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system精准装配系统 Precision assembly
灵动世界・德誉未来SMART WORLD REPUTATION THE FUTURE
PRODUCT ADVANTAGES 产品优势 VV
精准压装系统是集精密定位控制、实时监控反馈为一体的完整系统，是针对目前市场上压装控制时难以精准控制的一种有效解决方案。A
Precise pressing system is a complete system integrating precise positioning control and real-time monitoring feedback. It is an effective solution to the difficulty of precise control during pressing control in the market.
我司与英国CT、瑞士ABB、日本Unipluse等公司合作，引进国外先进的技术，优化装配过程，提高生产效率，为客户节约了大量的生产成本。
Our company cooperated with British CT, Swiss ABB, Japanese Unipluse and other companies to introduce foreign advanced technology, optimize the assembly process, improve the production efficiency, and save a lot of production costs for customers.
精准压装系统提供了市场上主流的通讯方式，包括Profinet、Profibus、EtherNet/IP、CC-LINK等多种通讯协议，如用户有特殊需求，我们也能提供其他的总线通讯方式。
Precise pressing system provides the mainstream communication methods in the market, including Profinet, Profibus, EtherNet/IP, cc-link and other communication protocols. If users have special needs, we can also provide other bus communication methods.
优点概述 BENEFITS OVERVIEW
装配和测试的过程检测 Process inspection of assembly and test
生产中及时发现异常 Find out abnormalities in production in time
质量保证费用低 Low cost of quality assurance
生产过程透明化 Transparency of production process
过程结果可追溯 Traceability of process results
无需额外的测试程序 No additional test procedures required
PRECISION PRESSING SYSTEM精准压装系统>>
LIND伺服压装系统是集压装，装配，测量，统计分析于一体的高度集成化设备，是针对目前市场压装质量难以控制提出的一种有效的解决方案，通过特有的公差窗口及包络线技术对压装过程中的力-位移速度关系进行有效地监控，从而保证压装产品的高度一致性，压装系统可以与PLC相连，支持IO信号硬接线，PROFINET,PROFIBUS,ETH-ERNET,CC-LINK信号控制，也可以用PC进行测试调试。
The LIND servo press mounting system is a highly integrated equipment integrating press mounting, assembly, measurement and statistical analysis. It is an effective solution to the difficulty in controlling the press mounting quality in the current market. Through the unique tolerance window and envelope technology, the force displacement velocity relationship in the press mounting process is effectively monitored to ensure the high consistency of press mounting products The installation system can be connected with PLC, supportingIO signal hardwiring, PROFINET, PROFIBUS, Ethernet, CC link signal control, and can also be tested and debugged with PC.
WIDE RANGE OF APPLICATIONS广泛的应用领域 >>
Surface Checks
Bending
Clipping
Calibrating
压力精度0.3%
重复定位精度0.006mm
支持双传感器控制，保证“零缺陷”
超级黑匣子功能，记录任何参数的更改和压机运行历史
力，位移，速度同步曲线力，位移，速度同步曲线
力/速度自动调整功能(党压入力增大时，压入速度可以自动按比例降低)
远程诊断功能
中/英文界面
Pressure accuracy 0.3%
Repeated positioning accuracy 0.006mm
Support dual sensor control to ensure "zero defect"
Super black box function, record any parameter changes and press operation history
Force, displacement, velocity synchronization curve force, displacement, velocity synchronization curve
Force / speed automatic adjustment function (when the pressing force increases, the pressing speed can be automatically reduced in proportion)
Remote diagnosis function
DOUBLE SYSTEM COMPARISON双系统对比 >>
PFA/PRF屏幕 PFA/PRF SCREENS
作为智能压装系统的核心部件，PFA/PRF监测仪用实时曲线来检测和评估生产品质或生产步骤，可确保装配质量，实现生产装配零件过程无缺陷。监测仪具有多种力、位移传感器输入接口和监测图形显示功能，以适应独特的监控任务要求。PFA/PRF监测仪可监测和评估力-位移(Y=f(X))、力-时间(Y=f(t)、位移-时间(X=f(t))、力-位移\时间(Y=f(X,t))等关联曲线。除此之外，PFA/PRF还能满足组装和产品试验的多通道应用需求。这些曲线用于生产与装配过程监测。
As the core component of the intelligent press mounting system, PRA/PRF monitor uses real-time curve todetect and evaluate the production quality or production steps, which can ensure the assembly quality and realize the defect free process of the production assembly parts. The monitor has a variety of force and displacement sensor input interfaces and monitoring graphic display functions to meet the unique monitoring task requirements. PFA/PRF monitor can monitor and evaluate force displacement (y = f (x)), force time (y = f (t)], displacement time (x = f (t)], force displacement \ time (y = f (x, t)) and other correlation curves. In addition, PFA/PRF can meet the multi-channel application requirements of assembly and product testing. These curves are used for production and assembly process monitoring.
监测任务 MONITORING TASKS
PFA/PRF可根据不同的评估目标，选取适用的评估类型曲线，进而自动检查实时采集的曲线是否通过预定的评估目标。如果是，结果会生成“OK”，否则为“NOK"(not OK)。此外，PFA/PRF还可基于采集的数据进行完整的CPK分析，为工序过程能力提供评估与整改建议。
PFA/PRF系列的优势ADVANTAGES OF PFA/PRF SERIES
易于集成在现有的系统和过程 Easy to integrate into existing systems and processes
强大的评估功能Powerful evaluation function
广泛的诊断功能可快速发现NOK的原因Extensive diagnostic function can quickly discoverthe cause of NOK
通用的信号和数据格式Common signal and data formats
友好的人机接口画面Friendly human-computerinterface screen
标准化接口Standardized epidemic mouth
PFA/PRF监测仪:型号和评估标准
| XY 监测仪 | UNDA | |||
| 型号 | PFA | PRF | ||
| 测量通道数/基本单元 | 1×XY | 1×XY | ||
| 测量曲线采集功能 | y=f(x), y = f(t),y= f(x, t), x = f(t) | y = f(x), y = f(t),y = f(x, t), x = f(t) | ||
| 内存深度/测量曲线 | 8000/3000000 | 8000/3000000 | ||
| 采样率（成对的XY值/秒） | 5000 | 5000 | ||
| 采集数据分辨率 | 16 Bit | 16 Bit | ||
| 独立测量程序数量 | 128 | 128 | ||
| 测量曲线的诊断内存 | 500 | 500 | ||
| 传感器X通道 | 电位计(0~5V阻值信号) | ■ | ||
| 光栅尺/编码器（A/B/Z向脉冲信号，RS485） | ||||
| 传感器Y通道 | 力传感器（1~2mV/V差分信号） | |||
| 评估功能 | UNI-BOX（窗口） | |||
| Line-X和Line-Y(线) | ||||
| 包络线型 | ||||
| NO-PASS(在线信号) | ||||
| 迟滞(X+Y) | (可选) | (可选) | ||
| 梯度 | (可选) | (可选) | ||
| 平均值（平均值BOX) | (可选) | (可选) | ||
| Calc(计算和评估) | (可选) | (可选) | ||
| Getref(获得参考点) | (可选) | (可选) | ||
| 速度 | (可选) | (可选) | ||
| 中断 | (可选) | (可选) | ||
| 平均值 | (可选) | (可选) | ||
| Tunnelbox | (可选) | (可选) | ||
| 评估结果输出形式 | OK,NOK,过程值，曲线,趋势显示，交通灯 | 市 | ||
| 控制功能 | 伺服电机控制 | 脉冲（日系伺服驱动） | 通讯（德系伺服驱动） | |
| 接口 | Ethernet(TCP/IP) | |||
| Profinet | (可选) | (可选) | ||
| CC-Link | ■ | |||
| USB | ||||
| 1/0 | ||||
| 数据导出格式 | CSV,XML,Q-DAS | |||
| 安装 | 台式安装 | |||
| 壁式安装 | ||||
| 显示器 | 7"彩色触摸屏 | 10.4"彩色触摸屏 | ||
| 符合IEC/EN 60529防护等级 | IP40、IP65(安装在前面板） | IP40、IP65(安装在前面板） | ||
| 供电 | 24Vdc | 24Vdc | ||
| 可根据客户需求灵活定制相关功能 =标准 | ||||
PFA/PRFMONITOR: MODEL AND EVALUATION CRITERIA
| XY monitor | 0.000K 9.93 | MSRAH | ||
| Model | PFA | PRF | ||
| Number of measuring channels / basic unit | 1×XY | 1×XY | ||
| Measurement curve acquisition function | y = f(x), y = f(t),y = f(x, t), x= ft) | y = f(x), y = f(t), | ||
| y = f[x, t), x = f(t) | ||||
| Memory depth / measurement curve | 8000/3000000 | 8000/3000000 | ||
| Sample rate (paired XY values / sec) | 5000 | 5000 | ||
| Acquisition data resolution | 16 Bit | 16 Bit | ||
| Number of independent measurement procedures | 128 | 128 | ||
| Diagnostic memory for measuring curves | 500 | 500 | ||
| Potentiometer (0 ~ 5Vresistance signal) | ||||
| Sensor x channel | Grating ruler / encoder [A/ B/ z directionpulse signal, RS485) | |||
| Sensor y channel | Force sensor (1~2mV /V differential signal) | ■ | ||
| 设备Evaluation function | Uni-box (window] | |||
| Line-XLine-Y | ||||
| Envelope type | ||||
| No-pass (online signal) | ||||
| Hysteresis (x + y) | (optional) | (optional) | ||
| Gradient | (optional) | (optional) | ||
| Average (box) | (optional) | (optional) | ||
| Calc (calculation and evaluation) | (optional) | (optional) | ||
| GetRef (get reference point) | (optional) | (optional) | ||
| Speed | (optional) | (optional) | ||
| Interrupt | (optional) | (optional) | ||
| Average value | (optional) | (optional) | ||
| Tunnelbox | (optional) | (optional) | ||
| Output form ofevaluation results | OK, NOK, process value, curve,Trend display, traffic lights | ■ | ■ | |
| Control function | Servo motor control | Pulse (Japanese servo drive) | Communication (German servo drive) | |
| Interface | Ethernet[TCP/IP) | |||
| Profinet | (optional) | (optional) | ||
| CC-Link | ■ | |||
| USB | ||||
| 1/0 | ■ | |||
| Data export format | CSV,XML,Q-DAS | ■ | ||
| Install | Desktop installation | |||
| Wall mounting | ||||
| Monitor | 7 "color touch screen | 10.4 "color touch screen | ||
| Protection class according to IEC / en 60529Power supply | IP40, IP65 (installed on the front panel) I | P40, IP65 (installed on the front panel) | ||
| 24Vdc | 24Vdc | |||
PRESS IN / BITE OF AUTO PARTS伺服压机系统选型参数表>>
型号命名 Model names
| 有效行程(mm) Stroke | 100 | 200 | 300 |
| L | 287.5 | 387.5 | 487.5 |
| KG | 10.7 | 12 | 13.3 |
| 有效行程(mm) Stroke | 100 | 200 | 300 | 400 |
| L | 422.0 | 522.0 | 623.0 | 722.0 |
| KG | 47 | 53 | 59 | 65 |
| 有效行程(mm) Stroke | 100 | 200 | 300 | 400 | 500 |
| L | 568.0 | 668.0 | 768.0 | 868.0 | 968.0 |
| KG | 79kg | 86kg | 93kg | 100kg | 107kg |
| 有效行程(mm) Stroke | 100 | 200 | 300 | 400 | 500 | 600 | 700 |
| L | 649.5 | 749.5 | 849.5 | 949.5 | 1049.5 | 1149.5 | 1249.5 |
| KG | 116 | 124 | 132 | 140 | 148 | 156 | 164 |
| 有效行程(mm) Stroke | 100 | 200 | 300 |
| L | 286.0 | 386.0 | 486.0 |
| KG | 5.2 | 6.2 | 7.2 |
| Repeat重复定位精度curacy | ||
| Pres压力控制精度uracy |  | |
| Pre力感器精度raca | ||
| IP54 | ||
| 有效行程(mm) Stroke | 100 | 200 | 300 |
| L | 262.0 | 362.0 | 462.0 |
| KG | 5.2 | 6.2 | 7.2 |
| 有效行程(mm) Stroke | 100 | 200 | 300 |
| L | 288.0 | 388.0 | 488.0 |
| KG | 12 | 13.3 | 14.6 |
| 有效行程(mm) Stroke | 100 | 200 | 300 | 400 |
| L | 422.0 | 522.0 | 622.0 | 722.0 |
| KG | 49.7 | 55.7 | 61.7 | 67.7 |
| 有效行程(mm) Stroke | 100 | 200 | 300 | 400 | 500 |
| L | 568.0 | 668.0 | 768.0 | 868.0 | 968.0 |
| KG | 82.6 | 89.6 | 96.6 | 103.6 | 110.6 |
| 有效行程(mm) Stroke | 100 | 200 | 300 | 400 | 500 | 600 | 700 |
| L | 649.5 | 749.5 | 849.5 | 949.5 | 1049.5 | 1149.5 | 1249.5 |
| KG | 123 | 131 | 139 | 147 | 155 | 163 | 171 |
PROGRAM MONITORING ANDRESULTS GRAPH DISPLAY程序监测与结果图表显示>>
直观界面的用户便利性
利用模式的简便型号设定
支持选择型号相关的动作模拟功能
支持多种语言（韩语、英语、中文、日语)
登录界面---不同的用户登录，拥有不同的权限
判定设定画面---压装的判定条件设定画面
USER CONVENIENCE WITH INTUITIVE INTERFACE
Easy model setting using mode
Supports selection of model-related motion simulation functions
Supports multiple languages (Korean, English, Chinese, Japanese)
确认输入输出状态---与外部设 备通信，确认驱动器接点正常 运转
用户添加画面---增加用户及密码更改
模式设定画面---工艺配方设置
报警监控页面
监控画面--显示压装结果图和判定结果
操作记录画面---记录所有的操纵内容
参数设置画面---初始参数设定
结果检索画面----检索压装结果，压装曲线，提取文件
卓越的数据分析能力
支持作业数据保存、检索及提取
支持各种检索方法(型号名、序列号)
可通过多个作业数据图表进行确认
SUPERIOR DATA ANALYSIS CAPABILITIES
Support job data storage, retrieval and extraction
Supports various search methods (model name, serial number)
Can be confirmed by multiple job data charts
结果图表画面
• 检测临界点
专用检测程序
• 检测指定位置负荷
每项作业监测判定
• 检测接触点
• 设定区域内的最小值
• BAND管理
支持作业数据保存、检索及提取
支持各种检索方法（型号名、序列号）
可通过多个作业数据图表进行确认
最多保存100个型号数据
提供多种多样的判定方法
可同时确认8个作业结果
SUPPORT JOB DATA STORAGE, RETRIEVAL AND EXTRACTION
Supports various search methods (model name, serial number)
Confirmation with multiple job data charts
Save up to 100 model data
Provide a variety of judgment methods
8 job results can be confirmed at the same time
PRESS INQUIRY CONFIGURATION TABLE压机征询配置表>>
您希望能够达到的最大压力? KN
What is the maximum pressure you want to be able to achieve?
您所需要的最大工作行程？ mm
What is the maximum work schedule you need?
你所需要的最大工作速度? mm/s
How fast do you need to work?
最大压力下需要最长的保压时间?
(如果需要在额定压力情况下最大保压时间超过4秒，需要特殊设计)
Maximum pressure holding time required at maximum pressure?
(special design is required if the maximum holding time under rated pressure is more than 4 seconds)
设备运行最小间隔时间? sec
(如果设备运行最小间隔时间低于3秒，则需要考虑电机的温升效应)
Minimum interval time of equipment operation?
(if the minimum operation interval of the equipment is less than 3 seconds, the temperature rise effect of the motor shall be considered.)
是否有拉力的应用？ □是 □否
Is there a tension application? □ yes □ no
您需要何种电缆？ □柔性电缆□普通电缆（若压机为移动部件，请选择柔性电缆)
What kind of cable do you need? flexible cable ordinary cable (if the press is a moving part, please select flexible cable)
压头模具重量？ kg
(当模具超过规定重量时，需要加装制动抱闸装置，以防断电情况下压机下坠)
(when the die weight exceeds the specified value, the brake band brake device shall be installed to prevent the press from falling under power failure)
如果客户不能准确给出设备工作节拍，以及间隔时间，可以做一个压装任务的简单描述。If the customer can not give the working time and interval of the equipment accurately, a simple descriptionof the pressing task can be made.
请按照下列表格分布描述：
Please follow the table below for distribution description:
| 步骤Step | 运动方式motion mode | 运动行程motion stroke | 运动速度motion speed | 压装压力press fit pressure | 其他other |
| 1 | |||||
| 2 | |||||
| 3 | |||||
| 4 | |||||
| v/6 | |||||
| 7 | |||||
| 8 | |||||
| 9 |
JEHADIMs广州市吉禾自动化设备有限公司
电话：020-87629650
手机：13527800674
地址：广州市番禺区沙头街桥兴大道739号2栋2楼220室
