Jiashan TD
Composite Bearing Factory
www.td-bearing.com
TIANDI BEARING 30
JF
JF型双金属合金的技术标准 Specifications for JF Bronze Alloys
该产品以优质低碳钢为基体,表面烧结铜粉,适用于高载低速下的
旋转,摇摆运动。具有摩擦系数低、耐磨性能好、使用寿命长、抗
咬合性能好等特点,铜合金层可根据要求加工出各种类型的油穴、
油槽。产品被广泛应用于矿山机械、汽机车、建筑机械、农用机
械、轧钢机械等。
JF Bimetallic self-lubricating bearing used high quality low-carbon
steel plate as base, sintered porous bronze as its surface, suitable
for rotatory oscillating, reciprocating movements on the conditions
of high load.low speed, low friction, well wear resistance, long
lifetime and better prevent from holding-on.The bronze layer
surface can be machined with various of grooves, oil pockets in
terms of different work condition.The product is widely used in
mining machinery, automobile, building machinery,agriculture
equipment, rolling steel industry etc.
双金属自润滑轴承
Bi-metal Selflubricating Bearing
材料型号
Material Type JF-800 JF-720 JF-700 JF-20 JF-930
铜合金牌号
Specification
of Bronze Alloy
CuPb10Sn10 CuPb24Sn4 CuPb30 AISn20Cu CuSn6.5P0.1
合金层硬度
Hardness of Bronze
Alloy HB
70~100 45~70 30~45 30~40 60~90
允许最大动荷载
Allowable Max
Dynamic Load
65 38 25 30 65
对磨轴硬度
Hardness of
Mating Surface
53HRC 50HRC 270HB 250HB 50HRC
最高使用温度
Max. Temperature
℃
260 200 170 150 200
相当代号
Equivalent
Code
美国SAE-797
德国GLYCO66
日本JIS-LBC3
USA SAE-797
GERMANY-GLYCO66
JAPAN JIS-LBC
美国SAE-799
德国GLYCO68
日本JIS-LBC6
USA SAE-797
GERMANY-GLYCO68
JAPAN JIS-LBC3
美国SAE-48
USA SAE-48
日本JIS-KJ3
JAPAN JIS-KJ3
美国SAE-783
德国GLYCO74
日本JIS-AJL
USA SAE-783
GERMANY-GLYCO74
JAPAN JIS-AJL
特性与用途
Application
Characteristics
属铜铅合金中最强的一种,
应用场合十分广泛,适用于
承受高冲击震动载荷的轴
套、止推垫片等。
The strongest type, wide
application field, most
suitable for high impact
vibrating load bushes and
washers.
有较高的疲劳强度和承载能
力,较好的滑动性能,易受
润滑油的腐蚀。适用于中
载、中速。表面镀软合金
时,可用于高速内燃机主轴
套连杆轴套。
Relative high fatige strengh
& l o a d c a p a i t y , g o o d
sIiding Performance, poor
oiI corrosion resistance.
Fit for middIe load. middle
speed. NormaIly appIied
in main bushes of inner
-combushtion engine,
connecting rod when plated.
有良好的抗咬性、异物埋没
性,工作表面需镀软合金。
常用于高速中低何载的内燃
机主轴套连杆轴套。
Good seizu ring resistance,
good capacity to submerge
foreign, overlayer pIated.
NormaIIy applied in main
bearings of high speed.
Low to morderate load
inner-combustion engine&
connecting rod bearing.
有中等的疲劳强度和承载能
力,良好的抗腐蚀性能,较
好的轴承滑动性能。常用于
高速低载的内燃机轴瓦、气
压机、制冷机轴承。
Mode rate fatige strength
&load capacity good
corrosion resistance, relative
in half bushs of high speed,
low load inner-combustion
engine, aircompressor,
refigerator bearings.
是一种无铅产品,有较高的
疲劳强度和承载能力,较好
的滑动性能,应用领域正逐
步拓展。
The JF-930 bearing is a
kind of product without Iead,
reIative high fatige strength
& Ioad capacity, good
sIiding performance, whose
appIication industry is
gradually being expanded.
基材特性 Material Features
31 TIANDI BEARING
JF双金属轴承合金化学成份 Composition of JF Alloy
JF双金属轴承合金化学成份 Composition Analysis of JF Alloy
化学成份
Chemical Elements JF-800 JF-720 JF-700 JF-20 JF-930
Cu 余量 remainder 余量 remainder 余量 remainder 0.7~1.3 余量 remainder
Pb 9.0~11.0 21.0~27.0 26.0~33.0 - -
Sn 9.0~11.0 3~4.5 ≤0.5 17.5~22.5 6~7
Zn ≤0.5 ≤0.5 ≤0.5 - -
P ≤0.1 ≤0.1 ≤0.1 - 0.1~0.25
Fe ≤0.7 ≤0.7 ≤0.7 ≤0.5 -
Ni ≤0.5 ≤0.5 ≤0.5 ≤0.5 -
Sb ≤0.2 ≤0.2 ≤0.2 - -
AI - - - 余量 remainder -
Si - - - ≤0.5 -
Mn - - - ≤0.5 -
Ti - - - ≤0.5 -
其它Other ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5
物理性能
Phsical Properites JF-800 JF-720 JF-700 JF-20 JF-930
最高静承载压力N/mm2
Load Limit 150 130 120 100 150
抗拉强度N/mm2
Tensile Strength 185 150 200 200 185
最高速度(油)m/s
Speed Limit Vmax (Oil) 5 10 15 25 5
摩擦因数(油)m/s
Friction Coefficient (Oil) 0.06~0.14 0.06~0.16 0.08~0.16 0.08~0.17 0.06~0.16
允许PV值
PV Limit
N/mm2
·m/s
(脂) Greases 2.8 2.8 2.5 - 2.8
(油) Oil 20 10 8 6 10
“蓝宝石”疲劳级Mpa
\"Sapphire\" fatigue class 125 115 105 85 -
JF
TIANDI BEARING 32
JF
JF型双金属轴套的接口形式 The Connection Type of JF Bimetal Bushings
a.开口型 Straight Joint
(1)
(4)
(2)
(5)
(3)
(6)
3min
b.互锁搭口型 Butterfly Joint
Bottom of the Groove
A-F槽底
注:用户设计油槽为(8)
Notes: Grooves designed
by the users are (8)
轴承外径 大于From
O.D. 至To 14~22 22~40 40~50 50~100 100~180
油孔直径(mm)
Lubrication Hole 3 4 5 6 7
为使轴承得到充分的润滑,一般在设计轴承时需要考虑润滑孔,油孔尺寸推荐按下表。
In order to fully lubricate the bush when in the performance, the size of lubrication hole as follows are recommended.
油孔的位置应避开接缝处和承载区域,并应有利于进油。
The lubrication hole should be away from butt joint and loading area and designed to be easy oil feeding as well.
润滑油孔 The Designing Indentation
壁厚尺寸 Thickness of JF Bearing
公称厚度
Nomimal Thickness of 1 1.5 2 2.5 3 3.5 4 5
钢背厚度
Thickness of Steel Baking 0.6 1 1.4 1.9 2.3 2.8 3.2 4
铜合金层厚度
Thickness of Bronze 0.4 0.5 0.6 0.6 0.7 0.7 0.8 1.0
留加工余量轴承推荐壁厚
Manufacturable
Wall Thickness
+0.25
+0.15
+0.25
+0.15
+0.25
+0.15
+0.25
+0.15
+0.25
+0.15
+0.25
+0.15
+0.25
+0.15
+0.25
+0.15
直接装配轴承推荐壁厚
Manufactured
Wall Thickness -0.025 -0.03 -0.0035 -0.04 -0.045 -0.05 -0.055 -0.06
1
1
3
3
2
2
4
4
1.5
1.5
3.5
3.5
2.5
2.5
5
5
33 TIANDI BEARING
Wall
Thickness
O.D.
Tolerance
I.D.(H8)
Tolerance
H7
Housing Bore Shaft Dia.
d D f1 f2
L
10 15 20 25 30 40 50 60 80 90 100
10
12
14
15
16
18
20
22
24
25
26
28
30
32
35
38
40
12
14
16
17
18
20
23
25
27
28
30
32
34
36
39
42
44
45
50
55
60
65
70
45
50
55
60
65
70
45
50
55
60
65
70
1.5
1.5
1.5
1.5
1.5
1.5
1.0
1.0
1.0
1.0
1.0
1.0
50
55
60
65
70
75
50
55
60
65
70
75
50
55
60
65
70
75
1
1.5
2
-0.025
-0.030
-0.035
2.5-0.040
12
14
16
17
18
20
23
25
27
28
30
32
34
36
39
42
44
+0.065
+0.065
+0.065
+0.065
+0.075
+0.075
+0.075
+0.075
+0.075
+0.075
+0.075
+0.085
+0.085
+0.085
+0.085
+0.085
+0.085
+0.030
+0.030
+0.030
+0.030
+0.035
+0.035
+0.035
+0.035
+0.035
+0.035
+0.035
+0.045
+0.045
-0.045
+0.045
+0.045
+0.045
+0.085
+0.045
+0.100
+0.055
+0.100
+0.055
+0.100
+0.055
+0.100
+0.055
+0.100
+0.055
+0.039
+0.000
+0.039
+0.000
+0.046
+0.000
+0.046
+0.000
+0.046
+0.000
+0.046
+0.000
+0.025
+0.030
+0.030
+0.030
+0.030
+0.030
-0.025
-0.050
-0.030
-0.060
-0.030
-0.060
-0.030
-0.060
-0.030
-0.060
-0.030
-0.060
10
12
14
15
16
18
20
22
24
25
26
28
30
32
35
38
40
+0.022
+0.027
+0.027
+0.027
+0.027
+0.033
+0.033
+0.033
+0.033
+0.033
+0.033
+0.033
+0.039
+0.039
+0.039
+0.039
+0.039
+0.000
+0.000
+0.000
+0.000
+0.000
+0.000
+0.000
+0.000
+0.000
+0.000
+0.000
+0.000
+0.000
+0.000
+0.000
+0.000
+0.000
12
14
16
17
18
20
23
25
27
28
30
32
34
36
39
42
44
+0.018
+0.018
+0.018
+0.018
+0.018
+0.021
+0.021
+0.021
+0.021
+0.021
+0.021
+0.025
+0.025
+0.025
+0.025
+0.025
+0.025
10
12
14
15
16
18
20
22
24
25
26
28
30
32
35
38
40
-0.013
-0.016
-0.016
-0.016
-0.016
-0.016
-0.020
-0.020
-0.020
-0.020
-0.020
-0.020
-0.020
-0.025
-0.025
-0.025
-0.025
-0.028
-0.034
-0.034
-0.034
-0.034
-0.034
-0.041
-0.041
-0.041
-0.041
-0.041
-0.041
-0.041
-0.050
-0.050
-0.050
-0.050
0.5
0.5
0.5
0.5
0.8
0.8
0.8
0.8
1.0
1.0
1.0
1.0
1.2
1.2
1.2
1.2
1.2
0.3
0.3
0.3
0.3
0.4
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.6
0.6
0.6
0.6
0.6
1010
1210
1410
1510
1610
1810
1210
2210
2410
1015
1215
1415
1515
1615
1815
1215
2215
2415
2515
2615
2815
3015
3215
1020
1220
1420
1520
1620
1820
1220
2220
2420
2520
2620
2820
3020
3220
3520
3820
4020
1825
1225
2225
2425
2525
2625
2825
3025
3225
3525
3825
4025
2430
2530
2630
2830
3030
3230
3530
3830
4030
2840
3040
3240
3540
3840
4040
3550
3850
4050
4520 4525 4530 4540 4550
5030 5040 5050 5060
5530 5540 5550 5560
6030 6040 6050 6560
6530 6540 6550 6560
7030 7040 7050 7060 7080
f7
-0.4
0
JF
双金属润滑轴承尺寸
Bimetallic Self-lubricating
Bearings Metric Size
d D
L
split X
magnfied
f1
f2
0.3
o o
20 8
o o
45 5 x
单位unit:mm
TIANDI BEARING 34
JF
双金属润滑轴承尺寸
Bimetallic Self-lubricating
Bearings Metric Size
单位unit:mm
地 址: 浙江省嘉善县魏塘镇木业大道351号
电 话: 0573-84187213 84187223
传 真: 0573-84187233
邮 件: sale@td-bearing.com
网 址: http://www.td-bearing.com
ADD: No.351 Muye Road, Weitang, Jiashan, Zhejiang, China
TEL: 0086 573 84187213 84187223
FAX: 0086 573 84187233
E-MAIL: sale@td-bearing.com
WEBSITE: http://www.td-bearing.com
Jiashan TD Composite Bearing Factory




