井松智能GEN-SONG INTELLIGENT
一站式内物流解决方案领航者IONE-STOP INTRALOGISTICS SOLUTION LEADER
一站式内物流解决方案领航者ONE-STOP INTRALOGISTICS SOLUTION LEADER
目录
ON S
01 COMPANYPROFILE
企业简介 01/02
02 SOLUTIONS
解决方案 03/04
03 PRODUCTINTRODUCTION
产品介绍 05/28
行业案例 29/40
2022
20+
井松智能于2022年登陆上交所科创板股票代码688251
20年以上的行业深耕,专注于智能物流智能制造等综合服务
waslistedontheShanghaiStockExchangeScience andTechnology Innovation Boardin2022,withstock code688251.
More than 20 years of deep cultivation in the industry, focusingoncomprehensiveservicessuchasintelligent logisticsand intelligentmanufacturing
260+
30%
260项以上的自主知识产权,成功落地多个行业标杆项目
公司先后在合肥、上海、杭州等地成立研发中心,研发人员超过总员工数30%
More than 260 independent intellectual property rights havebeensuccessfullyimplemented inmany industry benchmark projects
The company has successively established R&D centers in Hefei,ShanghaiHangzhouandotherplaces,withR& personnel exceeding 30%ofthetotalnumber of employees
Company Profile
井松智能作为一站式内物流解决方案领航者,20年来长期专注于智能仓储、智能无人叉车、智能软件系统等核心业务,致力于为客户量身定制智能物流软硬件一体化解决方案,提供包含方案咨询、规划设计、软件研发、设备制造、项目实施与售后服务等在内的全流程服务与支持。
基于完备的智能软硬件设备与系统,井松智能助力客户开启内物流智能化变革,实现降本增效提质增收。
As a leader in one-stop internal logistics solutions,Jingsong Intelligent has been focusing on core businesses suchas intellgentwarehousing,intellgentunmannedforklifts,andintelligentsoftwaresystems for20years.Itis committed to customizing integrated inteligent logistics software and hardware solutions forcustomers and providing a fullrange of services and support including solution consultation,planning and design,software development,equipment manufacturing,project implementation,and after-sales service.
Based on complete inteligent software and hardware equipment and systems, Jingsong Intelligent helps customers initiate the inteligent transformation of internal logisticsandachieve cost reduction,efficiency improvement,qualityenhancement,and revenue increase.
智能工厂解决方案
Intelligent factory solutions
基于客户业务与技术需求,融合 ^ { \circ } 5 G + A l + IIOT”等前沿技术,通过“智能化生产 ^ + 网络化协同 ^ + 个性化定制 ^ + 服务化延伸 ^ + 精益化管理”等五化模式的运用,实现各种物料“存、拣、配”等全流程一体化,使“人机物”之间数据实时共享、业务高度协同,以新型智能工厂整体解决方案,助力企业达成降本增效、提质优管的目标。
Based on customers' business and technical requirements,we integrate cuting-edge technologies such as " 5 G + A l + 1 1 0 \tau " and apply the five-mode approach of "intelligent production ^ + networked collaboration ^ + (204号 personalized customization ^ + service extension ^ + lean management" to achieve full-process integration of various materials including "storage,picking,sorting,andassembly."Thisenablesreal-timedata sharingand high-level business collaboration among "humans,machines,and materials." With this holistic solution for new smart factories,wehelpenterprisesachieve thegoalsofcostreduction,eficiency enhancement,qualityimprovement, and optimized management.
智能仓储解决方案
Intelligent warehousing solutions
基于“孪生技术 ^ + 仓储”的理念,从客户的需求、痛点出发,以“堆垛机、FMR/AMR、穿梭车RGV”等硬件产品为载体,以“仓储管理系统WMS、仓储控制系统WCS"等软件产品为决策大脑,通过孪生建模不断优化设计方案,最终提供一套适用于不同行业、场景的智能仓储解决方案。
Based on the concept of "Twin Technology ^ + Warehousing," starting from customers' needs and pain points,we utilize hardware products suchas "Stacker Cranes,FMR/AMR,and Rail-Guided Vehicles (RGV)"ascarriers,and software products like "Warehouse Management System (WMS) and Warehouse Control System (WCS)" as decision-making hubs.Through continuous optimization of design schemes via twin modeling,we ultimately provide a set of intelligent warehousing solutions suitable for different industries and scenarios.
堆垛机 AS/RS
堆垛机是立体仓库中重要的起升运输设备,其主要作用是实现货物由库口输送线到货架货格间的存取往复。
A stacking crane is an important lifting and transportation equipment in an automated storage and retrieval system (AS/RS).Its main function is to faclitate the reciprocal storage and retrieval of goods between the conveyor line at the warehouse entrance and the shelf compartments.
| 堆垛机型号 Stacker model | SC014 | SC015 | SC018 |
| 立柱形式 Column form | 铝合金单立柱 Aluminum alloy single column | 铝合金双立柱 Aluminum alloy double columns | 铝合金双立柱 Aluminum alloy double columns |
| 最大堆垛机高度 Maximum stacker height | 10m | 12m | 12m |
| 最大承载 Maximum load capacity | 100Kg | 200Kg | 200Kg |
| 最大水平速度 Maximum horizontal speed | 180m/min | 200m/min | 240m/min |
| 最大水平加速度 Maximum horizontal acceleration | 0.5m/s² | 1m/s² | 1m/s² |
| 水平定位方式 Horizontal positioning method | 激光测距 Laser ranging | 激光测距 Laser ranging | 激光测距 Laserranging |
| 水平定位精度 Horizontal positioning accuracy | ±3mm | ±3mm | ±3mm |
| 最大提升速度 Maximum lifting speed | 45m/min | 60m/min | 60m/min |
| 最大提升加速度 Maximum liftingacceleration | 0.5m/s² | 1m/s² | 1m/s² |
| 提升定位方式 Lifting positioning method | 条码扫描 Barcode scanning | 激光测距 Laser ranging | 激光测距 Laser ranging |
| 提升定位精度 Lifting positioning accuracy | ±3mm | ±3mm | ±3mm |
| 通迅方式 Communication method | 光通讯/载波通迅 Optical/Carrier communication | 光通讯/载波通迅 Optical/Carrier communication | 光通讯/载波通迅 Optical/Carrier communication |
重载堆垛机系列 /Heavy-duty stacker series1t-3t
| 堆垛机型号 Stacker model | SC021 | SC020 | SC030 |
| 立柱形式 Column form | 钢制双立柱 Steel double columns | 钢制双立柱 Steel double columns | 钢制双立柱 Steel double columns |
| 最大堆垛机高度 Maximum stacker height | 13m | 24m | 30m |
| 最大承载 Maximumloadcapacity | 1t | 2t | 3t |
| 最大水平速度 Maximum horizontal speed | 160m/min | 180m/min | 160m/min |
| 最大水平加速度 Maximum horizontalacceleration | 0.5m/s² | 0.5m/s² | 0.5m/s² |
| 水平定位方式 Horizontal positioning method | 激光测距 Laser ranging | 激光测距 Laser ranging | 激光测距 Laser ranging |
| 水平定位精度 Horizontal positioning accuracy | ±3mm | ±3mm | ±3mm |
| 最大提升速度 Maximum lifting speed | 45m/min | 45m/min | 45m/min |
| 最大提升加速度 Maximum liftingacceleration | 0.5m/s² | 0.5m/s² | 0.5m/s² |
| 提升定位方式 Lifting positioning method | 激光测距 Laser ranging | 激光测距 Laser ranging | 激光测距 Laser ranging |
| 提升定位精度 Lifting positioning accuracy | ±3mm | ±3mm | ±3mm |
| 通迅方式 Communication method | 光通讯/载波通迅 Optical/Carrier communication | 光通讯/载波通迅 Optical/Carrier communication | 光通讯/载波通迅 Optical/Carrier communication |
超高超重载堆垛机系列/Ultra-highand ultra-heavy-duty stacker series40m/4-30T
产品参数
| 堆垛机型号 Stackermodel | SC040 | SC050 | SC060 |
| 立柱形式 Column form | 钢制双立柱 Steel double columns | 钢制双立柱 Steel double columns | 钢制双立柱 Steel double columns |
| 最大堆垛机高度 Maximumstackerheight | 40m | 24m | 30m |
| 最大承载 Maximum loadcapacity | 1.5t | 10t | 30t |
| 最大水平速度 Maximum horizontal speed | 120m/min | 120m/min | 180m/min |
| 最大水平加速度 Maximumhorizontalacceleration | 0.3m/s² | 0.3m/s² | 0.3m/s² |
| 水平定位方式 Horizontal positioning method | 激光测距 Laser ranging | 激光测距/条码扫描 Laser ranging/Barcode scanning | 激光测距/条码扫描 Laserranging/Barcode scanning |
| 水平定位精度 Horizontal positioning accuracy | ±5mm | ±5mm | ±3mm |
| 最大提升速度 Maximum lifting speed | 40m/min | 20m/min | 20m/min |
| 最大提升加速度 Maximum liftingacceleration | 0.5m/s² | 0.2m/s² | 0.15m/s² |
| 提升定位方式 Lifting positioning method | 条码扫描 Barcode scanning | 激光测距/条码扫描 Laser ranging/Barcode scanning | 激光测距/条码扫描 Laserranging/Barcode scanning |
| 提升定位精度 Lifting positioning accuracy | ±5mm | ±5mm | ±3mm |
| 通迅方式 Communication method | 光通讯/载波通迅 Optical/Carrier | 光通讯/载波通迅 Optical/Carrier | 光通讯/载波通迅 Optical/Carrier |
四向穿梭车 4-way shuttle
四向穿梭车以托盘、料箱为搬运单元,通过灵活调整车体数量,达到货物跨巷道、跨层作业高密度柔性存取的目的。卓越的技术参数搭配井松自研最新款软硬件系统,支持与FMR、提升机等多种智能装备对接,带来集群高效作业之畅快体验,可广泛应用于高存储量、拆零拣选需求高的电子商务、纺织服装、医药零售等行业。
The 4-wayshuttle takespaletsand binsasthe handling units.Byflexiblyadjusting the numberofvehicles,itcan achieve the purpose of high-density flexible storage and retrieval for goods across aisles and floors.With excellent technical parameters combined with the latest software and hardware systems independently developed by Jingsong,it supports the docking with multiple inteligent equipment such as FMR and hoists, bringinga pleasant experience of effcient clusteroperations.Itcan bewidelyusedin industries with high storage requirementsandhighdemands forpiece-picking,suchase-commerce,textileandapparel,and pharmaceutical retail.
产品参数 /Product parameters
| 型号Model | 托盘四向穿梭车4-waypallet shuttle |
| 车体尺寸Vehicle body size | L1090*W1010*H140mm |
| 额定载荷Rated load | 1.5t |
| 适用托盘尺寸Applicablepallet size | L1000~1200mm,W1200~1300mm |
| 托盘类型Palletype | 川字型,田字型Stringer/Block |
| 车体自重Vehicle body weight | 340kg |
| 适配子轨高度Adaptable sub-rail height | 146mm |
| 额定负载速度 Rated load speed | 子向:94m/min (1.6m/s)母向:101m/min (1.7m/s)Slave-oriented/Master-oriented |
| 额定空载速度 Rated no-load speed | 子向:120m/min (2m/s)母向:120m/min (2m/s) Slave-oriented/Master-oriented |
| 加速度Acceleration | 子向:0.5m/s²母向:0.5m/s² Slave-oriented/Master-oriented |
| 定位精度Positioning accuracy | ±2mm |
| 顶升时间Lifting time | 3s |
| 顶升行程Lifting stroke | 36mm (托盘离开轨道21mm) The pallet is 21 mm away from the track. |
| 换向时间 Reversing time | 3s |
| 顶升/换向方式Lifting/reversing method | 机械式mechanized |
| 使用环境温度 Operating ambient temperature | 0-45℃ |
| 电池类型Battery type | 磷酸铁锂Lithium |
| 续航时间Endurance time | ≥8H |
| 充电时间Charging time | ≤2H |
| 充电方式Charging method | 快速智能充电桩 Fst inteligent charging pile |
| 控制器Controller | 自研开发板井松GS2022100控制器 Self-developed developmentboard,Jingsong GS2022100 controller |
| 控制方式Controlmethod | 自动控制/手动控制Automatic/Manualcontrol |
| 通讯方式 Communication method | 无线通讯 Wireless Communication |
| 认址方式Address recognition method | 二维码QR/RFID |
| 保护装置Protection device | 防撞光电,探货光电,托盘检测光电Anti-colision/detection/goods-pallet photoelectrcsensors |
| 型号Model | 料箱四向穿梭车4-waybinshuttle |
| 外形尺寸Overall Dimensions | L1088*W988*H365mm |
| 整车自重Vehicle Dead Weight | 117Kg |
| 最大载重Maximum Load Capacity | 50Kg |
| X向最大速度Maximum Speed in X- Direction | 4.71m/s |
| X向最大加速度 Maximum Acceleration in X- Direction | 2m/s² |
| Y向最大速度 Maximum Speed inY- Direction | 3m/s |
| Y向最大加速度MaximumAcceleration inY- Direction | 1m/s² |
| 伸缩叉最大速度 Maximum Speed of Telescopic Fork | 0.7m/s |
| 伸缩叉最大加速度 Maximum Accelerationof Telescopic Fork | 0.6m/s² |
| 载货尺寸Cargo Size | L560*W420*H330mm |
| 通讯方式Communication Mode | WiFi无线 |
| 行走定位精度Walking Positioning Accuracy | ±3mm |
| 控制方式Control Mode | 伺服Servo |
| 电池型号 Battery Model | 48V20AH |
穿梭车 Shuttle
穿梭车是自动化仓储系统中的高效运送设备,以仓库为中心,与各类智能设备有序对接,柔性车体与轨道装置的设计,适配多种场地,可大幅提升厂内库存量与周转率。
Shutle cars are eficient transportation equipment in automated warehousing systems,centered around warehouses and seamlessy interfacing with various intelligent devices.The designofflexible cariages and track devices makes themadaptable to multiple sites,significantly increasing inventory capacity and turnover rates within factories.
产品参数 /Product parameters
| 穿梭车型号 Model | 轻载铝轨 Light-duty | 重载钢轨 Heavy-duty | 直线/环形穿梭车 Linear/Loop shuttle | 高速子母车/卷料提升车 High-speed master-slave/Coil hoisting vehicle |
| 轨道材质 Track Matl. | 铝合金 Aluminum alloy | 钢轨 Steel rail | 铝合金/钢轨 Aluminum alloy / Steel rail | 钢轨 Steel rail |
| 行走轮材质 Wheel Matl. | 包胶轮 Rubber-coated | 钢轮 Steel wheel | 包胶轮/钢轮 Rubber-coated/Steel wheel | 钢轮 Steel wheel |
| 载重 Load Cap. | 2000kg | 3000kg | 3000kg | 30t |
| 速度 Speed | 240m/min | 180m/min | 240m/min | 180m/min |
| 加速度 Accel. | 0.5m/s² | |||
| 特点 Features | 四轮悬浮机构 Four-wheel suspension mechanism | |||
| 供电形式 PowerMode | 滑触线/拖链 Sliding contact line/ Drag chain | |||
| 通迅方式 Comm.Method | 无线通讯/载波通迅 Wireless/Carriercommunication | |||
| 定位方式 Pos.Method | 条码扫描/激光测距 Barcodescanning/Laserranging | |||
| 定位精度 Pos.Ac | ±3mm | |||
空中悬挂小车 EMS
空中悬挂小车(EMS)是一种在空中有轨运行的搬运设备。由铝合金轨道、车组、道岔、电控及升降装置等设备组成,可在不同车间、厂区内运行,实现物品的高效抓取、运输与存放。
The Electrified Monorail System (EMS),also knownas the suspended trolley system,isa type of overhead rail-based handling equipment.Itconsistsofaluminum alloytracks,trainsets,switches,electroniccontrols,lifting devices,and other equipment.It canoperateacross different workshopsand factory areas,enabling effcient grasping,transportation,and storage of items.
| EMS型号 model | 轻型EMS Light-duty | 中型EMS Medium-duty | 重型EMS Heavy-duty |
| 轨道型号 Track model | 198x60铝轨 aluminum track | 310x105铝轨 aluminum track | 45C工字钢 l-beam |
| 行走轮材质 Material of traveling wheels | 包胶轮 Rubber-coated wheels | 包胶轮 Rubber-coated wheels | 42CrMo |
| 载重 Load-bearing capacity | ≤50kg | ≤1000kg | ≤5t(整个夹具部分+货物) (total fixture part +cargo) |
| 行走速度 Traveling speed | 240m/min | 120m/min | 49m/min |
| 行走加速度 Travelingacceleration | 0.5m/s² | 0.5m/s² | 0.3m/s² |
| 提升速度 Lifting speed | 60m/min | 20m/min | 高速:10m/min,低速:2.5m/min High speed/Low speed |
| 提升加速度 Liftingacceleration | 0.5m/s² | 0.5m/s² | 0.1m/s² |
| 提升净高度 Net lifting height | ≤5.5m | ≤3m | ≤5m |
| 供电形式 Power supply mode | 滑触线/无线供电 Sliding contact/Wireless supply | 滑触线 Sliding contact | 滑触线 Sliding contact |
| 通迅方式 Communication method | 无线通讯/载波通迅 Wireless/Carrier | 无线通讯/载波通迅 Wireless/Carrier | 无线通讯/载波通迅 Wireless/Carrierc |
| 行走定位方式 Traveling positioning method | 条码定位 Barcode positioning | 条码定位 Barcode positioning | 条码定位+编码器+认址定位 Barcode+ Encoder +Addr. recog.pos |
| 提升定位方式 Lifting positioning method | 编码器 Encoder | 激光测距 Laser ranging | 编码器 Encoder |
| 定位精度 Positioning accuracy | ±3mm | ±5mm | ±5mm |
提升机 PalletLift
提升机是一种在楼层间连续不断垂直输送的自动化设备,通过动力机械拖动柔性件钢丝绳及所运输的货物上下运动完成运输过程。
Alift isan automated device that continuously transports goods vertically between floors,completing the transportation process bydragging flexible steel ropesandthetransported goods upand downthrough powered
| 提升机型号 model | 轻载换层提升机 Light-duty layer changing | 重载换层提升机 Heavy-duty layer changing | 四向车换层提升机 4-way vehicle layer-changing |
| 结构形式 Structural form | 铝合金立柱 Aluminum alloy columns | 框架 Frame | 框架 Frame |
| 最大载重 Maximum load capacity | 200kg | 2000kg | 2000kg |
| 提升速度 Lifting speed | 30-40m/min | 30-40m/min | 30-40m/min |
| 提升加速度 Lifting acceleration | 0.5m/s² | 0.5m/s² | 0.5m/s² |
| 输送速度 Conveying speed | 20-40m/min | 12-14m/min | 12-14m/min |
| 定位方式 Positioning method | 激光测距 Laser ranging | U型光电 U-shaped photoelectric sensor | 激光测距 Laser ranging |
| 定位精度 Positioning accuracy | ±3mm | ±5mm | ±3mm |
| 层定位 Floor positioning | 电动推杆 Electric push rod |
拆叠盘机 PalletUnstacker
拆叠盘机是一种专门用于自动化处理托盘堆叠与拆分工作的机械设备。它在仓储、物流等领域有着广泛的应用。
The pallet unstacker/stacker machine is a mechanical equipment speciall used for automated handling of pallet stacking and unstacking.It has wide applications in fields such as warehousing and logistics.
| 拆叠盘机 Pallet Unstacker | 托盘躁或货物(走货时)重量 Weight of palletstack or goods (during transportation) | ≤1000kg |
| 输送速度 Conveying speed | 12-14m/min | |
| 输送线长度 Length of conveyor line | 1900mm | |
| 允许托盘长度L方向 Permissible pallet length in L- direction | L≤1600 (标准1200) (standard) | |
| 允许托盘宽度W方向 Permissible pallet width in W-direction | W≤1500 (标准1200) (standard) | |
| 托盘进出方向 Pallet entry and exit direction | 左/右/双向 Left / Right/ Two-way |
输送机是指沿着指定的线路从装货点到卸货点均匀输送散料或成件包装货物的机械。
Aconveyor refers to a machine that uniformly conveys bulk materials or packaged goods along a specified route from the loading point to the unloading point.
| 轻型滚筒输送机onveyor | 最大载oad-bearing capacity | 100kg |
| 输送速度speed | 20-40m/min | |
| 最大长度ength | 21根滚筒×滚筒间距 rollers ×roller spacing | |
| 轻型皮带输送机 Light-duty beltconveyor | 最大oad-bearing capacity | 300kg |
| 输送速度speed | 20-40m/min | |
| 最大长度ength | 10000mm | |
| 标准输送角度ying angle | [0,13°) | |
| 重载滚筒输送机 Heavy-duty roller conveyor | 最大载oad-bearing capacity | 3000kg |
| 输送速度 Conveyingspeed | 12-14m/min | |
| 最大长度ength | 3850mm | |
| 重载链条t送nconveyor | 最大oad-bearingcapacity | 3000kg |
| 输送速度speed | 12-14m/min | |
| 最大长度ength | 4900mm | |
| 球形光电感应链条输送机 Spherical photo-electric chain conveyor | 最大载oad-bearing capacity | 2000kg |
| 输送speed | 12-14m/min | |
| 最大长度ength | 4900mm |
X-FMR智能叉取机器人
智能叉取机器人是物料搬运与配送环节核心的智能设备,根据场景应用分为“叉车式、背负式、顶升式"等,根据导航方式可分为“激光导航、二维码导航、视觉导航、复合导航”等,系列产品可根据客户需求进行定制化设计与组合,通过FMRS智能调度系统的铺设,完成整体项目的运行。
Intelligent forklift-picking robotsare the core inteligent equipmentin the material handlingand distribution links.According toapplicationscenarios,theycan bedivided into "forklifttype,backpacktype,jacking type"and so on.Based on navigation methods,they can becategorized into"laser navigation,QR code navigation,visual navigation,compound navigation" and the like.Aseries of productscan becustomized and combined according to customers' needs.Through the laying of the FMRS intelligent dispatching system,theoperation of the whole project can be completed.
智能云平台
Intelligent Cloud Platform
智能云平台系统基于云-边-端融合技术,旨在实现企业云端管理数字化,通过对客户现场设备的实时监控、数据采集与分析优化,快速诊断项目与设备问题,并通过OTA远程升级服务的提供,优化企业成本与用户体验。
The intelligent cloud platform system,based on cloud-edge-terminal fusion technology,aims to realize the digitalization of enterprise cloud-based management.Through real - time monitoring,data colection,and analysis optimization of on- siteequipment of customers,it can quickly diagnose project and equipment problems.Moreover,by providing OTA remote upgrade services,it optimizes enterprise costs and user experience.
软件一体化平台
Software Integration Platform
灵活更兼容 Moreflexible andcompatible
简洁更好用
Simpler
and easier to use
高能更高效 More powerful and efficient
降本广适用
Cost-reducing
and widelyapplicable
井松智能基于成套智能物流软件系统的开发,带来技术迭代升级,新型软件一体化平台的研发,集灵活、快捷、高效、适用等优势为一体,带来WMS、WCS、FMRS等多款软件一键管控之非凡体验。
Based onthe development of a complete set of intellgent logistics software systems,Gen-song Intellgent brings technological iterative upgrades.The research and development of a new software integration platform integratesadvantagessuchasflexibility,speed,eficiencyndapplicabilitybnginganextraordinaryexpriece of one-click control of multiple software such as WMS,WCS,and FMRS.
仓
WMS智能仓储管理系统
WCS智能仓储控制系统智能仓储管理系统通过入库、在库、出库、库存以及规则策略等管理功能,助力客户提升库存管理水平与管理效率,实现降本增效、提质优管的目标。
智能仓储控制系统通过任务管理、设备调度、优化排序、设备监控、故障预警等功能,实现与WMS的任务接收反馈以及设备层的任务调度与执行。
Warehouse Management System Mainlythroughmanagement functionssuch aswarehousing,in-warehouse,outbound, inventory,andrulestrategies,ithelps customersimprove inventorymanagement levelsand management efficiency,and achieve the goals of reducing costs and increasing eficiency,improving qualityand optimizingmanagement.project iscompleted
Warehouse Control System
Mainly through functions such as task management,equipmentscheduling, optimizationsorting,equipment monitoring, andfaultwarning,itrealizestaskreception andfeedbackwithWMSandtaskscheduling and executionat the equipment layer.
MES智能车间制造执行系统智能车间制造执行系统通过对人、机、料、法、环、测六大生产要素的实时管理,实现“优化计划-智能感知-动态调度协同控制"等闭环目标,为企业打造个稳定、可靠、安全、可行的制造协同管理平台。
Manufacturing Execution System
Through real-time management of the six majorproductionelementsofpeople, machines,materials,methods,environment, andmeasurement,itrealizesclosed-loop goalssuchas"optimizedplanning-intelligent perception-dynamic schedulingcollaborativecontrol",andcreatesastable, reliable, safe, and feasible manufacturing collaborativemanagementplatformfor enterprises.
智能调度系统搭载最新调度算法的新款调度系统,可同步支持100+智能无人叉车的调度作业;新系统CPU内存消耗占比降至0.3%-1%,实现落地成本大幅优化;超多深度功能的开发与应用,让厂内智能物流装备广泛对接变成可能。
The new scheduling system equipped with the latest schedulingalgorithm can simultaneously support the scheduling operations of more than 100intelligent unmanned forklifts;the CPU memoryconsumption ratio of thenew system is reduced to 0.3%-1%,realizing a significant optimization of implementation costs; the developmentandapplicationofmany in-depth functions make it possible for extensive docking of intelligent logistics equipment in factories.
合作客户 (部分)
Cooperative customers (partial)
| 国家电网 | 中国人民银行 | 中HI | 中国LiC Sllopec 国石化 | 中粮 COFCO |
| CKEA 宜家家居 | 阳光电 SUNGROW | cxmt | Trinasolar 天合光能 | Visionox 维信诺 |
| GitiA | GS通用股份 | MAHLE | [CNHTC 中国重汽 | YUTONG |
| 上汽通用汽车 | 吉汽车 | BYD | CHERY | BrillianceAuto 华 汽 车 |
| S火集团 | 五粮液 | NO | 农夫山泉 NONGFUSPRING | 今麦郎 |
| L 魯秦纺 LUTHAI TEXTILE | 晶苑集團 CRYSTAL GROUP | 波司登 BOSIDENG | ZD振德医疗 ZHENDE | H3C |
| 明泰铝业 | 中化 LUXI | 史打利 STANLEY | 生益科技 | 盛虹控股集团 |
| SANY | CHNT | HUIDA | JOMOO |
比亚迪
BYD Auto
项目难点:存储转运汽车原材料、半成品、托盘辅材等物料,重量大、尺寸不一。
ProjectDiicultiesStoringandtrasportingmaterialssuchasutomobilerawmateralssemifinshedproductsandpaletlia materials with large weights and various sizes.
解决方案:项目采用一站式内物流智能仓储解决方案,通过成套货架、堆垛机、穿梭车、FMR、输送线等智能设备与WMS、WCS等智能物流系统的联用,助力企业打通仓储与产线,实现场内“人机料”信息交互与数据共享,降本增效同时,大幅提升企业精益化管理决策水平。
Solution:Theprjectadoptsone-stopintellgentwarehousingsolutionfoiteallgistics.Byombinngintellgentquipmentsuchas completesetsfelestakersutlssndeorliitintelgtististsschsd enterprisesconnectwareousingandpoductiolineealizeiformatioiteractioanddatasaringof"people,acinedmatel onthepremiseileducingostsadireasingfncyiteatlproetterrisesanaagementsioile
宇通客车
Yutong Bus
项目难点:项目涉及圆柱齿轮、螺伞齿轮毛坏件等异型物料,依次流转于立库存储、车床加工、热处理等区域难度较大。
ProjectDifultieproctiolvespecialadmateralsuchcylindricalgearsandspialelgbanks.Itisifltt to flow sequentially in areas such as automated storage,lathe processing,and heat treatment.
解决方案:该项目由圆柱齿轮机加库、毛坏件立库及配套自动输送系统等组成。通过智能仓储、输送系统及贯穿多系统的智能管理平台,将自动化机加工生产线与装配线柔性链接,多款定制托盘、FMR设备系统的运用,解决物料跨区域高效流转难题,满足自动上下料生产需求。
Solution:Tisprojectconsistsofcylindricalgearachiningareouseaverticalareouseforblankpartsndupportingtoatic conveyorsystem.oughintellgntareousingnveyorsstesndanintellgntmaageentpatfotatunstrogulile systems,teautomatedmachiningproductionlineandassemblylineareflexiblylnkedeplicatiofultileustomzedetsd FMRequipmentsystemssolestheprblemofeficentross-regioalflowofaterialsndmeetsteproductionrequiremetsofutoatic loading and unloading.decision-making level.
奇瑞汽车
Chery Auto
项目难点:物料尺寸不一,重量跨度较大,从50KG-1500KG均有涉及;辅材方面,也存在钢托盘、塑料托盘、料箱等多种并存情况。
ProjectDifismateralsvedirntsdgeeitsaangingfroGtooG.tefuilal there are also multiple coexisting situations such as steel palets,plastic pallets,and material boxes.
解决方案:项目由RDC智能立库、翻包分拣区、空箱发货区及KD小件立库等板块组成,超19000个货位设计,可满足70辆/时生产节拍,超高流量出入库效率的需求。成套先进智能装备技术的联合部署,构建集物料存储、分拣、缓存、搬运等为一体的智能化平台,打造国内汽车主机厂智造应用标杆!
Solution:TheprojectconsistsofmodulessuchasanRDCinteligentverticalwarehouse,abag-turningandsortingarea,aneptybox shipingareandsallpartsrticalareose.Witerrgospacessigneditantthproductiof70 vehiclesperhourandthedemandforultra-hightraficinandoutofthewarehouseeficiencyThejointdeploymentofacompletesetof advancedintellntipntteologesilnteligntpatfoegaingaterastaeortiacngdin creatingabencharkforintelientmanufacturingaplicatiosindmesticutomoileEMsWilereduingcostsandincreasingececy it greatly improves the enterprise's lean management decision-making level.
农夫山泉
Nongfu Spring
项目难点:高节拍生产下,产线与仓储间工序流程多,物料转运环节设备间对接精度要求高。
ProjectDifculties:Underhigpacedproduction,therearemanyprocessflowsbetweentheproductionlineandthewarehousendthe docking accuracy between equipment in the material transfer link is highly required.
解决方案:项目采用智能搬运解决方案,托盘搬运FMR深入产线工序,对接注塑机与翻斗机,完成前段瓶胚、瓶盖等半成品空满载具的转运与暂存;新款平衡重FMR流转于产线库区间,完成后端成品下线、入库与移库。软件调度管理下,智能多车组合作业,解放人工达 8 5 % ,实现全厂范围内物料、辅材、设备间智能化流转与高精度对接。
Solution:Teproectadoptsnntellgethandlingsolutieelfgodepintoteproductiolineprocsanddocksitiecto moldingmachinesanddumperstocompletethetransferandtemporarysoragefemptyandfullcontainersofsemi-finishedproductsuchas preformsandbotlecapsinthefrontsection.ThenewcounterbalancedFMRcirculatesbetweenproductionlinewarehousesandcompleteste offlineareouidseddtstUdftwaredagnttelgtuiop cooperation operations liberate up to 8 5 % of labor and realize intelligent circulation and high-precision docking between materials,auxiliary materials,and equipment throughout the factory.
雪花啤酒
Snow Beer
项目难点:超高流量生产节拍,链通生产、仓储、业务、物流等端点的数据呈现与调度管理。
ProjectDifcuties:Ultra-ghtraficproductionytmatapresetatioandshdulingmanagementofedpntssuchspoductio warehousing,business,and logistics.
解决方案:井松智能基于食品行业丰富的案例经验,通过FMR、RGV、高位堆垛机、柔性产线等智能装备的应用,降低劳动力需求,减少人工成本;“智能仓储、智能配送、智能追溯、智能生产"等关键技术的应用,减少物料浪费与运营成本,达到1485托/时的超高出入库流量;“OCMS+TMS+MES+WMS+WCS"等系统的综合应用,实现"人机料法环测"各环节数据的全面采集与利用,为企业24H不间断生产,提供全面智造支持!
Solution:BasedonichcaseexperienceinthefoodindustryGensongInteligentreduceslabordemandandlaborcoststhoughthe aplicationoftelintiptsch,Vveacrsdeibleoductiolnciofli suchas"itlintaesitelntistriotelignttracealidtelltpuioustetd operatingcostsandachievesanultra-highinboundandoutboundtraffcof1485pallts/hour.Tecomprehensiveapplicationofsystems suchas"OCMS+TMS+MES+WMS+Wcs"realiesthecomprehensivecollctionandutiztionofdatainallinksof"people,machines, materials,methdiontdasuementidingompeesitelgntafacturingupportfoterp uninterrupted production!
天合光能Trinasolar
项目难点:同库区内存储货物品类不一、尺寸各异且快进快出流量大。
ProjectDiicultiesDierettypesofgoodsarestoredinthesamewareouseareawithdiferentsizeandlgein-andoutrfcwith quick in and quick out.
解决方案:项目采用整套智能软硬件系统设备,助力企业工艺流程与产线效率迭代升级。针对同库内多种货物存储,采用WMS智能管控系统进行分布式管理,同时对接近百台FMR进行高精度识别搬运,有效增加仓储库容量;面对多种托盘尺寸,井松智能开发出探货识别、纠偏取货等功能,实现进叉长度智能控制,满足大批量多类型货物快进快出需要。
Solution:Theprojectadoptsacompletesetofinteligentsoftwareandhardwaresystemequipmenttohelpenterprisesupgradetheir technolgicalproesssandproductilineffcencyiterativelyForthestoragfultipletypesofodsintesamewareouseteW inteligentcontrolsystemisusedfordistributedmanagement.Atthesametime,nearlyahundredFMRsareusedforhighprecision identificationandandingfectivelyicreasingteapacityoftewareose.acingutiplepaletszesGenongltelgnts developedfucisodtivordctelto length and meeting the needs of quick in and quick out of large quantities of multiple types of goods.
项目难点:空间有限情况下,涉及多物料生产、运输、存储、搬运等各个环节的智能化贯通。
ProjecttiUnderidaetelgntegifsishuatealpouctsprta and handling is involved.
解决方案:针对玻璃布、半成品、铜箔、成品等多种物料制造流转需求,打造7个品类库区,方案中运用的EMS小车,其空中运行特性,实现上胶区域空间利用最大化;位于二楼的包装线,集合多种自动化装备,设备间以±2mm高精度对接,完成物料称重、封箱、捆扎与转运;智能FMR打通暂存库与成品库的运输路径,实现端到端自动化入库,提效同时,大大解放繁重人工的桎梏。
Solution:Toetthufcturigdlatioeedsfsmatealshstmifidroutsod finishedproductsevencategoriesofstorageareashavebeencreatedTeMtrollysusedinteplnithteirharacteristicsf operatingintheairanmaxiizetheutilizationoftespaceinteingarea.epackaginglinelocatedontheecondfloointeate variety of automated equipment,and the equipment is connected with each other with a high precision of ± 2mm to complete the weighing, boxing,bundingndtrasferofaterials.eintellgentFseeduptetrasportatiopathtweetetemparytoage warehouseandtheishdproductwareoseealingdtdutomatedarehousing.ilprovingefcencyitseatly liberated the workforce from the shackles of heavy manual work.
雅城新能源
Yacheng New Energy
项目难点:系统内打通采购、生产、销售、运输等各个环节,满足物料超高流量出入库需求。
ProjectDictallnsuchrourentuiosdaspoaiintttdo ultra-high traffic inand out of materials.
解决方案:项目基于WMS、RCS等先进智能物流管理系统,通过多台双工位堆垛机、单工位穿梭车、双工位穿梭车、窄巷道FMR、垂直提升机等智能装备,打通存储、输送、搬运等环节,完成吨包托盘于17120个货位的快速出入库存储,降低 7 0 % 人力投入的同时,满足产线24小时生产,日产1500T磷酸铁的发展需求。
Solution:BasedonadvancedinteligentlogisticsmanagemntsystemssuchasWSandRCS,theproectusesintelientequipmentsuchas multpledoublatiokngatioutubatitrssdiaast suchastoragtsporatidingompletetidbouddtbodoagftltsic While reducing labor input by 7 0 % , it meets the development needs of 24-hour production on the production lineand a daily output of 1500T of lithium iron phosphate.
明泰铝业MINGTAIAL.INDUSTRIAL
项目难点:铝加工产品种类多、物料重、体积大,人工转运困难;铝卷保湿保温工艺需求高。
ProjectDifsereatysofocsingprouctsayatealsgeuendificlte There is a high demand for aluminum coil moisture retention and insulation processes.
解决方案:项目运用智能立库一体化设备、智能搬运系统、无人天车系统、数智管控系统等一站式内物流智能仓储解决方案。利用高架仓库作为周转中心,满足了生产暂存、铝卷保湿、保温等工艺需求;确保在高温环境下,铝卷不变形、存储占地小效率高。超重载20吨智能FMR产品的研发,打破国外技术垄断,攻克重载领域转运难题,填补了国内同领域空白。
Solution:Theproectuseonstoptelientwareousingsolutionforinteralogisticssuchasintegratedtelientverticalreoue equipment,intellgntandingstesunmandverheadaesstesdigialitellgntcntrolsytes.Uingtheleated warehouseasaturnovercentermetstheprocessrequirementsoftemporaryproductionstoragealuminumcoilmoistureretentionand insulation.Ensurethatunderhightemperatureenvironments,aluminumcoilsdonotdeformandhavesmallstoragefootprintandigh efficiencyTheresearchanddevelopmentofultra-heayduty2-toninteligentFMRproductsbreaksforeigntechnologymoopolies overcomes the transportationdificulties inthe heavy-dutyfield,andfils thegapinthesame domestic field.
远海冷链 COSCOSHIPPING
项目难点:冷链行业存在品类多、包装复杂、出入库流量大、低温环境人工无法作业等难题。
Projectidustrsbchegesmpeaigtradi :o operate manually in low-temperature environments.
解决方案:打造集绿色低碳、数字化管控为一体的智能环保冷链项目。面对现场 - 2 5 ^ { \circ } C 使用环境,设备供电、供网采用耐寒材料,项目设施设备做耐低温处理,制冷效率高,系统运行安全更可靠。针对库门频繁开启、冷库能耗大等问题,创新采用移动输送线柔性对接双层保温门,缩短库门开启时间,提升库内保温效能;结合整场智能软硬件的配套加持,高效达成货位最优分配与物料集中存取的目标。
Solution:Createantellgntaderonmentallfendycdhainprojetitegratiggreenadlo-abnanddigitalontrol.acing the on-site operating environment of - 2 5 ^ { \circ } C ,the equipment power supply and networking use cold-resistant materials.The project facilities andequipmentaretreatedforlowtemperatureresistance.Therefrigerationefciencyishighandtesystemoperationissaferandmore reliable.Inresponsetoproblemssuchasfrequentopeningofwarehousedoorsandhigenergyconsumptionofcoldstorageinovatively adoptamobileconveyrlinetoflexiblydockwithdouble-layerinsulateddoosortentheopeningtimefwarehousedoorsandprove theinsulationeiciencyinsidethewarehouseCombinedwithtesupportingoftentireintellgentsoftwareandhardware,thegoalof optimal allocation of cargo spaces and centralized access to materials is efficiently achieved.
宝丽迪
PolyPlasticMasterbatch
项目难点:化纤行业存储配送环节多;配料、上料及混料等生产工序繁琐。
ProjectDiilties:eemicalfibinustryasmanystorageanddistributiolinks.heproductioprocessssuchasatcinglding and mixing are cumbersome.
解决方案:项目借助3D数字李生技术,通过智能立体仓储、自动配料系统、智能输送系统的一体化运作,打造出集智能化物流、智能化车间、智能化系统、智能化管控于一体的超级工厂新标杆,柔性满足化纤项目在实地建造,软硬件协调,扩产及提效等方面的集中需求。
Solution:Theprojectuses3DigitaltwintecnologyTroughtheintegratedoperationofinteligentthree-dimensionalwarousing automaticbatgstelntoertsitesnafupftortegatitelloisi intelligentwosstelltstdntelinttrol.Ieesoeadsfmiats aspectssuchason-siteconstruction,oftwareandardwarecoordination,apacityexpansion,andeficiencyimproement.
合肥井松智能科技股份有限公司
Hefei Jingsong Intelligent Technology Co.,Ltd.
地址:安徽省合肥市新站区毕昇路128号
邮编:230011
电话:0551-64639073/64630725
网址:www.gen-song.net
邮箱:sales@gen-song.net
Add:No.128,Bisheng Road,Xinzhan District,Hefei City,Anhui Province
Postcode:230011
Tel:0551-64639073/64630725
Web:www.gen-song.net
Email: sales@gen-song.net




