world of innovation

MacroPower 400 – 2200 t

The compact large machine

2

POWERFUL – COMPACT – UNIVERSAL

The benchmark for large machines

The advantages

» Small footprint through compact design

» Generously dimensioned 4 tie-bar/2 platen clamping system

» Long-stroke system to “release” the tie-bars facilitates lateral insertion of large molds

» Minimal dry cycle time through synchronized closing of the tie-bar nuts

» Smooth-running platen movements and sensitive mold protection thanks to linear guides

» User-friendly thanks to Unilog B8 control system with integrated assistance systems

» Fast through parallel operation of ejector and core pull with platen movement

» Powerful injection unit with servo valve control

» With Wittmann 4.0 central operation of machine and auxiliaries via B8 monitor screen

» Positioning of hydraulic system and electric modules for easy servicing

» Attractive price/size ratio

The machine series

MacroPower standard: 19 clamping force sizes from 400 to 2200 t

MacroPower Combimould: for multi-component injection molding – from 400 to 2200 t

3

MacroPower

The system highlights

» Servo drive is standard for the hydraulic system

(“Drive-on-Demand”)

All standard MacroPower machines are driven via

a modular twin-pump hydraulic system with fixed

displacement pump. Parallel movements for core pull

and ejector are standard. Additional pump stages

(optional) increase the number and performance of

parallel movements.

» Precise and powerful screw drive

All MacroPower injection units come with hydraulic

drive systems as standard. Servo drives for dosing are

available as an option. Injection and holding pressure

are controlled via a servo valve. Thanks to the systemspecific low height of the machine, access to the barrel

unit and nozzle for cleaning is easy.

» Clamping system – generously dimensioned

The MacroPower clamping system is a 4 tie-bar/

2 platen system with generously dimensioned mold

mounting platens. All four tie-bars each come with a

pressure cushion unit and are anchored in the fixed

platen of the machine. The tie-bars are position-monitored and guarantee optimal platen parallelism.

» Quicklock clamping system – synchronous, fast

The power transmission between the fixed and the

moving system platen is effected by positive locking

via the tie-bars, which are gripped by toothed segment

half shells in the moving platen. Short locking times

are achieved by synchronized movements of all nuts.

Long-stroke cylinders move the platen, which is guided

on linear bearings. The pressure cushions serve to build

up the clamping force.

» Insertion of the mold made easy

The MacroPower clamping system provides a large

gap between the ends of the tie-bars and the moving

platen, thanks to its standard large platen stroke and

the relatively short length of the tie-bars. This allows

for lateral insertion and fastening of the molds from

the rear of the machine using a crane.

4

CLAMPING UNIT

High functionality with ample mold space

» Large and flexible

The extensive MacroPower system construction kit offers a wide

range of combination options from numerous clamping force

variants with matching distances between tie-bars, in both

standard and XL versions.

» Sensitive and precise

In the MacroPower clamping system, the tie-bars are only used

for the force transmission between the mold platens. The moving

platen is mounted on a carriage, which travels on high-precision

linear bearings along the machine frame. The minimal rolling

friction in the linear bearings is the prerequisite for highly sensitive mold protection and high cleanliness.

» Fast and synchronized

The Quicklock locking system between the tie-bars and the

moving platen consists of four synchronized tooth segment

nuts, which are integrated in the moving platen to minimize the

machine’s footprint.

» Compact design for minimal footprint

The integrated tie-bar nuts and short tie-bars offer two advantages: short footprint and simultaneously free space for lateral

mold insertion.

» Symmetrical and powerful

The moving platen is driven by two diagonally positioned traveling cylinders designed for high speed. The traveling drive in

combination with a hydraulic differential gear system provides

the basic conditions for high speed, precision in movements and

power.

5

INJECTION UNIT

Servo-controlled and precise

» Everything to ensure series consistency

– All screws come with a 22:1 L/D ratio.

– Direct drive via hydro motor (fast-running servo motor available as an option)

– Maximum repeatability through servo valve control for injection and holding pressure

– Moment-free nozzle contact through axial positioning of the

traveling cylinders

– Wide range of suitable screws and barrels for various process

technologies available

– WITTMANN BATTENFELD HiQ software modules (optional)

offer extensive facilities for compensating environmental factors such as fluctuations in temperature, moisture, regrind or

masterbatch content.

» Extremely easy operation and flexibility

– Free access to the injection unit for easy material feeding,

machine setting and servicing

– Maximum maintenance-friendliness thanks to compact design

and free accessibility

Anti-wear options

In addition to the premiumquality standard equipment,

an extensive range of options

is available to provide extra

anti-wear and/or anti-corrosion

protection. Predefined option

packages and a selection matrix

facilitate the selection of the

right plasticizing unit.

6

DRIVE TECHNOLOGY

Energy efficient and modular

Fast-responding, precise, thrifty

“Drive-on-Demand” is the innovative combination of a fast-responding, speed-controlled, air-cooled servo

motor with a fixed displacement pump. This drive unit is only activated when required by movements

and pressure build-up. During cooling times or cycle pauses for parts handling, the servo drive remains

switched off and thus consumes no energy. In operation, “Drive-on-Demand” is the basis for highly dynamic,

controlled machine movements and short cycle times. Monitored shut-off valves are installed in the suction

pipes to ensure operational safety.

The “Drive-on-Demand” system is standard in the MacroPower machine series.

Hydraulic system extension levels for parallel functions

» S1: twin pump system

for parallel movements of ejector and core pull

» S2: twin pump system with increased drive performance (optional) for parallel

movements of ejector and core pull plus faster injection

» S4: twin pump system with increased drive performance (optional)

for parallel movements of ejector and core pull and high-speed injection with an

accumulator for short cycle times

A brake on operating costs

» The “Drive-on-Demand” system is standard equipment.

» “Drive-on-Demand” lowers energy consumption by up to 40 per

cent compared to modern variable displacement pump systems.

» Additional energy cost cuts through reduction of idle power

» Lower total expense for cooling, since oil cooling is normally not

required

» Lower maintenance expense through longer preservation of the

oil quality due to less thermal load

» Lower sound emission levels, consequently less investment in

sound protection required

» Second servo drive package is standard, third servo drive package for parallel movements for the mold shut-off nozzle system

as an option

7

PRODUCTION CELL

Customized configuration

WITTMANN BATTENFELD injection molding machines come with a flexibly adjustable basic modular design.

From this basis, the machine can be extended with a wide range of automation equipment into a production

cell. This includes primarily devices for fast mold change, fast coupling of complex media connections and the

automation of finished parts handling.

MacroPower automation options:

» “Handling robot automation module“ with linear or articulated arm robot and

logistics auxiliaries

» Mold clamping systems

Both hydraulic and magnetic clamping systems are available including all safety

monitoring features, if required combined with roller conveyor units for lateral mold

transfer.

» Automatic mold change system as fixed carriage and pre-heating station or

as a flexibly movable carriage system with docking interface

» Combination with WITTMANN auxiliaries via Wittmann 4.0

Temperature control or cooling, material feeding, coloring and drying

8

UNILOG B8

Complex matters simplified

Unilog B8

Highlights

» Operating logic

with a high degree of self-explanation, similar to

modern communication devices

» 2 major operating principles

– Operating/movement functions via tactile keys

– Process functions on touch screen (access via RFID,

key card or key ring)

» Process visualization

via 21.5\" touch screen display (full HD),

pivoting laterally

» New screen functions

– Uniform layout for all WITTMANN auxiliaries

– Recognition of gestures (wiping and zooming by

finger movements)

– Container function – split screen for sub-functions

and programs

» Status visualization

uniform signaling system across the entire

WITTMANN Group

– Headline on the screen with colored status bars and

pop-up menus

– AmbiLED display on machine

» Operator assistance

– QuickSetup: process parameter setting assistant

using an integrated material database and a simple

query system to retrieve molded part data with

machine settings pre-selection

– Extensive help library integrated

The Unilog B8 machine control system is the WITTMANN BATTENFELD solution to

facilitate the operation of complex processes for human operators. For this purpose,

the integrated industrial PC has been equipped with an enlarged intuitive touch screen

operator terminal. The visualization screen is the interface to the Windows® 10 loT

operating system, which offers extensive process control functions. Next to the pivotable monitor screen, a connected panel/handset is mounted on the machine’s central

console.

9

The process in constant view

» SmartEdit

SmartEdit is a visual, icon-based cycle sequence programming

facility, which enables direct addition of special functions (core

pulls, air valves, etc.) based on a standard process via touch

operation on the screen. In this way, a total user-defined

sequence can be compiled from a sequence menu. This machine

cycle, visualized either horizontally or vertically, can be adjusted

simply and flexibly to the process requirements by finger touch

with “drag & drop” movements.

The advantages

– Icon visualization ensures clarity.

– Clear events sequence through node diagram

– Alterations without consequences through “dry test runs”

– Theoretical process sequence can be quickly implemented in

practice.

– Automatic calculation of the automation sequence based on

the actual set-up data set without machine movements

» SmartScreen

– Partitioning of screen displays to visualize and operate two

different functions simultaneously (e.g. machines and

auxiliaries)

– Uniform design of the screen pages within the

WITTMANN Group

– Max. 3 containers can be addressed simultaneously for the

SmartScreen function.

– Adjustments of set values can be effected directly in the set

value profile.

Remote communication

» QuickLook 4.0

Quick & easy production status check via Smartphone:

– Operation and status data from all Wittmann 4.0-compatible appliances in a production cell

– Complete overview of the most important production parameters

– Access to operation data, alarm signals and user-defined data

– The production cell overview offers a clear, simple overview of the production cell’s

general condition and that of its individual Wittmann 4.0 appliances.

» Global online service network

– Web-Service 24/7: direct Internet connection to WITTMANN BATTENFELD service

– Web training: efficient staff training by means of the virtual training center

10

WITTMANN 4.0

Communication in and with production cells

With its communication standard Wittmann 4.0, the WITTMANN

group offers a uniform data transfer platform between injection

molding machines and auxiliaries from WITTMANN. In case of an

appliance change, the corresponding visualizations and settings are

loaded automatically via an update function, following the principle

of “Plug & Produce”.

Connection of auxiliaries via Wittmann 4.0

» WITTMANN Flowcon plus water flow regulator,

Gravimax blenders and Aton dryers

– Units directly addressed and controlled via the machine’s

control system

– Joint saving of data in the production cell, the machine and in

the network via MES

» WITTMANN robots with R9 control system

– Operation of robots via the machine’s monitor screen

– High-speed communication between machine and robot to

synchronize movements

– Important machine movements can be set via the R9 robot

control system.

» WITTMANN Tempro plus D temperature controllers

– Setting and control of temperatures via the machine’s control

system possible

– All functions can be operated either on the unit or via the

machine’s control system.

Integration in MES system

The integration of machines and complete production cells in an

MES system is a prerequisite for an efficient and transparent production facility according to the Industry 4.0 concept.

Depending on customers’ requirements, small and medium-sized

companies as well as global players are offered a compact MES

solution based on TEMI+. With the Windows® 10 IoT operating

system it is also possible to have selected status information from

all connected machines on the production floor shown under SmartMonitoring on the display screen of every machine.

“Single point entry”

via router into the

Industry 4.0 world

Wittmann 4.0 system

With Wittmann 4.0, a

machine and its robots and

auxiliaries are transformed

into a uniform technical

organism, which communicates externally via a specific IP

address. Such a “single point

entry” with an integrated

internal firewall substantially

increases cyber security.

11

OPTIONS

Modular and flexible

MacroPower

The optional highlights

» Tie-bar removal device

If the standard platen stroke to release the tie-bars is

not sufficient for a mold change, a hydro-mechanical

tie-bar removal device integrated in the pressure cushion is available as an option. Removing and pushing

back the tie-bars are fully automatic processes taking

no more than a few minutes.

» Servo-electric plasticizing

As an alternative to screw rotation by a hydro motor,

an optional direct drive with a servomotor can be

supplied. It reduces energy consumption and offers additional facilities for parallel operation of the clamping

and plasticizing units.

» Free space for conveyor belt in the small sizes of

large machines as standard

In the machines from 400 to 700 t clamping force,

the machine frame comes prepared for the installation

of a conveyor belt inside the frame for longitudinal

transport of molded parts. An optional elevation of

the frame to accommodate a conveyor belt for parts

transport to the side can also be supplied.

» Fast media coupling

In addition to the ergonomically positioned standard

connection points for cooling water, air and core pull

hydraulics, optional fast coupling units can be installed

(individual or system plates), which also accommodate

the power connections for the hot runner heating

circuits, temperature and pressure sensors and coding

signals. The degree of automation can be further

increased by adding a quick mold clamping system.

» WITTMANN auxiliaries

The comprehensive range of WITTMANN auxiliaries

offers appropriate solutions for all secondary processes

of injection molding, including parts handling, material feeding and drying, sprue recycling, mold cooling

and temperature control. Via the optional Wittmann

4.0 integration package, all additional auxiliaries can

be integrated into the injection molding machine’s

program sequence according to the “Plug & Produce”

principle.

12

APPLICATION TECHNOLOGY

Outstanding competence

» Cellmould – structured foam technology

The production of structured foam parts

through targeted blending of pressurized

nitrogen or carbon dioxide into the plastic

melt prior to injection into the mold has been

a WITTMANN BATTENFELD core competence

based on in-house R & D for more than 30

years. » Combimould

When two or more plastic materials in different colors or plastic materials with different

attributes need to be combined into one

component, the MacroPower machines can

be equipped with additional injection units in

V, L, S or HH configuration as well as rotary

tables and/or index units with servo drives.

» Lightweight construction

MacroPower machines and WITTMANN

handling technology including automation

expertise offer ideal conditions for making

large composite parts from flat fiber materials

and injection-molded carrier structures.

» Airmould – gas injection process

Airmould is the gas-assisted injection molding

process developed by WITTMANN

BATTENFELD. Its two variants are the

Airmould internal gas pressure process and

the Airmould Contour external gas pressure

process.

Photo: Haidlmair GmbH

13

TECHNICAL DATA

MacroPower

Material Factor

ABS 0.88

CA 1.02

CAB 0.97

PA 0.91

PC 0.97

PE 0.71

PMMA 0.94

POM 1.15

PP 0.73

Material Factor

PP + 20 % Talc 0.85

PP + 40 % Talc 0.98

PP + 20 % GF 0.85

PS 0.91

PVC hard 1.12

PVC soft 1.02

SAN 0.88

SB 0.88

The maximum shotweights (g)

are calculated by multiplying the

theoretical shot volume (cm3

) by

the above factor.

COMBINATIONS OF CLAMPING UNITS/INJECTION UNITS

Clamping unit Injection unit

t 1670 2250 3400 5100 8800 12800 16800 23300 33000

400 • • • •

450 • • • •

XL 450 • • • •

500 • • • • •

550 • • • • •

XL 550 • • • •

650 • • • •

700 • • • •

XL 700 • • • •

850 • • • • •

900 • • • • •

XL 900 • • • •

1000 • • • • •

1100 • • • • •

1300 • • • • •

1500 • • • • •

1600 • • • • •

1800 • • • •

2200 • • • •

14

B

H

L

DATA MacroPower 400/450

W

Clamping unit MacroPower 400 MacroPower 450

Clamping force kN 4000 4500

Distance between tie bars mm x mm 900 x 750

Mold height (min.) mm 400

Mold height (max.) mm 850

Opening stroke/opening force mm/kN 1050/162

Maximum daylight mm 1450

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s − mm 2.7 − 525 2.7 − 525 2.7 − 525 2.7 − 525

Injection unit 1670 2250 3400 5100

Screw diameter mm 55 60 65 55 65 75 65 75 85 75 85 95

Screw stroke mm 275 300 300 275 325 325 325 375 375 375 425 425

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 653 848 995 653 1078 1436 1078 1657 2128 1657 2412 3012

Specific injection pressure bar 2343 1969 1678 2500 2070 1555 2500 2022 1574 2500 2110 1689

Max. screw speed min–1 315 255 221 186

Max. plasticizing rate (PS)2) g/s 52 57 62 48 71 108 62 94 131 79 112 144

Max. screw torque Nm 1940 2500 2625 2625 3000 3780 3780 4000 6300 6300

Nozzle stroke/contact force mm/kN 500/100 850/129 850/129 950/129

Injection rate into air cm3

/s 299 357 417 242 338 450 325 433 556 452 581 725

Injection rate into air with

twin pump (option) cm3

/s 388 462 542 363 507 675 455 606 778 581 746 932

Injection rate into air with

hydraulic accumulator (option) cm3

/s 686 816 958 726 1014 1351 1040 1385 1779 1291 1659 2072

Barrel heating power kW 22.6 23.6 27 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9

Number of heating zones 5 6 6 6 6 7

Energy efficiency class3) 5+ 6+ 7+ 6+ 7+ 8+ 7+ 8+ 8+ 7+ 8+ 8+

Drive

Oil tank volume l 800 800 800 1100

Electrical power supply

without/with Europackage kVA 83/112 88/117 106/135 136/165

Emission sound pressure level4)

servo dB(A) 68 68 68 68

Weights, dimensions

Net weight clamping unit kg 12500

Net weight (exclusive oil)

injection unit kg 7000 7500 7500 9000

Length x width x height5) m 6.8 x 2.5 x 2.5 6.8 x 2.5 x 2.5 7.1 x 2.5 x 2.5 7.6 x 2.5 x 2.5

Max. mold weight6) kg 6500

Min. mold dimension mm x mm 450 x 450 500 x 500

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

15

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Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A B-B

280

350

420

490

560

280 350 420 490

50,8 203,2

50,8

203,2

M20-`40

(112x)

O33-` (8x)

575 640

354 1490 576

1116

450

[500]

900

1289

O130

71 - 81 630 300 300

1470

M16-`32

cO50-`40

(2x)

750 450 [500]

1975

2340

1218 1011

420 420

560 560

EUROMAP18-E14

M20-`40 (8x)

1280 1140 350

620

250

160 O H7

160 O H7

1470

30

400

850

1450

1050

200

2080

890 1159

3600

35 175

21772477

2438

A

A

B

B

210

140

R 35

2092

24 M -`46

140210

[Maße] für MacroPower 450

[Dimensions] MacroPower 450

16

B

H

L

DATA MacroPower XL 450

W

Clamping unit MacroPower XL 450

Clamping force kN 4500

Distance between tie bars mm x mm 1010 x 860

Mold height (min.) mm 450

Mold height (max.) mm 900

Opening stroke/opening force mm/kN 1200/211

Maximum daylight mm 1650

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s − mm 3.2 – 595 3.0 – 595 3.0 – 595 3.0 – 595

Injection unit 1670 2250 3400 5100

Screw diameter mm 55 60 65 55 65 75 65 75 85 75 85 95

Screw stroke mm 275 300 300 275 325 325 325 375 375 375 425 425

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 653 848 995 653 1078 1436 1078 1657 2128 1657 2412 3012

Specific injection pressure bar 2343 1969 1678 2500 2070 1555 2500 2022 1574 2500 2110 1689

Max. screw speed min–1 315 318 221 186

Max. plasticizing rate (PS)2) g/s 52 57 62 59 88 133 62 94 131 79 112 144

Max. screw torque Nm 1940 2500 2625 2625 3000 3780 3780 4000 6300 6300

Nozzle stroke/contact force mm/kN 500/100 850/129 850/129 950/129

Injection rate into air cm3

/s 299 357 417 303 423 563 325 433 556 452 581 725

Injection rate into air with

twin pump (option) cm3

/s 388 462 542 424 592 788 455 606 778 581 746 932

Injection rate into air with

hydraulic accumulator (option) cm3

/s 686 816 958 726 1014 1351 1040 1385 1779 1291 1659 2072

Barrel heating power kW 22.6 23.6 27 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9

Number of heating zones 5 6 6 6 6 7

Energy efficiency class3) 5+ 6+ 7+ 5+ 6+ 8+ 6+ 7+ 8+ 7+ 7+ 8+

Drive

Oil tank volume l 800 800 800 1100

Electrical power supply

without/with Europackage kVA 101/130 106/135 106/135 136/165

Emission sound pressure level4)

servo dB(A) 68 68 68 68

Weights, dimensions

Net weight clamping unit kg 16500

Net weight (exclusive oil)

injection unit kg 7000 7500 7500 9000

Length x width x height5) m 7.1 x 2.6 x 2.5 7.1 x 2.6 x 2.5 7.4 x 2.6 x 2.5 7.9 x 2.6 x 2.5

Max. mold weight6) kg 8000

Min. mold dimension mm x mm 500 x 500

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

17

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Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A B-B

500

500

50,8

76,2

203,2

355,6

280

350

490

560

630

50,8 76,2 203,2 355,6 280 350 420 490 560

M20-`40

(132x)

O33-` (8x)

O53-` (8x)

354 1640 576

1266

790

500

71 - 81

1470

400 400

21772477

2490

2588

1010 O 130

1438

M16-`32

cO50-`40

(2x)

826 1288

2145

860

420 420

560 560

35175

EUROMAP 18-E14

M20-`40 (8x)

450

900

1650

1200

203

24 M -`46

200 H7 O 1470

R 35

30

200 H7 O

295

1555 1140

645

3875

250

A

A

B

B

1293 1086

420

140

140

1975

2147

555

18

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. H

L B

DATA MacroPower 500/550

W

Clamping unit MacroPower 500 MacroPower 550

Clamping force kN 5000 5500

Distance between tie bars mm x mm 1000 x 850

Mold height (min.) mm 450

Mold height (max.) mm 900

Opening stroke/opening force mm/kN 1200/211

Maximum daylight mm 1650

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s − mm 3.2 – 595 3.0 – 595 3.0 – 595 3.0 – 595 3.0 – 595

Injection unit 1670 2250 3400 5100 8800

Screw diameter mm 55 60 65 55 65 75 65 75 85 75 85 95 95 105 120

Screw stroke mm 275 300 300 275 325 325 325 375 375 375 425 425 475 525 525

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 653 848 995 653 1078 1436 1078 1657 2128 1657 2412 3012 3367 4545 5937

Specific injection pressure bar 2343 1969 1678 2500 2070 1555 2500 2022 1574 2500 2110 1689 2359 1931 1479

Max. screw speed min–1 315 318 221 186 159 159 149

Max. plasticizing rate (PS)2) g/s 52 57 62 59 88 133 62 94 131 79 112 144 123 144 194

Max. screw torque Nm 1940 2500 2625 2625 3000 3780 3780 4000 6300 6300 8400 8400 9200

Nozzle stroke/contact force mm/kN 500/100 850/129 850/129 950/129 950/129

Injection rate into air cm3

/s 299 357 417 303 423 563 325 433 556 452 581 725 593 725 947

Injection rate into air with

twin pump (option) cm3

/s 388 462 542 424 592 788 455 606 778 581 746 932 742 906 1183

Injection rate into air with

hydraulic accumulator (option) cm3

/s 686 816 958 726 1014 1351 1040 1385 1779 1291 1659 2072 1483 1812 2367

Barrel heating power kW 22.6 23.6 27 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4

Number of heating zones 5 6 6 6 6 7 7

Energy efficiency class3) 5+ 6+ 7+ 5+ 6+ 8+ 6+ 7+ 8+ 7+ 7+ 8+ 8+ 8+ 9+

Drive

Oil tank volume l 800 800 800 1100 1100

Electrical power supply

without/with Europackage kVA 101/130 106/135 106/135 136/165 175/204

Emission sound pressure level4)

servo dB(A) 68 68 68 68 70

Weights, dimensions

Net weight clamping unit kg 17000

Net weight (exclusive oil)

injection unit kg 7000 7500 7500 9000 11500

Length x width x height5) m 7.1 x 2.6 x 2.5 7.1 x 2.6 x 2.5 7.4 x 2.6 x 2.5 7.9 x 2.6 x 2.5 8.8 x 2.6 x 2.5

Max. mold weight6) kg 8000

Min. mold dimension mm x mm 550 x 550 600 x 600

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

19

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Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A B-B

550

[600]

550 [600]

50,8

76,2

203,2

355,6

280

350

490

560

630

50,8 76,2 203,2 355,6 280 350 420 490 560

M20-`40

(132x)

O33-` (8x)

O53-` (8x)

354 1640 576

1266

790

500

71 - 81

1470

400 400

21772477

2490

2588

1000

O 140

1438

M16-`32

cO50-`40

(2x)

826 1288

2145

850

420 420

560 560

35175

EUROMAP 18-E14

450 M20-`40 (8x)

900

1650

1200

325

24 M -`46

200 H7 O 1470

R 35

30

200 H7 O

295

1555 1140

645

3875

250

A

A

B

B

1293 1086

420

140

140

1975

2163

555

[Maße] für MacroPower 550

[Dimensions] MacroPower 550

20

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. H

L B

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Id: SD-AABF184 - Rev. a.3 Kornfeld - 23.08.2023, 10:02 Format A3

DATA MacroPower XL 550

W

Clamping unit MacroPower XL 550

Clamping force kN 5500

Distance between tie bars mm x mm 1120 x 970

Mold height (min.) mm 450

Mold height (max.) mm 950

Opening stroke/opening force mm/kN 1400/211

Maximum daylight mm 1850

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s − mm 3.3 – 665 3.3 – 665 3.3 – 665 3.3 – 665

Injection unit 2250 3400 5100 8800

Screw diameter mm 55 65 75 65 75 85 75 85 95 95 105 120

Screw stroke mm 275 325 325 325 375 375 375 425 425 475 525 525

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 653 1078 1436 1078 1657 2128 1657 2412 3012 3367 4545 5937

Specific injection pressure bar 2500 2070 1555 2500 2022 1574 2500 2110 1689 2359 1931 1479

Max. screw speed min–1 318 221 186 159 159 149

Max. plasticizing rate (PS)2) g/s 59 88 133 62 94 131 79 112 144 123 144 194

Max. screw torque Nm 2500 2625 2625 3000 3780 3780 4000 6300 6300 8400 8400 9200

Nozzle stroke/contact force mm/kN 850/129 850/129 950/129 950/129

Injection rate into air cm3

/s 303 423 563 325 433 556 452 581 725 593 725 947

Injection rate into air with

twin pump (option) cm3

/s 424 592 788 455 606 778 581 746 932 742 906 1183

Injection rate into air with

hydraulic accumulator (option) cm3

/s 726 1014 1351 1040 1385 1779 1291 1659 2072 1483 1812 2367

Barrel heating power kW 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4

Number of heating zones 6 6 6 6 7 7

Energy efficiency class3) 5+ 6+ 8+ 6+ 7+ 8+ 7+ 7+ 8+ 8+ 8+ 9+

Drive

Oil tank volume l 800 800 1100 1100

Electrical power supply

without/with Europackage kVA 106/135 106/135 136/165 175/204

Emission sound pressure level4)

servo dB(A) 68 68 68 70

Weights, dimensions

Net weight clamping unit kg 19000

Net weight (exclusive oil)

injection unit kg 7500 7500 9000 11500

Length x width x height5) m 7.4 x 2.8 x 2.5 7.7 x 2.8 x 2.5 8.2 x 2.8 x 2.5 9.1 x 2.8 x 2.5

Max. mold weight6) kg 10000

Min. mold dimension mm x mm 600 x 600

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

21

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACROXL5500_STD

Freigegeben Hauptdokument

D14

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23.08.2023

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Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

600 280

350

420

490

560

630

700

355,6

280 350 420 490 560 630 355,6

O53-` (8x)

O33-` (8x)

M20-`40

(160x)

203,2 440

930

1426

354 1820 576

B-B

1120

1607

M16- O140 `32

cO50-`40

(2x)

450 450 70 -82 439

1470

21772477

970 600

710 1520

1383 1177

2769

420

560

420

560

35 175

EUROMAP 18-E14

M20-`40 (8x)

325

450

950

1850

1400

M24 -`46

200 H7 O

200 H7 O 1470

30

1825 1140

4213 160

A

A

2670

B

B

2230

140

695

250

140

203,250,8 76,2

76,2

50,8

R 35

1975

2223

22

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Id: SD-AABE791 - Rev. a.7 Kornfeld - 23.08.2023, 09:21 Format A3

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. H

L B

DATA MacroPower 650/700

W

Clamping unit MacroPower 650 MacroPower 700

Clamping force kN 6500 7000

Distance between tie bars mm x mm 1100 x 950

Mold height (min.) mm 450

Mold height (max.) mm 950

Opening stroke/opening force mm/kN 1400/211

Maximum daylight mm 1850

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s − mm 3.3 – 665 3.3 – 665 3.3 – 665 3.3 – 665

Injection unit 2250 3400 5100 8800

Screw diameter mm 55 65 75 65 75 85 75 85 95 95 105 120

Screw stroke mm 275 325 325 325 375 375 375 425 425 475 525 525

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 653 1078 1436 1078 1657 2128 1657 2412 3012 3367 4545 5937

Specific injection pressure bar 2500 2070 1555 2500 2022 1574 2500 2110 1689 2359 1931 1479

Max. screw speed min–1 318 221 186 159 159 149

Max. plasticizing rate (PS)2) g/s 59 88 133 62 94 131 79 112 144 123 144 194

Max. screw torque Nm 2500 2625 2625 3000 3780 3780 4000 6300 6300 8400 8400 9200

Nozzle stroke/contact force mm/kN 850/129 850/129 950/129 950/129

Injection rate into air cm3

/s 303 423 563 325 433 556 452 581 725 593 725 947

Injection rate into air with

twin pump (option) cm3

/s 424 592 788 455 606 778 581 746 932 742 906 1183

Injection rate into air with

hydraulic accumulator (option) cm3

/s 726 1014 1351 1040 1385 1779 1291 1659 2072 1483 1812 2367

Barrel heating power kW 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4

Number of heating zones 6 6 6 6 7 7

Energy efficiency class3) 5+ 6+ 8+ 6+ 7+ 8+ 7+ 7+ 8+ 8+ 8+ 9+

Drive

Oil tank volume l 800 800 1100 1100

Electrical power supply

without/with Europackage kVA 106/135 106/135 136/165 175/204

Emission sound pressure level4)

servo dB(A) 68 68 68 70

Weights, dimensions

Net weight clamping unit kg 19500

Net weight (exclusive oil)

injection unit kg 7500 7500 9000 11500

Length x width x height5) m 7.4 x 2.8 x 2.5 7.7 x 2.8 x 2.5 8.2 x 2.8 x 2.5 9.1 x 2.8 x 2.5

Max. mold weight6) kg 10000

Min. mold dimension mm x mm 650 x 650 700 x 700

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

23

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO6500_STD

Freigegeben Hauptdokument

D14 /7000

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Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

650

[700] 280

350

420

490

560

630

700

355,6

280 350 420 490 560 630 355,6

O53-` (8x)

O33-` (8x)

M20-`40

(160x)

203,2 440

930

1426

354 1820 576

B-B

1100

1607

O160

M16-`32

cO50-`40

(2x)

450 450 70 -82 439

1470

21772477

950 650 [700]

710 1520

1383 1177

2769

420

560

420

560

35 175

EUROMAP 18-E14

M20-`40 (8x)

485

450

950

1850

1400

M24 -`48

200 H7 O

200 H7 O 1470

30

1825 1140

4213 160

A

A

2670

B

B

2230

140

695

250

140

203,250,8 76,2

76,2

50,8

R 35

1975

2252

[Maße] für MacroPower 700

[Dimensions] MacroPower 700

24

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. H

L B

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Id: SD-AABF183 - Rev. a.4 Kornfeld - 23.08.2023, 10:09 Format A3

DATA MacroPower XL 700

W

Clamping unit MacroPower XL 700

Clamping force kN 7000

Distance between tie bars mm x mm 1215 x 1015

Mold height (min.) mm 500

Mold height (max.) mm 1000

Opening stroke/opening force mm/kN 1600/330

Maximum daylight mm 2100

Ejector stroke/ejector force mm/kN 300/165

Dry cycle time1) s − mm 3.6 – 700 3.6 – 700 3.6 – 700 3.6 – 700

Injection unit 2250 3400 5100 8800

Screw diameter mm 55 65 75 65 75 85 75 85 95 95 105 120

Screw stroke mm 275 325 325 325 375 375 375 425 425 475 525 525

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 653 1078 1436 1078 1657 2128 1657 2412 3012 3367 4545 5937

Specific injection pressure bar 2500 2070 1555 2500 2022 1574 2500 2110 1689 2359 1931 1479

Max. screw speed min–1 446 309 186 159 159 149

Max. plasticizing rate (PS)2) g/s 79 112 175 86 131 183 79 112 144 123 144 194

Max. screw torque Nm 2500 2625 2625 3000 3780 3780 4000 6300 6300 8400 8400 9200

Nozzle stroke/contact force mm/kN 850/129 850/129 950/129 950/129

Injection rate into air cm3

/s 424 592 788 455 606 778 452 581 725 593 725 947

Injection rate into air with

twin pump (option) cm3

/s 545 761 1013 585 779 1001 581 746 932 742 906 1183

Injection rate into air with

hydraulic accumulator (option) cm3

/s 726 1014 1351 1040 1385 1779 1291 1659 2072 1483 1812 2367

Barrel heating power kW 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4

Number of heating zones 6 6 6 6 7 7

Energy efficiency class3) 4+ 5+ 7+ 5+ 6+ 7+ 6+ 7+ 8+ 7+ 8+ 8+

Drive

Oil tank volume l 1100 1100 1100 1100

Electrical power supply

without/with Europackage kVA 130/160 130/160 136/165 175/204

Emission sound pressure level4)

servo dB(A) 68 68 68 70

Weights, dimensions

Net weight clamping unit kg 24500

Net weight (exclusive oil)

injection unit kg 8500 8500 9000 11500

Length x width x height5) m 8.7 x 3.0 x 2.7 8.7 x 3.0 x 2.7 8.7 x 3.0 x 2.7 9.6 x 3.0 x 2.7

Max. mold weight6) kg 12000

Min. mold dimension mm x mm 700 x 700

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

25

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACROXL7000_STD

Freigegeben Hauptdokument

D14

22.07.2014

23.08.2023

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Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

700

700

B-B

280

420

560

700

50,8

76,2

203,2

355,6 M24-`48

(84x)

O33-` (8x)

O53-` (8x)

420560700

50,8 76,2 203,2 355,6

370

2009

1215

1015

1720

500 500

1550 695

1470

70 -82

M16-`32

cO50-`40

(2x)

573

500

830

300

4962

30

1470

24 M -`48

EUROMAP 18-E15

M24-`48 (12x)

280

2909

O 160

23272627

420

630

420

630

70 175

280

380

1500 1300

3009

2245 2180

A

A

B

B

140

250 H7 O

250 H7 O

R 35

140

2284

1000

2100

1600

1211 390 590

26

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. L B

H

DATA MacroPower 850/900

W

Clamping unit MacroPower 850 MacroPower 900

Clamping force kN 8500 9000

Distance between tie bars mm x mm 1200 x 1000

Mold height (min.) mm 500

Mold height (max.) mm 1000

Opening stroke/opening force mm/kN 1600/330

Maximum daylight mm 2100

Ejector stroke/ejector force mm/kN 300/165

Dry cycle time1) s − mm 3.6 – 700 3.6 – 700 3.6 – 700 3.6 – 700 3.6 – 700

Injection unit 2250 3400 5100 8800 12800

Screw diameter mm 55 65 75 65 75 85 75 85 95 95 105 120 105 120 135

Screw stroke mm 275 325 325 325 375 375 375 425 425 475 525 525 525 600 600

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 653 1078 1436 1078 1657 2128 1657 2412 3012 3367 4545 5937 4545 6786 8588

Specific injection pressure bar 2500 2070 1555 2500 2022 1574 2500 2110 1689 2359 1931 1479 2240 1878 1484

Max. screw speed min–1 446 309 186 159 159 149 143 143 127

Max. plasticizing rate (PS)2) g/s 79 112 175 86 131 183 79 112 144 123 144 194 160 187 210

Max. screw torque Nm 2500 2625 2625 3000 3780 3780 4000 6300 6300 8400 8400 9200 11500 11500 12500

Nozzle stroke/contact force mm/kN 850/129 850/129 950/129 950/129 950/141

Injection rate into air cm3

/s 424 592 788 455 606 778 452 581 725 593 725 947 703 918 1162

Injection rate into air with

twin pump (option) cm3

/s 545 761 1013 585 779 1001 581 746 932 742 906 1183 859 1122 1421

Injection rate into air with

hydraulic accumulator (option) cm3

/s 726 1014 1351 1040 1385 1779 1291 1659 2072 1483 1812 2367 1563 2041 2583

Barrel heating power kW 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4 68 81 88

Number of heating zones 6 6 6 6 7 7 7

Energy efficiency class3) 4+ 5+ 7+ 5+ 6+ 7+ 6+ 7+ 8+ 7+ 8+ 8+ 7+ 8+ 9+

Drive

Oil tank volume l 1100 1100 1100 1100 1100

Electrical power supply

without/with Europackage kVA 130/160 130/160 136/165 175/204 222/251

Emission sound pressure level4)

servo dB(A) 68 68 68 70 70

Weights, dimensions

Net weight clamping unit kg 26500

Net weight (exclusive oil)

injection unit kg 8500 8500 9000 11500 15000

Length x width x height5) m 8.7 x 3.0 x 2.7 8.7 x 3.0 x 2.7 8.7 x 3.0 x 2.7 9.6 x 3.0 x 2.7 10.5 x 3.0 x 2.7

Max. mold weight6) kg 12000

Min. mold dimension mm x mm 750 x 750 800 x 800

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

27

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO8500_STD

Freigegeben Hauptdokument

D14 /9000

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Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

750

[800]

750 [800]

B-B

280

420

560

700

50,8

76,2

203,2

355,6 M24-`48

(84x)

O33-` (8x)

O53-` (8x)

420560700

50,8 76,2 203,2 355,6

370

2009

1200

1000

1720

5001550 695

1470

70 -82

M16-`32

cO50-`40

(2x)

645

500

830

300

4962

30

1470

24 M -`48

EUROMAP 18- E15

M24-`48 (12x)

280

2909

O 175

23272627

420

630

420

630

70 175

280

380

1500 1300

3009

2245 2180

A

A

B

B

140

250 H7 O

250 H7 O

R 35

140

2302

1000

2100

1600

500

1211 390 590

[Maße] für MacroPower 900

[Dimensions] MacroPower 900

28

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Id: SD-AABE855 - Rev. a.6 Kornfeld - 23.08.2023, 10:14 Format A3

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. L B

H

DATA MacroPower XL 900

W

Clamping unit MacroPower XL 900

Clamping force kN 9000

Distance between tie bars mm x mm 1475 x 1125

Mold height (min.) mm 600

Mold height (max.) mm 1200

Opening stroke/opening force mm/kN 1800/330

Maximum daylight mm 2400

Ejector stroke/ejector force mm/kN 300/165

Dry cycle time1) s − mm 4.0 – 770 4.0 – 770 4.0 – 770 4.0 – 770

Injection unit 3400 5100 8800 12800

Screw diameter mm 65 75 85 75 85 95 95 105 120 105 120 135

Screw stroke mm 325 375 375 375 425 425 475 525 525 525 600 600

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 1078 1657 2128 1657 2412 3012 3367 4545 5937 4545 6786 8588

Specific injection pressure bar 2500 2022 1574 2500 2110 1689 2359 1931 1479 2240 1878 1484

Max. screw speed min–1 309 212 159 159 149 143 143 127

Max. plasticizing rate (PS)2) g/s 86 131 183 90 127 164 123 144 194 160 187 210

Max. screw torque Nm 3000 3780 3780 4000 6300 6300 8400 8400 9200 11500 11500 12500

Nozzle stroke/contact force mm/kN 850/129 950/129 950/129 950/141

Injection rate into air cm3

/s 455 606 778 452 581 725 593 725 947 703 918 1162

Injection rate into air with

twin pump (option) cm3

/s 585 779 1001 581 746 932 742 906 1183 859 1122 1421

Injection rate into air with

hydraulic accumulator (option) cm3

/s 1040 1385 1779 1291 1659 2072 1483 1812 2367 1563 2041 2583

Barrel heating power kW 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4 68 81 88

Number of heating zones 6 6 6 7 7 7

Energy efficiency class3) 5+ 6+ 7+ 6+ 7+ 7+ 7+ 8+ 8+ 7+ 8+ 9+

Drive

Oil tank volume l 1100 1100 1100 1100

Electrical power supply

without/with Europackage kVA 130/160 158/188 179/209 222/251

Emission sound pressure level4)

servo dB(A) 68 70 70 70

Weights, dimensions

Net weight clamping unit kg 37000

Net weight (exclusive oil)

injection unit kg 9000 9500 11500 15000

Length x width x height5) m 9.2 x 3.4 x 2.7 9.2 x 3.4 x 2.7 10.1 x 3.4 x 2.7 11 x 3.4 x 2.7

Max. mold weight6) kg 19000

Min. mold dimension mm x mm 800 x 800

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

29

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACROXL9000_STD

Freigegeben Hauptdokument

D14

10.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

800

B-B

420

560

700

840

280

355,6

508

127

76,2

420560700 355,6 508

2364

O53-` (16x)

M24-`48

(88x)

500

1477

800

745

70 -82

EUROMAP 18-E18

M24-`48 (12x)

250 H7 O

250 H7 O

1800

300

905

5360

30

1610

M16-`33

cO50-`40

(2x)

370

560

840

560

840

642

1475 O175

2002

1730 1125

1677

3364

380

1610

23272627

70

210350

3264

2475

B

B

A

A

600

1200

2400

R 35

2177

140

280

76,2 127

2504

24 M -`48

140 500

390 590 1466

30

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Id: SD-AABE783 - Rev. a.6 Kornfeld - 23.08.2023, 09:36 Format A3

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. L B

H

DATA MacroPower 1000/1100

W

Clamping unit MacroPower 1000 MacroPower 1100

Clamping force kN 10000 11000

Distance between tie bars mm x mm 1450 x 1100

Mold height (min.) mm 600

Mold height (max.) mm 1200

Opening stroke/opening force mm/kN 1800/330

Maximum daylight mm 2400

Ejector stroke/ejector force mm/kN 300/165

Dry cycle time1) s − mm 4.0 – 770 4.0 – 770 4.0 – 770 4.0 – 770 4.0 – 770

Injection unit 3400 5100 8800 12800 16800

Screw diameter mm 65 75 85 75 85 95 95 105 120 105 120 135 120 135 150

Screw stroke mm 325 375 375 375 425 425 475 525 525 525 600 600 600 675 675

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 1078 1657 2128 1657 2412 3012 3367 4545 5937 4545 6786 8588 6786 9662 11928

Specific injection pressure bar 2500 2022 1574 2500 2110 1689 2359 1932 1479 2240 1878 1484 2203 1741 1410

Max. screw speed min–1 309 212 159 159 149 143 143 127 125

Max. plasticizing rate (PS)2) g/s 86 131 183 90 127 164 123 144 194 160 187 210 170 210 260

Max. screw torque Nm 3000 3780 3780 4000 6300 6300 8400 8400 9200 11500 11500 12500 15750

Nozzle stroke/contact force mm/kN 850/129 950/129 950/129 950/141 1000/180

Injection rate into air cm3

/s 455 606 778 452 581 725 593 725 947 703 918 1162 936 1185 1463

Injection rate into air with

twin pump (option) cm3

/s 585 779 1001 581 746 932 742 906 1183 859 1122 1421 1277 1616 1995

Injection rate into air with

hydraulic accumulator (option) cm3

/s 1040 1385 1779 1291 1659 2072 1483 1812 2367 1563 2041 2583 1702 2154 2660

Barrel heating power kW 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4 68 81 88 87 100 110

Number of heating zones 6 6 6 7 7 7 7

Energy efficiency class3) 5+ 6+ 7+ 6+ 7+ 7+ 7+ 8+ 8+ 7+ 8+ 9+ 8+ 8+ 9+

Drive

Oil tank volume l 1100 1100 1100 1100 1600

Electrical power supply

without/with Europackage kVA 130/160 158/188 179/209 222/251 269/299

Emission sound pressure level4)

servo dB(A) 68 70 70 70 72

Weights, dimensions

Net weight clamping unit kg 39000

Net weight (exclusive oil)

injection unit kg 9000 9500 11500 15000 20000

Length x width x height5) m 9.2 x 3.4 x 2.7 9.2 x 3.4 x 2.7 10.1 x 3.4 x 2.7 10.6 x 3.4 x 2.7 11.8 x 3.4 x 2.7

Max. mold weight6) kg 19000

Min. mold dimension mm x mm 800 x 800 900 x 900

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

31

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO10000_STD

Freigegeben Hauptdokument

D14 /11000

09.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

800

[900]

B-B

420

560

700

840

280

355,6

508

127

76,2

420560700 355,6 508

2364

O53-` (16x)

M24-`48

(88x)

500

1477

800 [900]

745

70 -82

EUROMAP 18-E18

M24-`48 (12x)

250 H7 O

250 H7 O

1800

24 M -`48 300

905

5360

30

1610

M16-`32

cO50-`40

(2x)

370

560

840

560

840

650

1450 O200

2002

1730 1100

1677

3364

380

1610

23272627

70

210350

3264

2475

B

B

A

A

600

1200

2400

R 35

2177

140

140280 76,2 127

2539

500

1466 390 590

[Maße] für MacroPower 1100

[Dimensions] MacroPower 1000

32

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. L B

H

DATA MacroPower 1300/1500

W

Clamping unit MacroPower 1300 MacroPower 1500

Clamping force kN 13000 15000

Distance between tie bars mm x mm 1600 x 1250

Mold height (min.) mm 700

Mold height (max.) mm 1400

Opening stroke/opening force mm/kN 2200/475 2400/475

Maximum daylight mm 2900 3100

Ejector stroke/ejector force mm/kN 300/200

Dry cycle time1) s − mm 4.5 – 875 4.5 – 875 4.3 – 875 4.3 – 875 4.3 – 875

Injection unit 5100 8800 12800 16800 23300

Screw diameter mm 75 85 95 95 105 120 105 120 135 120 135 150 135 150 165

Screw stroke mm 375 425 425 475 525 525 525 600 600 600 675 675 675 750 775

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 1657 2412 3012 3367 4545 5937 4545 6786 8588 6786 9662 11928 9662 13253 16571

Specific injection pressure bar 2500 2110 1689 2359 1931 1479 2240 1878 1484 2203 1741 1410 1981 1707 1410

Max. screw speed min–1 212 159 159 149 143 143 127 125 125 125 97

Max. plasticizing rate (PS)2) g/s 90 127 164 123 144 194 160 187 210 170 210 260 210 260 260

Max. screw torque Nm 4000 6300 6300 8400 8400 9200 11500 11500 12500 15750 17500 17500 22500

Nozzle stroke/contact force mm/kN 950/129 950/129 950/141 1000/180 1000/200

Injection rate into air cm3

/s 452 581 725 593 725 947 703 918 1162 936 1185 1463 1187 1465 1772

Injection rate into air with

twin pump (option) cm3

/s 581 746 932 742 906 1183 859 1122 1421 1277 1616 1995 1483 1831 2216

Injection rate into air with

hydraulic accumulator (option) cm3

/s 1291 1659 2072 1483 1812 2367 1563 2041 2583 1702 2154 2660 3362 4150 5022

Barrel heating power kW 32.7 37.3 41.9 49.7 53.9 62.4 68 81 88 87 100 110 100 110 120

Number of heating zones 6 6 7 7 7 7 7 7 8

Energy efficiency class3) 5+ 6+ 7+ 7+ 8+ 8+ 7+ 8+ 9+ 7+ 8+ 9+ 8+ 9+ 9+

Drive

Oil tank volume l 1100 1100 1100 1600 1600

Electrical power supply

without/with Europackage kVA 158/188 179/209 269/299 290/320 320/350

Emission sound pressure level4)

servo dB(A) 70 70 70 72 72

Weights, dimensions

Net weight clamping unit kg 54000 55000

Net weight (exclusive oil)

injection unit kg 9500 11500 15000 20000 21500

Length x width x height5) m 10.2 x 3.7 x 3.0 11.1 x 3.7 x 3.0 11.6 x 3.7 x 3.0 12.8 x 3.7 x 3.0 13.1 x 3.7 x 3.0

Max. mold weight6) kg 30000

Min. mold dimension mm x mm 900 x 900 1000 x 1000

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

33

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO13000_STD

Freigegeben Hauptdokument

D14 /15000

Jaitner

1 - 1 1:50

Kornfel Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A B-B

508

660,4

420

560

700

840

980

508 660,4

420 560 700 840 203,2

355,6

203,2

127

76,2417

2694

900

[1000]

900 [1000]

1600

1250 1874

2910

923

67-85 500

18602367

3267

O 245

2174

300

1020

M36`60

6550

[6750]

250 H7

O250 H7

O

2900

[3100]

700

1400

810

[1010]

2200

[2400]

700

980

700

980

70 210 350

EUROMAP 18-E19

M24-`48 (12x)

M24-`48

(96x)

O55-`

(24x)

M16-`32

cO50-`40

(2x)

390 590 1842 1642

3694

A

A 30

B

B

1860

3594

420

2217

140280 127 76,2 355,6

280

140

R 35

[Maße] für MacroPower 1500

2932

500

1726

[Dimensions] MacroPower 1500

34

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. L B

H

DATA MacroPower 1600

W

Clamping unit MacroPower 1600

Clamping force kN 16000

Distance between tie bars mm x mm 1600 x 1250

Mold height (min.) mm 800

Mold height (max.) mm 1500

Opening stroke/opening force mm/kN 2400/475

Maximum daylight mm 3200

Ejector stroke/ejector force mm/kN 300/200

Dry cycle time1) s − mm 4.5 – 875 4.5 – 875 4.3 – 875 4.3 – 875 4.3 – 875

Injection unit 5100 8800 12800 16800 23300

Screw diameter mm 75 85 95 95 105 120 105 120 135 120 135 150 135 150 165

Screw stroke mm 375 425 425 475 525 525 525 600 600 600 675 675 675 750 775

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 1657 2412 3012 3367 4545 5937 4545 6786 8588 6786 9662 11928 9662 13253 16571

Specific injection pressure bar 2500 2110 1689 2359 1931 1479 2240 1878 1484 2203 1741 1410 1981 1707 1410

Max. screw speed min–1 212 159 159 149 143 143 127 125 125 125 97

Max. plasticizing rate (PS)2) g/s 90 127 164 123 144 194 160 187 210 170 210 260 210 260 260

Max. screw torque Nm 4000 6300 6300 8400 8400 9200 11500 11500 12500 15750 17500 17500 22500

Nozzle stroke/contact force mm/kN 950/129 950/129 950/141 1000/180 1000/200

Injection rate into air cm3

/s 452 581 725 593 725 947 703 918 1162 936 1185 1463 1187 1465 1772

Injection rate into air with

twin pump (option) cm3

/s 581 746 932 742 906 1183 859 1122 1421 1277 1616 1995 1483 1831 2216

Injection rate into air with

hydraulic accumulator (option) cm3

/s 1291 1659 2072 1483 1812 2367 1563 2041 2583 1702 2154 2660 3362 4150 5022

Barrel heating power kW 32.7 37.3 41.9 49.7 53.9 62.4 68 81 88 87 100 110 100 110 120

Number of heating zones 6 6 7 7 7 7 7 7 8

Energy efficiency class3) 5+ 6+ 7+ 7+ 8+ 8+ 7+ 8+ 9+ 7+ 8+ 9+ 8+ 9+ 9+

Drive

Oil tank volume l 1100 1100 1100 1600 1600

Electrical power supply

without/with Europackage kVA 158/188 179/209 269/299 290/320 320/350

Emission sound pressure level4)

servo dB(A) 70 70 70 72 72

Weights, dimensions

Net weight clamping unit kg 60000

Net weight (exclusive oil)

injection unit kg 9500 11500 15000 20000 21500

Length x width x height5) m 10.6 x 3.7 x 3.0 11.5 x 3.7 x 3.0 12 x 3.7 x 3.0 13.2 x 3.7 x 3.0 13.5 x 3.7 x 3.0

Max. mold weight6) kg 30000

Min. mold dimension mm x mm 1000 x 1000

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

35

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO16000_STD

Freigegeben Hauptdokument

D14

Jaitner

1 - 1 1:50

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A B-B

508

660,4

420

560

700

840

980

508 660,4

420 560 700 840 355,6

140

203,2127

355,6

203,2

127

76,2

2694

1000

1000

1600

1868 1250

2910

926 420 67-85 500 500

18602367

3267

O 245

2168

300 30

1070

M36`60

6950

250 H7 O

250 H7 O

3200

800

1500

960

2400

700

980

700

980

120 260 400

EUROMAP 18-E19

M24-`48 (12x)

M24-`48

(96x)

O55-`

(24x)

M16-`32

cO50-`40

(2x)

390 590

3594

3694

1842 1642

1860

A

A

B

B

140

280

76,2

R 35

2932

2217

280

417

1726

36

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. L

H

B

DATA MacroPower 1800/2200

W

Clamping unit MacroPower 1800 MacroPower 2200

Clamping force kN 18000 22000

Distance between tie bars mm x mm 1850 x 1600

Mold height (min.) mm 800

Mold height (max.) mm 1600 1800

Opening stroke/opening force mm/kN 2600/614 2800/614

Maximum daylight mm 3400 3600

Ejector stroke/ejector force mm/kN 300/200

Dry cycle time1) s − mm 5.5 – 1120 5.5 – 1120 5.5 – 1120 5.5 – 1120

Injection unit 12800 16800 23300 33000

Screw diameter mm 105 120 135 120 135 150 135 150 165 150 165 180

Screw stroke mm 525 600 600 600 675 675 675 750 775 750 825 875

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 4545 6786 8588 6786 9662 11928 9662 13253 16571 13253 17640 22266

Specific injection pressure bar 2240 1878 1484 2203 1741 1410 1981 1707 1410 2006 1749 1469

Max. screw speed min–1 143 143 127 125 125 125 97 96 96 80

Max. plasticizing rate (PS)2) g/s 160 187 210 170 210 260 210 260 260 210 260 260

Max. screw torque Nm 11500 11500 12500 15750 17500 17500 22500 25000 25000 30000

Nozzle stroke/contact force mm/kN 950/141 1000/180 1000/200 1000/200

Injection rate into air cm3

/s 859 1122 1421 936 1185 1463 1187 1465 1772 1462 1769 2105

Injection rate into air with

twin pump (option) cm3

/s 1016 1327 1679 1277 1616 1995 1582 1953 2363 − − −

Injection rate into air with

hydraulic accumulator (option) cm3

/s 1563 2041 2583 1702 2154 2660 3362 4150 5022 3107 3759 4474

Barrel heating power kW 68 81 88 87 100 110 100 110 120 115 125 140

Number of heating zones 7 7 7 7 8 7 8 8

Energy efficiency class3) 7+ 8+ 9+ 7+ 8+ 9+ 8+ 9+ 9+ 8+ 9+ 9+

Drive

Oil tank volume l 2000 2000 2000 2000

Electrical power supply

without/with Europackage kVA 330/360 350/380 350/380 380/410

Emission sound pressure level4)

servo dB(A) 72 72 72 72

Weights, dimensions

Net weight clamping unit kg 90000 91000

Net weight (exclusive oil)

injection unit kg 18000 21000 22500 30000

Length x width x height5) m 12.8 x 4.4 x 3.3 13.9 x 4.4 x 3.3 14.2 x 4.4 x 3.3 14.8 x 4.4 x 3.3

Max. mold weight6) kg 45000

Min. mold dimension mm x mm 1100 x 1100 1400 x 1400

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

37

A-A B-B 410 3574 410

508

660,4

420

700

840

980

1120

508 660,4

420560700840980

280

M30-`60

(92x)

O55-` (24x)

817

2370

2287 1600 1100 [1400]

3278

1850

1100

[1400]

O275

2484

M16-`73

cO50-`40

470

19602367 2406

76 - 85

2420

2102 2102

4360

4410

500 500

3690

470

840 840

1120 1120 70210 350

EUROMAP 18-E20

M24-`48 (12x)

[Maße] für MacroPower 2200

140

355,6

140280

203,2 355,6

76,2 127

1960

3278

1200

300

7657

30

800

1600

[1800] 2600

[2800]

3400

[3600]

965

M36`60

315 H7 O

315 H7 O R 35

A

A

B

B

203,2

127

76,2

[Dimensions] MacroPower 2200

38

Gs Gm Gd

xs xd

MOLD DIMENSIONS

» Overview mold weights

The MacroPower series is laid out for the following maximum mold weights and/or mold torques. If the maximum

weight or maximum torque is exceeded, an additional

mold support will be necessary. Whenever the values are

exceeded, WITTMANN BATTENFELD must be consulted.

Wm = 2/3 x W

Tm = Ws x max. mold h./3

Wf = 1/2 x W

Tf = Wf x max. mold h./4

Wc = 2/5 x W

Wmax. = W + Wc

» Mold torque calculation examples

MacroPower 850 t clamping force

Mold weight W = 11 t

Mold weight clamping side Wm = 7 t

Distance to center of gravity xm = 0.3 m

Mold weight on fixed platen side Wf = 4 t

Distance to center of gravity xf = 0.2 m

Tm = 7 t x 0.3 m = 2.1 tm

Tf = 4 t x 0.2 m = 0.8 tm

All values within specifications, no additional support required.

MacroPower 850 t clamping force

Mold weight W = 11 t

Mold weight clamping side Wm = 8 t

Distance to center of gravity xm = 0.4 m

Mold weight on fixed platen side Wf = 3 t

Distance to center of gravity xf = 0.2 m

Tm = 8 t x 0.4 m = 3.2 tm

Tf = 3 t x 0.2 m = 0.6 tm

Value Tm exceeds specification, additional support required.

xm xf

Wm Wc Wf

Machine Moveable platen Fixed platen Center platen

Clamping Unit max. mold

weight

max.

mold height

max.

weight

max.

torque

max.

weight

max.

torque

max.

weight

max.

total weight

W (t) (mm) Wm (t) Tm (tm) Wf (t) Tf (tm) Wc (t) Wmax (t)

400, 450 6.5 850 4.3 1.2 3.3 0.7 2.6 9.1

XL 450, 500, 550 8 900 5.3 1.6 4.0 0.9 3.2 11.2

XL 550, 650, 700 10 950 6.7 2.1 5.0 1.2 4.0 14.0

XL 700, 850, 900 12 1000 8.0 2.7 6.0 1.5 4.8 16.8

XL 900, 1000, 1100 19 1200 12.7 5.1 9.5 2.9 7.6 26.6

1300, 1500, 1600 30 1400 20.0 9.3 15.0 5.3 12.0 42.0

1800, 2200 45 1600 30.0 16.0 22.5 9.0 18.0 63.0

39

REDUCTIONS IN CLAMPING FORCE

» Reductions in clamping force for smaller molds

The MacroPower machine series is laid out for minimum

mold dimensions as indicated in the technical specifications.

Down to the minimum mold size specified, the machine’s

clamping force can be fully utilized. When smaller molds are

used, the clamping force must be reduced, depending on the

mold dimensions, according to the overview below. The mold

size used must not fall below the minimum mold dimensions

specified in the chart.

» Example of clamping force reduction (chart)

MacroPower 900 t clamping force, mold dimensions 700 mm

x 800 mm (smaller dimension is relevant). A mold dimension

of 700 mm leads to a reduced maximum clamping force of

800 t.

» Mold parallelism

The MacroPower is equipped with high-precision linear guides

on the moving platen and therefore guided with extreme

accuracy and parallelism across the entire stroke.

Its platen parallelism is within half of EUROMAP 9 tolerance.

For correct operation, the maximum parallelism of 0.2 mm

with minimum mold dimensions must not be exceeded.

PLEASE NOTE:

The molds must be inserted symmetrically to both axes of the

clamping platens!

Reductions in clamping force for smaller molds MacroPower

Clamping force [t]

Minimum mold dimension [mm]

40

STANDARD

Base machine

Drop – voltage 230/400 V/3p+N-TN/TT, 50 Hz

Painting RAL 7047 tele grey 4 / RAL 7016 anthracite / RAL 3004 crimson

Water cooling system with servo electric controlled membrane valves,

air cooling system

Two-piece machine frame, clamping unit/injection unit

Ejection area - ejection shaft cover according to EN ISO 20430

Test-run with hydraulic oil HLP32 zinc free according to DIN 51524 T2/

purity level 17/15/12 according to ISO 4406 (Attention: oils is not

included in delivery), lubricants according to H2-quality

Printed operating manual incl. user manual on USB flash drive in any EU

language acc. to definition of country incl. type examination certificate

TÜV Austria in German incl. protocol: electrical safety acc. to EN 60204-1

Injection moulding machine according to machinery directive

2006/42/EG incl. declaration of conformity and CE-marking

Hydraulics/Pneumatics

Drive unit S1 with speed controlled servo motor for hydraulic pump incl.

Additional pump for core pull movement, parallel ejection

Hydraulics with oil cooler controlled in water inlet of cooling, oil level

Bypass oil filtration by fine flow filter with electrical clogging indicator

Oil preheating of hydraulic drive

Lock-up valve with supervision for suction pipe

Oil tank with connections for external oil filtration

Hydraulic pressure displayed

Clamping unit

Clamping force adjustable via touchscreen

Clamping force and closing and opening forces adjustable

Mold safety program

Moving platen supported by positioned linear guides

Mold platen according to EUROMAP 2, clamping surface metallic

bright, rest painted

Fixing holes for robot on fixed platen as per EUROMAP 18

Hydraulic multi stroke ejector

Scanner in the mold area for protection against unauthorized access

(from MacroPower XL 700)

Injection unit

Hydraulic screw drive

Injection, holding and back pressure controlled via servo valve with

defined nozzle contact pressure

Plasticizing unit AK+ for thermoset processing, 3-zone universal screw,

quick acting check valve (3 parts), heater bands up to 350 °C without

insulation (insulation from injection unit 12800 standard)

Thermocouple failure monitor

Maximum temperature supervision

Defined nozzle carriage pressure

Plug-in ceramic heater bands

Temperature control of feed throat integrated

Linear guides in standard design, position sensor with non-contact stroke transducer

Selectable barrel stand-by temperature

Decompression before and/or after metering

Physical units – bar, ccm, mm/s etc.

Screw protection

Auxiliary screw speed indication

Linear interpolation of holding pressure set values

Bar chart for barrel temperature with set value and actual value display

Selectable injection pressure limitation

Changeover from injection to holding pressure depending on stroke, time and pressure

Open nozzle R35

Splash guard and barrel covering in standard execution according to EN

201, L/D 22 protected via transponder switch

Up to injection unit 5100 material hopper 6 litres (MH206) for automatical

material feed, sliding device with shut-off function for material with sliding

guide, From injection unit 8800 slide device without material hopper

Electrics

AmbiLED-status indicator

Switch cabinet cooling – circulation fan for environment temp. to 30 °C

Emergency stop switch button in control panel and on non operator side

USB connection on control unit for printer or network

1 Ethernet interface (switch cabinet)

Integration package Wittmann 4.0 BASE consisting of: Router for integration respectively protection of injection moulding cell in production

network

Control system

Control system Unilog B8 – 21,5'' multi-touch screen (full HD)

Control panel with selectable haptic keys

Clamp force display and supervision

Software for operating hours counter

Closing/Opening – 5 profile steps

Ejection forward/back and Nozzle forward/back – 3 profile steps

Injection/Holding pressure – 10 profile steps

Screw speed/Back pressure – 6 profile steps

Parts counter with good/bad part evaluation

Purging program through open mold

Stroke zero offset settings

Start-up program

Switchover to holding pressure MASTER/SLAVE by injection time, screw

stroke/injection volume and injection pressure

Self-teaching temperature controller

Display of temperature inside electrical cabinet

Seven-day timer

Access authorization via RFID authorization system (1 x check card

IT-level-15, 1 x token customer level-30 and 1 x token customer service

level-20 included in delivery)

Freely configurable status bar

Physical, process-related units

Automatic dimming

Logbook with filter function

User programming system (APS)

Userpage

Note pad function and Hardcopy function

Cycle time analysis

Internal data storage via USB connection or network

Online language selection and Online selection of imperial or metric units

Operator manual incl. hydr., mech. and electr. schedules online

Time Monitoring

Basic Quality Monitoring (1 freely configurable network connection, quality table with 1000 storage depth, events protocol (logbook) for 1000

events, actual value graphics with 5 curves, 1 envelope curves monitoring)

Injection integral supervision

Metering integral supervision

Alarm message via e-mail

SmartEdit – sequence editor

QuickSetup – assistance program for initial parameter setting

Energy consumption monitoring for motors and heating

2 outputs and inputs, freely programmable

Safety gate

Covering injection side – maintenance door screwed together

Standardized safety gates, Perspex glass clear / frame RAL 3004

crimson

Monitored safety gate electrically controlled according to CE on front

and rear side

Maintenance-free safety gate locked by electromagnet

Safety gate free for mold change and handling by robot

Safety gate rear side lowered at the top of the upper tie-bar

Safety gate rear side to be opened to max. daylight for easy mold

change, from size 850 t

41

OPTIONS

Base machine

Special voltage

Handling package with open machine safety gate on non operator side

Non-standard mold height/opening stroke

Mounting of fast-stroking cylinder exchanged diagonally

Machine frame increased

Special paint

Hydraulics/Pneumatics

Drive unit with speed controlled servo motor for hydraulic pump incl.

Additional pump for core pull movement, parallel ejection, fast injection

and/or hydraulic mold shut-off nozzle

Injection parallel to clamp force build-up

Raw filter in water inlet of cooling incl. adapter with ball valve for oil

maintenance on oil tank

Hydraulic core pull for clamping plate/nozzle plate, interface according

to EUROMAP 13, incl. or without core pull pressure release

Pneum. core pull on clamping plate/nozzle plate

Hydraulic manifolds and pneumatic manifolds for one mold shut-off

nozzle or more

Air valves on nozzle plate/clamping plate

Compressed air pressure maintenance unit incl. 1 or more way pressure

regulation incl. directional exhaust valve with blocking function

Clamping unit

Support for middle plate or heavy molds

Mold platen according to SPI, JIS, T-slots

Automatic tie-bar retract device

Hydraulic ejector in reinforced execution

Ejector pressure/speed controlled by P/Q servo valve

Double check valve to keep ejector in end-position

Ejector cross according to EUROMAP/SPI/JIS

Mechanical or pneumatic ejector coupling

Ejector platen safety

Hydromechanical mold safety mechanism

Injection unit

Screw drive by A.C. servo-motor for parallel recovery during cycle

High torque hydraulic screw drive

Corrosion resistance injection unit

Plasticizing unit AK++ in high wear and corrosion resistant execution

Plasticizing unit AKCN in wear and corrosion resistant execution, for

processing PMMA and ABS and PC

Grooves in the feeding zone

Barrier section, screw with mixing section

Melt pressure transducer, melt temperature sensor

Heater bands up to 450 °C

Plasticizing unit in special execution for PVC, Cellmould

Barrel insulation (standard up from injection unit 12800)

Open nozzles in special execution

Needle type shut-off nozzle operated pneumatically or hydraulically

Pneumatic cross-bolt type shut-off nozzle

Open Airmould nozzle, pressure controlled

Barrel covering and splash guard in special execution

Vacuum package incl. vacuum pump

Material hopper in special design, sliding device with shut-off function

for material with linear guide with manually crank drive

Hopper magnet

Safety gate

Safety gate clearance operator side/rear side extended

Safety gate operator side electrically operated, standard from size

1000 t

Front side gate safety system for manual part removal incl. clearance of

ejector

Cooling and conditioning

Cooling water distributor with/without blow-off valve

Solenoid valve for cooling water distributor

Filter back flushable/water pressure supervision in inlet pipe

Distributor block on nozzle plate/clamping plate

Flowcon plus, integrated into control system

Electrics

Temperature control zones for hot runner

Acustic element integrated in signal lamp

Socket combination

Additional fan in electric switch cabinet for increased environment

temperature

Cabinet air conditioner

Interface for robot, conveyor belt, TCU, dosing unit, Airmould, mold

surveillance, production data logging system, RJG eDart, Priamus

BlueLine, danger zone boundary, ejection in mold middle plate, relay

signals, vacuum pump

Control system

Cavity pressure switchover

BNC sockets for injection process analysis

Expert Quality Monitoring (4 freely configurable network connections,

quality table with 10000 storage depth, events protocol (logbook) for

10000 events, actual value graphic with 16 curves, 4 envelope curves

monitoring, SPC charts, trend diagrams)

Mold identification

Special programs on customer request

HiQ Cushion – melt cushion control

HiQ Flow – injection integral control

HiQ Melt – monitoring of material quality

Software Tandemmould, multiple data sets

Energy consumption analysis

Injection compression and venting program

Special program ejection of cold slug

Additional output card/input card, freely programmable

Integration packages Wittmann 4.0

Additional equipment

Plinth for robot

Tool kit

Levelling pads

Lighting in mold space

Mold clamping systems in electrical or hydraulic execution

Integration package (robot, feeder, dosing unit, TCU, mold integration)

WITTMANN BATTENFELD web service during warranty period free of

charge

Remote control package

42

NOTES

43

MacroPower | Article number: 30059304 | (English) | 2023/09 | Subject to change. | Printed in Austria.

WITTMANN BATTENFELD GmbH

Wiener Neustädter Strasse 81

2542 Kottingbrunn | Austria

Tel.: +43 2252 404-0

info@wittmann-group.com

www.wittmann-group.com