山田刀具 CBN切割片技术手册 - 电子画册在线预览、各类电子画册在线制作-云展网平台

山田CBN系列Yamada CBN series

我们的优势：

山田公司和国际优秀材料供应商战略合作，针对性开发了适合自己的高效率CBN切削用材料。CBN材料的硬度仅次于PCD，并且与铁系金属亲和性低，即使在高温 (1000°C) 状态下仍然能够保持原有的强度和硬度，并且不会和铁、镍、钻等金属发生化学反应。在加工淬火钢、粉末冶金、铸铁等难切削材料时实现了高效率和长寿命！合理的设计理念、全自动化批量生产模式使产品能够拥有更稳定的品质并最大限度的发挥出CBN材质的优异性能！

Our advantages:

Shanghai Yamada Tools Co.,Ltd.builds a strategic cooperation with foreign material supliers,specificly developing suited high-efficiencyPCBNcutting material.PCBN material hardness is next to PCD,and the affinity with iron metal is low,it can still keep original sthength and hardness even though underhigh temperature（ 1000°C won't react chemically with iron,Ni,Co or other metals.The high-efficiency and long-life will come ture while processing hardened steel,powdering metallurgy,casting iron and difficult-cut materials!Rational designphilosophy and fully automated mass production modewill make theproduction stable and the CBN material excellent to thefurthest.

加工材质 workmaterial	是否涂层 coatedornot	山田CBN YAMADACBNgrade	加工形态 processform	我们的优势 ouradvantage
淬火钢 hardened steel	涂层 coated	BTC10	高速连续加工 high-speed continuous machining	PVD涂层材质，结合耐月牙洼磨损的CBN母材和特殊高耐磨损性的PVD涂层，所以特别适合在连续车削条件下对淬硬钢进行高速精加工。 PVD coated material is especially suitable for high-speed finishing of hardened steel in continuous turning, thanks to crater wear resistance CBN base material and special high wear resistance PVD coating.
		BTC20	通用型 general type	PVD涂层材质，选用耐磨性和高韧性的CBN母材，并附加高耐磨性的涂层，所以特别适合在连续切削至中等断续切削条件下对淬硬钢进行精加工。对淬硬钢的切削有较高的通用性。 PVD coated material is especially suitable for finishing of hardened steel in continuous cutting to medium interrupted cutting,and more universal to cutting for hardened steel ,thanks to using wear resistance and high toughness CBN base material and
		BTC30	断续-重断续加工 interrupted-heavy interrupted machining	high wear coating. PVD涂层材质，选用具有优异耐崩性的CBN母材和耐剥落性的 PVD涂层。特别适合在重断续切削条件下对淬硬钢进行精加工，尤其适合纯粹的断续切削。 PVDcoatdmaterialispeciallysuitableforfinishingofhardeedsteeinheay interrupted cutting,specific for interrupted cutting,thanks to using excellent breakage
	无涂层 uncoated	BT100	连续加工 continuousmachining	resistance CBN base material and peel resistance PVD coating. 低含量的CBN材质，主要强调抗月牙洼磨损性能，用于在连续切削条件下对淬硬钢进行高速精加工。 Low content of CBN material,mainly emphasized on crater wear performance,used for high-speed finishing of hardened steel in continuous cutting.
		BT110	连续－轻断续 continous-light interrupted	低含量的CBN材质，有较高的耐磨性，用于在连续切削至轻微断续切削条件下对淬硬钢进行中速精加工。 Low content of CBN material,with high wear resistance,used for medium-speed finishing of hardened steel in continuous cutting to light interupted cutting.
		BT120	连续-中断续 continuous-midium interruped	中等含量的CBN材质，在耐磨性和抗冲击韧性间高度均衡，用于在连续切削至中断续切削条件下对淬硬钢进行精加工。具有较高的通用性。 Middle content of CBN material,high equal in wear resistance and impact toughness resistance,used for finishing of hardened steel in continuous cutting to medium
		BT130	连续-重断续 continuous-heavy	interruped cutting,has high general purpose. 中等含量的CBN材质，有较高的抗冲击韧性，用于在连续切削至重断续切削条件下对淬硬钢进行精加工。
		interruped	Middle content of CBN material,has high impact toughness resistance,used for finishing of hardened steel in continuous cuting to heavy interupted cuting.

加工材质 workmaterial	是否涂层 coatedornot	山田CBN YAMADACBNgrade	加工形态 processform	我们的优势 ouradvantage
淬火钢 hardened steel	无涂层 uncoated	BT135	纯粹的重断续 heavy interruped	高含量的CBN材质，具有非常高的强韧性和抗冲击韧性，主要针对淬硬钢纯粹的重断续切削而开发。 High content of CBN material,with strong toughness and impact roughness resistance,aimed at developing for heavy interruped cutting of hardened steel.
铸铁 cast iron	无涂层 uncoated	BT310	连续-断续 continuous-interruped	高含量的CBN材质，铸铁加工的通用材料。 High content of CBN is general material for machining cast iron.
		BT320	连续-断续 continuous-interruped	高含量的CBN材质，具有较高的耐磨性和卓越的冲击强度，适用于连续切削至间断切削条件下切削高硬度铸铁和球墨铸铁。 Hiha cutting to interupted cutting.
		BT330	连续-断续 continuous-interruped	高含量的CBN材质，具有较高的耐磨性和卓越的冲击强度，适用于连续切削至间断切削条件下切削珠光体灰口铸铁。 High content CBN material,has high wear resistance and outstanding impact resistance strength,suitable for cutting pearlitic grey cast iron in continuous cutting to interrupted cutting.
高温合金/烧结金属 /sintering metal	无涂层 uncoated	BT510	连续-轻断续 continuous-light interrupted	中等含量的CBN材质，具有良好的化学稳定性和耐磨性，适用于连续切削至轻微断续切削条件下对高温合金和烧结金属进行加工，尤其适合进排气阀座的加工。 Middle content of CBN material,with excellent chemical stability and wear resistance,suitable for machining high temperature alloy and sintering metal in
		BT520	连续-断续 continuous-interruped	高含量的CBN材质，有较高的耐磨性和韧性，适用于连续切削到中等断续切削条件下对高温合金和烧结金属进行加工。
				High content of CBN material,with high wear resistance and toughness,suitable for machining high temperature alloy and sintering metal in contiuous cuting to midle interrupted cuting.

标准CBN刀片编号规则 Standard CBN insert numbering rule

2 XX	CN		G	A	12	04 08	SH	S	012	25
	?				?

①切削刃记号	cutting edgemark
记号(mark)	切刃数(no.ofcutingedges)
无none	1个切刃(1 cutting edges)
2	2个切刃(2 cutting edges)
4	4 个切刃(4 cutting edges)
6	6个切刃(6 cutting edges)
8	8个切刃(8 cuting edges)

②涂层记号 coating mark
记号(mark)	意义(mean)
MC	涂层(coated)
MU	无涂层(uncoated)

备注：S01225表示：倒棱角度为25°，宽度为 0.12\mathsf{mm} ，有R钝圆remark:S01225 means the chamfer angle 25°, land width 0.12mm,with R blunt round

④特殊刃口处理 special edge treatment
记号(mark)	意义(mean)	倒棱尺寸(chamfer size)
SH	锋利型 sharp type	0.1*15°
无(none)	通用力加aching	0.12*25°
ST	强化刃thede	0.17*30
FU	S金ICBN
TR	粗加工断肩 ipbreaker
TF	精加工断屑 hpbaker
W

5刀尖样式 tool nosetype
记号(mark)	意义(mean)
F	锋利刀尖 sharp tool nose
E	仅ngR-anle
T	仅倒r
S	倒棱+玩磨

淬火钢切削涂层CBN系列 CBN coating series for cutting hardened steel

特点：

随着以车代磨技术的日益普及，客户对切削速度和刀具寿命的要求也越来越高，山田刀具开发了具有高韧性的CBN母材和优异耐磨性的涂层工艺，实现了淬火钢加工的全新产品系列CBN涂层刀片，由于取得更高的切削效率和刀具寿命，所以可以有效的降低淬火钢的切削成本！

Feature:

With the growing popularity of turning instead of grinding technology,customers havehigherrequirement of cutting speed and tool life,Yamada developshigh toughness CBNbasematerial and excellent wear resistance coated craft,realizing new CBN coated insert seriesfor machining hardened steel,reducing cutting cost of hardened steel as achievinghigher cutting efficiency and tool life.

淬火钢加工推荐切削条件

recommended cutting conditionformachininghardenedsteel

材质 material	切削速度cutting speedVc(（m/min)					进给feedrate f(mm/rev)	切深depthofcut ap(mm)
材质 material		100	150	250	300	进给feedrate f(mm/rev)	切深depthofcut ap(mm)
BTC10				180-220-300		0.03-0.08-0.15	0.05-0.12-0.2
BTC20		80-140-200				0.05-0.15-0.3	0.1-0.3-0.5
BTC30		80-140-180				0.05-0.1-0.2	0.05-0.2-0.4

加工实例Process instance

BTC10高速连续切削 BTC10 high-speed continuous cutting

切削性能cutperformance

测试结果testresult+

加工材料work material：15CrMo(HRC58-62)
刀具型号tooltype：4MC-CNGA120408
切削速度cutting speed:Vc=220m/min、f=0.08mm/rev、ap=0.1mm、干切dry cut

BTC20通用加工 BTC20 general machining

切削性能cutperformance

测试结果testresult

加工材料work material：20CrMnTi(HRC58-62)
刀具型号tooltype：4MC-CNGA120404
切削速度cuting speed:Vc=140m/min、f=0.15mm/rev、ap=0.25mm、干切drycut

BTC30重断续切削 BTC30heavy interrupted cutting

切削性能cutperformance

测试结果testresult

加工材料workmaterial：20CrMnTi(HRC58-62)
刀具型号tooltype：4MC-CNGA120408
切削速度cutting speed:Vc=130m/min、f=0.1mm/rev、ap=0.2mm、干切drycut

淬火钢切削CBN系列 CBN series for cutting hardened steel

特点：

山田非涂层CBN，采用不同粒径的CBN微粒和最新技术的结合剂，兼具优异的耐崩损性和耐磨性，从淬火钢的高速连续加工到严重断续加工均有不同的材质相对应，配合山田优化的焊接和刃磨工艺，更是将CBN的优势发挥的淋漓尽致，并保证较高稳定性！

Feature:

YamadauncoatedCBN,adoptsdifferentdiametersofCBNparticlesand newly developedbinder,with excellentbreakage and wearresistance,has differentcorrespondingmaterialsfromhighspeedcontinuousmachining to heavy interrupted machining of hardenedsteel,andYamada optimizing welding and grinding craft,makes CBNmerit to an extreme and keephigh stability.

淬火钢加工推荐切削条件

Recommended cutting conditions for processing hardened steel

材质 material	切削速度cuttingspeedVc(（m/min）					进给feedrate f(mm/rev)	切深depthofcut ap（mm)
材质 material	50	100	150	200	250 300	进给feedrate f(mm/rev)	切深depthofcut ap（mm)
BT100				170-220-280		0.03-0.08-0.15	0.05-0.120.2
BT110		100-130-180				0.05-0.15-0.3	0.1-0.3-0.5
BT120			150-180-220			0.05-0.1-0.2	0.05-0.2-0.3
BT130		80-130-150				0.05-0.1-0.35	0.050.2-0.4
BT135		80-130-180				0.05-0.1-0.35	0.05-0.2-0.3

加工实例Process instance

BT100高速连续切削 highspeedcontinuouscutting

BT110连续-轻断续切削 continuous-lightinterruptedcutting

BT120连续-中断续切削 continuous-mediuminterrupted cutting

BT130连续-重断续切削 continuous-heavyinterruptedcutting

BT135纯粹的重断续切削 heavyinterrupted cutting

铸铁切削CBN系列 CBN series for cutting cast iron

0 特点：

山田非涂层CBN铸铁切削系列，选用高含量的CBN材质，具有较高的耐磨性和抗月牙洼磨损能力。并且高含量的CBN具有较高的热传导率和韧性，能够胜任灰铸铁和冷硬铸铁的高速粗精加工！

BT310 BT320 BT330

0 Feature:

Yamada uncoated CBN series for cutting cast iron,adopts high content of CBN material,withhighwearresistance and crater wear resistance.High content of CBN has high thermal conductivity and toughness, realizing high speed rough and finish machining for gray cast iron and chilled cast iron.

加工推荐切削条件

recommended cutting conditions

材质 material	切削速度cutting speedVc（m/min)				进给feedrate f(mm/rev)	切深depthofcut ap（mm)
材质 material	100 500	1000	1500	2000 3000	进给feedrate f(mm/rev)	切深depthofcut ap（mm)
BT310		200-800-2000			0.1-0.2-0.5	0.10.52.0
BT320	80-250-500				0.05-0.15-0.4	0.1-0.3-0.5
BT330	200-600-1000				0.08-0.15-0.4	0.1-0.3-0.5

加工实例Process instance

BT310连续一断续continuous-interruped

BT320连续－断续continuous-interruped

BT330连续一断续continuous-interruped

高温合金及烧结金属切削CBN系列 CBN series for cutting high temperature alloy and sintering metal

* 特点：

山田非涂层CBN高温合金及烧结金属切削系列，选用特殊的结合剂和CBN微粒烧结而成，具有很高的强韧性，在刀尖很锋利的情况下依然可以保持刃口具有很高的强度，从而可以抑制高温合金切削时毛刺的产生，并实现稳定加工。

Feature:

YamadauncoatedCBN high temperature alloy and sinteringmetal series,adopts special binder and CBN particles sintered,has strong toughness,andkeeps cuttingedgewith a high strengthin sharptool nose,so it can prevent the burrs to generate in cutting high temperature alloy,.and achieve the machining stability.

淬火钢加工推荐切削条件

reccommended cuting condition formachining hardened steel

材质 material	切削速度cutting speedVc(m/min)					进给feedrate f（mm/rev)	切深depthofcut ap（mm)
材质 material	50	150	200	250	300	进给feedrate f（mm/rev)	切深depthofcut ap（mm)
BT510		50-90-150				0.03-0.08-0.15	0.05-0.15-0.25
BT520		50-150-220				0.05-0.12-0.25	0.1-0.3-0.5

加工实例Process instance

BT510连续-轻断续 continous-light interrupted

BT520连续-断续 continuous-interruped

CBN断屑槽系列CBN chipbreaker series

特点：

山田专利的断屑槽系列，可以分别应用在不同加工工况和不同加工余量的切削中。在折断铁屑的同时，保证更长的刀具寿命。

Feature:

无断屑槽withoutchipbreaker

Yamada patented chipbreakerseries,canbe applied to cuttingin similar working condition and different working allowance.Longer tool life is ensured while breaking iron scrap.

断屑效果chipbreakingresult

TR型断屑槽TR type chipbreaker

CBN修光刃系列CBN wiper series

特点：

山田CBN修光刃系列，进一步巩固了以车代磨的加工技术，在低线速和高进给的切削环境下取得更加优异的表面粗糙度，可以与磨削相抗衡，具有高效率、高寿命和优异的光洁度！

Feature:

Yamada CBN wiper series,reinforces the technology of turning instead of grinding,enabling more excellent surface roughness equal to grinding processing,with high efficiency,long life and outstandingroughness.

修光刃刀片切削方式 wiper insert cutting method

修光刃刀片使用性能 wiper insert use performance

CBN标准刀片规格表 CBN standard insert specification listings

Apparance	刀尖形状	刀数 edges		型号		材质Material					内切圆(Cd)
									00		0	0	circle				Radius 0.4 0.8 1.2 0.4 0.8 1.2	0.4 0.8 1.2 0.4	Diameter	0.8 1.2	5.16 2.8 4.4
锋利型标准型利型断屑槽型 chipbreaker type	标准型 standard type			2	CNGA	120404
						120408									12.7
						120412
							120404
						4	CNGA	120408	·
								120412
						4	CNGA	120404SH										4.76
						sharp type 断屑槽型			120408SH 120412SH	·
		120404TR				sharp type 断屑槽型
	chipbreaker type		CNGG	120408TR 120412TR		·
	chipbreaker type		CNGG		120404W												0.4
	修光刃型 wiper type	4 CCGW		CNGA	120408W	·										0.8	1.2
120412W 060202	修光刃型 wiper type	4 CCGW												2.38	0.2 0.4
2			060204									6.35		2.38	0.2 0.4
standard type	标准型 standard type	2 DNGA			060208										0.8	0.2
				09T302									9.525		3.97	0.4 0.8
				CCGW 09T308	09T304

Apeance	刀尖形状	刀数 edges	型号	BTC1	材质Material								BT52 内切圆（d) 2 circle		刀尖角 Radius		孔径(Cdi) Diameter
Apeance	刀尖形状	刀数 edges	型号	BTC1		C20	BTC30	BT100	BT110	BT120	BT130 BT135	BT31 BT320 BT33	BT52 内切圆（d) 2 circle		刀尖角 Radius		孔径(Cdi) Diameter
	st标准型pe	4		150604										12.7			5.16	0.4
				DNGA	150608	.											6.35	0.8
						.												122
	sti准a型ype	2	DCGW	150612										6.35		0.4	2.8
				070204 070208												2.38
																0.8
标准型 standar d type	2	DCGW	11T302										9.525		0.2 3.97	0.4 0.8
			11T304 11T308

O	标准型 standard type	2 4	VNGA	160404											9.525	4.76	0.8 1.2 0.4 0.8
				160408 160412
				160404
				VNGA 160408
				160412
	锋利型 sharp type	4	VNGA	160404SH												0.4 0.8
				160408SH												1.2
				160412SH
		断屑槽型 chipbreaker 4 type	VNGG		160404TR												0.4
				160408TR													0.8
				160412TR												3.18		1.2
		标准型 standard type 2 VBGW	VBGW	110304											6.35			0.4 0.8 0.4
110308

外观 Appearance	刀尖形状 EdgeShape	刃数 No.of edges	型号 Type		材质Material							内切圆(Cd) BT520 Inscribed circle		厚度(s) Thickness	刀尖r角 Nose Radius	孔径（Cd1） Hole Diameter
外观 Appearance	刀尖形状 EdgeShape	刃数 No.of edges	型号 Type		BTC10 BTC20	BTC30 BT100	BT110	BT120	BT130	BT135 BT310	BT320 BT330 BT510	内切圆(Cd) BT520 Inscribed circle		厚度(s) Thickness	刀尖r角 Nose Radius	孔径（Cd1） Hole Diameter
			160404SH		.							9.525		0.4
锋利型	3 断屑槽型	TNGA	160408SH										0.8
		160412SH
			160404TR										1.2
		TNGG	160408TR										0.4 0.8	3.81
chipbreaker type 标准型 standard type	3		160412TR											1.2
			160404										0.4
			TPGW 160408											4.4
			110302											0.8 0.2
	3 3		TPGW 110304										6.35	0.4		3.4
			110308											3.18	0.8
			TPGW	160404SH										4.76	0.4
	锥利型	3		160408SH									9.525		0.8
				110302SH											0.2
			TPGW	110304SH									6.35	3.18 0.4	3.4
110308SH												12.7		0.8
	sta标准型ype	2 2	SNGA	120404												0.4
			120408													4.76	0.8
			120416													1.6
	锋利型 sharp type	SNGA		120404SH												0.4
			120408SH												0.8 1.6
			09T304	120416SH										9.525 3.97	0.4	4.4
	标准型 standard type	2	SCGW 09T308											9.525 3.97

外观 Appearance	刀尖形状 EdgeShape	刃数 No.of edges	型号 Type BTC10		材质Material										BT520	内切圆(Cd) Inscribed circle	厚度(s) Thickness	刀尖r角 Nose Radius	孔径（Cd1) Hole Diameter
外观 Appearance	刀尖形状 EdgeShape	刃数 No.of edges	型号 Type BTC10			BTC20	BTC30	BT100	BT110	BT120	BT130	BT135	BT310 BT320	BT330 BT510	BT520	内切圆(Cd) Inscribed circle	厚度(s) Thickness	刀尖r角 Nose Radius	孔径（Cd1) Hole Diameter
	标准型 standard type	3	WNGA	080404 080408											12.7	4.76	0.4 0.8		5.16
	标准型 standard type	3	WNGA												12.7	4.76	0.4 0.8		5.16
	标准型 standardtype		RNGN	080412 120700FU												12	7.94	1.2
	标准型 standardtype		RNGN	090600FU												9	6.35
		3	TBGN	060102FU												3.97		0.2
		3	TBGN	060104FU												3.97		1.59	0.4
		4		060108FU														0.8
		4		SDGN 060201FU													6.35	2.38	0.1
		6	HDGN	060200FU												6	2.5
	S 司		BNGNT0200L R/L														25	2.0	0.2	4
																	25	2.5	0.2	4
			BNGNT0250L R/L														25	3.0	0.4	5
			BNGNT0302L R/L BNGNT0400L R/L														26	4.0	0.4	6
			BNGNT0450L R/L														26	4.5	0.4	6
			BNGNT0500L R/L												26	5.0	0.4	6
	GBA40R/L175 GBA40R/L200 GBA40R/L230	BNGNT0600L R/L														27	6.0	0.4 0.2	7
		GBA40R/L150														11.7 11.7	1.5 1.75	0.2	3.5

各品牌材质对照表 Brand grades comparison listing

工件材质 H01

workmaterialprocessform

加工类型 YAMADA

山田住友 SUMITOMO

京瓷 KYOCERA

克劳伊（大因） KORLOY(DINE)

三菱 MITSUBISHI

山特维克 SANDVIK

山高 SECO

伊斯卡 ISCAR

泰珂洛（东芝） TUNGALOY

特固克 TAEGUTEC

肯纳 KENNAMETAL

BTC10

BNC100

KBN05M

KB410

BC8105

CB7105

CBN10

IB50

BXM10

KB5610

BT100

BNC2010

KBN10M

KB1000

BC8110

CB7115

CBN100

IB10H

BX310

BN1000

KBN510

MBC010

CBN060K

IB10HC

BN2000

MB810

H10

BNX10

BTC20

BNC160

KBN25M

DNC250

BC8110

CB7115

CBN10

IB20H

BXM10

KB90A

KBH20

BT110

BNC200

KBN525

KB320

BC8120

CB20

CBN100

IB10H

BX330

TB650

KB5610

BT120

BNC2010

KB2000

MBC020

CBN150

IB25HC

KB5625

BNC2020

MB8025

IB25HA

BTC20

BN2000

MB825

BNC200

KBN30M

KB420

BC8120

CB7025

CBN150

IB20H

BXA20

KBH20

H20

BT120

BNC2020

KBN35M

KB425

BC8020 CB50

CBN160C IB55

BXM20

KB5625

BT130

BNX20

KBN900

DNC350

MBC020

IB25HA

BX360

KB5630

MB8025

IB25HC

H30

BTC30

BNC300

KBN900

KB335

BC8130

CB7525

IB90

BXM20

KB5630

BT130

BN7000

MB835

BXC50

BT135

BN7500

BX380

K 铸铁 Cast Iron

K01

BT310

BN700

KBN60M

KB350

MB710

CB50

CBN200

IB90

BX910

KB90

KB1340

BNC500

KBN65B

MB5015

CB7525

CBN300

BX930

BX870

K10

BT310

BN7000

KBN60M

KB370

MB710

CB7925

CBN300P

IB90

BX470

KB90A

BT320

BN7500

KBN900

MB5015

CBN400C

IB90A

BX480

BNS800

KBN65B

MB4020

BX950

K20

BT320

BN7000

KBN900

KB800

MB730

CBN200

IB90A

BX470

KB90A

BT330

BNS800

MB4020

CBN300

BX480

BT320

MBS140

BX950

K30 S01

BT330

BN7500

KBN900

MBS140

CBN500

BXC90

KB5630

BT510

BNS800

BX90S

BN7000

KBN65M

KB370

MB730

IB05S

BX940

KB5630

S 耐热合金 Super alloys Sintered Metais

S10

BT520

BN7500

KBN70M

KB370

MB4020

IB10S

BX950

KB1340

BX470

BX480

上海山田刀具有限公司

地址：上海市青浦区练塘工业园区章练塘路265号
电话：021-69208966
传真：021-69209362 69209361
邮箱：sales@yamadachina.com
网址：//www.yamadachina.com
服务热线：400-968-8966

ShanghaiYamadaToolsCO.,LTD

Address:NO.265ZhanglianTangRoad,QingpuDistrict,ShanghaiChina
Tel:+8621-69208966
Fax:+8621-69209362 69209361
Email:sales@yamadachina.com
Http://www.yamadachina.com
Hotline:400-968-8966

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山田CBN系列Yamada CBN series

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标准CBN刀片编号规则 Standard CBN insert numbering rule

淬火钢切削涂层CBN系列 CBN coating series for cutting hardened steel

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加工实例Process instance

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淬火钢切削CBN系列 CBN series for cutting hardened steel

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ShanghaiYamadaToolsCO.,LTD

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