动操作用P表示。
1、按过电流脱扣器额定电流(A)分:
M1-63为(6)10、16、20、25、32、40、50、63A;
M1-125为16、20、25、32、40、50、63、80、100A、125A;
M1-250为100、125、140、160、180、200、225、250A;
M1-400为225、250、315、350、400A;
M1-630为400、500、630A;
M1-800为630、700、800A;
M1-1250为800、1000、1250;
M1-1600为1250、1600。
注:(1)6A规格只有电磁(瞬时)型;
(2)带()不推荐规格。
2、按接线方式分为板前接线、板后接线、插入式三种;
3、按过电流脱扣器型式分热动电磁(复式)型、电磁(瞬时)型两种。
4、按附属装置分带附属装置和不带附属装置两种。
附属装置分内部装置和外部装置:内部装置有分励脱扣器、欠电压脱扣器、辅助触头、报警触头四种,外部装置有转动手柄操作机构、电动操作机构等。
脱扣器式及附件代号
| 附件 附件代号名称脱扣器方式 | 无 | 报警触头 | 分励脱扣器 | 辅助触头 | 欠电压脱扣器 | 分励脱扣器报警触头 | 分励脱扣器欠电压脱扣器 | 二组辅助触头 | 辅助触头欠电压脱扣器 |
| 瞬时脱扣器 | 200 | 208 | 210 | 220 | 230 | 240 | 250 | 260 | 270 |
| 复式脱扣器 | 300 | 308 | 310 | 320 | 330 | 340 | 350 | 360 | 370 |
| 附件 附件代号名称脱扣器方式 | 分励脱扣器报警触头 | 辅助触头报警触头 | 欠电压脱扣器报警触头 | 分励脱扣器辅助触头报警触头 | 二组辅助触头报警触头 | 辅助触头欠电压脱扣器报警触头 |
| 瞬时脱扣器 | 218 | 228 | 238 | 248 | 268 | 278 |
| 复式脱扣器 | 318 | 328 | 338 | 348 | 368 | 378 |
主要技术指标
1、断路器热动型脱扣器具有反时限特性:电磁脱扣器为瞬时动作,特性见表(配电用)。
| 脱扣器额定电流(A) | 热动型脱扣器(环境温度+40℃) | 电磁脱扣器动作电流A | |
| 1.05In(冷态)不动作时间h | 1.30In(冷态)动作时间h | ||
| 10≤|n≤63 | 1 | 1 | 10ln±20% |
| 63≤1n≤125 | 2 | 2 | |
| 125≤1n≤800 | 2 | 2 | 5ln±20%或10ln±20% |
注:电动机保护用断路器1.0ln不动作时间均为2h;
动作电流为1.20ln(热态),动作时间均为2h内电磁脱扣器动作电流为12ln±20%(A)。
2、通断能力(Icu)见表
| 壳架等级额定电流InmA | 约定发热电流 Ith A | 短路分断能力级别 | 短路分断能力*kA(有效值)lcu/lcs | |
| AC400V | AC690V | |||
| 63 | 63 | L | 25/18 | 1 |
| M | 50/35 | 1 | ||
| H | 85/50 | 1 | ||
| 125(100) | 125(100) | C | 25/18 | 10/5 |
| L | 35/22 | 10/5 | ||
| M | 50/35 | 20/10 | ||
| H | 85/50 | 20/10 | ||
| 250(225) | 250(225) | C | 35/18 | 10/5 |
| L | 35/25 | 10/5 | ||
| M | 50/35 | 20/10 | ||
| H | 85/50 | 20/10 | ||
| 400 | 400 | L | 50/35 | 10/5 |
| M | 65/42 | 20/10 | ||
| H | 100/65 | 20/10 | ||
| 630 | 630 | C | 35/25 | 10/5 |
| L | 50/35 | 20/10 | ||
| M | 65/42 | 20/10 | ||
| H | 100/65 | 20/10 | ||
| 800 | 800 | M | 65/50 | 30/15 |
| H | 100/65 | |||
| 1250 | 1250 | M | 65/50 | 20/10 |
| 1600 | 1600 | M | 65/50 | 20/10 |
2)其功率因数由试验电流(kA)确定;
当4.5<1≤6.0为0.7;当6.0<1≤10为0.5;当10<1≤20为0.3;
当20<1≤50为0.25;当50<1为0.2;
3)额定绝缘电压按800V
五、附属装置的技术数据
1.辅助触头和报警触头的额定值见表
| 分类 | 壳架等级额定电流 | 约定发热电流Ith A | 交流400V时额定工作电流leA |
| 辅助触头 | 250A及以下 | 3 | 0.30 |
| 400A及以上 | 6 | 1 | |
| 报警触头 | 400A及以下 | 交流220V 1A |
2.分励脱扣器的外加电压介于额定控制电源电压70%-110%之间时,能可靠分断断路器。
3.当电源电压下降到欠电压脱扣器额定工作电压的70%-35%范围内时,欠电压脱扣器能可靠地分断断路器;当电源电压低于欠电压脱扣器额定工作电压的35%时,欠电压脱扣器能防止断路器闭合;当电源电压高于欠压脱扣器额定宽作电压的85%时,欠电压脱扣器能保护断路器可靠闭合。
| 型号 | 外形尺寸 | 安装尺寸 | |||||||||||||||||||
| 板前接线 | 板后接线 | ||||||||||||||||||||
| W | W1 | W2 | L | L1 | H | H1 | H2 | H3 | H4 | C | D | E | F | G | H7 | H5 | H6 | A | B | ∅d | |
| M1-63L | 76 | 50 | 100 | 135 | 170 | 90 | 21 | 7 | 4 | 85 | 28.5 | 48 | 22 | 14 | 7.5 | 44 | 66 | 25 | 117 | 3.5 | |
| M1-63M | 76 | 50 | 100 | 135 | 170 | 82 | 98.5 | 28 | 7 | 4 | 85 | 28.5 | 48 | 22 | 14 | 7.5 | 44 | 66 | 25 | 117 | 3.5 |
| M1-125C(100) | 92 | 60 | 122 | 150 | 185 | 68 | 86 | 24 | 7 | 4 | 88 | 35.5 | 50 | 22 | 17.5 | 7.5 | 68 | 108 | 30 | 129 | 4.5 |
| M1-125L(100) | 92 | 60 | 122 | 150 | 185 | 68 | 86 | 24 | 7 | 4 | 88 | 35.5 | 50 | 22 | 17.5 | 7.5 | 68 | 108 | 30 | 129 | 4.5 |
| M1-125M(100) | 92 | 60 | 122 | 150 | 185 | 86 | 104 | 24 | 7 | 4 | 88 | 35.5 | 50 | 22 | 17.5 | 7.5 | 68 | 108 | 30 | 129 | 4.5 |
| M1-125H(100) | 92 | 60 | 122 | 150 | 185 | 86 | 104 | 24 | 7 | 4 | 88 | 35.5 | 50 | 22 | 17.5 | 7.5 | 68 | 108 | 30 | 129 | 4.5 |
| M1-250C(225) | 107 | 70 | 142 | 165 | 215 | 86 | 110 | 24 | 5 | 4 | 102 | 31.5 | 50 | 22 | 17 | 9 | 66 | 110 | 35 | 126 | 5 |
| M1-250L(225) | 107 | 70 | 142 | 165 | 215 | 86 | 110 | 24 | 5 | 4 | 102 | 31.5 | 50 | 22 | 17 | 9 | 66 | 110 | 35 | 126 | 5 |
| M1-250M(225) | 107 | 70 | 142 | 165 | 215 | 103 | 127 | 24 | 5 | 4 | 102 | 31.5 | 50 | 22 | 17 | 9 | 66 | 110 | 35 | 126 | 5 |
| M1-250H(225) | 107 | 70 | 142 | 165 | 215 | 103 | 127 | 24 | 5 | 4 | 102 | 31.5 | 50 | 22 | 17 | 9 | 66 | 110 | 35 | 126 | 5 |
| M1-400L | 140 | 96 | 198 | 257 | 357 | 105 | 155 | 38 | 8 | 6 | 128 | 64.5 | 89 | 65 | Φ26 | 60 | 120 | 44 | 215 | 7 | |
| M1-400M | 140 | 96 | 198 | 257 | 357 | 105 | 155 | 38 | 8 | 6 | 128 | 64.5 | 89 | 65 | Φ26 | 60 | 120 | 44 | 215 | 7 | |
| M1-400H | 182 | 116 | 198 | 270 | 370 | 110 | 160 | 43 | 8 | 6 | 134 | 70 | 89 | 65 | Φ29 | 60 | 120 | 58 | 200 | 7 | |
| M1-630C | 182 | 116 | 240 | 270 | 370 | 110 | 160 | 43 | 8 | 6 | 134 | 70 | 89 | 65 | Φ29 | 65 | 125 | 58 | 200 | 7 | |
| M1-630L | 182 | 116 | 240 | 270 | 370 | 110 | 160 | 43 | 8 | 6 | 134 | 70 | 89 | 65 | Φ29 | 65 | 125 | 58 | 200 | 7 | |
| M1-630M | 182 | 116 | 240 | 270 | 370 | 110 | 160 | 43 | 8 | 6 | 134 | 70 | 89 | 65 | φ29 | 65 | 125 | 58 | 200 | 7 | |
| M1-630H | 210 | 140 | 240 | 280 | 380 | 116 | 168 | 43 | 30 | 4.5 | 136 | 81 | 66 | 128 | 128 | 70 | 243 | 7.2 | |||
| M1-800M | 210 | 140 | 280 | 280 | 380 | 116 | 168 | 43 | 30 | 4.5 | 136 | 81 | 66 | 128 | 128 | 70 | 243 | 7.2 | |||
| M1-800H | 210 | 140 | 280 | 280 | 380 | 116 | 168 | 43 | 30 | 4.5 | 136 | 81 | 66 | 128 | 128 | 70 | 243 | 7.2 | |||
| M1-1250M | 210 | 140 | 280 | 330 | 470 | 138 | 192 | 42 | 16 | 16 | 204 | 100 | 78 | 299 | 10 | ||||||
| M1-1600M | 210 | 140 | 280 | 330 | 510 | 138 | 192 | 42 | 16 | 16 | 204 | 100 | 78 | 299 | 10 | ||||||
连接导线的截面积与相适应的额定电流见下表
| 额定电流值(A) | 10 | 1620 | 32 | 4050 | 63 | 80 | 100 | 125140 | 160 | 180200225 | 250 | 315350 | 400 | ||
| 导线截面积mm2 | 1.5 | 2.5 | 6 | 10 | 16 | 25 | 35 | 50 | 70 | 95 | 120 | 185 | 240 | ||
| 额定电流(A) | 电缆截面积 | 铜排尺寸 | |||||||||||||
| 数量 | 截面积mm² | 数量 | 尺寸mm×mm | ||||||||||||
| 500 | 2 | 150 | 2 | 30×5 | |||||||||||
| 630 | 2 | 185 | 2 | 40×5 | |||||||||||
| 700、800 | 2 | 240 | 2 | 50×5 | |||||||||||
六、使用与维护
1、断路器各种特性及附件由制造厂整定,在使用不可随意调节。
2、断路器手柄可以处在三个位置,分别标示闭合断开、脱扣三种状态,当手柄处于脱扣位置时,此时不能起保护作用,在查明原因,排除故障后应向后扳动手柄,使断路器再扣,然后合闸。
3、在用户遵守保管和使用条件下,从制造厂发货之日起,不超过18个月,断路器封印完好,产品如因制造质量问题而发生损坏不能正常使用时,制造厂负责无偿更换和修理。
M1系列塑料外壳式断路器
名称: M1系列
安装使用产品前,请仔细阅读使用说明书,并妥善保管,以防备用。
合格证
型号:塑料外壳式断路器
本产品经检验合格,符合GB/T14048.2标准,准预出厂。
检验员:检02出厂日期:详见铭牌或包装
用途及使用范围
M1系列塑料外壳式断路器(以下简称断路器),是本厂采用国际先进设计、制造技术研制、开发的新型断路器之一,按照其额定极限分断能力(lcu)的高低,分为C型(经济型)、L型(标准型)、M型(较高分断型)、H型(高分断型)四类。该产品具有体积小、分断高、飞弧短、抗振动的特点,是陆地及船舶使用的理想产品。其额定绝缘电压800V,适用于交流50Hz、额定工作电压690V及以下的电路中作不频繁起动之用。断路器具有过载、短路和欠电压保护装置,能保护线路及电源设备不受损坏。
本断路器可垂直安装(即竖装),亦可水平安装(即横装)。
本产品执行标准IEC60947-2、GB/T140482的要求。
断路器适用下列工作环境
1、海拔高度2000m以下;
2、周围介质温度过高于+40℃(对船用产品为+45℃)和不低 于-5℃;
3、能耐受潮湿空气的影响;
4、能耐受盐雾、油雾的影响;
5、能耐受霉菌的影响;
6、最大倾斜度为225°;
7、在受到船舶的正常振动时,能可靠工作;
8、在无爆炸危险的介质中,且介质无足以腐蚀金属和破坏绝缘的气体与导电尘埃的地方;
9、在没有雨雪侵袭的地方。
断路器的分类
型号及其含义如下:
注:(1)配电用断路器无代号,保护电动机用断路器以2表示。(2)手柄直接操作无代号;电动操作用P表示。
1、按过电流脱扣器额定电流(A)分:
M1-63为(6)10、16、20、25、32、40、50、63A;
M1-125为16、20、25、32、40、50、63、80、100A、125A;
M1-250为100、125、140、160、180、200、225、250A;
M1-400为225、250、315、350、400A;
M1-630为400、500、630A;
M1-800为630、700、800A;
M1-1250为800、1000、1250;
M1-1600为1250、1600。
注:(1)6A规格只有电磁(瞬时)型;
(2)带()不推荐规格。
2、按接线方式分为板前接线、板后接线、插入式三种;
3、按过电流脱扣器型式分热动电磁(复式)型、电磁(瞬时)型两种。
4、按附属装置分带附属装置和不带附属装置两种。
附属装置分内部装置和外部装置:内部装置有分励脱扣器、欠电压脱扣器、辅助触头、报警触头四种,外部装置有转动手柄操作机构、电动操作机构等。
脱扣器式及附件代号
| 附件 附件代号名称脱扣器方式 | 无 | 报警触头 | 分励脱扣器 | 辅助触头 | 欠电压脱扣器 | 分励脱扣器报警触头 | 分励脱扣器欠电压脱扣器 | 二组辅助触头 | 辅助触头欠电压脱扣器 |
| 瞬时脱扣器 | 200 | 208 | 210 | 220 | 230 | 240 | 250 | 260 | 270 |
| 复式脱扣器 | 300 | 308 | 310 | 320 | 330 | 340 | 350 | 360 | 370 |
| 附件 附件代号名称脱扣器方式 | 分励脱扣器报警触头 | 辅助触头报警触头 | 欠电压脱扣器报警触头 | 分励脱扣器辅助触头报警触头 | 二组辅助触头报警触头 | 辅助触头欠电压脱扣器报警触头 |
| 瞬时脱扣器 | 218 | 228 | 238 | 248 | 268 | 278 |
| 复式脱扣器 | 318 | 328 | 338 | 348 | 368 | 378 |
主要技术指标
1、断路器热动型脱扣器具有反时限特性:电磁脱扣器为瞬时动作,特性见表(配电用)。
| 脱扣器额定电流(A) | 热动型脱扣器(环境温度+40℃) | 电磁脱扣器动作电流A | |
| 1.05In(冷态)不动作时间h | 1.30In(冷态)动作时间h | ||
| 10≤|n≤63 | 1 | 1 | 10ln±20% |
| 63≤1n≤125 | 2 | 2 | |
| 125≤1n≤800 | 2 | 2 | 5ln±20%或10ln±20% |
注:电动机保护用断路器1.0ln不动作时间均为2h;
动作电流为1.20ln(热态),动作时间均为2h内电磁脱扣器动作电流为12ln±20%(A)。
2、通断能力(Icu)见表
| 壳架等级额定电流InmA | 约定发热电流 Ith A | 短路分断能力级别 | 短路分断能力*kA(有效值)lcu/lcs | |
| AC400V | AC690V | |||
| 63 | 63 | L | 25/18 | 1 |
| M | 50/35 | 1 | ||
| H | 85/50 | 1 | ||
| 125(100) | 125(100) | C | 25/18 | 10/5 |
| L | 35/22 | 10/5 | ||
| M | 50/35 | 20/10 | ||
| H | 85/50 | 20/10 | ||
| 250(225) | 250(225) | C | 35/18 | 10/5 |
| L | 35/25 | 10/5 | ||
| M | 50/35 | 20/10 | ||
| H | 85/50 | 20/10 | ||
| 400 | 400 | L | 50/35 | 10/5 |
| M | 65/42 | 20/10 | ||
| H | 100/65 | 20/10 | ||
| 630 | 630 | C | 35/25 | 10/5 |
| L | 50/35 | 20/10 | ||
| M | 65/42 | 20/10 | ||
| H | 100/65 | 20/10 | ||
| 800 | 800 | M | 65/50 | 30/15 |
| H | 100/65 | |||
| 1250 | 1250 | M | 65/50 | 20/10 |
| 1600 | 1600 | M | 65/50 | 20/10 |
2)其功率因数由试验电流(kA)确定;
当4.5<1≤6.0为0.7;当6.0<1≤10为0.5;当10<1≤20为0.3;
当20<1≤50为0.25;当50<1为0.2;
3)额定绝缘电压按800V





正确接线
断路器负载侧零线接地,会使正常工作电流经接触地点流入地造成误动四级断路器
错误接线 接设备外壳