Refrigeration Type
Water-cooled Type Peltier Type
Rack Mount Type HRR
CONTENTS
Thermo-chiller Variations ……………………………………………………… p. 1
Peltier-type Thermo-con Variations ……………………………………… p. 3
Accessories List …………………………………………………………………… p. 5
SMC’s Unique Chiller Control: A Challenge to Downsizing…… p. 7
5 Advantages of SMC Thermo-chillers
zLightweight, Compact ……………………………………………………… p. 8
xEnergy Saving ………………………………………………………………… p. 9
cHeating Function ………………………………………………………… p. 10
vEasier Maintenance ……………………………………………………… p. 11
bGlobal Compatibility ……………………………………………………… p. 11
High-performance Type HRZ/HRZD/HRW Series ……………… p. 12
Dual Channel Refrigerated Thermo-chiller for Lasers HRL Series …… p. 12
Peltier-type Thermo-con Lineup ………………………………………… p. 12
Applications According to Industry …………………………………… p. 13
Circulating Fluid/Facility Water Line Equipment ………………… p. 16
Chiller Selection Examples
Semiconductor ………………………………………………………………… p. 17
Laser ……………………………………………………………………………… p. 18
Machine Tools ………………………………………………………………… p. 19
Welding Machines …………………………………………………………… p. 20
Food Products/Packaging Machines ………………………………… p. 21
Global Maintenance Network …………………………………………… p. 22
Temperature Control Equipment
Thermo-chiller HRW
Thermo-chiller HRZ
Thermo-con HEC
Thermo-con HECR
Chemical Thermo-con HED
Dual Type HRL
Inverter Type/Thermo-chiller HRSH
Environmentally Resistant Type/
Thermo-chiller HRS-R
For lasers CH1: 9 to 26 kW CH2: 1 kW Cooling General purpose 1.3 capacity to 28 kW Cooling
capacity
Refrigerant-free 2 to 30 kW Cooling
capacity High precision 140 to 1200 W Cooling
capacity
Direct control of chemical
liquid temperature 300 to 750 W Cooling
capacity
High performance 1 to 10 kW Cooling
capacity
Thermo-chiller HRSE/HRS
P-E20-15
Thermo-chiller Variations
Series Features Cooling
method
Temperature
stability
Cooling capacity [kW] 0.1 0.2 0.3 0.4 0.5 0.6 0.8 1.0 1.2 1.8 2.4 3 4 5 6 9 10 15 20 25 28 30 Thermo-chiller
Standard type
HRS Series
¡With this chiller, cooling water can
be obtained anywhere it is required
because of easy installation and easy
operation.
¡For a wide range of applications, such
as laser machine tools, analytical
equipment, LCD manufacturing
equipment, mold temperature control,
etc.
¡Compact:
W 377 x H 615 x D 500 mm,
40 kg (HRS012/018/024)
¡Timer operation function, Low liquid
level protection, Power failure autorestart, Anti-freezing operation function,
etc.
¡Self-diagnosis function
¡No heater is required, as the circulating
fluid is heated using only the heat
exhausted by the refrigerating circuit.
¡Low-noise design: 70 dB(A)
(HRS100/150)
Air-cooled/
Water-cooled
refrigeration
±0.1°C V V V V V V V Thermo-chiller
Standard type
HRS-R Series
Air-cooled
refrigeration ±0.1°C V V V Thermo-chiller
Standard type
HRS090 Series Air-cooled/
Water-cooled
refrigeration
±0.5°C V Thermo-chiller
Standard type
HRS100/150 Series
±1.0°C V V Thermo-chiller
Standard type
HRS200 Series
Air-cooled
refrigeration ±1.0°C
V
20.5
kW
Thermo-chiller
Inverter type
HRSH090 Series
¡Power consumption reduced by 53%
Complete with energy-saving triple
inverter!
¡Compact, Space saving: W 377 x
H 1080 x D 970 mm
¡Low-noise design: Max. 66 dB
¡Max. ambient temperature: 45°C
Air-cooled/
Water-cooled
refrigeration
±0.1°C V Thermo-chiller
Inverter type
HRSH Series
¡Complete with energy-saving triple
inverter!
¡Outdoor installation: IPX4
¡Max. ambient temperature: 45°C
¡Space saving and lightweight: 280 kg
(25 kW type)
Air-cooled/
Water-cooled
refrigeration
±0.1°C V V V V V Thermo-chiller
Basic type
HRSE Series
¡Simple function and performance
Thermo-chiller of the basic type
¡Complete with energy-saving triple control!
Reduces power consumption by 33%
¡Compact and lightweight: 32 kg (100 VAC)
¡Maintenance-free: Magnet pump
¡Low-noise design: 55 dB(A)
Air-cooled
refrigeration ±2.0°C
V
1.2
kW
V
1.6
kW
V
2.2
kW
Thermo-chiller
Rack mount type
HRR Series
¡Mountable in a 19-inch rack
Space can be saved by mounting multiple
pieces of equipment together in a single rack.
¡Comes with a built-in bypass valve and
particle filter as standard
Built-in DI filter (option) specifications
¡Performance and functions: Equivalent to the HRS
Air-cooled/
Water-cooled
refrigeration
±0.1°C V V V V V V Dual Channel Refrigerated
Thermo-chiller for Lasers
HRL Series
¡Temperatures for 2 fluid channel systems
can be controlled individually by one chiller.
¡Space saving, Footprint 22% reduction
¡Reduced wiring, One power supply
system for 2 channels
¡Energy saving
Power consumption reduced by 30%
¡Touch panel
Air-cooled
refrigeration
CH1 ±0.1°C V
V
19
kW
V
26
kW
CH2 ±0.5 °C V Thermo-chiller
High-performance type
HRZ Series
Thermo-chiller
High-performance
inverter type
HRZ Series
¡Suitable for semiconductor processing equipment
with a wide variety of features, such as hightemperature stability, a wide temperature range,
failure diagnosis, external communication, etc.
¡Suited to the short innovation cycle of
semiconductor equipment, Capable of responding
flexibly to changes in the process conditions
¡Compliant with various safety standards
¡It is possible to select the inverter type.
Energy saving is achieved through use of
a DC inverter compressor.
Water-cooled
refrigeration ±0.1°C
V V
2
kW
V V
8
kW
V Thermo-chiller
High-performance
inverter type
HRZD Series
¡Temperatures for 2 systems can be controlled separately by one chiller.
¡Double inverter type: Substantially more
energy is saved by using a DC inverter
refrigerator and inverter pump.
¡Space saving: Footprint reduced by 23%
¡Reduced wiring, piping, and labor: Single
power cable, Single facility-water piping system
Water-cooled
refrigeration ±0.1°C
V
9.5
kW
x
2 ch
Water-cooled Thermo-chiller
High-performance type
HRW Series
Water-cooled Thermo-chiller
High-performance inverter type
HRW Series
¡Direct heat exchanger for in-plant circulating fluid
¡Can control the temperature over a wide
range since a compressor is not required.
¡Suitable for semiconductor processing equipment
with a wide variety of features, such as hightemperature stability, a wide temperature range,
failure diagnosis, external communication, etc.
¡It is possible to select the inverter type.
Watercooled
type
±0.3°C
V
2
kW
V
8
kW
V V Environmentally resistant type
1
Set temperature range [°C] Pump
capacity Pump type Power supply Circulating fluid Environment International
standards
42
L/min Magnet pump
(Mechanical seal
pump for highpressure pump
mounted type)
Single-phase 100 VAC
(50 Hz)
Single-phase 100 to 115 VAC
(60 Hz)
Single-phase 200 to 230 VAC
(50/60 Hz)
Tap water
Deionized water
Ethylene glycol
aqueous solution
(15%)
Indoor use
40
L/min
Single-phase
200 to 230 VAC
(50/60 Hz)
Tap water
Ethylene glycol
aqueous solution
(15%)
Indoor use
Electrical
box: IP54
68
L/min
Mechanical seal
pump
3-phase 200 VAC
(50 Hz)
3-phase 200 to 230 VAC
(60 Hz)
3-phase 380 to 415 VAC
(50/60 Hz)
Tap water
Deionized water
Ethylene glycol
aqueous solution
(15%)
Indoor use
68
L/min
Outdoor
installation
IPX4
130
L/min Immersion pump
3-phase 380 to 415 VAC
(50 Hz)
3-phase 460 to 480 VAC
(60 Hz)
Outdoor
installation
IPX4
60
L/min
Mechanical seal
pump
3-phase 200 VAC
(50 Hz)
3-phase 200 to 230 VAC
(60 Hz)
3-phase 380 to 415 VAC
(50/60 Hz)
Tap water
Deionized water
Ethylene glycol
aqueous solution
(15%)
Indoor use
180
L/min Immersion pump
3-phase 200 VAC (50 Hz)
3-phase 200 to 230 VAC
(60 Hz)
3-phase 380 to 415 VAC
(50/60 Hz)
3-phase 460 to 480 VAC
(60 Hz)
Tap water
Deionized water
Ethylene glycol
aqueous solution
(15%)
Outdoor
installation
IPX4
25
L/min Magnet pump
Single-phase 100 VAC
(50/60 Hz)
Single-phase 200 VAC
(50/60 Hz)
Single-phase 230 VAC
(50/60 Hz)
Tap water
Ethylene glycol
aqueous solution
(15%)
Indoor use
34
L/min
Magnet pump
(Mechanical seal
pump for highpressure pump
mounted type)
Single-phase 100 VAC
(50/60 Hz)
Single-phase 115 VAC
(60 Hz)
Single-phase 200 to 230 VAC
(50/60 Hz)
Tap water
Ethylene glycol
aqueous solution
(15%)
Indoor use
Air-cooled: Option U
Water-cooled: Standard
Pending for the HRR010/050
CH1:
180 L/min Immersion pump 3-phase 200 VAC (50 Hz)
3-phase 200 to 230 VAC
(60 Hz)
3-phase 380 to 415 VAC
(50/60 Hz)
3-phase 460 to 480 VAC
(60 Hz)
CH1: Tap water
Indoor use
(400 V as standard) CH2:
16 L/min Canned pump CH2: Tap water
Deionized water
40
L/min Immersion pump
3-phase 200 VAC
(50 Hz)
3-phase 200 to 208 VAC
(60 Hz)
Fluorinated fluid
Tap water
Deionized water
Ethylene glycol
aqueous solution
(60%)
Indoor use
40
L/min Immersion pump
3-phase 200 VAC
(50 Hz)
3-phase 200 to 208 VAC
(60 Hz)
Fluorinated fluid
Ethylene glycol
aqueous solution
(60%)
Indoor use
50
L/min Immersion pump
3-phase 200 VAC
(50 Hz)
3-phase 200 to 208 VAC
(60 Hz)
Fluorinated fluid
Tap water
Deionized water
Ethylene glycol
aqueous solution
(60%)
Indoor use
(Only 60 Hz)
(400 V as standard)
(400 V as standard)
(400 V as standard, 200 V as an option)
(Only 200 V as an option)
(Only 200 V as an option)
(400 V as standard, 200 V as an option)
(Only 230 VAC type)
®
®
®
For details, refer to the Web Catalog.
(UL Standards)
0 60
0 60
0 60
0 60
0 60
0 60
0 60
0 60
0 60
−20 to 40°C
20 to 90°C
20 to 90°C
−30 90
−30 90
−30 90
10 to 60°C
−20 to 90°C
5 to 35°C
15 to 25°C
5 to 35°C
5 to 35°C
5 to 40°C
20 to 40°C
0 60 5 to 40°C
5 to 40°C
5 to 35°C
10 to 30°C
5 to 35°C
−30 to 90°C
−20 to 90°C
[Inverter type]
[High-performance type]
[CH1]
[CH2]
2
Peltier-type Thermo-con Variations
Series Features Cooling
method
Temperature
stability
Cooling capacity [kW] 0.1 0.2 0.3 0.4 0.5 0.6 0.8 1.0 1.2 Thermo-con
Rack mount type
HECR Series
¡Mountable in a 19-inch
rack
Saves space by allowing
multiple pieces of
equipment to be mounted
together in a rack.
¡Learning control function
¡Low vibration, Low noise
Air-cooled
Peltier-type
±0.01 to
0.03°C
V V V V V
Water-cooled
Peltier-type V V
Thermo-con
HEC Series ¡For applications
requiring high-precision
temperature control
¡High-precision,
refrigerant-free
temperature control
equipment that uses a
Peltier device
¡Simple structure and high
reliability
¡Can easily be built into
equipment due to its
compact and low-vibration
design
Air-cooled
Peltier-type
±0.01 to
0.03°C
V V Water-cooled
Peltier-type V V V V Thermoelectric Bath
HEB Series
¡High-precision
temperature control bath
with a Peltier device
¡Compact and low noise
¡Minimal up-down
temperature distribution
with a unique agitation
method
Round type
Peltier-type
water-cooled
±0.01°C
V
V
Square type
Peltier-type
water-cooled
±0.03°C
V V
Square type
Peltier-type
air-cooled
V
Chemical Thermo-con
HED Series ¡Heat exchanger for direct
temperature control that
uses a Peltier device
¡Compatible with a
wide range of chemical
liquids through the use
of a fluororesin heat
exchanger
Water-cooled
Peltier-type ±0.1°C V V V Made to Order
3
Set temperature range [°C] Pump capacity Pump type Power supply Circulating fluid Environment International
standards
6 L/min Magnet
pump
Single-phase
100 to 240 VAC
(50/60 Hz)
0.2 to 0.8 kW
Single-phase
200 to 240 VAC
(50/60 Hz)
1 kW, 1.2 kW
Tap water
Ethylene glycol
aqueous solution
(20%)
Indoor use
10 L/min
Magnet
pump
Single-phase
100 to 240 VAC
(50/60 Hz)
Tap water
Ethylene glycol
aqueous solution
(20%)
Indoor use
23 L/min
Single-phase
100 to 240 VAC
(50/60 Hz)
0.1 kW, 0.3 kW
Tap water
Ethylene glycol
aqueous solution
(20%)
Single-phase
200 to 220 VAC
(50/60 Hz)
0.6 kW, 1.2 kW
Fluorinated fluid
Tap water
Single-phase
100 to 240 VAC
(50/60 Hz) Fluorinated fluid
Tap water
Indoor use
Single-phase
200 to 220 VAC
(50/60 Hz)
Single-phase
100 to 240 VAC
(50/60 Hz)
Tap water
Ethylene glycol
aqueous solution
(50%) — —
Single-phase
200 to 220 VAC
(50/60 Hz)
Deionized water
Chemical liquid
Indoor use SEMI Standard
S2-0706, F47-0706
(Excluding HEC006, 012)
For details, refer to the Web Catalog.
−15 60
−15 to 60°C
0 60
10 to 60°C
0 60
10 to 60°C
0 60
10 to 60°C
4
Accessories List
Outline HRS HRS-R HRS090 HRS100/150 HRS200 HRSH090 HRSH HRSE HRR HRL HRZ HRZD HRW HECR HEC
Temperature Control
PID control
The deviation value between the discharge temperature (PV value) and the circulating fluid set temperature
(SV value), the integral value, and the differential value are the minimum values for temperature control.
In general, the operation of the refrigeration circuit is complex, but it provides excellent temperature stability.
V V V V V V V V V V V V V V
ON/OFF control
When the discharge temperature (PV value) is higher than the circulating fluid set temperature (SV
value), the compressor turns ON (start). And when the discharge temperature (PV value) is lower
than the circulating fluid set temperature (SV value), the compressor turns OFF (stop). The
provided temperature stability is not excellent, but the operation of the refrigeration circuit is simple.
V
Thermoelectric
device
(Peltier device)
There may be a slight difference in temperature between the two sides of the
Peltier device (plate type) depending on the applied direct current voltage. By
controlling the applied voltage, high-precision heating and cooling temperature
control is possible.
V V
With heater This product comes equipped with a heater suitable for the
user’s manufacturing processes (temperature rising processes). V*1 V V
Energy SavingInverter compressor This compressor can be used to control the number of rotations
according to the heat load, resulting in energy savings. V V V V*1 V
Inverter fan This cooling fan (air-cooled type) can be used to control the number
of rotations according to the heat load, resulting in energy savings. V V V
Inverter pump This pump can be used to control the circulating fluid discharge pressure
according to the user’s piping resistance, resulting in energy savings. V V *2 V V V V
Maintenance
Alarm
This product is programmed with a more than sufficient number
of alarm codes and messages to be used for failure diagnosis.
Notifications are made before any major problems occur.
V V V V V V V V V V V V V V V
With level switch
Sufficient levels of circulating fluid are necessary for retaining a
stable temperature. The built-in level switch can be used to
detect the liquid level in the tank and inform you of refills.
V V V V V V V V V V V V V V/
With fluid fill port Water can be supplied from the external fluid fill port. V V V V V V V V V V V V
With automatic
water fill function
By opening the user’s stopcock (for water), water can be supplied
automatically via the built-in solenoid valve, ball tap, etc. V V V
Safety
Anti-quake
bracket
This bracket can be used to reduce product damage in the case of an earthquake. An
anchor bolt suitable for the flooring material should be prepared separately by the user. V V V V *3 V
With earth leakage
breaker with handle
This product comes equipped with an earth leakage breaker with handle
which is compliant with international standards (safety standards). V V V V V
Drain pan (With water
leakage sensor)
The housing of the standard model has a drain pan construction (with a water leakage
sensor). The large drain pan helps prevent the overflowing of fluid in the case of leakage. V V V
With earth
leakage breaker
This product comes with a leakage breaker which is able to safely and automatically
stop the supply power in the case of a short-circuit, over current, or electrical leakage. V V
Drain pan set
(With water
leakage sensor)
This drain pan can be used to detect leakage before it happens.
[For the HRS (1.1 to 9 kW) and HRSH (9 kW) types]
Be sure to install and wire in combination with the attached water leakage sensor.
Particle filter set This set can be used to filter foreign matter from the circulating fluid.
(Nominal filtration rating: 5 μm, 75 μm) V V
Contaminant filter This filter (Filtration: 20 μm) can be used to eliminate any dust
which is contained in the circulating fluid circuit.
Connector cover This product can be used for protecting the connector on the rear side.
Relief valve set This product prevents abnormal rises in circulating fluid pressure.
Convenient Functions
Heating function
When the circulating fluid temperature is set above room temperature, it
has a sufficient heating capacity. However, the heating capacity
depends on the temperature. Consider the radiation rate and heat
capacity of the user’s equipment and check beforehand whether the
required capacity can be provided by the product.
V V V V V V V V V V V V V
With flow sensor/
flow switch
Sufficient levels of circulating fluid are necessary for retaining a
stable temperature. The built-in flow sensor and flow switch can be
used to detect the flow rate, which is then displayed on the display
panel. Adjustments can be made after the value has been confirmed.
V V V*4 V V V
With casters The casters installed underneath the product allow for it to be easily moved to where cooling is required. V V V V V
With casters and
adjuster feet
This product comes with unfixed casters and adjuster feet.
It can be installed level even on slight inclines. / / / V V V
Mountable in a
19-inch rack
Space saving can be realized as multiple chillers can be
mounted on a 19-inch rack (EIA Standards). V V
With feet and no rack
mounting brackets For use in locations other than racks
Piping conversion fitting
(NPT thread or G thread)
This product can be used to exchange the Rc threads on the circulating fluid outlet
and return port as well as the facility water inlet/outlet to G threads or NPT threads. / / / / / / / /
*1 Some models *2 Only HRR010 *3 Only when option Y is selected *4 Only CH2
V : Standard : Option : Optional accessories
5
V : Standard : Option : Optional accessories
Outline HRS HRS-R HRS090 HRS100/150 HRS200 HRSH090 HRSH HRSE HRR HRL HRZ HRZD HRW HECR HEC
Convenient Functions
NPT fitting An adapter is included to change the connection ports (Rc) of
circulating fluid piping and facility water piping to NPT threads.
Circulating fluid
automatic recovery
The circulating fluid inside the piping of the user’s equipment can be recovered into a sub-tank of the thermo-chiller
by external communication or the operation display panel.
Power supply cable
An approximately 3 m long cable is available for users who
require a cable with a length longer than that of the standard
cable. Please use with a retaining clip (HRS-S0074).
Replaceable
dustproof filter set
The cleaning of a dirty (standard) dustproof filter is both
difficult and time-consuming. To eliminate the need for such
labor, disposable type filters can be used instead.
Communication Functions
RS-232C
The standard model can be used for one-on-one
communication with a PC, etc. Refer to the separate
Operation Manual (Communication function) for more details.
V V V V V V V V V V V
RS-485
The standard model can be used to communicate with the master
computer together with other terminal devices. Refer to the separate
Operation Manual (Communication function) for more details.
V V V V V V V V V V V V V V
Analog
communication
This is a method of communicating with external devices using voltage
output (0 to 10 V). This enables the output of PV values (measured
temperature, etc.) and the reception of SV values (set temperature), etc.
V
DeviceNet
communication
This product has a communication function (With DeviceNet
communication function) which allows for the use of open
networks owned by Open DeviceNet Vendor Association, Inc.
Digital I/O
(Contact input/output)
Input and output signals such as alarm signals, operation signals, etc.
can be retrieved by the user’s sequence control device. Refer to the
separate Operation Manual (Communication function) for more details.
V V V V V V V V V V V V V V
With external switch
inlet
This product comes equipped with an input terminal for the retrieval
of the user’s sequence control ON/OFF signals (external switch). V V V V V V V V V
For Special Applications
Applicable to
deionized water
piping
Easy-to-dissolve copper type materials are not used for the
wetted parts of the circulating fluid circuit.
Select this when using the deionized water with a
conductivity of 1 MΩ·cm or more (1 μs/cm or less).
V*4 V
High-pressure pump
mounted
A built-in pump with a high lifting height (discharge pressure) is used.
Consider the piping resistance of the user’s equipment and check
beforehand whether the required flow can be provided by the product.
High-temperature
environment specification
This product makes use at ambient temperatures of up to
45°C possible.
DI control kit/Electric
resistance control set
This product can be used to display, maintain, and control the
electric resistivity of the circulating fluid (deionized water).
The function differs according to the model. Refer to the
Operation Manual for details.
Electric resistance
sensor set
Electric conductivity
control set
This set can be used to display and control the electric
conductivity of the circulating fluid. V*4
DI filter set It is possible to retain the level of electric resistance by flowing
the circulating fluid through the ion replacement resin (DI filter). V*4
Insulating material for
DI filter
Insulating the DI filter helps prevent reduced cooling capacity due
to condensation and reduced heating capacity due to radiation.
Bypass piping set
Sufficient levels of circulating fluid are necessary for
retaining a stable temperature. If the levels are insufficient,
open this bypass piping to secure the flow rate.
V V
Separately-installed
power transformer
Installing this transformer where the user’s power voltage
differs will allow for the conversion of the current.
Snow protection hood
This is a stainless steel snow protection hood for air-cooled chillers.
According to the mounting direction of the snow protection hood, four
ventilation directions—front, rear, left, and right—can be selected.
4-port manifold 4-branching the circulating fluid allows for a maximum of 4
temperature controls with 1 thermo-chiller unit.
Circulating Fluid60% ethylene glycol
aqueous solution
The ethylene glycol type circulating fluid can be used as is.
The fluid can be used even when diluted to 15%.
Ethylene glycol
aqueous solution
concentration meter
This meter can be used to control the condensation of
ethylene glycol solution regularly.
*4 Only CH2
6
Temperature stability ±0.1°C /
Compact
A precision temperature control method which utilizes
expansion valves and temperature sensors allowed for the
realization of a product with a high temperature stability of
±0.1°C and a small-size tank.
* The flow diagram shown
above is for standard
type HRS012 to 060.
MAir-cooled
HRSm-A-m
MWater-cooled
HRSm-W-m
Air-cooled
condenser
Ventilation
Fan
Pressure sensor
(For low-pressure refrigerant gas)
Pressure sensor
(For high-pressure refrigerant gas)
Compressor Temperature sensor
(For compressor intake)
PS
PS
PS
D
E
E
TS
TS
Refrigeration circuit Circulating fluid circuit
Dryer
TS
Level
switch
Pressure sensor
(For discharge)
Pump
Drain
port
Circulating
fluid outlet
Circulating fluid
return port
User’s equipment
(Heat source) Fluid level
indicator
Evaporator
Temperature sensor
(For return)
Temperature sensor
(For discharge)
Expansion valve B
Expansion valve A
Tank
Applicable models
Standard type/
HRS012 to 060
Standard type Environmentally resistant type /
HRS-R
Inverter type/
HRSH090
Inverter type/
HRSH100 to 300
SMC’s Unique Chiller Control
A Challenge to Downsizing
Facility water circuit
Facility
water
inlet
Facility
water
outlet Plug
Water-cooled
condenser
Water-regulating
valve
WPR
¡The compressor compresses the refrigerant gas and discharges hightemperature, high-pressure refrigerant gas.
¡In the case of air-cooled refrigeration, the high-temperature, highpressure refrigerant gas is cooled down by fan ventilation in the aircooled condenser, where it is then liquefied. In the case of water-cooled
refrigeration, the refrigerant gas is cooled by the facility water in the
facility water circuit in the water-cooled condenser, where it is then
liquefied.
¡The liquefied high-pressure refrigerant gas expands and its temperature
lowers when it passes through expansion valve A, where it vaporizes
after receiving heat from the circulating fluid in the evaporator.
¡The vaporized refrigerant gas is sucked into the compressor and
compressed again.
¡When heating the circulating fluid, the high-pressure, high-temperature
refrigerant gas is bypassed into the evaporator by expansion valve B to
heat the circulating fluid.
¡After the circulating fluid discharged from the pump is heated or cooled
by the user’s equipment, it returns to the thermo-chiller.
¡The circulating fluid is controlled to remain at a set temperature by the
refrigeration circuit. It will then be discharged to the user’s equipment
side again by the thermo-chiller.
Refrigeration circuit Circulating fluid circuit
For water-cooled refrigeration HRSm-W-m
¡The water-regulating valve opens and closes to keep the refrigerant gas
pressure consistent. The facility water flow rate is controlled by the
water-regulating valve.
Facility water circuit
Point Since the refrigeration circuit is controlled by the signals from
2 temperature sensors (for return and discharge) , precise
temperature control of the circulating fluid can be achieved.
Therefore, there is no need for a tank with a large capacity to
absorb the circulating fluid temperature difference, as high
temperature stability can be achieved even with a small-size
tank . This also contributes to space saving.
Point The combination of the precise control of expansion valve A
for cooling and expansion valve B for heating allows for high
temperature stability.
7
Model Size [mm] Weight Cooling capacity (60 Hz)
40 kg
47 kg
53 kg
69 kg
73 kg
136 kg
Same width for all models: 377 mm
HRS012
HRS018
HRS024
HRS030
HRS040
HRS050
HRS060
HRS090
W 377 x H 615 x D 500
W 377 x H 660 x D 500
W 377 x H 676 x D 592
W 377 x H 976 x D 592
W 377 x H 1080 x D 970
1300 W
1900 W
2400 W
3200 W
4200 W
5100 W
5900 W
9000 W
Height: 305 mm shorter Volume:
28% reduction HRS012
HRR012 HRS012 HRR012
615 mm
310 mm
5 Advantages of SMC Thermo-chillers
HRS/HRSH/HRR Series
HRS012/018/024 HRS030 HRS040
HRS050/HRS060
HRS090
Rack Mount Type HRR Series
1 Lightweight, Compact Applicable models
Standard type/
HRS012 to 060
Standard type
Environmentally resistant type /
HRS-R
Inverter type/
HRSH090
Inverter type/
HRSH100 to 300
Rack mount type/
HRR
Standard type/
HRS090
8
Triple inverter
Inverter pump
Power reducing effect of the inverter pump
Tank
Non-inverter pump Inverter pump
55 L/min
55 L/min 35 L/min
35 L/min
20 L/min
35 L/min
0.3 MPa
35 L/min
0.3 MPa
Tank
User’s
equipment
User’s
equipment
Circulating fluid pressure adjustable
0.6 kW
Power consumption
(Pump only)
* Immersion pump is used for the inverter type
HRSH100 to 300.
1.1 kW
Power consumption
(Pump only)
Applicable models
Applicable models
Inverter type/
HRSH090
Inverter type/
HRSH100 to 300
Inverter type/
HRSH090
Inverter type/
HRSH100 to 300
The inverter respectively controls the number of
motor rotations of the compressor, fan and pump
depending on the load from the user’s equipment.
Pump/1.1kW
Pump/1.1kW
Pump/0.6 kW
Compressor + Fan + Others/4 kW
Compressor + Fan + Others/2.0 kW
Compressor + Fan + Others/1.8 kW
Non-inverter
Non-inverter
Non-inverter
Inverter
Inverter
Inverter
Power
consumption
5.1kW
Reduced by 39%
with compressor and fan inverters
Power consumption 3.1kW
Reduced by 53%
with the additional pump inverter
Power consumption 2.4 kW
Discharge pressure of the circulating fluid can
be set with the operation panel. The inverter
pump automatically controls the discharge
pressure to the set pressure without adjusting
the bypass piping*1 under various piping
conditions. Power consumption can be
reduced by this control.
(Operation to the set pump operating frequency is also possible.)
*1 Bypass piping is required depending on the flow rate. Operation display panel
(Circulating fluid discharge pressure setup screen)
User’s
equipment B
User’s
equipment A
Automatically
controls the
discharge
pressure to be
stable.
When the product is used with the flow path switched for maintenance, the pressure adjusting function controls the discharge pressure to be stable. (Secure the specified minimum flow for each branch circuit.)
The pump is operated at the rated output all
the time. With the excess power consumption,
the circuit needs to bypass 20 L/min.
The motor rotation rate is controlled
to a suitable level, for the required
pressure, by the inverter pump.
Existing model Inverter pump
HRSH090
compressor
fan pump
DC inverter
DC inverter Inverter
(For the air-cooled type)
With the inverter, it is possible to operate with the same performance even with the power supply of 50 Hz.
compared with a non-inverter (HRS090)
Power
consumption reduced by 53%
Operating ratio: Ratio of 9.5 kW (with heat load) to 0 kW (without heat load) Operating ratio: 50%, with heat load of 9.5 kW all the time
Common conditions for non-inverter and triple inverter:
¡Ambient temperature: 32°C ¡Circulating fluid temperature: 20°C ¡Circulating fluid flow rate: 35 L/min at 0.3 MPa (60 Hz) ¡Heat load: 9.5 kW
Conditions for non-inverter chiller: Continuous operation of the compressor which can cool down 9.5 kW at 60 Hz. The pump shall be same as that of the HRSH. Conditions
pump
Inverter
Non-inverter
chiller
Double inverter
chiller
HRSH090
Triple inverter
2 Energy Saving
9
5 Advantages of SMC Thermo-chillers
Circulating fluid can be heated
without a heater.
Power supply (24 VDC)
available
Protection of the
electrical unit: IP54
Outdoor installation IPX4
Applicable models
Inverter type/
HRSH090
Inverter type/
HRSH100 to 300
Rack mount type/
HRR
Standard type/
HRS012 to 060
Standard type Environmentally resistant type /
HRS-R
Standard type/
HRS100/150
Standard type/
HRS200
Standard type/
HRS090
Applicable models
Standard type/
HRS012 to 060
Standard type/
HRS100/150
Inverter type/
HRSH090
Standard type/
HRS090
Standard type Environmentally resistant type /
HRS-R
Standard type/
HRS200
Inverter type/
HRSH100 to 300
Applicable models
Standard type/
HRS100/150
Inverter type/
HRSH100 to 300
Standard type/
HRS200
Applicable models
Standard type Environmentally resistant type /
HRS-R
Power can be supplied from the terminal block
on the rear side to external switches, etc.
The board and electric parts are located
inside the electrical box, where they can
be protected from dust particles and
water splashing.
Flow switch
Refer to the Web Catalog for details.
The heating method, which uses discharged heat, makes a
heater unnecessary.
* This is just an example diagram.
Circulating fluid Circulating fluid Compressor Compressor
Hot discharged gas
from refrigerant Cool fluid
from refrigerant Cool fluid
from refrigerant
Heater
Circulating fluid Circulating fluid Compressor Compressor
Hot discharged gas
from refrigerant Cool fluid
from refrigerant Cool fluid
from refrigerant
Heater
¡Ambient temperature: 5°C
¡Power supply: 200 V 60 Hz
¡Circulating fluid flow rate:
125 L/min at 0.5 MPa Conditions
¡External piping: Bypass piping
Circulating fluid temperature [°C] 10
20
30
40
0 10 20
Temperature increase with the
heating function∗1
Minute [Time]
30 40
*1 For HRSH250-A-20
A heater is not
required even when
the ambient
temperature is low.
IP (International Protection) is the industrial standard for
“Degrees of protection provided by outer defensive enclosures
of electric equipment (IP Code)” according to IEC 60529 and
JIS C 0920.
IPX4: No harmful influence by water splash is acceptable from every direction.
3 Heating Function
HRSH
Existing model
User’s equipment
Cable entry
IP67
Electrical box
IP54
10
5 Advantages of SMC Thermo-chillers
Easy maintenance with the check
display of the operation panel
Reduced maintenance hours
for the pump
No transformers required
Conforming to
international standards
4 Easier Maintenance
5 Global Compatibility
Applicable models
Standard type/
HRS012 to 060
Standard type/
HRS100/150
Inverter type/
HRSH090
Standard type/
HRS090
Basic type/
HRSE
Rack mount type/
HRR
Inverter type/
HRSH100 to 300
Standard type Environmentally resistant type /
HRS-R
Standard type/
HRS200
* Refer to the variations table.
Applicable models
Standard type/
HRS012 to 060
Standard type Environmentally resistant type /
HRS-R
Standard type/
HRS100/150
Standard type/
HRS200
Inverter type/
HRSH090
Standard type/
HRS090
Inverter type/
HRSH100 to 300
Applicable models
Inverter type/
HRSH100 to 300
Standard type/
HRS200
Mechanical seal
Mechanical seal
pump
Tank · Periodic circulating fluid leakage
check and the seal replacement
are necessary.
· Circulating fluid needs to be
exhausted when replacing the
pump.
(Europe, Asia, Oceania, Central and South America)
Power
supply
Transformers are not required even when used overseas.
Applicable to 200 to 230 VAC,
or 380 to 415 VAC
Existing model
HRSH
Step-down transformer
Step-down transformer
not required
380 VAC
380 to 415 VAC
200 VAC
®
SV
fi ff
Flashing
Accumulated time
Displayed item
PV
PV
Alarm codes can be used for the notification
of upcoming recommended maintenance.
The codes notify you when it’s time to check the
pump and fan. Helpful for facility maintenance
Check display
The internal temperature, pressure, and operating
time of the product are displayed.
Displayed item
Circulating fluid outlet temperature
Circulating fluid return temperature
Compressor gas temperature
Circulating fluid flow rate∗1
Circulating fluid outlet pressure
Compressor gas discharge pressure
Compressor gas return pressure
Accumulated operating time
Accumulated operating time of pump
Accumulated operating time of fan∗2
Accumulated operating time of compressor
Accumulated operation time of dustproof filter∗2
Temperature Pressure
Flow rate
Operating
time
Ex. AL01 “Low level in tank” Ex. drv. “Accumulated operating time”
As the pump has no external
leakage of the circulating fluid, a
periodic check of the pump leakage
and replacement of the mechanical
seal are not necessary. There is no
need to exhaust the circulating fluid
when removing the pump.
A mechanical sealless
immersion pump is used. HRSH
Tank
Immersion pump
Existing model
*1 This is not measurement value. Use it for reference.
(Excluding standard type HRS012 to 060)
*2 These are displayed only for air-cooled refrigeration.
SEMATECH
S2-93, S8-95
SEMI Standard
S2-0703, S8-0701, F47-0200
11
5 Advantages of SMC Thermo-chillers
¡Dual Thermo-chiller can control
temperature for two systems
separately by one chiller. Energy
saving thanks to reduced wiring,
piping and labor, and double inverter
type.
Temperature control of
chamber electrode
CH1
CH2
Footprint reduced by 23%
HRZ010
845
0.66 m2
0.51 m2
Dual Thermo-chiller
1 unit
2 units
760
870
600
0.15 m2
reduction
HRZ
HRW
Space saving
Dual
¡Temperature stability ±0.1°C, temperature Thermo-chiller
range from –20°C to +90°C. Full array of
features and equipment.
¡A double inverter type is also available, saving
energy more effectively through use of a DC
inverter compressor and an inverter pump.
¡Circulating fluid: Fluorinated fluid, Ethylene
glycol aqueous solution 60%, Tap water/Deionized
water
¡Water-cooled type: Refrigerant-free and energy
saving type using no compressor (HRW)
¡Temperature stability:
±0.01 to 0.03°C
¡A fluororesin heat exchanger allows for the direct temperature control of
chemical liquids.
¡Industry-leading withstand pressure: 0.35 MPa
This equipment precisely controls the temperature of the
fluid in the constant temperature tank.
Users can control the temperature by placing a container in
the tank.
Chemical Thermo-con HED Series
¡Accurately controls the temperature of liquid in the
bath.
¡Temperature stability: ±0.01°C
¡Temperature distribution in the bath: ±0.02°C
High-performance Type HRZ/HRZD/HRW Series
Dual Channel Refrigerated Thermo-chiller for Lasers HRL Series
Peltier-type Thermo-con Lineup
Thermo-con HECR/HEC Series
Rack mount type HECR Series HEC Series
Thermoelectric Bath
HEB Series
Made to Order
INR
¡Temperatures for 2 fluid channel systems can be controlled individually by one chiller.
Optical system
Oscillator
CH2
CH1
Laser optical system
Laser oscillator
12
CH1
CH2
Dual
Thermo-chiller
HEC
HECR
HRZ
HRW
HEC
HECR
HRZ
HRW
HEC
HECR
HED
HRZ
HRW
HRW
HRZ
HRS
HRSH
HRS
HRW
HRSH
HRZ
HRR
HEC
HED
HED
HRS
HRS
HRSH
HRSH
HECR
Applications
Testers
CMP
Cooling of vacuum pumps
Cleaning machines
(Hydrocarbon-based)
Coater/Developer
Etching
Gas cylinder cabinets
Cleaning machines
Temperature control of cleaning solution
Temperature control of chamber electrode
Semiconductor
13
Temperature Control Equipment: Applications According to Industry
HRS
HRSH
HRR
HEC
HECR
HRS
HRR
HEC
HECR
HRS
HRR
HRS
HRSH
HRR
HEC
HRS
HRR
HRS
HRSH
HRR
HRS
HRSH
HEC
HECR
HRS
HRSH
HRL HRR
HRL
HRL
HRL
HRL
HRL
HRS-R
HRR
HRS
HRSH
HRS-R
HRR
Applications
Laser beam machines/Laser welding machines
Cooling of the laser oscillation part and power source
Laser oscillator
Ultrasonic wave
inspection machine
Machining centers
Cooling of the spindle
Laser marker
Cooling of the laser
irradiated part
Secondary battery
manufacturing processes
Laser welding
3D metal printers
Injection molding
Transmission cable
connector for fiber laser
Machine Tools
Laser
14
Temperature Control Equipment: Applications According to Industry
Light sensing part
X-ray tube
Cooling water
Workpiece
HEC
HECR
HEBC
HRS
HRSH
HRR
HEC
HECR
HRS
HRR
HRS
HRSH
HRR
HRS
HRR
HEC
HECR
HRS
HRSH
HRR
HRS
HRS-R
HRSH
HRR
HRS
HRSH
HRR
HRS
HRSH
HRR
X-ray (digital) instrument
Temperature control of the X-ray tube
and X-ray light sensing part
MRI
Temperature control of adhesive
and paint materials
Printing machines
Temperature control of the roller
Packaging lines (sealing of film and paper package)
Cooling of workpieces for bonding
Atomizing devices (food and cosmetics)
Temperature control of sample and device
Medical
Physical and Chemical Printing
Applications
Highfrequency
inverter
Arc welding machines
Cooling of the torch
Resistance welding machines
(spot welding)
Cooling of the welding head electrodes,
transformers and transistors (thyristors)
High-frequency induction heating equipment
Cooling of the heating coils,
high-frequency power source
and around inverters Heating coil
Welding Machines
Food Products/Packaging Machines
HRS
HRR
15
Temperature Control Equipment: Applications According to Industry
Pressure Switch: Monitors the pressure of the circulating fluid and facility water
3-Color Display
Digital Flow Switch
for Water
PF3W
Pressure Sensor for General Fluids PSE56fi
Pressure Sensor Controller
PSE200A, 300A, 300AC
S Coupler
KK
Series
T
TU
TH
TD
TL
TLM
Material
Nylon
Polyurethane
FEP (Fluoropolymer)
Modified PTFE
(Soft fluoropolymer)
Super PFA
PFA
Tubing T fi
Stainless Steel 316
One-touch Fittings
KQG2
Stainless Steel 316
Insert Fittings
KFG2
Fluoropolymer
Fittings
LQ
S Coupler/Stainless Steel
(Stainless Steel 304)
KKA
Metal One-touch
Fittings
KQB2
Particle Filter
Flow Switch: Monitors the flow rate and temperature of the circulating fluid and facility water
Fittings
Digital Flow Switch for Deionized Water
and Chemical Liquids PF2D
4-Channel Flow Monitor PF2fi200
PVC piping
Circulating fluid
outlet
Y-strainer
User’s
equipment
User’s
equipment
Pressure Switch
Flow Switch
Flow Switch
Valve
Circulating fluid
return port
Facility water
outlet
Facility water
inlet
Facility Water Line (Water-cooled)
Circulating Fluid Line
Pressure Switch
Particle Filter
Fittings and Tubing
For the control of pressure and flow rate:
The digital display makes these aspects visible.
Terminal block
Terminal block Power supply
(24 VDC) available
Power supply (24 VDC) available
Bypass valve
Return
Supply
Cooling area Cooling area Cooling area
User’s 3-Color Display equipment
Electromagnetic
Digital Flow Switch
LFE
Manifold
3-Screen Display High-Precision
Digital Pressure Switch
for General Fluids
ISE20C(H)
Circulating Fluid/Facility Water Line Equipment
16
Chiller Selection Examples Semiconductor
Series Number of
channels
Cooling
capacity*1 Set temperature Pump
capacity*1
Temperature
accuracy
Circulating
fluid
Safety
standards
Actual
equipment
HRZD
2 9.5 kW 40 L/min ±0.1°C
Fluorinated fluid
Ethylene glycol
aqueous solution
(60%) SEMI
®
•Etching
HRZ
1 10 kW
−20 100
−20 to 90°C
0
40 L/min ±0.1°C
Fluorinated fluid
Tap water
Deionized water
Ethylene glycol
aqueous solution
(60%)
SEMI
®
•Etching
•CMP
•CVD (MO)
•PVD
HRS
1 5.9 kW
−20 100
5 to 40°C
0
42 L/min ±0.1°C
Tap water
Deionized water
Ethylene glycol
aqueous solution
(15%)
(Only 60 Hz)
•Dicer
•Implant
HEC
1
0.6 kW
(Air-cooled)
1.2 kW
(Water-cooled) −20 100
10 to 60°C
0
10 L/min
(Air-cooled)
23 L/min
(Water-cooled)
±0.01°C
Tap water
Ethylene glycol
aqueous solution
(20%)
Fluorinated fluid (Only air-cooled type)
•Coater/
Developer
•CMP
•Dicer
•Cleaning
•Exposure
HED
1 0.75 kW
−20 100
10 to 60°C
0
– ±0.1°C
Deionized water
Chemical liquid SEMI
•CMP
•Cleaning
HRW
1 30 kW
−20 100
20 to 90°C
0
40 L/min ±0.3°C
Fluorinated fluid
Tap water
Deionized water
Ethylene glycol
aqueous solution
(60%)
SEMI
®
•Etching
•CVD
•PVD
*1 The maximum capacity is displayed.
Semiconductor Thermo-chiller Variations
−30 100
−30 to 90°C
0
17
Chiller Selection Examples Laser
Industrial High-power Laser
Laser Chiller
Laser output
[kW]
Chiller cooling
capacity [W] SMC chiller model
1
Up to 1,200
HRR010(-MT1)
HRS012(-MT)
HRR012(-MT)
2
3
4
5
6
7
8
9
10
Industrial High-power Laser
Laser Chiller
Laser output
[kW]
Energy conversion
efficiency [%]
Required cooling
capacity [W]*1
Chiller cooling
capacity [W] SMC chiller model
1 30 2,880 3,500 HRS050
40 1,800 3,500 HRS050
2 30 5,640 6,000 HRS090
40 3,600 6,000 HRS090
3 30 8,400 11,000 HRSH100
40 5,400 6,000 HRSH090
4 30 11,400 18,000 HRSH250
40 7,200 11,000 HRS150
5
30 14,400 15,000 HRSH200
40 9,000 11,000 HRS150
6 30 16,800 18,000 HRSH250
40 10,800 11,000 HRS150
7
30 19,800 24,000 HRSH300
40 12,600 24,000 HRSH300
8 30 22,800 24,000 HRSH300
40 14,400 15,000 HRSH200
9 40 16,200 18,000 HRSH250
10 40 18,000 18,000 HRSH250
Conditions: Circulating fluid temperature 20°C, Ambient temperature 40°C
*1 Required cooling capacity = (Laser output/Energy conversion efficiency –
Laser output) x 1.2
HRSH HRS HRL HRR HRS
Cooling location Oscillator Cooling location Fiber connector
18
Machine tools main shaft Chiller
Main shaft output [W] Motor efficiency [%] Required cooling
capacity [W]*1
Chiller cooling
capacity [W] SMC chiller model
22,500
85
4,764 4,800 HRS050 HRS-R (60 Hz)
20,000 4,235 4,300 HRS050 HRS050-R
15,000 3,176 3,200 HRS040-T HRS050-R
10,000 2,118 2,200 HRS040-T HRS050-R
7,000 1,482 1,500 HRS030-T HRS030-T-R
5,000 1,059 1,100 HRS030-T HRS030-T-R
Conditions: Circulating fluid temperature 20°C, Ambient temperature 25°C -T: High-pressure pump mounted
*1 Required cooling capacity = [(Main shaft output/Motor efficiency) − Main shaft output] x 1.2
Chiller Selection Examples Machine Tools
HRS HRS-R
Cooling location Main shaft
19
Chiller Selection Examples Welding Machines
Resistance welding machine (Spot welding) Chiller
Max. welding
current value [A]
Allowable utilization rate
[%]
Required cooling
capacity [W]*1
Chiller cooling
capacity [W] SMC chiller model
6,000
3 1,500 3,500 HRS050
5 1,944 3,500 HRS050
7 2,292 3,500 HRS050
10 2,736 3,500 HRS050
9,000
3 2,256 3,500 HRS050
5 2,904 3,500 HRS050
7 3,432 3,500 HRS050
10 4,104 5,200 HRS090
12,000
3 3,000 3,500 HRS050
5 3,864 5,200 HRS090
7 4,572 5,200 HRS090
10 5,472 6,000 HRSH090
16,000
3 3,996 5,200 HRS090
5 5,160 5,200 HRS090
7 6,096 7,000 HRSH100
10 7,296 11,000 HRS150
18,000
3 4,500 5,200 HRS090
5 5,796 6,000 HRSH090
7 6,864 7,000 HRSH100
10 8,208 11,000 HRS150
20,000
3 4,992 5,200 HRS090
5 6,444 7,000 HRSH100
7 7,620 11,000 HRS150
10 9,108 11,000 HRS150
Conditions: Circulating fluid temperature 25°C, Ambient temperature 40°C
*1 Required cooling capacity = Max. welding current value x Utilization rate x 1.2
HRSH HRS
Cooling location Transformer/Electrode
20
Chiller Selection Examples Food Products/Packaging Machines
Package sealing machine Chiller
Maximum current [A] Power supply voltage [V] Required cooling
capacity [W]*1
Chiller cooling
capacity [W] SMC chiller model
3
200
720 1,500 HRS030-T
5 1,200 1,500 HRS030-T
7 1,680 3,500 HRS050
10 2,400 3,500 HRS050
14 3,360 3,500 HRS050
25 6,000 6,000 HRSH090
Conditions: Circulating fluid temperature 20°C, Ambient temperature 40°C -T: High-pressure pump mounted
*1 Required cooling capacity = Maximum current x Power supply voltage
HRS HRS-R
Workpiece
Cooling water
Cooling location Sealing machine
21
Global Maintenance Network
* The names of countries and regions listed in each area are alphabetically indexed.
Americas Europe Asia
Brazil
Mexico
U.S.A.
Austria
France
Germany
Italy
Netherlands
Russia
Spain/Portugal
Turkey
U.K.
Bangladesh
China
(Beijing/Shanghai/Guangzhou Area)
Hong Kong
India
Indonesia
Japan
Malaysia
Philippines
Singapore
South Korea
Taiwan
Thailand
Quick, careful response to customers’ needs is possible thanks to a solid inventory of maintenance parts
and an experienced chiller support team capable of conducting repairs and replacements.
As SMC’s high-quality services are available to customers all over the world, you can rest assured that
you’ll have our continued support long after purchase.
22
Temperature Control Equipment




