目录 G-PAK2021 CONTENT 车削 A Turning 02 GEFOTECH朱雀系列-全新高温合金材料车削刀片 New Turning Inserts for Superalloy B 铣削 10 Milling 26 40 骇客系列-多功能经济型面铣刀具HNGU+MFC115&145&160 Multifunctional and Economical Face-milling Tools HNGU+MFC115&145&160 SS600高效不锈钢加工立铣刀 SS600 Endmills for High-efficiency Machining of Stainless Steel US260通用不锈钢加工立铣刀 US260 Endmills for General Machining of Stainless Steel
G-PAK2021 A 车削 Turning GEFOTECH朱雀系列-全新高温合金材料车削刀片 New Turning Inserts for Superalloy ●适用于飞机发动机、汽车涡轮增压器等高温合金材料的车削加工。 Widely used in turning of superalloy such as aircraft engine,automobile turbocharger and so on. ●全新纳米结构PVD涂层与亚微细晶硬质合金基体相结合,特殊的表面后处理技术,具有优异的抗高温磨 损性和抗粘结磨损性能。 New nano-structured PVD coating combine with micro-grain carbide substrate and dedicated surface treatment, provide excellent resistance to high temperature wear and adhesive wear. ●搭配高温合金车削EM、EL专用槽型,减小沟槽磨损,实现稳定加工。 Matched with the dedicated EM and EL geometry for superalloy to reduce the notch wear and keep stable machining.
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 应用介绍 Application Introduction 高温合金专用槽型 高温合金专用牌号 Dedicated Geometry for Superalloy Dedicated Grade for Superalloy 中低速稳定加工 中高速稳定加工 中低速断续加工 Stable Processing 轻切削 中等切削 at Low and Medium Stable Processing at Interrupt Processing Light Machining Medium Machining Speed Medium and High at Low and Medium Speed Speed EL EM GST7115 GST7120 GST7130 线速度 Vc S Cutting Speed S 线速度 Vc Cutting Speed 韧性 Toughness 韧性 Toughness A Turning 车 削 | 3
G-PAK2021 全新高温合金车削PVD牌号应用一览表 Application Summary of New PVD Grades for Superalloy Turning 材质结构 特点 Grade Microstructure Grade Feature 高温合金车削PVD牌号GST7115 GST7115 PVD Grade for Superalloy Turning ——— •全新纳米结构的PVD涂层搭配高红硬性和抗塑形变形能力的硬质合金基体,结合特殊的后 处理技术,具有优异的抗高温磨损性和抗粘结磨损性能。 New nano-structured PVD coating, combined with specific cemented carbide with high red hardness and superior resistance to plastic deformation, provide excellent resistance to high temperature wear and adhesive wear. •适用于高温合金稳定工况下的中低速精到半精加工,加工表面质量高。 Suitable for medium and low speed machining of high-temperature Alloy under stable working condition, with high surface quality. 高温合金车削PVD牌号GST7120 GST7120 PVD Grade for Superalloy Turning ——— •全新升级的优异结合力和耐磨性的PVD涂层,搭配耐磨的亚微细硬质合金基体,具有优异 的耐磨性、抗氧化性和加工稳定性。 New generation of PVD coating offer superior wear resistance and enhanced adhesion, combined with the hard cemented carbide substrate, provide outstanding wear resistance, oxidation resistance and machining stability. •适用于镍基高温合金等难加工材料的中高速耐磨工况。 Suitable for medium and high speed machining of high-temperature Alloy under stable cutting condition, with high wear resistance. 高温合金车削PVD牌号GST7130 GST7130 PVD Grade for Superalloy Turning ——— •采用全新涂层技术升级的PVD涂层,搭配高钴亚微细晶粒强韧硬质合金基体,具有优异的 结合力、极高的韧性与刃口强度。 New generation coating with new PVD technology, combined with the high-Co submicro-grain and strong toughness carbide, gives this new PVD grade extremely high toughness and reinforced cutting edge. •推荐应用于镍基高温合金等难加工材料的中低速粗加工。 A Suitable for rough machining and interrupted machining of high-temperature Alloy with low to medium cutting speeds. 车 削 | Turning 4
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 车削刀片(负型) 尺寸 涂层硬质合金 Turning Insert (Negative) Dimension(mm) Coated —— L D S d1 R CN□□ 菱形80° 有孔 Rhombic80°, with Hole 订货号 Ordering Code GST7115 GST7120 GST7130 CNMG120404-EL 12.9 12.7 4.76 5.16 0.4 ● CNMG120408- EL 12.9 12.7 4.76 5.16 0.8 ●● CNMG120412- EL 12.9 12.7 4.76 5.16 1.2 ●● CNMG160608- EL 16.1 15.875 6.35 6.35 0.8 ●● CNMG160612- EL 16.1 15.875 6.35 6.35 1.2 ●● CNMG120404-EM 12.9 12.7 4.76 5.16 0.4 ●●● CNMG120408- EM 12.9 12.7 4.76 5.16 0.8 ●●● CNMG120412- EM 12.9 12.7 4.76 5.16 1.2 ●●● CNMG160608- EM 16.1 15.875 6.35 6.35 0.8 ●●● CNMG160612- EM 16.1 15.875 6.35 6.35 1.2 ●●● ●标准库存 Stock ○需预定 Available upon Order DN□□ 尺寸 涂层硬质合金 Dimension(mm) Coated 菱形55° 有孔 Rhombic55°, with Hole L D S d1 R A 订货号 车 Ordering Code 削 | GST7115 GST7120 GST7130 DNMG150404-EL 15.5 12.7 4.76 5.16 0.4 ● Turning DNMG150408-EL 15.5 12.7 4.76 5.16 0.8 ●○ DNMG150412-EL 15.5 12.7 4.76 5.16 1.2 ●● DNMG150604-EL 15.5 12.7 6.35 5.16 0.4 ● DNMG150608-EL 15.5 12.7 6.35 5.16 0.8 ●○ DNMG150612-EL 15.5 12.7 6.35 5.16 1.2 ●● DNMG150408-EM 15.5 12.7 4.76 5.16 0.8 ●●○ DNMG150412-EM 15.5 12.7 4.76 5.16 1.2 ●●○ DNMG150608-EM 15.5 12.7 6.35 5.16 0.8 ●●○ DNMG150612-EM 15.5 12.7 6.35 5.16 1.2 ●●○ ●标准库存 Stock ○需预定 Available upon Order 5
G-PAK2021 车削刀片(负型) 尺寸 涂层硬质合金 Turning Insert (Negative) Dimension(mm) Coated —— L D S d1 R GST7120 SN□□ ● 正方形90° 有孔 ● Square 90°,with Hole ● 订货号 Ordering Code SNMG120404-EM 12.7 12.7 4.76 5.16 0.4 GST7115 GST7130 SNMG120408-EM 12.7 12.7 4.76 5.16 0.8 SNMG120412-EM 12.7 12.7 4.76 5.16 1.2 ● ● ● ● ● ●标准库存 Stock ○需预定 Available upon Order VN□□ 菱形35° 有孔 Rhombic35°,with Hole 尺寸 涂层硬质合金 Dimension(mm) Coated A 订货号 L D S d1 R GST7115 GST7120 GST7130 Ordering Code 车削 | VNMG160404-EL 16.6 9.525 4.76 3.81 0.4 ● Turning VNMG160408-EL 16.6 9.525 4.76 3.81 0.8 ● ○ VNMG160412-EL 16.6 9.525 4.76 3.81 1.2 ● ● VNMG160408-EM 16.6 9.525 4.76 3.81 0.8 ● ● ○ VNMG160412-EM 16.6 9.525 4.76 3.81 1.2 ● ● ○ ●标准库存 Stock ○需预定 Available upon Order 6
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 车削刀片(负型) 尺寸 GST7115 涂层硬质合金 GST7130 Turning Insert (Negative) Dimension(mm) Coated —— ● ● L D S d1 R ● GST7120 ● WN□□ ● 8.7 12.7 4.76 5.16 0.4 ● 六边形80°有孔 8.7 12.7 4.76 5.16 0.8 ● ● Hexagon80°, with Hole 8.7 12.7 4.76 5.16 1.2 ● ● 订货号 ● Ordering Code WNMG080404-EL WNMG080408-EL WNMG080412-EL WNMG080408-EM 8.7 12.7 4.76 5.16 0.8 WNMG080412-EM 8.7 12.7 4.76 5.16 1.2 ●标准库存 Stock ○需预定 Available upon Order A 车 削 | Turning 7
G-PAK2021 应用案例 Application 案例1:断屑性能测试 Case 1: Chip Breaking Performance Test 工件 实心圆棒-GH4169 Workpiece Solid Round Bar GH4163 加工方式 外圆连续中等加工 EM槽型 EM Geometry SM槽型 SM Geometry Processing Circumferential Continuous Methods Medium Machining 切削参数 Vc= 30m/min Parameters f=0.2mm/r ap=1.0mm 测试刀具 Test Tool CNMG120408-EM-GST7115 案例2:耐磨性能测试 Case 2: Wear Resistance Test 工件 实心圆棒-GH4169 Workpiece Solid Round Bar GH4169 A 加工方式 外圆连续车削-中等加工-湿切 Processing Circumferential Continuous Turning- 车 Methods Medium Machining-Wet Cutting 削 | Turning 切削参数 Vc= 30m/min 切削时间/分钟(min) Parameters f=0.15mm/r Processing Time(min) ap=1.0mm 测试刀具 CNMG120408-EM-GST7115 Test Tool GESAC 竞品 8
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 应用案例 Application 案例3:进气机匣外壁加工 Case 3: Machining the Outer Surface of The Intake Housing 工件 进气机匣-GH4169 Workpiece Air Intake Casing-GH4169 加工方式 外圆/端面连续车削-半精加工-湿切 Processing Cylindrical / End Face Continuous Turning – Semi Finishing - Wet Cutting Methods 切削参数 Vc= 17.6m/min Parameters f=0.15mm/r ap=0.3-0.5mm 测试刀具 CNMG120408-EL-GST7120 加工零件数量/件 Test Tool Number of Processed Parts 案例4:筒壁件加工 Case 4: Machining the Internal Cylindrical Surface 工件 筒壁件-GH141 Workpiece Cylinder Wall Part of GH141 加工方式 内圆连续车削-粗加工-湿切 A Processing Cylindrical / End Face Continuous Turning – Inner Circle Continuous 车 Methods 削 Turning- Rough | Machining- Wet Cutting 切削参数 Vc= 19 m/min Turning Parameters f=0.2mm/r ap=3.5mm 测试刀具 DNMG150408-EM-GST7115 加工零件数量/件 Test Tool Number of Processed Parts 9
G-PAK2021 B 铣削 Milling 骇客系列-多功能经济型面铣刀具HNGU+MFC115&145&160 Multifunctional and Economical Face-milling Tools HNGU+MFC115&145&160 ●双面12刃,高经济性。 Double-side with 12 cutting edges achieving cost effective. ●刀片分段切削刃设计搭配3种主偏角刀盘满足常规平面铣、高效进给铣削等多样加工需求。 The sectional cutting edge design of insert is matched with 3 different entering angle holders,which meets the diverse processing needs of face milling and high feed milling. ●广泛应用于汽车行业、通用机械、能源重工行业。 Mainly used in the automobile industry、general machinery industry and energy heavy industry.
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 选型指南 Selection Guide MFC115 MFC145 MFC160 图示 Image 规格尺寸 ø25-ø160 ø25-ø315 ø40-ø250 Specification 心轴式 Arbor 心轴式 Arbor 心轴式 Arbor 接口形式 圆柱直柄式 Cylindrical Shank 圆柱直柄式Cylindrical Shank Connection Type HN06: APMX =4.3mm 可换刀头式 Screwed Type 可换刀头式 Screwed Type HN09: APMX =7.4mm 最大切深 Maximum Depth HN06: APMX =1.6mm HN06: APMX =3.2mm HN09: APMX =2.2mm HN09: APMX =4.5mm of Cut HN13: APMX =8.0mm B Milling 铣 削 | 11
G-PAK2021 可转位铣削产品一览表 Indexable Milling Products List 类型 应用 刀片系列 刀体系列 图示 简介 Type Application Inserts Cutter Series Picture Product Series Application HNGU MFC115 钢、铸铁、不锈 (Φ25-Φ160) 钢等材料的平面 铣削加工。 HN06: APMX =1.6mm Face milling for HN09: APMX =2.2mm steel, Cast Iron and Stainless 平面 HNGU MFC145 Steel. 铣削 (Φ25-Φ315) Face 钢、铸铁、不锈 Milling 钢等材料的平面 铣削加工。 HN06: APMX =3.2mm Face milling for HN09: APMX =4.5mm steel, Cast Iron HN13: APMX =8.0mm and Stainless Steel. HNGU MFC160 (Φ40-Φ250) 钢、铸铁、不锈 钢等材料的平面 B 铣削加工。 Face milling for steel, Cast Iron and Stainless Steel. 铣 削 HN06: APMX =4.3mm | HN09: APMX =7.4mm Milling 12
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 平面铣削 Face Milling HNGU 负型十二刃平面铣刀片 Negative Face Milling Insert with Twelve Cutting Edges 尺寸 涂层硬质合金 硬质 金属 Dimension(mm) Coating Grade 合金 陶瓷 LE IC S BS D1 RE Unco- Cer- ated met 订货号 GPM7120 Ordering Code GA4325 GA4330 GP2115 GM4135 GM2140 GK4125 GK2115 GS4130 GH4115 GN9125 GP01TM HNGU0604ANEN-GL 3.4 12 4.44 1.1 4.9 1.0 ● ●●○●●●○ HNGU0905ANEN-GL 4.6 15.88 5.52 1.35 5 2.2 ● ●●●●●●● HNGU060432-GL 3.4 12 4.44 -- 4.9 3.2 ● ○○○○○○○ HNGU0604ANEN-GM 3.4 12 4.48 1.1 4.9 1.0 ● ● ● ● ● ● ● ● ● HNGU0905ANEN-GM 4.6 15.88 5.56 1.35 5 2.2 ● ● ● ● ● ● ● ● ● HNGU1307ANEN-GM 7.3 22.25 7.48 1.65 7.95 1.3 ● ○ ● ○ ○ ● ● ● ○ HNGU130720-GM 10.5 22.25 7.48 -- 7.95 2.0 ● ○ ○ ○ ○ ○ ○ ○ ○ HNGU0604ANEN-GH 3.4 12 4.48 1.1 4.9 1.0 ● ● ●●● B HNGU0905ANEN-GH 4.6 15.88 5.56 1.35 5 2.2 ● ● ●●● HNGU1307ANEN-GH 7.3 22.25 7.48 1.65 7.95 1.3 ● ● ●●● 铣 削 ○ ○○ | ○ ○○ HNGU060432-GH 3.4 12 4.48 -- 4.9 3.2 ● ○ ○○ Milling HNGU090543-GH 4.2 15.88 5.56 -- 5 4.3 ● ○ ○○ HNGU130720-GH 10.5 22.25 7.48 -- 7.95 2.0 ● ○ HNGU130735-GH 8.8 22.25 7.48 -- 7.95 3.5 ● ○ ★ HNGU0604ANFN-GW 5.6 12 4.53 4.8 4.9 1.2 ● ★ HNGU0905ANFN-GW 7.8 15.88 5.54 6.1 5 1.6 ● 注:★ HNGU****ANFN-GW刀片搭配MFC145系列刀体 ●标准库存 Stock ○需预定 Available upon Order Note: ★ HNGU****ANFN-GW Inserts Match with MFC145 Cutters 13
G-PAK2021 HNGU 系列槽型 HNGU Series Geometry 通用材料轻切削 通用材料中切削 通用材料重切削 修光刃 Light Cutting for General Medium Cutting for General Heavy Cutting for General Wiper Material Material Material GL GM GH GW 大前角设计,最适于低切削力、 大前角设计,切削轻快, 高强度刃口,断续切削、 大圆弧修光刃,提高表面质量。 低进给率的轻载加工。 大多数工况下可实现高稳定性 粗加工时性能优异。 The wiper edge is smooth with Large rake angle, suitable for 加工。 High-strength cutting edge large arc, which improves the light cutting of low cutting Under general cutting with excellent performance surface quality. speed and feed rate. conditions, high stability can in intermittent cutting and be achieved by milling with rough machining. large rake angle. B 铣 削 | Milling 14
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 平面铣削 Face Milling MFC115 心轴式 Arbor Fig1 Fig2 Fig3 订货号 直径 刃数 DC 尺寸 Dimension(mm) KDP 最大 匹配刀片 内冷 图示 库存 Ordering Code Diam- Teeth DCX DCON LF KWW 切深 Suitable for Coolant Shape Stock eter APMX MFC115040R05A16HN06 MFC115050R04A22HN09 40 5 40 53 16 40 8.4 5.6 1.6 HNGU0604 √ Fig1 ● MFC115050R05A22HN06 50 4 50 67.7 22 40 10.4 6.3 2.2 HNGU0905 √ Fig1 ● MFC115063R05A22HN09 MFC115063R06A22HN06 50 5 50 63 22 40 10.4 6.3 1.6 HNGU0604 √ Fig1 ● MFC115080R06A27HN09 63 5 63 80.7 22 40 10.4 6.3 2.2 HNGU0905 √ Fig1 ● MFC115080R08A27HN06 MFC115100R08B32HN09 63 6 63 76 22 40 10.4 6.3 1.6 HNGU0604 √ Fig1 ● MFC115125R09B40HN09 80 6 80 97.7 27 50 12.4 7 2.2 HNGU0905 √ Fig1 ● MFC115160R12C40HN09 80 8 80 93 27 50 12.4 7 1.6 HNGU0604 √ Fig1 ● 100 8 100 117.7 32 50 14.5 8 2.2 HNGU0905 × Fig2 ● 125 9 125 142.7 40 63 16.4 9 2.2 HNGU0905 × Fig2 ● 160 12 160 177.7 40 63 16.4 9 2.2 HNGU0905 × Fig3 ● ●标准库存 Stock ○需预定 Available upon Order MFC115 可换式刀头 Screwed Cutter Fig4 订货号 直径 刃数 DC 尺寸 Dimension(mm) CRKS 最大 匹配刀片 内冷 图示 库存 B Ordering Code Diam- Teeth DCX DCON DCSFMS LF 切深 Suitable for Coolant Shape Stock eter APMX 铣 MFC115025R03M16HN06 削 MFC115032R03M16HN06 25 3 25 38.2 17 29 32 M16 1.6 HNGU0604 √ Fig4 ● | 32 3 32 45 17 29 40 M16 1.6 HNGU0604 √ Fig4 ● ●标准库存 Stock ○需预定 Available upon Order Milling 15
G-PAK2021 平面铣削 Face Milling MFC115 圆柱直柄式 Cylindrical Straight Type Fig5 订货号 直径 刃数 DC 尺寸 Dimension(mm) LU 最大 匹配刀片 内冷 图示 库存 Ordering Code Diam- Teeth 25 切深 Suitable for Coolant Shape Stock eter 32 DCX DCON LF APMX MFC115025R03P20HN06 38.2 20 120 MFC115032R03P25HN06 25 3 45 25 130 32 1.6 HNGU0604 √ Fig5 ● 32 3 40 1.6 HNGU0604 √ Fig5 ● ●标准库存 Stock ○需预定 Available upon Order BMilling 铣 削 | 16
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 平面铣削 Face Milling MFC145 Fig1 Fig2 Fig3 Fig4 心轴式 Arbor 疏齿型 Sparse Pitch 订货号 直径 刃数 DC 尺寸 Dimension(mm) KDP 最大 匹配刀片 内冷 图示 库存 Ordering Code Diam- Teeth DCX DCON LF KWW 切深 Suitable for Coolant Shape Stock eter APMX MFC145040R04A16HN06 MFC145050R04A22HN06 40 4 40 48 16 40 8.4 5.6 3.2 HNGU0604 √ Fig1 ● MFC145050R04A22HN09 50 4 50 58 22 40 10.4 6.3 3.2 HNGU0604 √ Fig1 ● MFC145063R04A22HN06 MFC145063R05A22HN09 50 4 50 60.6 22 40 10.4 6.3 4.5 HNGU0905 √ Fig1 ● MFC145080R04A27HN13 63 4 63 71 22 40 10.4 6.3 3.2 HNGU0604 √ Fig1 ● MFC145080R05A27HN06 MFC145080R05A27HN09 63 5 63 73.6 22 40 10.4 6.3 4.5 HNGU0905 √ Fig1 ● MFC145100R05B32HN13 80 4 80 95.4 27 50 12.4 7 8.0 HNGU1307 √ Fig1 ● MFC145100R06B32HN06 MFC145100R06B32HN09 80 5 80 88 27 50 12.4 7 3.2 HNGU0604 √ Fig1 ● MFC145125R06B40HN13 80 5 80 90.6 27 50 12.4 7 4.5 HNGU0905 √ Fig1 ● MFC145125R08B40HN06 MFC145125R08B40HN09 100 5 100 115.4 32 50 14.5 8 8.0 HNGU1307 × Fig2 ● MFC145160R09C40HN13 100 6 100 108 32 50 14.5 8 3.2 HNGU0604 × Fig2 ● MFC145160R10C40HN09 MFC145200R12C60HN13 100 6 100 110.6 32 50 14.5 8 4.5 HNGU0905 × Fig2 ● MFC145200R16C60HN09 125 6 125 140.4 40 63 16.4 9 8.0 HNGU1307 × Fig2 ● MFC145250R12C60HN13 MFC145250R20C60HN09 125 8 125 133 40 63 16.4 9 3.2 HNGU0604 × Fig2 ● MFC145315R14D60HN13 125 8 125 135.6 40 63 16.4 9 4.5 HNGU0905 × Fig2 ● MFC145315R24D60HN09 160 9 160 175.4 40 63 16.4 9 8.0 HNGU1307 × Fig3 ● 160 10 160 170.6 40 63 16.4 9 4.5 HNGU0905 × Fig3 ● 200 12 200 215.4 60 63 25.7 14 8.0 HNGU1307 × Fig3 ● 200 16 200 210.6 60 63 25.7 14 4.5 HNGU0905 × Fig3 ● 250 12 250 265.4 60 63 25.7 14 8.0 HNGU1307 × Fig3 ● 250 20 250 260.6 60 63 25.7 14 4.5 HNGU0905 × Fig3 ● 315 14 315 330.4 60 80 25.7 14 8.0 HNGU1307 × Fig4 ● B 315 24 315 325.6 60 80 25.7 14 4.5 HNGU0905 × Fig4 ● 铣 ●标准库存 Stock ○需预定 Available upon Order 削 | Milling 17
G-PAK2021 平面铣削 Face Milling MFC145 Fig1 Fig2 Fig3 Fig4 心轴式 Arbor 密齿型 Dense Pitch 订货号 直径 刃数 DC 尺寸 Dimension(mm) KDP 最大 匹配刀片 内冷 图示 库存 Ordering Code Diam- Teeth DCX DCON LF KWW 切深 Suitable for Coolant Shape Stock eter APMX MFC145040R05A16HN06 40 5 40 48 16 40 8.4 5.6 3.2 HNGU0604 √ Fig1 ● MFC145050R05A22HN06 50 5 50 58 22 40 10.4 6.3 3.2 HNGU0604 √ Fig1 ● MFC145050R05A22HN09 50 5 50 60.6 22 40 10.4 6.3 4.5 HNGU0905 √ Fig1 ● MFC145050R06A22HN06 50 6 50 58 22 40 10.4 6.3 3.2 HNGU0604 √ Fig1 ● MFC145063R06A22HN06 63 6 63 71 22 40 10.4 6.3 3.2 HNGU0604 √ Fig1 ● MFC145063R06A22HN09 63 6 63 73.6 22 40 10.4 6.3 4.5 HNGU0905 √ Fig1 ● MFC145063R07A22HN09 63 7 63 73.6 22 40 10.4 6.3 4.5 HNGU0905 √ Fig1 ● MFC145063R08A22HN06 63 8 63 71 22 40 10.4 6.3 3.2 HNGU0604 √ Fig1 ● MFC145080R06A27HN09 80 6 80 90.6 27 50 12.4 7 4.5 HNGU0905 √ Fig1 ● MFC145080R08A27HN06 80 8 80 88 27 50 12.4 7 3.2 HNGU0604 √ Fig1 ● MFC145080R09A27HN09 80 9 80 90.6 27 50 12.4 7 4.5 HNGU0905 √ Fig1 ● MFC145080R10A27HN06 80 10 80 88 27 50 12.4 7 3.2 HNGU0604 √ Fig1 ● MFC145100R08B32HN09 100 08 100 110.6 32 50 14.5 8 4.5 HNGU0905 × Fig2 ● MFC145100R09A32HN06 100 09 100 108 32 50 14.5 8 3.2 HNGU0604 √ Fig1 ● MFC145100R09B32HN06 100 09 100 108 32 50 14.5 8 3.2 HNGU0604 × Fig2 ● MFC145100R11B32HN09 100 11 100 110.6 32 50 14.5 8 4.5 HNGU0905 × Fig2 ● MFC145100R12A32HN06 100 12 100 108 32 50 14.5 8 3.2 HNGU0604 √ Fig1 ● MFC145100R12B32HN06 100 12 100 108 32 50 14.5 8 3.2 HNGU0604 × Fig2 ● MFC145125R10B40HN09 125 10 125 135.6 40 63 16.4 9 4.5 HNGU0905 × Fig2 ● MFC145125R12B40HN06 125 12 125 133 40 63 16.4 9 3.2 HNGU0604 × Fig2 ● B MFC145125R14B40HN09 125 14 125 135.6 40 63 16.4 9 4.5 HNGU0905 × Fig2 ● MFC145125R16B40HN06 125 16 125 133 40 63 16.4 9 3.2 HNGU0604 × Fig2 ● 铣削 MFC145160R12C40HN09 160 12 160 170.6 40 63 16.4 9 4.5 HNGU0905 × Fig3 ● | MFC145160R16C40HN09 160 16 160 170.6 40 63 16.4 9 4.5 HNGU0905 × Fig3 ● Milling MFC145200R10C60HN13 200 10 200 215.4 60 63 25.7 14 8.0 HNGU1307 × Fig3 ● MFC145250R14C60HN13 250 14 250 265.4 60 63 25.7 14 8.0 HNGU1307 × Fig3 ● MFC145315R18D60HN13 315 18 315 330.4 60 80 25.7 14 8.0 HNGU1307 × Fig4 ● ●标准库存 Stock ○需预定 Available upon Order 18
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 平面铣削 Face Milling MFC145 可换式刀头 Screwed Cutter Fig5 订货号 直径 刃数 DC 尺寸 Dimension(mm) CRKS 最大 匹配刀片 内冷 图示 库存 Ordering Code Diam- Teeth 25 切深 Suitable for Coolant Shape Stock eter 32 DCX DCON DCSFMS LF APMX MFC145025R03M16HN06 32 33 17 29 32 MFC145032R03M16HN06 25 3 40 17 29 40 M16 3.2 HNGU0604 √ Fig5 ● MFC145032R04M16HN06 32 3 40 17 29 40 M16 3.2 HNGU0604 √ Fig5 ● 32 4 M16 3.2 HNGU0604 √ Fig5 ● ●标准库存 Stock ○需预定 Available upon Order B Milling 铣 削 | 19
G-PAK2021 平面铣削 Face Milling MFC145 圆柱直柄式 Cylindrical Straight Type Fig6 订货号 直径 刃数 尺寸 Dimension(mm) 最大 匹配刀片 内冷 图示 库存 Ordering Code Diam- Teeth 切深 Suitable for Coolant Shape Stock eter DC DCX DCON LF LU APMX MFC145025R02P20HN06 MFC145025R03P25HN06L 25 2 25 33 20 120 32 3.2 HNGU0604 √ Fig6 ● MFC145032R03P25HN06 25 3 25 33 20 200 32 3.2 HNGU0604 √ Fig6 ● MFC145040R03P25HN09 32 3 32 40 25 130 40 3.2 HNGU0604 √ Fig6 ● MFC145025R03P20HN06 40 3 40 50.7 25 107 50 4.5 HNGU0905 √ Fig6 ● MFC145032R04P25HN06 25 3 25 33 20 120 32 3.2 HNGU0604 √ Fig6 ● MFC145040R04P25HN09 32 4 32 40 25 130 40 3.2 HNGU0604 √ Fig6 ● 40 4 40 50.7 25 107 50 4.5 HNGU0905 √ Fig6 ● ●标准库存 Stock ○需预定 Available upon Order MFC145 侧固式 Side Clamp Type Fig7 订货号 直径 刃数 尺寸 Dimension(mm) 最大 匹配刀片 内冷 图示 库存 Ordering Code Diam- Teeth 切深 Suitable for Coolant Shape Stock eter DC DCX DCON LF LU APMX B MFC145025R03W20HN06 25 3 25 33 20 82 32 3.2 HNGU0604 √ Fig7 ● MFC145032R03W25HN06 32 3 32 40 25 97 40 3.2 HNGU0604 √ Fig7 ● 铣 削 MFC145040R03W25HN09 40 3 40 50.6 25 107 50 4.5 HNGU0905 √ Fig7 ● | MFC145032R04W25HN06 32 4 32 40 25 97 40 3.2 HNGU0604 √ Fig7 ● Milling MFC145040R04W25HN09 40 4 40 50.6 25 107 50 4.5 HNGU0905 √ Fig7 ● ●标准库存 Stock ○需预定 Available upon Order 20
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 平面铣削 Face Milling MFC160 Fig1 Fig2 Fig3 心轴式 Arbor 疏齿型 Sparse Pitch 订货号 直径 刃数 DC 尺寸 Dimension(mm) KDP 最大 匹配刀片 内冷 图示 库存 Ordering Code Diam- Teeth DCX DCON LF KWW 切深 Suitable for Coolant Shape Stock eter APMX MFC160040R04A16HN06 MFC160050R04A22HN06 40 4 40 46.1 16 40 8.4 5.6 4.3 HNGU0604 √ Fig1 ● MFC160050R05A22HN09 50 4 50 56.1 22 40 10.4 6.3 4.3 HNGU0604 √ Fig1 ● MFC160063R04A22HN06 MFC160063R06A22HN09 50 5 50 58 22 40 10.4 6.3 7.4 HNGU0905 √ Fig1 ● MFC160080R05A27HN06 63 4 63 69.1 22 40 10.4 6.3 4.3 HNGU0604 √ Fig1 ● MFC160080R08A27HN09 MFC160100R06B32HN06 63 6 63 71 22 40 10.4 6.3 7.4 HNGU0905 √ Fig1 ● MFC160100R10B32HN09 80 5 80 86.1 27 50 12.4 7 4.3 HNGU0604 √ Fig1 ● MFC160125R08B40HN06 MFC160125R12B40HN09 80 8 80 88 27 50 12.4 7 7.4 HNGU0905 √ Fig1 ● MFC160160R14C40HN09 100 6 100 106.1 32 50 14.5 8 4.3 HNGU0604 × Fig2 ● MFC160200R16C60HN09 MFC160250R16C60HN09 100 10 100 108 32 50 14.5 8 7.4 HNGU0905 × Fig2 ● 125 8 125 131.1 40 63 16.4 9 4.3 HNGU0604 × Fig2 ● 125 12 125 133 40 63 16.4 9 7.4 HNGU0905 × Fig2 ● 160 14 160 168 40 63 16.4 9 7.4 HNGU0905 × Fig3 ● 200 16 200 208 60 63 25.7 14 7.4 HNGU0905 × Fig3 ● 250 16 250 258 60 63 25.7 14 7.4 HNGU0905 × Fig3 ● ●标准库存 Stock ○需预定 Available upon Order B 铣 削 | Milling 21
G-PAK2021 平面铣削 Face Milling MFC160 Fig1 Fig2 Fig3 心轴式 Arbor 密齿型 Dense Pitch 订货号 直径 刃数 DC 尺寸 Dimension(mm) KDP 最大 匹配刀片 内冷 图示 库存 Ordering Code Diam- Teeth DCX DCON LF KWW 切深 Suitable for Coolant Shape Stock eter APMX MFC160040R05A16HN06 MFC160050R05A22HN06 40 5 40 46.1 16 40 8.4 5.6 4.3 HNGU0604 √ Fig1 ● MFC160063R06A22HN06 MFC160080R08A27HN06 50 5 50 56.1 22 40 10.4 6.3 4.3 HNGU0604 √ Fig1 ● MFC160100R09B32HN06 MFC160125R12B40HN06 63 6 63 69.1 22 40 10.4 6.3 4.3 HNGU0604 √ Fig1 ● 80 8 80 86.1 27 50 12.4 7 4.3 HNGU0604 √ Fig1 ● 100 9 100 106.1 32 50 14.5 8 4.3 HNGU0604 × Fig2 ● 125 12 125 131.1 40 63 16.4 9 4.3 HNGU0604 × Fig2 ● ●标准库存 Stock ○需预定 Available upon Order 刀体配件列表 刀片螺钉 刀片螺钉扳手 Spare Parts Inserts Screw Insert Screw Wrench 零件名称 Part Name 形状 Shape 适用刀片 Inserts B 规格 SR30M040100 TT15P TT15T Specification TT15PQ TT15TQ HNGU0604 TT15P TT15T 铣 订货号 TT15PQ TT15TQ 削 Ordering Code SR30M040100K | TI25T TI25TQ Milling HNGU0905 规格 SR30M040100 Specification SR30M040100K 订货号 Ordering Code HNGU1307 规格 SR45M060160I Specification SR45M060160IK 订货号 Ordering Code 22
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 应用案例 Application 案例 1 Case 1 工件 涡轮壳法兰面-1.4837 Workpiece The Flange Surface of Turbine Shell 加工方式 平面铣削-粗加工-干切 加工零件数量/件 Processing Face Milling-Roughing-Dry Cutting Number of Processed Parts Methods Vc= 130 m/min 加工零件数量/件 fz=0.15mm/z Number of Processed Parts 切削参数 ap=2.5mm ae=56mm Parameters 刀片Insert: 测试刀具 HNGU0604ANEN-GM-GM2140 Test Tool 刀体Cutter Holder: MFC145-080R05A27-HN06 案例 2 Case 2 工件 涡轮壳法兰面-1.4837 Workpiece The Flange Surface of Turbine Shell 加工方式 平面铣削-精加工-湿切 B Processing Face milling-Finish-Wet cutting 铣 Methods Vc= 172m/min 削 fz=0.12mm/z | 切削参数 ap=0.3mm ae=80mm Parameters Milling 刀片 Insert: 测试刀具 HNGU0604ANEN-GL-GM2140 Test Tool 刀体 Cutter Holder: MFC145-100R09A32-HN06 23
G-PAK2021 案例 3 Case 3 工件 工程机械转塔-SG1000 Workpiece Construction Machinery Turret 加工方式 平面铣削-粗加工-湿切 Processing Face Milling-Roughing-Wet Cutting Methods 切削参数 Vc= 200m/min 加工零件数量/件 Parameters fz=0.14mm/z Number of Processed Parts ap=3mm ae=128mm 测试刀具 Test Tool 刀片 Insert: HNGU0905ANEN-GM-GM2140 刀体 Cutter Holder: MFC145-160R16C40-HN09 案例 4 Case 4 工件 风电轮毂-QT400 Workpiece Windmill Wheel Hub 加工方式 平面铣削-粗加工-干切 Processing Face Milling-Roughing-Dry cutting Methods B 切削参数 Vc= 251m/min Parameters fz=0.16mm/z ap=3-5mm ae=128mm 铣削 加工零件数量/件 Number of Processed Parts | 刀片 Insert: Milling 测试刀具 HNGU0905ANEN-GH-GK4125 Test Tool 刀体 Cutter Holder: MFC145-160R12C40-HN09 24
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 案例 5 Case 5 工件 冲压模具底座-HT250 单个工件加工时间(min) Workpiece Stamping Die Base-HT250 Processed Time for Each 加工方式 Processing 平面铣削-粗加工-干切 Workpiece(min) Methods Face milling-Roughing-Dry Cutting Q=288.00 cm³/min Q=360.00 cm³/min 切削参数 原有参数: Parameters Oringinal Prameters: 单个工件加工时间(min) Vc = 160 m/min fz=1.48 mm/z Processing Time for Each 测试刀具 ap=1.2mm ae=40mm Test Tool Workpiece(min) 新产品参数: Newly Prameters: Vc = 160 m/min fz=1.48mm/z ap=1.5mm ae=40mm 原有刀具信息: Original Cutting Tools: PSDMT120512-GM-GK4125 MKB113-063R05A22-SD12 新产品刀具信息: Newly Cutting Tools: HNGU0905ANEN-GM-GK4125 MFC115-063R05A22-HN09 案例 6 Case 6 工件 冲床工作台-Q235 B Workpiece Punch Table-Q235 铣 加工方式 平面铣削-粗加工-湿切 削 Processing Face Milling-Roughing-Wet Cutting | Methods 原有参数: Milling Original Prameters: 切削参数 Vc = 180 m/min fz=0.2 mm/z Parameters ap=5mm ae=120mm 测试刀具 新产品参数: Test Tool Newly Prameters: Vc = 180 m/min fz=0.3mm/z ap=5mm ae=120mm HNGU1307ANEN-GH-GPM7120 MFC145-160R09C40-HN13 25
G-PAK2021 B 铣削 Milling SS600高效不锈钢加工立铣刀 SS600 Endmills for High-efficiency Machining of Stainless Steel ●适用于加工高强度钢、沉淀硬化不锈钢、钛合金等。 Suitable for processing high strength steel, precipitated hardened stainless steel, titanium alloy, etc. ●SS600-R5特殊圆角保护,可用于摆线铣,高效加工或者精加工。 Special fillet protection, can be used for trochoidal milling, high-efficiency machining or finished machining. ●槽铣性能优异,刃口强度高,抗崩刃。 Excellent slotting performance can be achieved by high edge strength and strong anti-collapse ability. ●不等螺旋不等分度设计,切削过程稳定。 Unequal helical non-isometric design, stable cutting process. ●抛物线型容屑槽设计,拥有优异的排屑能力。 Parabolic chip geometry with excellent chip removal capability.
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 SS600-S4 4刃平头 4 Flutes, Square Fig1 SHANK 4 AITiN 35 /38 Fig2 h6 Helix Square 订货号 D Lc L d 图号 库存 Ordering Code Figure No. Stock 2 6 SS600-S4-02006 3 9 50 4 1● SS600-S4-03009 4 11 SS600-S4-04011 4 11 50 4 1● SS600-S4-64011 5 13 SS600-S4-05013 6 16 50 4 2● SS600-S4-06016 8 20 SS600-S4-08020 10 25 50 6 1● SS600-S4-10025 12 26 SS600-S4-12026 16 32 50 6 1● SS600-S4-16032 20 38 SS600-S4-20038 50 6 2● 60 8 2● 75 10 2 ● 83 12 2 ● 92 16 2 ● 100 20 2 ● ●标准库存 Stock ○需预定 Available upon Order 公差 Tolerance D D<6 0 6≤D≤12 -0.02 D>12 0 -0.03 0 -0.04 单位unit (mm) B 铣 削 | 工件材料 Workpiece Material Milling 1234 5 123 123 123 4 碳钢、合金钢 Carbon Steel, 合金钢 不锈钢 铸铁 高温合金 钛合金 Alloy Steel Stainless Steel Cast Iron HRSA Titanium Alloy Alloy Steel <48HRC <35HRC ◎ ○ ○ ◎ ◎◎ ◎ 最适合 Most Suitable ○ 适合 Suitable 27
G-PAK2021 SS600-SS4 4刃短刃平头 4 Short Flutes, Square Fig1 Fig2 SHANK 4 AITiN 35 /38 h6 Helix Square 订货号 D Lc L d 图号 库存 Ordering Code Figure No. Stock 2 SS600-SS4-02004 3 4 50 4 1 ● SS600-SS4-03006 4 SS600-SS4-04006 6 6 50 4 1 ● SS600-SS4-06006 6 SS600-SS4-06010 8 6 50 4 2 ● SS600-SS4-08015 10 SS600-SS4-10015 12 6 50 6 2 ● SS600-SS4-12016 16 SS600-SS4-16022 20 10 50 6 2● SS600-SS4-20026 15 60 8 2● 15 60 10 2 ● 16 75 12 2 ● 22 92 16 2 ● 26 100 20 2 ● ●标准库存 Stock ○需预定 Available upon Order 公差 Tolerance D D<6 0 6≤D≤12 -0.02 D>12 0 -0.03 0 -0.04 单位unit (mm) MillingB 铣 削 | 工件材料 Workpiece Material 1234 5 123 123 123 4 碳钢、合金钢 Carbon Steel, 合金钢 不锈钢 铸铁 高温合金 钛合金 Alloy Steel Stainless Steel Cast Iron HRSA Titanium Alloy Alloy Steel <48HRC <35HRC ◎ ○ ○ ◎ ◎◎ ◎ 最适合 Most Suitable ○ 适合 Suitable 28
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 SS600-S5 5刃平头 5 Flutes, Square Fig1 SHANK AITiN 38 Square h6 Helix 订货号 D Lc L d 图号 库存 Ordering Code Figure No. Stock 6 16 SS600-S5-06016 8 20 50 6 1 ● SS600-S5-08020 10 25 60 8 1 ● SS600-S5-10025 12 26 75 10 1 ● SS600-S5-12026 16 32 83 12 1 ● SS600-S5-16032 20 38 92 16 1 ● SS600-S5-20038 25 50 100 20 1 ● SS600-S5-25050 125 25 1 ● ●标准库存 Stock ○需预定 Available upon Order 公差 Tolerance D D<6 0 6≤D≤12 -0.02 D>12 0 -0.03 0 -0.04 单位unit (mm) B 铣 削 | 工件材料 Workpiece Material Milling 1234 5 123 123 123 4 碳钢、合金钢 Carbon Steel, 合金钢 不锈钢 铸铁 高温合金 钛合金 Alloy Steel Stainless Steel Cast Iron HRSA Titanium Alloy Alloy Steel <48HRC <35HRC ◎ ○ ○ ◎ ◎◎ ◎ 最适合 Most Suitable ○ 适合 Suitable 29
G-PAK2021 SS600-R4 4刃圆角头 4 Flutes, Corner Radius Fig1 SHANK 4 AITiN 35 /38 Fig2 h6 Helix 订货号 D R Lc L d 图号 库存 Ordering Code Figure No. Stock SS600-R4-02002 2 0.2 6 50 4 1● SS600-R4-03005 SS600-R4-04005 3 0.5 8 50 4 1● SS600-R4-64005 SS600-R4-05005 4 0.5 11 50 4 2● SS600-R4-06005 SS600-R4-06010 4 0.5 11 50 6 1● SS600-R4-08005 SS600-R4-08010 5 0.5 13 50 6 1● SS600-R4-10005 SS600-R4-10010 6 0.5 16 50 6 2● SS600-R4-10020 6 1 16 50 6 2 ● 8 0.5 20 60 8 2● 8 1 20 60 8 2 ● 10 0.5 25 75 10 2 ● 10 1 25 75 10 2 ● 10 2 25 75 10 2 ● ●标准库存 Stock ○需预定 Available upon Order D 公差 D<6 Tolerance B 6≤D≤12 D>12 0 -0.02 0 -0.03 0 -0.04 单位unit (mm) 铣 削 | Milling 工件材料 Workpiece Material 1234 5 123 123 123 4 碳钢、合金钢 Carbon Steel, 合金钢 不锈钢 铸铁 高温合金 钛合金 Alloy Steel Stainless Steel Cast Iron HRSA Titanium Alloy Alloy Steel <48HRC <35HRC ◎ ○ ○ ◎ ◎◎ ◎ 最适合 Most Suitable ○ 适合 Suitable 30
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 SS600-R4 4刃圆角头 4 Flutes, Corner Radius Fig1 SHANK 4 AITiN 35 /38 Fig2 h6 Helix 订货号 D R Lc L d 图号 库存 Ordering Code Figure No. Stock SS600-R4-12005 12 0.5 26 83 12 2 ● SS600-R4-12010 12 1 26 83 12 2 ● SS600-R4-12020 12 2 26 83 12 2 ● SS600-R4-12030 12 3 26 83 12 2 ● SS600-R4-16005 16 0.5 32 92 16 2 ● SS600-R4-16010 16 1 32 92 16 2 ● SS600-R4-16015 16 1.5 32 92 16 2 ● SS600-R4-16020 16 2 32 92 16 2 ● SS600-R4-16030 16 3 32 92 16 2 ● SS600-R4-20005 20 0.5 38 100 20 2 ● SS600-R4-20010 20 1 38 100 20 2 ● SS600-R4-20020 20 2 38 100 20 2 ● SS600-R4-20030 20 3 38 100 20 2 ● ●标准库存 Stock ○需预定 Available upon Order 公差 Tolerance D D<6 0 6≤D≤12 -0.02 D>12 0 -0.03 0 B -0.04 铣 单位unit (mm) 削 | 工件材料 Workpiece Material Milling 1234 5 123 123 123 4 碳钢、合金钢 Carbon Steel, 合金钢 不锈钢 铸铁 高温合金 钛合金 Alloy Steel Stainless Steel Cast Iron HRSA Titanium Alloy Alloy Steel <48HRC <35HRC ◎ ○ ○ ◎ ◎◎ ◎ 最适合 Most Suitable ○ 适合 Suitable 31
G-PAK2021 SS600-RS4 4刃短刃圆角头 4 Flutes, Corner Radius Fig1 Fig2 SHANK 4 AITiN 35 /38 h6 Helix 订货号 D R Lc L d 图号 库存 Ordering Code Figure No. Stock SS600-RS4-02001 2 0.1 4 50 4 1● SS600-RS4-04002 SS600-RS4-06005 4 0.2 6 50 4 2● SS600-RS4-08005 SS600-RS4-10005 6 0.5 10 50 6 2● SS600-RS4-12010 SS600-RS4-16010 8 0.5 12 60 8 2● SS600-RS4-20010 10 0.5 14 60 10 2 ● 12 1 16 75 12 2 ● 16 1 22 92 16 2 ● 20 1 26 100 20 2 ● ●标准库存 Stock ○需预定 Available upon Order 公差 Tolerance D D<6 0 6≤D≤12 -0.02 D>12 0 -0.03 0 -0.04 单位unit (mm) MillingB 铣 削 | 工件材料 Workpiece Material 1234 5 123 123 123 4 碳钢、合金钢 Carbon Steel, 合金钢 不锈钢 铸铁 高温合金 钛合金 Alloy Steel Stainless Steel Cast Iron HRSA Titanium Alloy Alloy Steel <48HRC <35HRC ◎ ○ ○ ◎ ◎◎ ◎ 最适合 Most Suitable ○ 适合 Suitable 32
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 SS600-R5 5刃圆角头 5 Flutes, Corner Radius Fig1 SHANK AITiN 38 h6 Helix 订货号 D R Lc L d 图号 库存 Ordering Code Figure No. Stock SS600-R5-06005 6 0.5 16 50 6 1● SS600-R5-06005A SS600-R5-06005B 6 0.5 16 60 6 1● SS600-R5-06010 SS600-R5-08005 6 0.5 16 75 6 1● SS600-R5-08010 SS600-R5-08010A 6 1 16 50 6 1 ● SS600-R5-10005 SS600-R5-10010 8 0.5 20 60 8 1● SS600-R5-10010A 8 1 20 60 8 1 ● 8 1 20 75 8 1 ● 10 0.5 25 75 10 1 ● 10 1 25 75 10 1 ● 10 1 25 100 10 1 ● ●标准库存 Stock ○需预定 Available upon Order D 公差 D<6 Tolerance 6≤D≤12 D>12 0 -0.02 0 -0.03 0 -0.04 单位unit (mm) B 铣 削 | 工件材料 Workpiece Material Milling 1234 5 123 123 123 4 碳钢、合金钢 Carbon Steel, 合金钢 不锈钢 铸铁 高温合金 钛合金 Alloy Steel Stainless Steel Cast Iron HRSA Titanium Alloy Alloy Steel <48HRC <35HRC ◎ ○ ○ ◎ ◎◎ ◎ 最适合 Most Suitable ○ 适合 Suitable 33
G-PAK2021 SS600-R5 5刃圆角头 5 Flutes, Corner Radius Fig1 SHANK AITiN 38 h6 Helix 订货号 D R Lc L d 图号 库存 Ordering Code Figure No. Stock SS600-R5-12005 12 0.5 26 83 12 1 ● SS600-R5-12010 12 1 26 83 12 1 ● SS600-R5-12020 12 2 26 83 12 1 ● SS600-R5-12030 12 3 26 83 12 1 ● SS600-R5-16010 16 1 32 92 16 1 ● SS600-R5-16020 16 2 32 92 16 1 ● SS600-R5-16030 16 3 32 92 16 1 ● SS600-R5-20010 20 1 38 100 20 1 ● SS600-R5-20020 20 2 38 100 20 1 ● SS600-R5-20030 20 3 38 100 20 1 ● SS600-R5-25030 25 3 50 125 25 1 ● ●标准库存 Stock ○需预定 Available upon Order 公差 Tolerance D D<6 0 6≤D≤12 -0.02 D>12 0 -0.03 0 -0.04 单位unit (mm) B 铣 削 | Milling 工件材料 Workpiece Material 1234 5 123 123 123 4 碳钢、合金钢 Carbon Steel, 合金钢 不锈钢 铸铁 高温合金 钛合金 Alloy Steel Stainless Steel Cast Iron HRSA Titanium Alloy Alloy Steel <48HRC <35HRC ◎ ○ ○ ◎ ◎◎ ◎ 最适合 Most Suitable ○ 适合 Suitable 34
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 SS600-B4 4刃球头 4 Flutes, Ball Nose Fig1 SHANK 4 AITiN 30° Fig2 h6 Helix 订货号 D R Lc L d 图号 库存 Ordering Code Figure No. Stock 2 1 SS600-B4-02004 4 2 4 50 4 1● SS600-B4-04008 6 3 SS600-B4-06012 8 4 8 50 4 2● SS600-B4-08014 10 5 SS600-B4-10018 12 6 12 50 6 2● SS600-B4-12022 16 8 SS600-B4-16030 20 10 14 60 8 2● SS600-B4-20038 18 75 10 2 ● 22 75 12 2 ● 30 100 16 2 ● 38 100 20 2 ● ●标准库存 Stock ○需预定 Available upon Order R 公差Tol R≥1 ±0.020 单位unit (mm) B 铣 削 | 工件材料 Workpiece Material Milling 1234 5 123 123 123 4 碳钢、合金钢 Carbon Steel, 合金钢 不锈钢 铸铁 高温合金 钛合金 Alloy Steel Stainless Steel Cast Iron HRSA Titanium Alloy Alloy Steel <48HRC <35HRC ◎ ○ ○ ◎ ◎◎ ◎ 最适合 Most Suitable ○ 适合 Suitable 35
G-PAK2021 推荐切削参数 Recommended Cutting Data SS600-SS4/RS4 不锈钢 Stainless Steel——侧铣 Side Milling 工件材料 切削量 切削速度 刃径 4 6 8 10 12 16 20 Workpiece Material Cutting Depth Cutting Speed Tool Diameter 6730 4245 3185 2545 2020 1590 1275 (mm) (m/min) (mm) 510 510 510 510 485 445 430 4780 3185 2390 1910 1590 1195 955 不锈钢 ap≤1.5D 80 转速Speed 285 320 335 354 350 310 305 Stainless (60~110) (min-1) Steel ae≤0.25D 进给速度Feed Rate (mm/min) 钛合金 ap≤1.5D 60 Titanium (40~100) 转速Speed (min-1) Alloy ae≤0.25D 进给速度Feed Rate (mm/min) SS600-SS4/RS4 不锈钢 Stainless Steel——槽铣 Slotting 工件材料 切削量 切削速度 刃径 4 6 8 10 12 16 20 Workpiece Material Cutting Depth Cutting Speed Tool Diameter 4775 3185 2390 1910 1590 1195 955 不锈钢 (mm) (m/min) (mm) 285 320 335 345 350 310 305 Stainless 3185 2120 1590 1270 1060 792 635 ap≤1.5D 60 转速Speed 190 190 190 200 210 190 190 Steel (50~70) (min-1) ae≤1D 进给速度Feed Rate 钛合金 ap≤1.5D 40 (mm/min) Titanium ae≤1D (30~60) 转速Speed Alloy (min-1) 进给速度Feed Rate (mm/min) SS600-B4 不锈钢 Stainless Steel——仿型铣 Profiling 工件材料 切削量 切削速度 刃径 6 8 10 12 16 20 Workpiece Material Cutting Depth Cutting Speed Tool Diameter (mm) (m/min) (mm) B 不锈钢 ap≤0.2D 100 转速Speed 5300 3980 3180 2650 1990 1590 Stainless ae≤0.2D (80~120) (min-1) 1100 1100 1080 1050 1030 1020 Steel 进给速度Feed Rate (mm/min) 铣 钛合金 ap≤0.2D 70 转速Speed 3715 2785 2230 1860 1390 1110 削 Titanium ae≤0.2D (60~80) (min-1) 670 610 535 480 445 352 Alloy 进给速度Feed Rate (mm/min) | Milling SS600-S5/R5 不锈钢 Stainless Steel——侧铣 Side Milling 工件材料 切削量 切削速度 刃径 6 8 10 12 16 20 25 Workpiece Material Cutting Depth Cutting Speed Tool Diameter 4245 3185 2545 2020 1590 1275 1019 (mm) (m/min) (mm) 638 638 638 600 556 535 427 3185 2390 1910 1590 1195 955 764 不锈钢 ap≤1.5D 80 转速Speed 400 418 432 437 387 381 305 Stainless (60~110) (min-1) Steel ae≤0.25D 进给速度Feed Rate (mm/min) 钛合金 ap≤1.5D 60 Titanium (40~100) 转速Speed (min-1) Alloy ae≤0.25D 进给速度Feed Rate (mm/min) 36
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 应用案例 Application 机翼铰链板 Wing Hinge Plate 刀具型号 SS600-R4-16015 加工零件数量/件 Type Number of Processed Parts D16*R1.5*32*92*d16 刀具规格 Size 15-5PH 加工材料 1300rpm(65m/min) Workpiece Material 130mm/min(0.025mm/z) 转速 Speed 槽铣、侧铣 Slot Milling 进给速度 Side Milling Feed Rate ap=7mm,ae=16mm 切削方式 ap=20mm,ae=3mm Cutting Method 乳化液、外冷 切深量 Emulsion Cutting Depth External Cooling 冷却方式 寿命高,抗崩缺性好 Cooling Method Long service life and strong anti-collapse capability. 加工效果 Processing Result B 铣 削 | Milling 37
G-PAK2021 应用案例 Application 汽车配件 Auto Parts 刀具型号 SS600-R4-12005 Type 加工材料 4CrNiMo Workpiece Material 转速 2600rpm (125m/min) Speed 进给速度 1000mm/min(0.096mm/z) Feed Rate 切削方式 槽铣 Cutting Method Slot Milling 切深量 ap=4.65mm,ae=12mm Cutting Depth 乳化液、外冷 冷却方式 Emulsion Cooling Method External Cooling 加工效果 相比客户现有刀具,寿命相当 加工零件数量/件 Processing Result Compared with the customer's existing Number of Processed Parts tools, the service life is equivalent. B 铣 削 | Milling 38
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 SS600应用案例 SS600 Case 医疗轴件 Medical Shaft 刀具型号 SS600-R4-10010 Type 加工材料 17-4PH Workpiece Material 转速 1800rpm (56m/min) Speed 进给速度 160mm/min(0.022mm/z) Feed Rate 槽铣、侧铣 切削方式 Slot Milling Cutting Method Side Milling 切深量 ap=22mm,ae=0.1mm Cutting Depth ap=8mm,ae=8mm 冷却方式 乳化液、外冷 Cooling Method Emulsion External Cooling 加工效果 精加工表面质量与寿命与美国耐产品相当 加工零件数量/件 Processing Result The quality and life of the finished surface Number of Processed Parts are equivalent to those of the American resistant products. B 铣 削 | Milling 39
Milling G-PAK2021 B 铣削 Milling US260通用不锈钢加工立铣刀 US260 Endmills for General Machining of Stainless Steel B 铣 削 ●适用于不锈钢(<380HB)的粗加工、精加工; | Suitable for roughing and finishing machining of stainless steel(<380HB). ●采用优异的刀具基体和涂层工艺,提升粗加工抗崩性及精加工耐磨性,刀具寿命长; Using excellent substrate and coating technology, improving anti-collapse of roughing and wear resistance of finishing, and longer tool life. ●适用于高速快进给加工,面铣、侧铣、浅槽铣(ap≤0.1D); Suitable for high speed and high feed processing, face milling, side milling and shallow slot milling(ap≤0.1D). ●推荐油冷、水冷的冷却方式。 It is recommended to adopt oil cooling and water cooling. 40
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 US260-SS4A 4 刃短刃平头 4 Short Flutes, Square Fig1 Fig2 SHANK 4 AITiN 35 /3358 h6 HHeelliixx Square 订货号 D Lc L d 图号 库存 Ordering Code Figure No. Stock 1 2 US260-SS4A-01002 1.5 2.5 50 4 1● US260-SS4A -01502 1.5 3 US260-SS4A -01503 2 4 50 4 1● US260-SS4A -02004 3 3 US260-SS4A -03003 3 6 50 4 1● US260-SS4A -03006 4 6 US260-SS4A -04006 6 6 50 4 1● US260-SS4A -06006 6 10 US260-SS4A -06010 8 15 50 4 1● US260-SS4A -08015 10 15 US260-SS4A 10015 12 15 50 4 1● US260-SS4A -12015 16 24 US260-SS4A-16024 20 30 50 4 2● US260-SS4A-20030 50 6 2● 50 6 2● 60 8 2● 50 10 2 ● 50 12 2 ● 100 16 2 ● 100 20 2 ● ● 标准库存 Stock ○ 需预定 Available upon Order D 公差 D≤12 Tolerance D>12 0 -0.02 B 0 -0.03 铣 削 单位unit (mm) | 工件材料 Workpiece Material Milling 1234 5 123 123 123 4 碳钢、合金钢 Carbon Steel, 合金钢 不锈钢 铸铁 高温合金 钛合金 Alloy Steel Stainless Steel Cast Iron HRSA Titanium Alloy Alloy Steel <48HRC <35HRC ◎ ○ ○ ○ ○ ○ ◎ 最适合 Most Suitable ○ 适合 Suitable 41
G-PAK2021 US260-SS4B 4 刃短刃平头 4 Short Flutes, Square Fig1 Fig2 SHANK 4 AITiN 35 /3358 h6 HHeelliixx Square 订货号 D Lc L d 图号 库存 Ordering Code Figure No. Stock 1 2 US260-SS4B-01002 1.5 3 50 4 1● US260-SS4B -01503 2 4 50 4 1● US260-SS4B -02004 3 3 50 4 1● US260-SS4B -03003 4 6 50 4 1● US260-SS4B -04006 5 6 50 4 2● US260-SS4B -05006 6 6 50 6 1● US260-SS4B -06006 50 6 2● ● 标准库存 Stock ○ 需预定 Available upon Order D 公差 D≤6 Tolerance 0 -0.02 单位unit (mm) MillingB 铣 削 | 工件材料 Workpiece Material 1234 5 123 123 123 4 碳钢、合金钢 Carbon Steel, 合金钢 不锈钢 铸铁 高温合金 钛合金 Alloy Steel Stainless Steel Cast Iron HRSA Titanium Alloy Alloy Steel <48HRC <35HRC ◎ ○ ○ ○ ○ ○ ◎ 最适合 Most Suitable ○ 适合 Suitable 42
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 US260-S4A 4 刃平头 4 Flutes, Square Fig1 SHANK 4 AITiN 35 /3358 Fig2 h6 HHeelliixx Square 订货号 D Lc L d 图号 库存 Ordering Code Figure No. Stock US260-S4A-01003 1 3 50 4 1● US260-S4A -01504 1.5 4 50 4 1● US260-S4A -01505 1.5 5 50 4 1● US260-S4A -01506 1.5 6 50 4 1● US260-S4A -02006 2 6 50 4 1● US260-S4A -02508 2.5 8 50 4 1● US260-S4A -03009 3 9 50 4 1● US260-S4A -04011 4 11 50 4 2● US260-S4A -05013 5 13 50 6 1● US260-S4A -06016 6 16 50 6 2● US260-S4A -08020 8 20 60 8 2● US260-S4A -10025 10 25 75 10 2 ● US260-S4A -10030 10 30 75 10 2 ● US260-S4A -12030 12 30 75 12 2 ● US260-S4A -16036 16 36 100 16 2 ● US260-S4A-20045 20 45 100 20 2 ● ● 标准库存 Stock ○ 需预定 Available upon Order 公差 Tolerance D B D≤12 0 D>12 -0.02 铣 0 削 -0.03 | 单位unit (mm) 工件材料 Workpiece Material Milling 1234 5 123 123 123 4 碳钢、合金钢 Carbon Steel, 合金钢 不锈钢 铸铁 高温合金 钛合金 Alloy Steel Stainless Steel Cast Iron HRSA Titanium Alloy Alloy Steel <48HRC <35HRC ◎ ○ ○ ○ ○ ○ ◎ 最适合 Most Suitable ○ 适合 Suitable 43
G-PAK2021 US260-S4B 4 刃平头 4 Flutes, Square Fig1 SHANK 4 AITiN 35 /3358 Fig2 h6 HHeelliixx Square 订货号 D Lc L d 图号 库存 Ordering Code Figure No. Stock 1 3 US260-S4B-01003 1.2 3 50 4 1 ● US260-S4B -01203 1.5 3.5 50 4 1 ● US260-S4B -01503 1.5 4 50 4 1 ● US260-S4B -01504 2 6 50 4 1 ● US260-S4B -02006 3 9 50 4 1 ● US260-S4B -03009 4 11 50 4 1 ● US260-S4B -04011 6 16 50 4 2 ● US260-S4B -06016 50 6 2 ● ● 标准库存 Stock ○ 需预定 Available upon Order 公差 Tolerance D D≤6 0 -0.02 单位unit (mm) MillingB 铣 削 | 工件材料 Workpiece Material 1234 5 123 123 123 4 碳钢、合金钢 Carbon Steel, 合金钢 不锈钢 铸铁 高温合金 钛合金 Alloy Steel Stainless Steel Cast Iron HRSA Titanium Alloy Alloy Steel <48HRC <35HRC ◎ ○ ○ ○ ○ ○ ◎ 最适合 Most Suitable ○ 适合 Suitable 44
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 US260-RS4 4 刃短刃圆角头 4 Short Flutes, Corner Radius Fig1 SHANK 4 AITiN 35 /3358 Fig2 h6 HHeelliixx 订货号 D Lc rL d 图号 库存 Ordering Code Figure No. Stock 1 2 0.1 50 US260-RS4-01001 4 5 0.1 50 4 1● US260-RS4-04001 4 5 0.2 50 4 2● US260-RS4-04002 5 6 0.1 50 4 2● US260-RS4-05001 6 8 0.1 50 6 1● US260-RS4-06001 6 8 0.2 50 6 2● US260-RS4-06002 6 8 0.5 50 6 2● US260-RS4-06005 8 15 0.2 60 6 2● US260-RS4-08002 8 15 0.5 60 8 2● US260-RS4-08005 10 15 0.2 50 8 2● US260-RS4-10002 10 15 0.5 50 10 2 ● US260-RS4-10005 12 15 1 75 10 2 ● US260-RS4-12010 16 24 1 100 12 2 ● US260-RS4-16010 20 30 1 100 16 2 ● US260-RS4-20010 20 2 ● ● 标准库存 Stock ○ 需预定 Available upon Order D 公差 D≤12 Tolerance D>12 0 -0.02 B 0 -0.03 铣 削 单位unit (mm) | 工件材料 Workpiece Material Milling 1234 5 123 123 123 4 碳钢、合金钢 Carbon Steel, 合金钢 不锈钢 铸铁 高温合金 钛合金 Alloy Steel Stainless Steel Cast Iron HRSA Titanium Alloy Alloy Steel <48HRC <35HRC ◎ ○ ○ ○ ○ ○ ◎ 最适合 Most Suitable ○ 适合 Suitable 45
G-PAK2021 US260-R4 4 刃圆角头 4 Flutes, Corner Radius Fig1 SHANK 4 AITiN 35 /3358 Fig2 h6 HHeelliixx 订货号 D Lc r L d 图号 库存 Ordering Code Figure No. Stock US260-R4-01501 1.5 5 0.1 50 4 1● US260-R4-02001 2 6 0.1 50 4 1● US260-R4-02002 2 6 0.2 50 4 1● US260-R4-03001 3 9 0.1 50 4 1● US260-R4-03002 3 9 0.2 50 4 1● US260-R4-03003 3 9 0.3 50 4 1● US260-R4-63001 3 9 0.1 50 6 1● US260-R4-63002 3 9 0.2 50 6 1● US260-R4-63003 3 9 0.3 50 6 1● US260-R4-06001 6 16 0.1 50 6 2● US260-R4-06002 6 12 0.2 50 6 2● US260-R4-06005 6 16 0.5 50 6 2● ● 标准库存 Stock ○ 需预定 Available upon Order D 公差 D≤12 Tolerance D>12 0 -0.02 0 -0.03 单位unit (mm) B 铣 削 | Milling 工件材料 Workpiece Material 1234 5 123 123 123 4 碳钢、合金钢 Carbon Steel, 合金钢 不锈钢 铸铁 高温合金 钛合金 Alloy Steel Stainless Steel Cast Iron HRSA Titanium Alloy Alloy Steel <48HRC <35HRC ◎ ○ ○ ○ ○ ○ ◎ 最适合 Most Suitable ○ 适合 Suitable 46
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 US260-R4 4 刃圆角头 4 Flutes, Corner Radius Fig1 SHANK 4 AITiN 35 /3358 Fig2 h6 HHeelliixx 订货号 D Lc rL d 图号 库存 Ordering Code Figure No. Stock 8 20 0.5 60 US260-R4-08005 8 20 1 60 8 2● US260-R4-08010 10 25 0.5 75 8 2● US260-R4-10005 10 25 1 75 10 2 ● US260-R4-10010 12 30 0.5 75 10 2 ● US260-R4-12005 12 30 1 75 12 2 ● US260-R4-12010 12 30 3 75 12 2 ● US260-R4-12030 16 36 1 100 12 2 ● US260-R4-16010 16 36 2 100 16 2 ● US260-R4-16020 16 36 3 100 16 2 ● US260-R4-16030 20 45 1 100 16 2 ● US260-R4-20010 20 45 2 100 20 2 ● US260-R4-20020 20 45 3 100 20 2 ● US260-R4-20030 20 2 ● ● 标准库存 Stock ○ 需预定 Available upon Order D 公差 D≤12 Tolerance D>12 0 -0.02 0 -0.03 单位unit (mm) B 铣 削 | 工件材料 Workpiece Material Milling 1234 5 123 123 123 4 碳钢、合金钢 Carbon Steel, 合金钢 不锈钢 铸铁 高温合金 钛合金 Alloy Steel Stainless Steel Cast Iron HRSA Titanium Alloy Alloy Steel <48HRC <35HRC ◎ ○ ○ ○ ○ ○ ◎ 最适合 Most Suitable ○ 适合 Suitable 47
G-PAK2021 推荐切削参数 Recommended Cutting Data US260-SS4A/SS4B、S4A/S4B 不锈钢 Stainless Steel——侧铣 Side Milling 工件材料 切削量 切削速度 刃径 Workpiece Material Cutting Depth Cutting Speed Tool Diameter 1 1.5 2 3 4 6 8 10 12 不锈钢 (mm) Stainless (m/min) (mm) ap≤1D Steel 转速Speed 13000 11000 10000 9500 9000 8000 6000 5000 4500 ae≤0.1D (min-1) 40 -180 进给速度Feed Rate (mm/min) 1400 1700 2200 2700 3000 3500 3800 4000 4200 US260-SS4A/SS4B、S4A/S4B 不锈钢 Stainless Steel——面铣 Face Milling 工件材料 切削量 切削速度 刃径 Workpiece Material Cutting Depth Cutting Speed Tool Diameter 1 1.5 2 3 4 6 8 10 12 不锈钢 (mm) Stainless (m/min) (mm) ap≤0.1D Steel 转速Speed 13000 11000 10000 9500 9000 8000 6000 5000 4500 ae≤1D (min-1) 40 -180 进给速度Feed Rate (mm/min) 1300 1600 2100 2600 2800 3200 3500 3800 4000 US260-R4/RS4 不锈钢 Stainless Steel ——侧铣 Side Milling 工件材料 切削量 切削速度 刃径 Workpiece Material Cutting Depth Cutting Speed Tool Diameter 1 1.5 2 3 4 6 8 10 12 不锈钢 (mm) Stainless (m/min) (mm) ap≤1D Steel 转速Speed 13000 11000 10000 9500 9000 8000 6000 5000 4500 ae≤0.1D (min-1) 40 -180 进给速度Feed Rate (mm/min) 1500 1800 2400 3000 3200 3600 3800 4000 4200 US260-R4/RS4 B 不锈钢 Stainless Steel——面铣 Face Milling 切削量 切削速度 刃径 铣 工件材料 Cutting Depth Cutting Speed Tool Diameter 1 1.5 2 3 4 6 8 10 12 削 Workpiece Material (mm) (m/min) (mm) | 不锈钢 ap≤0.1D 转速Speed 13000 11000 10000 9500 9000 8000 6000 5000 4500 (min-1) Stainless 40 -180 Milling Steel 进给速度Feed Rate ae≤1D (mm/min) 1500 1800 2400 3000 3200 3600 3800 4000 4200 1.请使用刚性较高的机床和刀柄。 Please attention to use machine and holder with high rigidity. 2.请根据切削速度、设备刚性等情况可适当调整转速和进给速度。 Please adjust the speed, feed rate and cutting depth according to actual cutting conditions. 3.上表是按照刀具悬长为直径4倍以下时所制订的,如果刀具悬长过长,加工时易产生振动,此时,请适当调整转速,进给速度和切深量。 The milling conditions are for an endmill where the tool overhang length is less than 4*D(mill dia). When the tool overhang length is longer, please adjust the speed, feed rate and cutting depth. 48
NEW CUTTING TOOLS CATALOGUE | 2021切削刀具新品册 US260应用案例 US260 Case 3C小零件 3C Small Parts 刀具型号 US260-RS4-06001 Type 316L(260HV) 工件材料 Workpiece FANUC α-D14MiA(BT30) Material 型腔开粗、精修(分层铣) Rough opening and finishing of cavity 加工设备 Processing (layered milling) Equipment 150.7m/min(8000rpm) 切削方式 Cutting Method 切削速度 Cutting Speed 进给速度 3500mm/min(0.109mm/z) Feed Speed 切深量 ap=0.15mm,ae=100%D Cutting Depth 冷却方式 油冷 Cooling Method Oil Cooling 切削效果 粗精加工使用同一刀号,加工表面无振刀纹, 加工零件数量/件 B Processing Result 产品边沿无披锋,刀具寿命高于竞品20% Number of Processed Parts The same tool is used for roughing and 铣 finishing. The machined surface has no 削 | vibrating knife marks, and the product edge has no collapes. The service life of cutting tools is 20% higher than that of competing products. Milling 49




