Power Xpert GX 12kV Green Gas-insulated AC Metal-enclosed Switchgear - 电子书在线预览、各类电子书在线制作-云展网平台

Power Xpert® UX

12kV

Green Gas-insulated AC

Metal-enclosed Switchgear

Power Xpert GX

Automotive

Aerospace

Electrical Truck

Hydraulics

Powering business worldwide

Next generation

transportation

Eaton is driving the

development of new

technologies – from hybrid

drivetrains and emission control

systems to advanced engine

components – that reduce fuel

consumption and emissions in

trucks and cars.

Higher expectations We continue to expand our

aerospace solutions and

services to meet the needs of

new aviation platforms,

including the high-flying light jet

and very light jet markets.

Building on our strengths

Our hydraulics business

combines localised service and

support with an innovative

portfolio of fluid power

solutions to answer the needs

of global infrastructure projects,

including locks, canals and

dams.

Powering Greener Buildings

and Businesses

Eaton’s Electrical Group is a

leading provider of power

quality, distribution and control

solutions that increase energy

efficiency and improve power

quality, safety and reliability.

Our solutions offer a growing

portfolio of “green” products

and services, such as energy

audits and real-time energy

consumption monitoring.

Eaton’s Uninterruptible Power

Supplies (UPS), variable-speed

drives and lighting controls help

conserve energy and increase

efficiency.

Eaton delivers the power inside hundreds of products that are answering the demands of today’s fast changing world. We help our customers worldwide manage the power they need for buildings, aircraft, trucks, cars, machinery and entire businesses. And we do it in a way that consumes fewer resources.

MV switchgear technology

is in our DNA

Eaton’s range of

SF6 free switchgear

for Medium Voltage

Eaton Corporation is a worldwide leader in the

design, manufacture, and sale of safe, reliable

and high-performance medium voltage power

distribution equipment in accordance with IEC,

ANSI and GB / DL standards

Complete Global Medium Voltage Switchgear Solutions

Eaton, a premier leader in designing and manufacturing power

distribution and protection equipment in the electrical industry,

offers a comprehensive range of medium voltage (MV) solutions

to meet the needs of virtually every application. From products

that feature cutting-edge design that allow for easy access,

maintenance and space savings, to arc-resistant products that

enhance safety, Eaton’s medium voltage solutions provide a

variety of products for every need. Additionally, Eaton’s global

service network provides maximum customer support in all

regions of the world.

As one of the few completely vertically integrated and diversified

industrial manufacturers in the world, Eaton designs not only MV

assemblies, but also the key components that comprise the MV

solutions – from steel housing and circuit breaker compartments

to vacuum interrupters, circuit breakers, bus systems and fuses.

Eaton’s MV heritage, strengthened by acquisitions such as

Westinghouse DCBU, Cutler Hammer, MEM and Holec, has

resulted in breakthrough MV technologies and numerous

international patents over the years.

Part of Eaton’s complete electrical PowerChain Solutions

– which help businesses minimize risks while realizing greater

reliability, cost efficiencies, capital utilization and safety –

Eaton’s medium voltage equipment meets all applicable

standards and certifications such as IEC, NEMA / ANSI, GB / DL,

UL, IEEE, KEMA and CSA.

When it comes to medium voltage solutions, you can trust the

one name with a long history of proven performance: Eaton.

Service Environment

• Ambient temperature: -5℃~+40℃

• Altitude: ≤1000m

• Ambient humidity: the daily average value of the relative

humidity≤95%

• The daily average value of the water vapor pressure ≤2.2kPa

• The monthly average value of the relative humidity ≤90%

• The monthly average value of the water vapor pressure ≤1.8kPa

• Workplace: no obvious pollution by dust, smoke, corrosive

and/or flammable gas, steam or salt spray; no place with fire,

explosion, serious pollution, serious chemical corrosion and

severe vibration

• Pollution level: Level II

• Earthquake intensity: ≤8 degrees

• The amplitude of the electromagnetic interference induced in

the secondary system is ≤1.6kV

Note: Special conditions shall be negotiated by the user and the

manufacturer

12kV

Green Gas-insulated AC Metal-enclosed Switchgear

General Overview

With many years of experience in the design, manufacture and application of Medium Voltage

switchgear, Eaton pioneered the use of vacuum technology in the 1930s and introduced epoxy-resin

insulation in the 1950s. Being at the forefront of technological advances, Eaton remains committed to

product development, innovation, and improvement, while also striving to reduce size and cost.

Power Xpert GX is 12kV gas-insulated metal-enclosed high-voltage switchgear. The high-voltage parts

are installed in a sealed stainless steel tank filled with low-pressure nitrogen or dry air as the insulating

medium, which can effectively prevent adverse effects such as dirt, moisture, and external air pressure,

improve the reliability of insulation, and have good anti-aging and anti-corrosion properties.

The product is suitable for 12kV three-phase AC 50Hz single busbar and single bus-sectional system. It

controls, protects, and monitors power circuits of power plant power supply, substation, industrial and

mining enterprises, etc., as well as high humidity (or condensation), high altitude, dirty and other harsh

environment.

The materials in products are fully recyclable to ensure safety and effectively recycle after their life cycle.

Application segments

• Infrastructure

• Data Center

• Commercial building

Main advantages

• Stainless steel sealed gas tank with low pressure and very low

leakage

• High-voltage components completely sealed in the gas tank to

prevent environmental influences

• Vacuum Interrupter, maintenance-free during the service life

• Insulating and breaking performance guaranteed at zero-gauge

pressure

• Nitrogen or dry air insulating medium with SF6 free, safe and

environmentally friendly

• Modular design and flexible combination to meet various schemes

• Integrated design of VCB, Disconnector and Earthing switch,

compact and simple structure;

• Compact design with smaller footprint than air-insulated switchgear

• No gas operation on-site, no special treatment procedures at the

end of service life

Main standard adopted

• GB/T 3906 Alternating-current metal-enclosed switchgear and

controlgear for rated voltages above 3.6kV and up to and

including 40.5kV

• GB/T 11022 Common specifications for high-voltage switchgear

and controlgear standards

• GB/T 1984 High-voltage alternating-current circuit-breakers

• GB/T 1985 High-voltage alternating-current disconnectors and

earthing switches

• DL/T 404 Alternating-current metal-enclosed switchgear and

controlgear for rated voltages above 3.6kV and up to and

including 40.5kV

• IEC 62271-200 High-voltage switchgear and controlgear-Part200

• Industries and corporations

• Airport and hospital

Structure classification

• Loss of Service Continuity Category: LSC2

• Partition Class: PM

• Gas filled compartment: non-accessible

• Cable compartment: Tool-based or interlock control

Expandible Busbar System

The main busbar between switchgears can be expanded through a

special busbar coupler

Interlocking

• Mechanical interlock between the VCB and the three-position

disconnector prevent the disconnector/Earthing switch be

operated while VCB closed

• The earthing switch is designed as one unit with the

disconnector. The operation process ensures that the circuit

can’t energized and grounded at the same time

Arcing pressure relief

• A pressure relief valve is installed

at the bottom of the gas tank.

When an arc fault occurs in the

gas tank, the internal pressure

increases, triggering the pressure

relief valve to release hot

temperature and high-pressure

gas to protect personnel

• Verified by 31.5kA 1s IAC test

Sealed gas tank

• In addition to the busbar coupler, the

three-position disconnector and circuit

breaker are installed in the sealed gas tank

with a simple and compact structure

• Single gas tank, made of 304 stainless steel by

laser welding, leakage rate is very low

• IP68 ingress protection , maintenance-free

during service

• Manometer/Density gauge is equipped in

each tank to monitor the gas pressure and

can provide low pressure alarm and lockout

signals

• The rated insulating and breaking

performance can be guaranteed even at

zero-gauge pressure

Modular design

The switchgear is composed of several basic modules

• Gas tank

• Cable compartment

• Low voltage compartment

Integrated switch

• High reliable G-VAC vacuum circuit breaker, whose VIs are

arranged horizontally in the gas tank, with compact structure

• The three-phase linear three-position disconnector combines the

earthing switch function via a simple and reliable structure

• The three-position disconnector avoids possible maloperation of

the disconnector and grounding switch in structure

• The cable side earthing is achieved by the VCB ensure strong

making capacity

Reliable maintenance-free vacuum breaker

• The vacuum interrupter is maintenance during service life of up

to 30 years

• Long life: 30,000 times mechanical life

• Tiny contact wear, no mechanism adjustment is required during

the entire life cycle

Product Features and Structure

Basic Structure

1. LV Compartment

2. Manometer/Density meter

3. Three-position disconnector mechanism

4. VCB mechanism

5. Cable connector

6. Rear plug-in surge arrester

7. Cable clamp

8. Cable compartment

9. Current transformer

10. Heater

11. Pressure relief chamber

12. Pressure relief valve

13. Outside cone bushing

14. Circuit breaker pole unit

15. Three-position disconnector

16. Branch busbar

17. Busbar coupler

18. Gas tank

Core Components

G-VAC vacuum circuit breaker

• Minimized parts and optimized electric field in primary circuit of breaker

• Spring-charge mechanism and modular structure simplify parts and ensure

high reliability

• The spring will be automatically charged by motor after each time breaker is

closed

• Manual and electrical operation. \"Closing\" and \"Opening\" manually achieved

by pressing the green \"I\" and the red \"O\" button on the front of the circuit

breaker

• Manual charge via pushing and pulling the handle up and down

• Electrical and mechanical closing interlock

• Equipped with counters and auxiliary switches

Integrated Three-position Disconnector

• Either manual or motor operation available

• Manual operating torque no more than 10N·m. The closing and opening time

no more than 4s at rated voltage

• 21-pin industrial connector

• Inner cone plug-in structure with silicone rubber insulation

• Electrical conductive spring ensures reliable contact and low resistance

• Single-phase structure provides more convenient on-site installation

The three-phase linear three-position disconnector combines the earthing switch

function, which realizes the three functions of connection, isolation and grounding. The

dedicated mechanism is precisely manufactured and accurately transmitted to realize

the connection, isolation and grounding operation.

Busbar connection

The dedicated busbar coupler guarantees reliable connection of main busbar.

Current transformer

• Block type, bushing type or cable type CT available

• Ring type current transformer is easy to install

• CTs can also be installed in the gas tank

• Different ratio and burden can be selected to achieve measurement,

and protection

Voltage transformer

• Plug-in VT coupled through the reserved socket installed in the

gas tank

• Built-in fuse to achieve VT protection

• VTs can be installed on the cable side or busbar side

• Various ratios and parameters to meet project requirement

Surge arrester

• Plug-in type arrester

• Straight surge arrester can be directly plugged into the socket

in gas tank

• Available rear plug-in surge arrester

Cable connection

• Outside cone bushing for cable connection

• Multi-cable connection can be achieved using T-type cable plug

• Maximum 500mm2 cable connection

• Top or bottom cable entry

• Optional wireless temperature monitoring function

Core Component

Technical Data

Type Power Xpert GX

System

Rated Voltage

Rated Power Frequency Withstand Voltage(1 min)

Rated Lightning Impulse Withstand Voltage(BIL)

Frequency

Busbar system

Rated Current of main busbar

Rated Current of branch busbar

Short Time Withstand Current (RMS)

Rated Peak Withstand Current (Peak)

Gas Tank

Partial Discharge

Rated gas Pressure (20°C)

Maximum Design Pressure

Alarm Pressure

Minimum Functional Pressure

Insulating Gas

Annual Leakage Rate

Circuit Breaker

Rated Current

Rated Breaking Current

Opening Time

Closing Time

Rated Operation Sequence

Mechanical endurance

Three-position Disconnector/Earthing Switch

Rated Current

Short Time Withstand Current (RMS)

Rated Peak Withstand Current (Peak)

Motor Opening and Closing Time of Disconnector

Electric Opening and Closing Time of Earthing Switch

Manual Operating Torque

Mechanical endurance

Charging Motor Data:

Rated Output Power

Rated Voltage

Normal Operating Voltage Range

IAC

Protection

Size

Width

Height

Depth

Weight

Note:

kA/s

Mpa

Cycles

kA/s

N·m

Cycles

Phase to phase, phase to ground: 42kV; Isolating gap: 48

Phase to phase, Phase to ground: 75kV; Isolating gap: 85

1250

630; 1250

25; 31.5/4

63; 80

≤10

0.03

0.07

0.01

N2/Dry Air

≤0.01%

630; 1250

25; 31.5

<50

<70

O- 0.3s–CO-3min–CO

30000

630; 1250

25; 31.5/4

63; 80

≤4

≤10

3000/3000

180

DC220V DC110V

85%--110%

AFLR 31.5kA 0.5s/1s

Enclosure: IP41/Gas tank: IP68

500/600

2300

1150*

600~800

*Depth can be changed per project requirement.

Basic Solution and Configuration

Solution

Incomer&Feeder

Disconnector

Feeder

Bus-section

Bus riser

Busbar VT

Metering

SLD

Rated Current (A) 630~1250 630~1250 630~1250 630~1250 630~1250 630~1250 630~1250

Circuit Breaker

Three-position Disconnector

Fuse

Volage Transformer

Current Transformer

Surge Arrester

Voltage Indicator

1 Pcs

3 Pcs

1 Set

1 Pcs

3 Pcs

1Set

1 Pcs

3 Pcs

1Set

1 Pcs

3 Pcs

1 Pcs

3 Pcs

1Set

3 Pcs

1Set

Primary Components

The switchgear installation site and channel settings should comply with the relevant provisions of \"GB 50053 Design Specifications for 20kV

and Below Substations\".

The installation foundation should comply with the relevant provisions of the \"Technical Specifications for Construction and Acceptance of

Power Construction\".

The flatness error of the foundation shall not exceed 1mm per meter. The total length error shall not exceed 3mm.

According to the project needs and the drawings, the switchgear shall be transported to a specific location; if a row of switchgear is arranged

(more than 10 units), it is recommended to start the assembly from the middle.

Appropriate transportation tools such as cranes and forklifts should be used at site. It is strictly forbidden to use rollers and crowbars.

When installing, first level the first panel or the first connection surface to ensure both horizontal and vertical requirements.

The panel should be installed in order after calibrating the first one, paying attention to aligning the side holes with the connection surface of

the installed switchgear.

1. The upper surface of the basic profile should be 2-5mm higher than the room floor after completion;

2. The flatness tolerance of the basic profile is ±1mm/m;

3. The straightness tolerance of the basic profile is ±1mm/m;

4. The height difference between two adjacent profiles is 0.5mm/m;

5. The depth of the cable channel should meet the bending radius of the primary cable. When laying the cable, the reserved cable

length is 1.5m higher than the floor of the power distribution room. (reserved for cable terminal and connection)

6. The switchgear is fixed on the channel steel and adjusted to the level and connected with screws. (M12 screws are welded on the

inside of the channel steel for easy connection)

General Requirements for Switchgear Installation

Foundation and Floor Openings

Transportation and Storage

The packaged product can be transported by electric forklift or crane.

The product is equipped with lifting rings for lifting, and the length of the lifting rope is not less than 2m.

The product should be stored in a dry, ventilated and dust-free place before installation.

800~1000

1150

1100

1150

1100

215

698

1625

21802300

444

350

370 104 61

350

496

312.5

柜前

HV cable opening

Control cable opening

A-A rotate

Gas Tank

Arc Chamber Cable Compartment

Spare parts and accessories

The accessories of switchgear include:

• Disconnector/Earthing switch operating handle

• Door key & Door locking handle

• Special tools kit

Spare parts include:

• Pressure gauge

• VT Protection fuse

• Opening coil

• Closing coil

• Voltage indicator

• Indication lamp

• Transfer switch

……

The spare parts list is ultimately determined by both the supplier and

the buyer according to the customer's requirements.

Ordering information

It is required to provide the following information when placing

an order:

• System wiring diagram, Single line diagram and floor plan

• Basic data including rated voltage, rated current, VCB

breaking/making current , control voltage etc.

• Entry method, power cable size and quantity

• Special requirements for component model, specification

and quantity (if any, please list)

• For special service environments or requirements, please

contact Eaton first

Included documents

• Product Qualification Certificate

• Routine test report

• Packing list

• User manual

• List of spare parts and accessories

• Secondary wiring diagram

• Other relevant materials required by the customer

Ordering Information

Eaton is an intelligent power management company dedicated to

protecting the environment and improving the quality of life for people

everywhere. We make products for the data center, utility, industrial,

commercial, machine building, residential, aerospace and mobility

markets. We are guided by our commitment to do business right, to

operate sustainably and to help our customers manage power ─

today and well into the future. By capitalizing on the global growth

trends of electrification and digitalization, we’re accelerating the

planet’s transition to renewable energy sources, helping to solve the

world’s most urgent power management challenges, and building a

more sustainable society for people today and generations to come.

Eaton was founded in 1911 and has been listed on the New York Stock

Exchange for more than a century. We reported revenues of $23.2

billion in 2023 and serve customers in more than 160 countries. Eaton

entered the Chinese market in 1993 and has grown significantly since

then. In 2004, Eaton moved its Asia-Pacific headquarters from Hong

Kong to Shanghai. Today, Eaton has nearly 8,000 employees and 19

manufacturing facilities in China.

For more information about Eaton China, visit www.eaton.com.cn

Eaton is a registered trademark

of Eaton Corporation.

All trademarks are property of their

respective owners.

Printed in China

CHICA2020042A_EN

(11-2024)

Eaton Corporation

No.3, Lane 280, Linhong Road,

Changning District,

Shanghai, China 200335

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