AE-VM 系列
Anti-VibrationCarbideEndMills AE-VMSS·AE-VMS?AE-VMSX·AE-VML·AE-VMFE
超短刃型·短刃型Stub·Short
AE-VMSS·AE-VMS·AE-VMS Gtag
AE-VMSS超短刃型Stub
平头型square Type P.11
直角型(-RA) Right Angle Type P.13
长颈型 Long Neck Type ·P.14
AE-VMS短刃型short
平头型square Type P.15
平头型 square Type Gtag P.15
直角型(-RA) Right Angle Type ·P.16
圆弧角型 Radius Type P.17
短刃型Short AE-VMSX 刃尖强化型 with Reinforced Cutting Edge NEW
平头型square Type P.27
P.29
平头型square Type -P.33
圆弧角型 Radius Type ·P.34
长刃型Long AE-VML带断屑槽刃型(-N)wit chipbreaker
平头带断屑槽刃型 square with chipbreaker .P9.36
AE-VMFE深壁加工型For Dee Side Miling
平头型square Type P.43
圆弧角型 Radius Type P.43
对应深壁加工的产品系列 Product Lineup for Deep Side Milling 深壁加工 Deep Side Milling 8D AE-VMFE深壁加工型ForDeepSide Milling ■AE-VMSS 加深度 6 因 5至侧铣 · Long Neck Type ·Supportsup to5XD · Supports from slotting to side milling AE-VMSS长颈型Long Neck AE-VML长刃型 Long AE-VMLD 刃长1.5DCutting Length 刃长3D·4DCutting Length 加工高品质深壁 外径6\~12Tool Diameter 外径6\~Φ20ToolDiameter :CugtngLetyemiling 式 出 8 国 ■AE-VMFE ·粗刃·长柄型 ·最大可对应至8D 5 10 15 20 (mm) : Luppersuptreducedshanktype 外径 Tool Diameter
| 刃尖形状Cutting Edge Shape | 加工形态Application | |||||||
| AE-VMSS 超短刃型 | 平头型 Square | 直角型 Right Angle | 槽铣 | 侧铣 | 00 螺旋加工 | 轮廓加工 | ||
| P.11 P.13 长颈型 | Slot Milling | Side Milling | Helical Milling 00 | Contour Milling | 斜面加工 Ramping | |||
| Long Neck P.14 | 槽铣 Slot Miling | 侧铣 Side Milling | 螺旋加工 Helical Milling | 轮廓加工 Contour Milling | 斜面加工 Ramping | 深壁加工 Deep Side Milling | ||
| AE-VMS 短刃型 Short | 平头型 Square | 直角型 Right Angle | si@Ming | |||||
| P.15 | P.16 圆弧角型 Radius | H加 | C轮廊加工 | 斜面加 | ||||
| P.17 | 槽铣 SlotMilling | 侧铣 Side Milling | 螺旋加工 Helical Milling 00 | 轮廓加工 Contour Milling 1 | 斜面加工 Ramping | 仿形加工 Copying | ||
| AE-VML 长刃型 Long | 平头型 P.33 | 余摆线加工 Trochoidal Milling | 侧铣 Side Milling | 螺旋加工 Helical Milling | 深壁加工 DeepSideMilling | |||
| 圆弧角型 Radius | 余摆线加工 Trochoidal Milling | 侧铣 Side Milling | 螺旋加工 Helical Milling | 深壁加工 | ||||
| P.34 带 Square | Deep Side Milling ? | |||||||
| with chipbreaker P.36 | 余摆线加工 Trochoidal Milling | 侧铣 Side Milling | 螺旋加工 Helical Milling 00 | 深壁加工 Deep Side Milling | ||||
| AE-VMFE 深壁加工型 For Deep Side Milling | 平头型 Square | 余摆线加工 | Sid@Ming | 加 | De壁加工ing | |||
| P.43 圆弧角型 | ||||||||
| Radius | 余摆线加工 Trochoidal Milling | 侧铣 Side Milling | 螺旋加工 Helical Miling | 深壁加工 Deep Side Milling | ||||
| P.43 | ||||||||
| 刃尖形状Cutting Edge Shape | 加工形态Application | |||||
| AE-VMSX | 平头型 | 00 | ||||
| Square | ||||||
| 短刃型 | P.27 | ng | Sid@Miing | 加工 | 轮廓加工 | 斜面加工 |
可以切削出完全垂直壁面的直角型铣刀Right angle type for milling straight corners
RightAngle是“直角”的意思。实现即使带有尖角保护,刃径精度与形状也无变化的特殊刃型。
Rightangle implies“straightangle."The rightangle typeend mill features aunique geometry thatmaintainsaconsistent cutting diameter evenwith a gash land.
兼顾刃尖刚性和高精度垂直壁面的加工。
Ability to millstraight cornerswhile maintaining cutting edge rigidity.
详情请参考p.5Seep.5fordetails
AE-VMSS·AE-VMS
正前角 Positive Rake Angle
降低切削阻力 Reduces cutting force
高刚性 High Rigidity
提高加工精度 Improves milling accuracy
新型排屑槽形状 New Flute Form
良好的排屑性 Facilitates excellent chip evacuation
差别在于槽铣加工的质量 Thedifferenceisclearlyshowninthequalityofslotmilling!
槽铣中很少出现毛刺,这是稳定加工的证明。
There are hardly any burrs generated during slot milling,which is a proof of stable milling.
普通铣刀排屑性差,切削阻力大导致加工不稳定,易产生毛刺。AE-VMS能在切削深度为 1 0 \mathsf {mm } 的槽铣中很少产生毛刺,实现稳定的加工。
Poorchip evacuationandexcessivecutting force are the main causes of unstable milling,which leads tothe generationof burs.TheAE-VMS isable toachieve stable performance with minimal burrs even in slot millngat a depth of 10mm.
| 使用工具 | AE-VMS 10 | 其他公司产品 10 |
| 加工ateral | SUS316 | |
| 切削速度 CuttingSpeed | 69m/min (2,200min-1) | |
| 进给速度 Feed | 350mm/min (0.04mm/t) | |
| 切削油剂 Coolant | 水溶性切削油剂 Water-soluble | |
| 使用机械 Machine | 立式加工中心(HSK63) Vertical Machining Center | |
| 排量 | 35cm³/min | 17.5cm³/min |
稳定加工
低切削阻力 Low Cutting Force
·锋利性优良的正前角刃形,可以降低切削阻力。
·兼顾工具刚性与排屑性的新型排屑槽形状,可以实现稳定加工,并抑制毛刺产生。
·Sharp positive rake angle reduces cutting force.
·Nefluteformwithhightoolrigidityandexcelentchipevacuationpropertiesenablesstablemilingndthesuppressionofurs.
与其他公司产品 相比,减少约 10 % 切削阻力 10% lower cutting force versus the competitors
抑制振动
Suppression of Vibration
采用不等导程、不等分割设计,可以实现稳定、高效的加工。Unequal spacing of teeth and variable-lead geometry enables stable and high eficiency miling
DUARISE涂层 DUARISE Coating
·润滑性、耐磨损性、高温耐氧化性优良的复合多层结构可以有效抑制裂纹传播。
Provides excellent lubricity,superior friction-resistance and high oxidation temperature. Multi-layer construction minimizes the thermal cracks that often occurred while using watersoluble oil.
·涂层表面进行了平滑处理可以提高加工面精度。
Smoothing surface coating treatment made an excellent quality of surface finishing.
AE-VMSS?AE-VMS
直角型(-RA) Right Angle Type
独创的刃尖可切削出完全垂直的侧壁面 Milling straight cornerswith a unique cutting edge
提高耐崩损性的尖角保护设计
Gash land for enhancing chippingresistance
兼顾刃尖刚性和高精度垂直壁面的加工 Abilitytomillstraightcornerswhilemaintainingcuttingedgerigidity
直角型铣刀通过即使带有尖角保护,刃径的精度与形状也无变化的特殊刃型来实现直角加工。
Although the rightangle type end mill includesa gash land,itisble to mill straight corners due to its unique geometry that maintains a consistent cutting diameter.
外径 \phi 6 刃尖变化量的实测值
Measured value of change in cutting edge of \phi 6 end mill
直角
Straight corner
独创的刃尖可进行无切削残余的直角加工。
'he milling of straight corners with no uncut residue is made possble by a unique cuting edge
| 使用工具 Tool | AE-VMS直角型3 Right Angle |
| 加工Maeial | S50C |
| 加工方法 MillingMethod | 侧铣 Side Milling |
| 切削速度 Cutting Speed | Vc=91m/min (9,660min-1) |
| 进给速度 Feed | Vf=1,160mm/min (0.03mm/t) |
| 切削深度 Depth of Cut | ap=4.5mm (1.5D) ae=0.6mm (0.2D) |
| 切削油剂 Coolant | 气冷式 Air-blow |
刃尖刚性 Cutting edge rigidity
因为有尖角保护,所以无崩刃,磨损稳定。 Normal progress of wear without chipping due to the gash land
| 使用工具 Tool | AE-VMS直角型6 Right Angle |
| 加工aeral | S50C |
| 加工方法 Milling Method | 侧铣 Side Milling |
| 切削速度 Cutting Speed | Vc=130m/min (6,900min-1) |
| 进给速度 Feed | Vf=1,380mm/min (0.05mm/t) |
| 切削深度ut | ap=9mm (1.5D) ae=1.2mm (0.2D) |
| 切削油剂 Coolant | 气冷式 Air-blow |
E 环境保护
采用气冷式,实现稳定的耐久性和加工精度 Stable durabilityand machining accuracywith air-blow
即使采用气冷式加工也可得到稳定的耐久性和加工精度,实现环保型加工
Stabledurabilitandaciningaccuracycanbeachievedwithdryprocessngwhichareallenvironmntallyfriendlyaciningetod
| 使用工具 Tool | AE-VMS Φ6 |
| 加工料eial | SCM440 |
| 加工方法 MillingMethod | 侧铣 Side Milling |
| 切削速度 CuttingSpeed | 140m/min (7,500min-1) |
| 进给速度 Feed | 1,800mm/min (0.06mm/t) |
| 切削深度 Depthof Cut | ap=9mm ae=1.2mm |
| 切削油剂 Coolant | 气冷式 Air-blow |
| 使用机械 Machine | 立式加工中心(BT40) Vertical Machining Center |
| 切削刃部的磨损状态 WearComparisonof theCutting Edge | ||||
| AE-VMS | 1mm | 褐色 约500℃ Brown about 500℃ | 刃尖磨损无缺口 No Cutting Edge Recession | |
| 其他公司产品A Competitor | 1 1mm | 紫色 约600℃ Purple about 600℃ | 刃尖磨损缺口大 Excessive Cutting Edge Recession | |
| 其他公司产品B Competitor | 1 1mm | 蓝色 约700℃ Blue about700℃ | 刃尖磨损缺口小 Minimal Cutting Edge Recession | |
| 使用工具 Tool | AE-VMS 10 |
| 加工料eral | SUS304 |
| 加工方法 Milling Method | 槽铣 Slot Miling |
| 切削速度 Cutting Speed | 70m/min (2,250min-1) |
| 进给速度 Feed | 475mm/min (0.053mm/t) |
| 切t深度ut | ap=10mm |
| 切削油剂 Coolant | 水溶性切削油剂 Water-soluble |
| 使用机械 Machine | 立式加工中心(BT40) Vertical Machining Center |
| 使用工具 Tool | AE-VMS Φ6×R1 |
| 加工aterial | SUS304 |
| 加工方法 Milling Method | 槽铣 Slot Milling |
| 切削速度 Cutting Speed | 80m/min (4,200min-1) |
| 进给速度 Feed | 830mm/min (0.049mm/t) |
| 切削深度ut | ap=3mm |
| 切削油剂 Coolant | 水溶性切削油剂 Water-soluble |
| 使用机械 Machine | 卧式加工中心(HSK63) Horizontal Machining Center |
| 使用工具 Tool | AE-VMS Φ10×R1 |
| 加工材料 WorkMaterial | SCM440 |
| 加工方法 Milling Method | 槽铣 Slot Milling |
| 切削速度 Cutting Speed | 90m/min (2,900min-1) |
| 进给速度 Feed | 660mm/min (0.057mm/t) |
| 切削深度 Depthof Cut | ap=10mm |
| 切削油剂 Coolant | 无 None |
| 使用机械 Machine | 立式加工中心(HSK63) Vertical Machining Center |
| 使用工具 Tool | AE-VMS Φ6×R1 |
| 加工料eral | S50C |
| 加工方法 Milling Method | 侧铣 Side Milling |
| 切削速度 Cutting Speed | 130m/min (6,900min-1) |
| 进给速度 | 1,970mm/min (0.071mm/t) |
| 削深度ut | ap=9mm ae=1.2mm |
| 切削油剂 Coolant | 气冷式 Air-blow |
| 使用机械 Machine | 立式加工中心(BT40) Vertical Machining Center |
| 使用工具 Tool | AE-VMSS Φ6×30 |
| 加工料eral | S50C |
| 加工方法 Milling Method | 侧铣 Side Milling |
| 切削速度 Cutting Speed | 105m/min (5,570min-1) |
| 进给速度 Feed | 1,660mm/min (0.074mm/t) |
| 切削深度 Depth of Cut | ap=9mm (1.5D) ae=0.12mm (0.02D) |
| e伸angLength | 5D |
| 切削油剂 Coolant | 水溶性切削油剂 Water-soluble |
| 使用机械 Machine | 立式加工中心(HSK32) Vertical Machining Center |
| 阶梯次数 StepFeed | 3次(27mm) Times |
让nmount 11um Su加工面粗度(Ra:0.8866um)
Zero-cut 后 After Zero-cut (um)
让刀量 5um以下
Fallen Amount under 5μm 2.0
加工高低差 3um以下 0.0
Machining Gap under 3μm -2.0
加工面粗度 Ra:0.8866um 0 1.00 2.00 3.00
Surface Roughness (mm)标识种类Guidefor lcons材质Tool Materials 2表面处理SurfaceTreatment
CARBIDE 硬质合金 DUARISE涂层 DUROREY涂层Tungsten Carbide DUARISE DUARISECoating DUROREY DUROREY Coating
3螺旋角Helix Angle 4R容许差Toleranceof Radius 5外径的许容差Tolerance for miling diameter
月 表示铣刀排屑槽的螺旋角 表示圆弧角铣刀的R容许差 O 表示铣刀的外径
37°.40° Helixangleoffluteforendmills ±0.02 Identifiesthetoleranceof theradiusforendmills Tolerance formilling diameter
6角形状CornerForm 7 柄部Shank 8切削条件 Cutting Condition直角型 SHRINK 也推荐使用热缩刀柄 SPEED 表示切削条件基准表所在页码RA Right AngleType FIT Suitable for the shrink holder system Indicates page number forcutting conditions
| 商品号 | 外 | 全 | 刃张长 | LH | 柄 | 形 | 库存 |
| 8556410 | 1 | 40 | 1.5 | 7.9 | 4 | 1 | |
| 8556411 | 1.1 | 40 | 1.7 | 8 | 4 | 1 | |
| 8556412 | 1.2 | 40 | 1.8 | 7.9 | 4 | 1 | |
| 8556413 | 1.3 | 40 | 2 | 7.9 | 4 | 1 | |
| 8556414 | 1.4 | 40 | 2.1 | 8 | 4 | 1 | |
| 8556415 | 1.5 | 40 | 2.3 | 7.8 | 4 | 1 | · |
| 8556416 | 1.6 | 40 | 2.4 | 7.9 | 4 | 1 | |
| 8556417 | 1.7 | 40 | 2.6 | 7.7 | 4 | 1 | · |
| 8556418 | 1.8 | 40 | 2.7 | 7.6 | 4 | 1 | |
| 8556419 | 1.9 | 40 | 2.9 | 7.7 | 4 | 1 | · |
| 8556420 | 2 | 40 | 3 | 8.2 | 4 | 1 | |
| 8556421 | 2.1 | 40 | 3.2 | 8.2 | 4 | 1 | · |
| 8556422 | 2.2 | 40 | 3.3 | 8.1 | 4 | 1 | |
| 8556423 | 2.3 | 40 | 3.5 | 8.1 | 4 | 1 | |
| 8556424 | 2.4 | 40 | 3.6 | 8 | 4 | 1 | |
| 8556425 | 2.5 | 40 | 3.8 | 8 | 4 | 1 | · |
| 8556426 | 2.6 | 40 | 3.9 | 8.5 | 4 | 1 | |
| 8556427 | 2.7 | 40 | 4.1 | 8.5 | 4 | 1 | |
| 8556428 | 2.8 | 40 | 4.2 | 8.4 | 4 | 1 | . |
| 8556429 | 2.9 | 40 | 4.4 | 8.4 | 4 | 1 | · |
| 8556430 | 3 | 45 | 4.5 | 12.2 | 6 | 1 | |
| 8556431 | 3.1 | 45 | 4.7 | 12.2 | 6 | 1 | · |
| 8556432 | 3.2 | 45 | 4.8 | 12.2 | 6 | 1 | |
| 8556433 | 3.3 | 45 | 5 | 12.2 | 6 | 1 | |
| 8556434 | 3.4 | 45 | 5.1 | 12.1 | 6 | 1 | |
| 8556435 | 3.5 | 45 | 5.3 | 12.1 | 6 | 1 | · |
| 8556436 | 3.6 | 45 | 5.4 | 12 | 6 | 1 | |
| 8556437 | 3.7 | 45 | 5.6 | 12 | 6 | 1 | |
| 8556438 | 3.8 | 45 | 5.7 | 11.9 | 6 | 1 | |
| 8556439 | 3.9 | 45 | 5.9 | 11.9 | 6 | 1 | |
| 8556440 | 4 | 45 | 6 | 11.9 | 6 | 1 | |
| 8556441 | 4.1 | 45 | 6.2 | 12.1 | 6 | 1 | |
| 8556442 | 4.2 | 45 | 6.3 | 12 | 6 | 1 | |
| 8556443 | 4.3 | 45 | 6.5 | 12 | 6 | 1 | · |
| 8556444 | 4.4 | 45 | 6.6 | 11.9 | 6 | 1 |
单位:mm Unit:mm 直角型Right Angle Type
| 商品号 | 外 | 全 | 刃长 | LH | 径 | 形状 | 库存 |
| 8556445 | 4.5 | 45 | 6.8 | 11.9 | 6 | 1 | |
| 8556446 | 4.6 | 45 | 6.9 | 11.8 | 6 | 1 | |
| 8556447 | 4.7 | 45 | 7.1 | 11.9 | 6 | 1 | |
| 8556448 | 4.8 | 45 | 7.2 | 11.8 | 6 | 1 | |
| 8556449 | 4.9 | 45 | 7.4 | 11.8 | 6 | 1 | |
| 8556450 | 5 | 45 | 7.5 | 11.7 | 6 | 1 | |
| 8556451 | 5.1 | 45 | 7.7 | 11.7 | 6 | 1 | · |
| 8556452 | 5.2 | 45 | 7.8 | 11.6 | 6 | 1 | |
| 8556453 | 5.3 | 45 | 8 | 11.6 | 6 | 1 | · |
| 8556454 | 5.4 | 45 | 8.1 | 11.5 | 6 | 1 | |
| 8556455 | 5.5 | 45 | 8.3 | 11.6 | 6 | 1 | |
| 8556456 | 5.6 | 45 | 8.4 | 11.5 | 6 | 1 | |
| 8556457 | 5.7 | 45 | 8.6 | 11.5 | 6 | 1 | · |
| 8556458 | 5.8 | 45 | 8.7 | 11.4 | 6 | 1 | |
| 8556459 | 5.9 | 45 | 8.9 | 11.4 | 6 | 1 | · |
| 8556460 | 6 | 45 | 9 | 二 | 6 | 2 | |
| 8556465 | 6.5 | 60 | 9.8 | 14.9 | 8 | 1 | |
| 8556470 | 7 | 60 | 10.5 | 14.7 | 8 | 1 | |
| 8556475 | 7.5 | 60 | 11.3 | 14.6 | 8 | 1 | · |
| 8556480 | 8 | 60 | 12 | 二 | 8 | 2 | |
| 8556485 | 8.5 | 70 | 12.8 | 17.9 | 10 | 1 | · |
| 8556490 | 9 | 70 | 13.5 | 17.7 | 10 | 1 | |
| 8556495 | 9.5 | 70 | 14.3 | 17.6 | 10 | 1 | |
| 8556500 | 10 | 70 | 15 | 二 | 10 | 2 | |
| 8556505 | 10.5 | 75 | 15.8 | 20.9 | 12 | 1 | · |
| 8556510 | 11 | 75 | 16.5 | 20.7 | 12 | 1 | |
| 8556515 | 11.5 | 75 | 17.3 | 20.6 | 12 | 1 | · |
| 8556520 | 12 | 75 | 18 | 二 | 12 | 2 |
| 般构造用钢 碳素钢 MildSteel Carbon Steel | 合金钢 合金工具钢 Alloy Steel Tool Steel | 预硬钢 淬火钢 Prehardened Steel Hardened Steel | 不锈钢 StainlessSteel | 铸铁 Cast Iron | 铜合金 Copper Alloy | 铝合金 Aluminium Aloy | 钛合金 Titanium Alloy | 耐热合金 Heat Resistant Alloy | |||
| ~40HRC | ~45HRC | ~55HRC | ≤200HB | ~350HB | |||||||
| AE-VMSS | 0 |
| 商品号 | 外 | 刃长 | LH | 形状 | 库存 | ||
| 8556550 | 1-RA | 40 | 1.5 | 7.9 | 4 | 1 | |
| 8556555 | 1.5- RA | 40 | 2.3 | 7.8 | 4 | 1 | |
| 8556560 | 2-RA | 40 | 3 | 8.2 | 4 | 1 | |
| 8556565 | 2.5-RA | 40 | 3.8 | 8 | 4 | 1 | |
| 8556570 | 3-RA | 45 | 4.5 | 12.2 | 6 | 1 | |
| 8556575 | 3.5-RA | 45 | 5.3 | 12.1 | 6 | 1 | |
| 8556580 | 4-RA | 45 | 6 | 11.9 | 6 | 1 | |
| 8556585 | 4.5-RA | 45 | 6.8 | 11.9 | 6 | 1 | |
| 8556590 | 5-RA | 45 | 7.5 | 11.7 | 6 | 1 | |
| 8556595 | 5.5-RA | 45 | 8.3 | 11.6 | 6 | 1 | |
| 8556600 | 6-RA | 45 | 9 | 二 | 6 | 2 |
| 一般构造用钢 碳素钢 MildSteel Carbon Steel | 合金钢 合金工具钢 Alloy Steel ToolSteel | 预硬钢 淬火钢 Prehardened Steel Hardened Steel | 不锈钢 Stainless Steel | 铸铁 Cast Iron | 铜合金 Copper Alloy | 铝合金 Aluminium Alloy | 钛合金 Titanium Alloy | 耐热合金 Heat Resistant Alloy | |||
| ~40HRC | ~ 45HRC~55HRC | ≤200HB | ~350HB | ||||||||
| AE-VMSS Rg真角ype | 0 | 0 | ◎ | O | ○ | ○ | |||||
Straight corners with no uncut residue 详情请参考p.5Seep.5fordetails 平头型 squareType Gtag
| 商品号 EDPNo. | 外径×颈长 DCXLU | 全长 LF | 刃长 APMX | 柄径 DCON | 颈径 DN | 形状 Type | 库存 Stock |
| 8556618 | 6 ×18 | 60 | 9 | 6 | 5.8 | 3 | |
| 8556630 | 6×30 | 70 | 9 | 6 | 5.8 | 3 | |
| 8556724 | 8×24 | 70 | 12 | 8 | 7.7 | 3 | |
| 8556740 | 8×40 | 80 | 12 | 8 | 7.7 | 3 | |
| 8556830 | 10 ×30 | 80 | 15 | 10 | 9.7 | 3 | |
| 8556850 | 10×50 | 100 | 15 | 10 | 9.7 | 3 | |
| 8556936 | 12 × 36 | 90 | 18 | 12 | 11.7 | 3 | |
| 8556960 | 12 × 60 | 110 | 18 | 12 | 11.7 | 3 |
| 般构造用钢 碳素钢 MildSteel Carbon Steel | 合金钢 合金工具钢 Alloy Steel Tool Steel | 预硬钢 淬火钢 Prehardened Steel | 不锈钢 Stainless Steel | 铸铁 Cast Iron | 铜合金 Copper Alloy | 铝合金 Aluminium Alloy | 钛合金 Titanium Alloy | 耐热合金 Heat Resistant Alloy | |||
| Hardened Steel | |||||||||||
| ~40HRC | ~ 45HRC | ~55HRC | ≤200HB | ~350HB | |||||||
| AE-VMSS | ○ | ○ |
| 商品号 | 外 | 刃长 | LH | 形状 | 库存 | ||
| 8555830 | 3 | 60 | 8 | 15.9 | 6 | 1 | |
| 8555840 | 4 | 60 | 11 | 17.1 | 6 | 1 | |
| 8555850 | 5 | 60 | 13 | 17.2 | 6 | 1 | |
| 8555860 | 6 | 60 | 13 | 二 | 6 | 2 | · |
| 8555880 | 8 | 70 | 19 | 二 | 8 | 2 | |
| 8555900 | 10 | 80 | 22 | 二 | 10 | 2 | |
| 8555920 | 12 | 90 | 26 | 二 | 12 | 2 | |
| 8555960 | 16 | 100 | 32 | 二 | 16 | 2 | |
| 8556000 | 20 | 110 | 40 | 二 | 20 | 2 | |
| 8556010 | 25 | 120 | 50 | 二 | 25 | 2 |
. \ c = 标准库存品 \bullet = Standardstockitem
| 商品号 | 外 | 全 | 刃张 | LH | 形状 | 库存 | |
| 8464030 | 3-G | 60 | 8 | 15.9 | 6 | 1 | |
| 8464040 | 4-G | 60 | 11 | 17.1 | 6 | 1 | |
| 8464050 | 5-G | 60 | 13 | 17.2 | 6 | 1 | |
| 8464060 | 6-G | 60 | 13 | 二 | 6 | 2 | · |
| 8464080 | 8-G | 70 | 19 | 二 | 8 | 2 | |
| 8464100 | 10-G | 80 | 22 | 二 | 10 | 2 | |
| 8464120 | 12-G | 90 | 26 | 二 | 12 | 2 |
AE-VMS Gtag
环保低碳型工具 Low-carbon products made with consideration for the environment.
| 一般构造用钢 碳素钢 MildSteel Carbon Steel | 合金钢 合金工具钢 AlloySteel ToolSteel | 预硬钢 淬火钢 Prehardened Steel Hardened Steel | 不锈钢 Stainless Steel | 铸铁 Cast Iron | 铜合金 Copper Alloy | 铝合金 Aluminium Alloy | 钛合金 Titanium Alloy | 耐热合金 Heat Resistat Alloy | |||
| ~40HRC | ~45HRC~55HRC | ≤200HB | ~350HB | ||||||||
| AE-VMS 平头型 | ○ | ||||||||||
| AE-VMS Gtag | 0 | 0 | |||||||||
加工材料对应表 Applicable Work Materials
直角型 Right Angle Type
单位:mm Unit:mm
| 商品号 | 外 | 全 | 刃长 | LH | 形状 | 库存 | |
| 8555730 | 3- RA | 60 | 8 | 15.9 | 6 | 1 | |
| 8555740 | 4-RA | 60 | 11 | 17.1 | 6 | 1 | |
| 8555750 | 5-RA | 60 | 13 | 17.2 | 6 | 1 | |
| 8555760 | 6-RA | 60 | 13 | 二 | 6 | 2 |
加工材料对应表Applicable Work Materials
| 般构造用钢 碳素钢 Mild Steel Carbon Steel | 合金钢 合金工具钢 AlloySteel ToolSteel | 预硬钢 淬火钢 Prehardened Steel Hardened Steel | 不锈钢 Stainlessteel | 铸铁 Cast Iron | 铜合金 Copper Alloy | 铝合金 Aluminium Alloy | 钛合金 Titanium Alloy | 耐热合金 Heat Resistant Alloy | |||
| ~40HRC | ~45HRC | ~55HRC | ≤200HB | ~350HB | |||||||
| AE-VMS R直角y | ○ | ○ | ○ | ○ | |||||||
需要完全垂直的直角的场合,请使用直角型!
Choose the right angle type for millingstraight corners!
重视加工效率的场合,
请使用平头型!
Choose the square type for high processing
efficiency!
详情请参考p.5 Seep.5fordetails
| 商品号 | 外径×圆弧半径 | 全长 | 刃长 | LH | 径 | 形状 | 库存 |
| 8556050 | 3 × R0.2 | 60 | 8 | 15.9 | 6 | 1 | |
| 8556060 | R0.5 | ||||||
| 8556070 | 3× 4× R0.2 | 60 | 11 | 6 | 1 | ||
| 8556080 | 4× R0.5 | ||||||
| 4× R1 | 17.1 | ||||||
| 8556090 | |||||||
| 8556100 | 5× R0.2 | 60 | 13 | 17.2 | 6 | ||
| 8556110 | 5× R0.5 | 1 | |||||
| 8556120 | 5× R1 | ||||||
| 8556130 | 6X R0.3 | 60 | 13 | 一 | 6 | 2 | |
| 8556140 | 6x R0.5 | ||||||
| 8556150 | 6x R1 | ||||||
| 8556160 | 8× R0.3 | 2 | |||||
| 8556170 | 8× R0.5 | 1 8 | |||||
| 8556180 | 8× R1 | 70 19 | |||||
| 8556190 | 8× R1.5 | ||||||
| 8556200 | 8× R2 | ||||||
| 8556210 | 10 × R0.3 | 22 | 一 | 10 2 | |||
| 8556220 | 10 × R0.5 | ||||||
| 8556230 | 10 × R1 | 80 | |||||
| 8556240 | 10 × R1.5 | ||||||
| 8556250 | 10 × R2 | ||||||
| 8556260 | 10 × R3 | 90 | 26 1 | 12 | |||
| 8556270 | 12× R0.5 | 2 | |||||
| 8556280 | 12 × R1 | R1.5 | |||||
| 8556290 8556300 | 12 × | 12 × R2 | |||||
| 8556310 | 12 X | R3 |
| 商品号 | 外径圆弧半径 | 全长 | 刃长 | LH | 形状 | 库存 | |
| 8557300 | 16× R0.5 | 100 | 32 | 1 | 16 | ||
| 8557301 | 16× R1 | ||||||
| 8557302 | 16× R2 | ||||||
| 8557303 | 16× R2.5 | ||||||
| 8557304 | 16× R3 | ||||||
| 8557305 | 16× R4 | ||||||
| 8557310 | 20 × R0.5 | 110 | 40 | 一 | 2 | ||
| 8557311 | 20 × R1 | ||||||
| 8557312 | 20 × R2 | ||||||
| 8557313 | 20 × R2.5 | ||||||
| 8557314 | 20 X R3 | ||||||
| 8557315 | 20 × R4 | ||||||
| 8557316 | |||||||
| 8557321 | 20 X R5 25× R1 | 120 | |||||
| 8557322 | 25× R2 | ||||||
| 8557324 | 25× R3 | 2 | |||||
| 8557325 | 25× R4 | 50 1 25 | |||||
| 8557326 | 25× R5 |
| 般构造用钢 碳素钢 MildSteel Carbon Steel | 合金钢 合金工具钢 AlloySteel ToolSteel | 预硬钢 淬火钢 | 不锈钢 StainlessSteel | 铸铁 Cast Iron | 铜合金 Copper Alloy | 铝合金 Aluminium Aly | 钛合金 Titanium Alloy | 耐热合金 Het ResistantAloy | |||
| Prehardened Steel Hardened Steel | |||||||||||
| ~40HRC | ~45HRC | ~55HRC | ≤200HB | ~350HB | |||||||
| AE-VMS 圆弧角型 | 。 | ○ | |||||||||
AE-VMSS切削条件基准表
平头型/直角型 Square Type/Right Angle Type\*
※直角型请使用下表所示转速和进给速度的70%作为参考值。
\*For rightangle type,please use 7O%of the speed and feed shown in the table belowas reference.
1.The above milling condition is a guideline for the overhang length is 3 x 0 (24号
2. Use a rigid and precise machine and holder.
3.The rotational speed is calculated by the median of the recommended cutting speed.Adjustment may be necessary depending on the rigidity of the workpiece fixture and machine.
4.Please use a suitable fluid with high smoke retardant properties.
5.During dry (no fluid) milling,please use air blow to remove disposable chips from the milling area and to eliminate chip packing.
6.Please use water-soluble coolant when machining stainless steel, precipitation stainless steel,titaniumalloy,Ni-basedalloy.
7. Reduce speed and feed as well as depth of cut when high precision is required.
8.Adjust the speed and feed accordingly when the overhang length is longer than specified (refer to p.20).
1. Use a rigid and precise machine and holder.
2.The rotational speed is calculated by the median of the recommended cutting speed.Adjustment may be necessary depending on the rigidity of the workpiece fixture and machine.
3.Please use a suitable fluid with high smoke retardant properties.
4.During dry (no fluid) miling,please use air blow to remove disposable chips from the milling area and to eliminate chip packing.
5.Please use water-soluble coolant when machining stainless steel, precipitation stainless steel, titaniumalloy, Ni-based alloy.
6. Reduce speed and feed as well as depth of cut when high precision is required.
| SU5304-5054 | 析出硬化体不锈钢 | 合金 | |||||||||||||
| 切削速度 Cutting Speec (m/min) | 100(80-120) | 90(70-110) | 80(60-100) | 70(50-80) | 70(60-80) | 60(50-70) | 25(20-30) | ||||||||
| 外径 Mill Dia. (mm) | 转速 进给速度 Speed Feed (min*1) (mm/min) | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 Speed | 进给速度 Feed | |||||||
| 1 | 28,700 | 570 | (min-1) 25,500 | (mm/min) 460 | (min-1) 22,300 | (mm/min) 360 | (min-1) 19,100 | (mm/min) 340 | (min-1) 25,620 | (mm/min) 320 | (min-1) 22,280 | (mm/min) 300 | (min*1) 9,550 | (mm/min) 120 | |
| 1.5 | 19,100 | 610 | 17,000 | 480 | 14,900 | 420 | 12,700 | 360 | 16,980 | 360 | 14,850 | 340 | 6,7 | 130 | |
| 2 | 14,300 | 630 | 12,700 | 510 | 11,100 | 440 | 9,600 | 380 | 12,810 | 360 | 11,140 | 350 | 4,770 | 140 | |
| 2.5 | 11,500 | 780 | 10,200 | 570 | 8,900 | 460 | 7,600 | 430 | 10,190 | 410 | 8,910 | 390 | 3,820 | 150 | |
| 3 | 10,600 | 930 | 9,600 | 690 | 8,500 | 510 | 7,400 | 470 | 8,540 | 430 | 7,430 | 410 | 3,180 | 160 | |
| 4 | 8,000 | 960 | 7,200 | 720 | 6,400 | 510 | 5,600 | 490 | 6,410 | 460 | 5,570 | 440 | 2,90 | 170 | |
| 5 | 6,400 | 1,020 | 5,700 | 800 | 5,100 | 610 | 4,500 | 560 | 5,120 | 490 | 4,460 | 470 | 1,910 | 180 | |
| 6 | 5,300 | 1,060 | 4,800 | 900 | 4,200 | 670 | 3,700 | 370 | 4,270 | 480 | 3,710 | 460 | 1,590 | 180 | |
| 8 | 4,000 | 910 | 3,600 | 720 | 3,200 | 640 | 2,800 | 370 | 2,750 | 450 | 2,390 | 430 | 1,190 | 200 | |
| 10 | 3,200 | 840 | 2,900 | 700 | 2,500 | 550 | 2,200 | 350 | 2,200 | 420 | 1,910 | 400 | 950 | 180 | |
| 2,700 | 810 | 2,400 | 670 | 2,100 | 550 | 1,900 | 330 | 1,830 | 420 | 1,590 | 400 | 800 | 180 | ||
| 12 | 0.25D | ||||||||||||||
| 1D | |||||||||||||||
| 切削深度 | DC ap DC≤6 0.5D | ||||||||||||||
| S | SU5304-50S4 | 析出硬化体不锈钢 | 钛合 | ||||||||||||||
| 切削速度 Cutting Speed | 130(100-150) | 120(100-150) | 100(80-120) | 80(60-100) | 80(70-90) | 70(60-80) | 30(25-40) | ||||||||||
| (m/min) 外径 Mill Dia. | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed | 转速 进给速度 Speed | 转速 进给速度 | 转速 进给速度 | 转速 Speed | 进给速度 Feed | |||||||||
| (mm) | (min-1) 38,200 | (mm/min) 840 | (min-1) 28,700 | (mm/min) | (min-1) | Feed (mm/min) | (min-1) | Feed (mm/min) | Speed (min-1) | Feed (mm/min) | Speed (min-1) | Feed (mm/min) | (min-1) | (mm/min) | |||
| 1 1.5 | 25,500 | 920 | 21,200 | 690 760 | 25,500 17,000 | 510 540 | 22,300 14,900 | 450 460 | 29,280 19,520 | 370 410 | 25,460 16,980 | 350 400 | 12,730 8,490 | 160 180 | |||
| 2 | 19,900 | 1,430 | 17,500 | 840 | 14,300 | 630 | 11,100 | 470 | 14,640 | 440 | 12,730 | 420 | 6,370 | 190 | |||
| 2.5 | 15,900 | 1,590 | 14,000 | 900 | 11,500 | 690 | 8,900 | 480 | 11,710 | 480 | 10,190 | 460 | 5,090 | 210 | |||
| 3 | 13,800 | 1,660 | 12,700 | 1,070 | 10,600 | 760 | 8,000 | 480 | 9,760 | 510 | 8,490 | 480 | 4,240 | 220 | |||
| 4 | 10,400 | 1,830 | 9,600 | 1,150 | 8,000 | 800 | 6,000 | 530 | 7,320 | 550 | 6,370 | 530 | 3,180 | 240 | |||
| 5 | 8,300 | 1,990 | 7,600 | 1,220 | 6,400 | 900 | 4,800 | 560 | 5,860 | 560 | 5,090 | 540 | 2,550 | 250 | |||
| 6 | 6,900 | 2,070 | 6,400 | 1,540 | 5,300 | 1,060 | 4,200 | 640 | 4,880 | 580 | 4,240 | 550 | 2,12 | 250 | |||
| 8 | 5,200 | 1,770 | 4,800 | 1,540 | 4,000 | 1,040 | 3,200 | 610 | 3,200 | 450 | 2,790 | 430 | 1,590 | 230 | |||
| 10 | 4,100 | 1,640 | 3,800 | 1,370 | 3,200 | 900 | 2,500 | 580 | 2,560 | 430 | 2,230 | 410 | 1,270 | 220 | |||
| 3,500 | 1,400 | 3,200 | 1,280 | 2,700 | 760 | 2,100 | 530 | 2,140 | 420 | 1,860 | 400 | 1,060 | 210 | ||||
| 12 | |||||||||||||||||
| 切削深度 | |||||||||||||||||
| ap 1.5D 0.2D | ae | ||||||||||||||||
| 加料 | SUs304-US5420 | 析出硬化体不锈钢 | 合金 | |||||||||||||
| 切削速度 Cutting Speed | 105(80-120) | 95(70-110) | 70(50-90) | 60(40-80) | 60(50-70) | 50(40-60) | 30(20-35) | |||||||||
| (m/min) 外径 Mill Dia. | 转速 进给速度 Feed | 转速 进给速度 | 转速 进给速度 | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Feed | 转速 Speed | 进给速度 Feed | ||||||||
| (mm) | Speed (min-1) 5,520 | (mm/min) | Speed (min-1) | Feed (mm/min) 1,230 | Speed (min-1) | Feed (mm/min) 740 | (min-1) 2,940 | (mm/min) 450 | (min-1) 3,420 | (mm/min) | Speed (min-1) | (mm/min) | (min"1) | (mm/min) | ||
| 6 8 | 4,160 | 1,660 1,420 | 5,120 3,840 | 1,230 | 3,710 2,800 | 730 | 2,240 | 430 | 2,240 | 410 320 | 2,970 1,950 | 390 300 | 1,480 1,110 | 180 160 | ||
| 10 | 3,280 | 1,310 | 3,040 | 1,100 | 2,240 | 630 | 1,750 | 410 | 1,790 | 300 | 1,560 | 290 | 890 | 150 | ||
| 12 | 2,800 | 1,120 | 2,560 | 1,020 | 1,890 | 530 | 1,470 | 370 | 1,500 | 290 | 1,300 | 280 | 740 | 150 | ||
| 切削深度 Depth of Cut | ae 1.5D 0.2D | ap | ||||||||||||||
| 加工 | 般构造用钢· 55405 (~750N/mm²) | M- | SUs304-SU54 | 析出硬化体不锈钢 | ||||||
| 悬伸量 转速 | 进给速度 | 转速 进给速度 | 转速 | 进给速度 | 转速 | 进给速度 Speed | 转速 进给速度 | 转速 进给速度 | 转速 进给速度 Speed | |
| 槽铣 | L/D | (min-') (mm/min) 80% | (min-1) (mm/min) | (min-1) 70% | (mm/min) | (min-1) (mm/min) 60% | (min-1) | (mm/min) (min-1) | (mm/min) 50% | (min-1) (mm/min) 50% |
| 4 5 | 70% | 70% 60% | 60% | 50% | 60% 50% | 50% | 50% | |||
| SlotMilling 侧铣 SideMilling | 4 | 90% | 90% | 80% | 70% | 70% | 60% | 60% | ||
| 5 | 80% | 80% | 70% | 70% | 70% | 60% | 60% | |||
AE-VMS·AE-VMSGtag切削条件基准表
平头型/直角型 Square Type/Right Angle Type\*
\*For rightangle type,please use 7O%of the speedand feed shown in the table belowas referenc
| 加工 Ww料ial | 一般构造用钢·碳素钢·铸铁 SS400-5C.FC250 | 合金钢·合金工具钢 SCM-SKS: SKD | Pr预硬钢淬火te PX5~NAK8 | 不锈秀钢 SUS304: SUS420 | 析出硬化体不锈钢 PrecitaSUSs63nsstet | 钛合金 Ti-nam-4V | 镍基合金 Inconel718 | |||||||
| 切削速度 (m/min) | 100(80-120) | 90(70-110) | 80(60-100) | 70(50-80) | 70(60-80) | 60(50-70) | 25(20-30) | |||||||
| 外径 Mill Dia. (mm) | 转速 进给速度 Speed Feed (min-1) (mm/min) | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 Speed | 进给速度 Feed | ||||||
| 3 | 10,600 | 930 | (min-1) 9,600 | (mm/min) 690 | (min-1) 8,500 | (mm/min) 510 | (min-1) 7,400 | (mm/min) 470 | (min-1) 8,540 | (mm/min) 430 | (min'1) 7,430 | (mm/min) 410 | (min*1) 3,180 | (mm/min) 160 |
| 4 | 8,000 | 960 | 7,200 | 720 | 6,400 | 510 | 5,600 | 490 | 6,410 | 460 | 5,570 | 440 | 2,90 | 170 |
| 5 | 6,400 | 1,020 | 5,700 | 800 | 5,100 | 610 | 4,500 | 560 | 5,120 | 490 | 4,460 | 470 | 1,910 | 180 |
| 6 | 5,300 | 1,060 | 4,800 | 900 | 4,200 | 670 | 3,700 | 370 | 4,270 | 480 | 3,710 | 460 | 1,590 | 180 |
| 8 | 4,000 | 910 | 3,600 | 720 | 3,200 | 640 | 2,800 | 370 | 2,750 | 450 | 2,390 | 430 | 1,190 | 200 |
| 10 | 3,200 | 840 | 2,900 | 700 | 2,500 | 550 | 2,200 | 350 | 2,200 | 420 | 1,910 | 400 | 950 | 180 |
| 12 | 2,700 | 810 | 2,400 | 670 | 2,100 | 550 | 1,900 | 330 | 1,830 | 420 | 1,590 | 400 | 800 | 180 |
| 16 | 2,000 | 600 | 1,800 | 500 | 1,600 | 420 | 1,200 | 310 | 1,140 | 260 | 990 | 250 | 500 | 110 |
| 20 | 1,600 | 480 | 1,400 | 390 | 1,300 | 340 | 900 | 250 | 920 | 270 | 800 | 260 | 400 | 120 |
| 25 | 1,300 | 390 | 1,100 | 310 | 1,000 | 260 | 600 | 170 | 730 | 250 | 640 | 240 | 250 | |
| 90 | ||||||||||||||
| 切削深度 | ||||||||||||||
| 10 | DDC6 0.5D 6| 0.25D | | ||||||||||||
侧铣 Side Milling
| 加 | SU5304-50542 | 析出硬化体不锈钢 | 合金 | |||||||||||||||
| 切削速度 | 70(60-80) | 30(25-40) | ||||||||||||||||
| Cutting Speed (m/min) 外径 | 130(100-150) 转速 进给速度 | 120(100-150) 转速 进给速度 | 100(80-120) 转速 进给速度 | 80(60-100) 转速 进给速度 | 80(70-90) 转速 进给速度 | 转速 进给速度 | 转速 | 进给速度 | ||||||||||
| Mill Dia. (mm) | Speed (min-1) | Feed (mm/min) | Speed (min-1) | Feed (mm/min) | Speed (min-1) | Feed (mm/min) | Speed (min-1) | Feed (mm/min) | Speed (min-1) | Feed (mm/min) | Speed (min-1) | Feed (mm/min) | Speed (min-1) | Feed (mm/min) | ||||
| 3 | 13,800 | 1,660 | 12,700 | 1,070 | 10,600 | 760 | 8,000 | 480 | 9,760 | 510 | 8,490 | 480 | 4,240 | 220 | ||||
| 4 | 10,400 | 1,830 | 9,600 | 1,150 | 8,000 | 800 | 6,000 | 530 | 7,320 | 550 | 6,370 | 530 | 3,180 | 240 | ||||
| 5 | 8,300 | 1,990 | 7,600 | 1,220 | 6,400 | 900 | 4,800 | 560 | 5,860 | 560 | 5,090 | 540 | 2,550 | 250 | ||||
| 6 | 6,900 | 2,070 | 6,400 | 1,540 | 5,300 | 1,060 | 4,200 | 640 | 4,880 | 580 | 4,240 | 550 | 2,120 | 250 | ||||
| 8 | 5,200 | 1,770 | 4,800 | 1,540 | 4,000 | 1,040 | 3,200 | 610 | 3,200 | 450 | 2,790 | 430 | 1,590 | 230 | ||||
| 10 | 4,100 | 1,640 | 3,800 | 1,370 | 3,200 | 900 | 2,500 | 580 | 2,560 | 430 | 2,230 | 410 | 1,270 | 220 | ||||
| 12 | 3,500 | 1,400 | 3,200 | 1,280 | 2,700 | 760 | 2,100 | 530 | 2,140 | 420 | 1,860 | 400 | 1,060 | 210 | ||||
| 16 | 2,600 | 1,250 | 2,400 | 1,060 | 2,000 | 640 | 1,400 | 450 | 1,370 | 410 | 1,190 | 400 | 700 | 210 | ||||
| 20 | 2,100 | 1,010 | 1,900 | 840 | 1,600 | 510 | 1,100 | 370 | 1,100 | 390 | 950 | 380 | 560 | 200 | ||||
| 25 | 1,700 | 820 | 1,500 | 660 | 1,300 | 420 | 900 | 310 | 880 | 510 | 760 | 490 | 320 | 190 | ||||
| 切削深度 Depth of Cut | ap ae | |||||||||||||||||
| 1.5D | ||||||||||||||||||
| 0.2D | ||||||||||||||||||
1.The above milling condition is a guideline for the overhang length is 3 x 0 . (204号
2. Use a rigid and precise machine and holder.
3.The rotational speed is calculated by the median of the recommended cutting speed.Adjustment may be necessary depending on the rigidity of the workpiece fixture and machine.
4.Please use a suitable fluid with high smoke retardant properties.
5.During dry (no fluid) milling,please use air blow to remove disposable chips from the milling area and to eliminate chip packing.
6.Please use water-soluble coolant when machining stainless steel,precipitation stainlesssteel, titaniumalloy, Ni-basedalloy.
7. Reduce speed and feed as wellas depth of cut when high precision is required.
8.Adjust the speed and feed accordingly when the overhang length is longer than specified (refer to p.22).
AE-VMS切削条件基准表cuting Condition
圆弧角型 Radius Type
| PS- A | SU5304-U5420 | 析出硬化体不锈钢 | 钛合金 | ||||||||||||
| 切削速度 Cutting Speed (m/min) | 100(80-120) | 90(70-110) | 80(60-100) | 70(50-80) | 70(60-80) | 60(50-70) | 25(20-30) | ||||||||
| 外径 Mill Dia. (mm) | 转速 进给速度 Speed Feed (mm/min) | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 Speed | 进给速度 Feed | |||||||
| 3 | (min-1) 10,600 | 790 | (min-1) 9,600 | (mm/min) 590 | (min-1) 8,500 | (mm/min) 410 | (min-1) 7,400 | (mm/min) 380 | (min-1) 8,540 | (mm/min) 430 | (min-1) 7,430 | (mm/min) 410 | (min-1) 3,180 | (mm/min) 160 | |
| 4 | 8,000 | 820 | 7,200 | 610 | 6,400 | 410 | 5,600 | 390 | 6,410 | 460 | 5,570 | 440 | 2,390 | 170 | |
| 5 | 6,400 | 870 | 5,700 | 680 | 5,100 | 490 | 4,500 | 450 | 5,120 | 490 | 4,460 | 470 | 1,910 | 180 | |
| 6 | 5,0 | 1,010 | 4,800 | 860 | 4,200 | 600 | 3,700 | 330 | 4,270 | 480 | 3,710 | 460 | 1,590 | 180 | |
| 8 | 4,000 | 870 | 3,600 | 680 | 3,200 | 580 | 2,800 | 330 | 2,750 | 450 | 2,390 | 430 | 1,190 | 200 | |
| 10 | 3,200 | 800 | 2,900 | 660 | 2,500 | 500 | 2,200 | 320 | 2,200 | 420 | 1,910 | 400 | 950 | 180 | |
| 12 | 2,700 | 770 | 2,400 | 640 | 2,100 | 490 | 1,900 | 300 | 1,830 | 420 | 1,590 | 400 | 800 | 180 | |
| 16 | 2,000 | 570 | 1,800 | 480 | 1,600 | 370 | 1,200 | 290 | 1,14 | 260 | 990 | 250 | 500 | 110 | |
| 20 | 1,600 | 460 | 1,400 | 370 | 1,300 | 300 | 900 | 230 | 920 | 270 | 800 | 260 | 400 | 120 | |
| 1,300 | 370 | 1,100 | 290 | 1,000 | 230 | 600 | 150 | 730 | 250 | 640 | 240 | 250 | |||
| 25 | 90 | ||||||||||||||
| DC | ap | ||||||||||||||
| 切削深度 | 0.25D | ||||||||||||||
| P1D | DC≤6 0.5D 6 | ||||||||||||||
| 料 | SU5304-50542 | 析出硬化体不锈钢 | Inconel718 镍基合金 | |||||||||||
| 切削速度 Cutting Speed (m/min) | 130(100-150) | 120(100-150) | 100(80-120) | 80(60-100) | 80(70-90) | 70(60-80) | 30(25-40) | |||||||
| 外径 Mill Dia. (mm) | 转速 进给速度 Speed Feed (mm/min) | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 Speed | 进给速度 Feed | ||||||
| 3 | (min-1) 13,800 | 1,410 | (min-1) 12,700 | (mm/min) 910 | (min-1) 10,600 | (mm/min) 610 | (min-1) 8,000 | (mm/min) 380 | (min-1) 9,760 | (mm/min) 510 | (min-1) 8,490 | (mm/min) 480 | (min-1) 4,240 | (mm/min) 220 |
| 4 | 10,400 | 1,560 | 9,600 | 980 | 8,000 | 640 | 6,000 | 480 | 7,320 | 550 | 6,70 | 530 | 3,180 | 240 |
| 5 | 8,300 | 1,690 | 7,600 | 1,030 | 6,400 | 720 | 4,800 | 450 | 5,860 | 560 | 5,090 | 540 | 2,550 | 250 |
| 6 | 6,900 | 1,970 | 6,400 | 1,460 | 5,300 | 950 | 4,200 | 570 | 4,880 | 580 | 4,240 | 550 | 2,120 | 250 |
| 8 | 5,200 | 1,680 | 4,800 | 1,460 | 4,000 | 940 | 3,200 | 550 | 3,200 | 450 | 2,790 | 430 | 1,590 | 230 |
| 10 | 4,100 | 1,560 | 3,800 | 1,300 | 3,200 | 810 | 2,500 | 520 | 2,560 | 430 | 2,230 | 410 | 1,270 | 220 |
| 12 | 3,500 | 1,330 | 3,200 | 1,220 | 2,700 | 680 | 2,100 | 480 | 2,140 | 420 | 1,860 | 400 | 1,060 | 210 |
| 16 | 2,600 | 1,200 | 2,400 | 1,010 | 2,000 | 560 | 1,400 | 420 | 1,370 | 410 | 1,190 | 400 | 700 | 210 |
| 20 | 2,100 | 970 | 1,900 | 800 | 1,600 | 450 | 1,100 | 350 | 1,100 | 390 | 950 | 380 | 560 | |
| 25 | 1,700 | 780 | 1,500 | 630 | 1,300 | 360 | 900 | 280 | 880 | 510 | 760 | 490 | 320 | 200 |
| 切削深度 Depth of Cut | 190 | |||||||||||||
| 悬伸量 | 加工 | 般构造用钢· 碳素钢·铸铁 SS400-555C.-FC250 (~750N/mm²) | 合金钢合金工具钢 SCM-SKS.SKD | 预硬钢·淬火钢 PX5~NAK8O nedSteel | 不锈se SUS304 : SUS420 | 析出硬化体不锈钢 PrecipitSUSsaistet | 钛合金 Ti-6A1-4V | Inconel718 镍基合金 | ||||||
| 进给速度 转速 | 进给速度 | 转速 | 进给速度 | 转速 | 进给速度 | 转速 进给速度 | 转速 进给速度 | 转速 | 进给速度 | |||||
| 槽铣 | L/D | 转速 (min-') (mm/min) | (min-1) | (mm/min) | (min-1) | (mm/min) | (min-1) (mm/min) | (min-1) | (mm/min) | (min-1) (mm/min) | (min-') | (mm/min) 50% | ||
| 4 5 | 80% 70% | 70% | 70% 60% | 60% 50% | 60% 50% | 50% 50% | 50% | |||||||
| SlotMilling | 4 | 90% | 60% 90% | 80% | 70% | 70% | 60% | 60% | ||||||
| 侧铣 SideMilling | 5 | 80% | 80% | 70% | 70% | 70% | 60% | 60% | ||||||
AE-VMSX 刃尖强化型
With reinforced cutting edge 高强度的刃尖式样可以抑制崩刃,实现高效率和长寿命 High-strength cutting edge specification suppresses chipping,leading to greater eficiency and extended toolife
精密铲背和刃尖钝化处理 Microrelief and cutting edge honing
刃尖强化和抑制振动 Strengthening of the cutting edge and suppress chattering
芯厚锥度设计Web taper
提高工具刚性Improvestool rigidity
实现高耐崩损性 Highchippingresistance
加工材料:HPM38(52HRC)Work Material
| AE-VMSX10 | 以往产品10 (等导程·等分割) Conventional (Equal spacing of teeth and equal-lead geometry) | ||
| 切削速度 Cutting Speed | 90m/min (2,900min-1) | 70m/min (2,200min-1) | |
| 进给速度 Feed | 680mm/min (0.059mm/t) | 410mm/min (0.047mm/t) | 15mm |
| 外周刃的损伤状态 Wear comparison of the peripheral cutting edge | 2mm 切削深度 Depth of Cut |
DUROREY涂层
超耐热性·高韧性的涂层
PAT.in Japan
抑制崩刃,实现长寿命化
Super heat-resistant and high-toughness coating suppresses chipping and achieves long tool lif 含有SiC的超耐热层和超微细纳米周期积层结构,具有高耐热性 和耐磨损性的同时,发挥优异的韧性。
即使在高硬度加工中也可抑制崩刃,实现工具的长寿命化。
Super heat resistant layer and ultra-fine periodic nano-layered structure provide superior toughness while maintaining high heat resistance and abrasion resistance.
Also suppresses chipping even in high hardness millingand achieves long tool life.
超耐热层
Super Heat Resistant Layer
超微细纳米周期积层结构
Ultra-Fine Periodic Nano-Layered Structure
附着强度强化层
Adhesion Strength Reinforcing Layer
基材
Base Metal 涂层构造 Coating Structure
| C涂层色lor | c层构造ure | 硬度(GPa) | Temperature | Heatstace | 表面度耐磨损性 | 耐 | Toughes | ||
| 黑灰色 | 超微米周层 | 41 | 1,300 | ☆ | 。 | ☆ | 。 | 。 |
(标准)○→◎→☆(最佳)Fair Best
耐崩损性的提高
Enhanced chipping resistance
精密铲背和刃尖钝化处理增加了刃尖的强度,提高耐崩损性
Microrelief and cutting edge honing increase the strengthof the cutting edge and improve chipping resistance
抑制振动 Suppression of Vibration
抑制振动的式样和高工具刚性,实现稳定加工
itable machining is achieved with chatter vibration suppression specifications and high tool rigidity
·不等导程、不等分割 Unequal spacing of teeth and variable-lead geometry
抑制振动的发生
Suppresses the occurrence of chatter vibrations.
·芯厚锥度设计 Web taper
从刃尖至柄部芯厚变化的锥度设计,使工具刚性提高
The web taper geometry,where the thickness of core changes from the cutting edge to the shank, greatly improvestool rigidity
实现环保型加工环境 Promotionof sustainablemachiningenvironment
环境保护
通过精密铲背和刃尖钝化处理强化刃尖,即使是大切深量下,也可实现无崩刃的稳定磨损。
刀具的长寿命化可减少废弃物,有助于节约资源。
Strengtheningthecutingedgewithmicroreliefandcutingedgehoningachievestablewearprogressionwithoutchipingeven during deep cuts.Longer tool life contributes to reducing waste and conserve resources.
| 使用工具 | AE-VMSX 10 |
| 加工Material | NAK80(40HRC) |
| 加工方法 MillingMethod | 侧铣 Side Milling |
| 切削速度 Cutting Speed | 100m/min (3,200min-1) |
| 进给速度 Feed | 900mm/min (0.07mm/t) |
| 切削深度cut | ap=15mmae=2mm |
| 切削油剂 Coolant | 气冷式 Air-blow |
| 使用机械 Machine | 立式加工中心(BT40) Vertical Machining Center |
| 使用工具 Tool | AE-VMSX 10 |
| 加工材料 Work Material | DH31-S (48HRC) |
| 加工方法 Milling Method | 侧铣 Side Milling |
| 切削速度 Cutting Speed | 60m/min (1,900min-1) |
| 进给速度 Feed | 300mm/min (0.039mm/t) |
| 削深ut | ap=15mm ae=2mm |
| 切削油剂 Coolant | 水溶性切削油剂 Water-soluble |
| 使用机械 Machine | 立式加工中心(BT40) Vertical Machining Center |
加工材料:SCM440(40HRC)WorkMaterial
使用机械:立式加工中心Machine:Vertical Machining Center
主轴类型:HSK-A63Main Spindle
最高转速:20,000min1Maximum RPM
刀柄:热缩刀柄 Holder : Shrink Fit
切削油剂:气冷式 Coolant:Air-blow
Total machining time 13 minutes 6 seconds
| 工序编号 Process | 加工部位 MillingPart | 加工方法 Milling Process | 使用工具 Tool | 切削速度 Cutinmipeed | 进给速度 (mm/min) | ap (mm) | ae (mm) | 加工时间 Machining Time |
| 1 | 侧面 | Sid@Ming | AE-VMSX Φ12 | 100 (2,700min) | 760 (0.07mm/t) | 25 | 2.4 | 3 minute41conds |
| ? | 40沉孔 | He加工(加工)) | 螺旋角度1.5° | 螺旋径R6 | 4 mnuts26conds | |||
| ③ | 40沉孔 | 扩口加工 | 25 | 2.4 | 51 51ds | |||
| ④ | 60沉孔 | 扩口加工 | 10 | 2.4 | 1 min1分24conds | |||
| 5 | 槽宽t3mm | Soing | (0.015mm/t) 倾Agle | 3 | 3737ds | |||
| ® | 槽宽t8mm | sloiing | AE-VMSX AE-VMSX | (8,500min) (3,200min2) | (0.05mm/t) | 10 | 8 | 1010ds |
| C0.2倒角 | 倒角加工 | HY-HSCM-P | (5,310min2) | (0.02mm/t) | 0.2 | 0.2 | 1 mi1e5onds |
单位:mm Unit:mm
| 商品号 | 外 | 刃张 | LH | 形状 | 库存 | ||
| 8558030 | 3 | 60 | 8 | 15.9 | 6 | 1 | |
| 8558040 | 4 | 60 | 11 | 17.1 | 6 | 1 | |
| 8558050 | 5 | 60 | 13 | 17.2 | 6 | 1 | |
| 8558060 | 6 | 60 | 13 | 二 | 6 | 2 | · |
| 8558080 | 8 | 70 | 19 | 二 | 8 | 2 | |
| 8558100 | 10 | 80 | 22 | 二 | 10 | 2 | |
| 8558120 | 12 | 90 | 26 | 二 | 12 | 2 |
| 般构造用钢 碳素钢 MildSteel Carbon Steel | 合金钢 合金工具钢 | 预硬钢 淬火钢 | 不锈钢 Stainless Steel | 铸铁 球墨铸铁 Cast Iron Ductile Cast Iron | 铜合金 Copper Alloy | 铝合金 Aluminium Alloy | 钛合金 Titanium Alloy | 耐热合金 Heat Resistant Alloy | ||||
| AlloySteel ToolSteel | Prehardened Steel Hardened Steel | |||||||||||
| ~40HRC | ~45HRC | ~55HRC | ~60HRC | ≤200HB | ~350HB | |||||||
| AE-VMSX 平头型 | ○ | |||||||||||
AE-VMSX切削条件基准表 Cutting Condition
平头型 Square Type
| 料 | SU5304-SU04 | 析出硬化体不锈钢 | 合金 | |||||||||||||||||||
| 切削速度 Cutting Speed | 100(80-120) | 90(70-110) | 70(50-80) | 70(60-80) | 60(50-70) | 25(20-30) | ||||||||||||||||
| (m/min) 外径 | 转速 进给速度 | 转速 进给速度 | 80(60-100) 转速 进给速度 | 转速 进给速度 | 转速 进给速度 | 转速 进给速度 | 转速 | 进给速度 | ||||||||||||||
| Mill Dia. (mm) | Speed (min-1) | Feed (mm/min) | Speed (min-1) | Feed (mm/min) | Speed (min-1) | Feed (mm/min) | Speed (min-1) | Feed (mm/min) | Speed (min-1) | Feed (mm/min) | Speed (min-1) | Feed (mm/min) | Speed (min-1) | Feed (mm/min) | ||||||||
| 3 | 10,600 8,000 | 930 960 | 9,600 7,200 | 690 720 | 8,500 6,400 | 510 510 | 7,400 5,600 | 470 490 | 8,540 6,410 | 430 | 7,430 5,570 | 410 440 | 2,650 | 160 | ||||||||
| 4 | 1,020 | 5,700 | 800 | 5,100 | 610 | 560 | 5,120 | 460 490 | 4,460 | 470 | 1,990 1,590 | 170 | ||||||||||
| 5 | 6,400 | 1,060 | 4,800 | 900 | 4,200 | 670 | 4,500 3,700 | 370 | 4,270 | 480 | 3,710 | 460 | 1,330 | 180 180 | ||||||||
| 6 | 5,300 4,000 | 910 | 3,600 | 720 | 3,200 | 640 | 2,800 | 370 | 2,750 | 450 | 2,390 | 430 | 1,000 | 200 | ||||||||
| 8 | 3,200 | 840 | 2,900 | 700 | 2,500 | 550 | 2,200 | 350 | 2,200 | 420 | 1,910 | 400 | 800 | 180 | ||||||||
| 10 | 2,700 | 810 | 2,400 | 670 | 2,100 | 550 | 1,900 | 330 | 1,830 | 420 | 1,590 | 400 | 660 | |||||||||
| 12 | ap | 180 | ||||||||||||||||||||
| 切削深度 | DC | |||||||||||||||||||||
| aD | DC≤6 0.5D | 0.25D | ||||||||||||||||||||
| 析出硬化休不锈钢 | |||||||||||||||||
| 切削速度 (m/min) | 130(100-150) | 120(100-150) | 100(80-120) | 70(60-80) | 80(60-100) 进给速度 | 80(70-90) | 70(60-80) 转速 | 30(20-40) | |||||||||
| 外径 MillDia. (mm) | 转速 进给速度 Speed Feed (min-1) (mm/min) | 转速 进给速度 Speed Feed (min"1) | 转速 进给速度 Feed Speed | 转速 进给速度 Speed Feed | 转速 Speed Feed (min-1) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 进给速度 Speed Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | |||||||
| 3 | 13,800 | 1,660 | 12,700 | (mm/min) 1,070 | (min-1) 10,600 | (mm/min) 760 | (min-1) 7,430 | (mm/min) 480 | 8,000 | (mm/min) 480 | 9,760 | 510 | (min-1) 8,490 | 480 | 3,180 | 220 | |
| 4 | 10,400 | 1,830 | 9,600 | 1,150 | 8,000 | 800 | 5,570 | 530 | 6,000 | 530 | 7,320 | 550 | 6,370 | 530 | 2,390 | 240 | |
| 5 | 8,300 | 1,990 | 7,600 | 1,220 | 6,400 | 900 | 4,460 | 540 | 4,800 | 560 | 5,860 | 560 | 5,090 | 540 | 1,910 | 250 | |
| 6 | 6,900 | 2,070 | 6,400 | 1,540 | 5,0 | 1,060 | 3,720 | 550 | 4,200 | 640 | 4,880 | 580 | 4,240 | 550 | 1,590 | 250 | |
| 8 | 5,200 | 1,770 | 4,800 | 1,540 | 4,000 | 1,040 | 2,790 | 430 | 3,200 | 610 | 3,200 | 450 | 2,790 | 430 | 1,190 | 230 | |
| 10 | 4,100 | 1,640 | 3,800 | 1,370 | 3,200 | 900 | 2,230 | 410 | 2,500 | 580 | 2,560 | 430 | 2,230 | 410 | 960 | 220 | |
| 12 | 3,500 | 1,400 | 3,200 | 1,280 | 2,700 | 760 | 1,860 | 400 ap | 2,100 | 530 ae | 2,140 | 420 | 1,860 | 400 | 800 | 210 | |
| 切削深度 Depth of Cut | |||||||||||||||||
| 加工 WorkMaterial 材料 | 一般构用 | 合金钢·合金工具钢 SCM-SKS-SKD | 预硬钢·淬火钢 H调质eel PX5-NAK8O | 不锈钢 STAVAX-HPM38 SUS304-SUS420 StainlessS | 析出硬化体不锈钢 PreipitSUSseilesee | 钛合金 镍基合金 Ti-num-4V Inionel718 | |||||||
| 悬伸量 L/D | 转速 | 进给速度 | 转速 进给速度 | 转速 | 进给速度 | 转速 进给速度 | 转速 | 进给速度 转速 | 进给速度 转速 | 进给速度 | 转速 进给速度 | ||
| 4 | (min-') | (mm/min) | (min-1) (mm/min) | (min-') | (mm/min) | (min-1) (mm/min) | (min-1) | (mm/min) (min-1) | (mm/min) (min-') | (mm/min) | (min-1) (mm/min) | ||
| 槽铣 Slot Milling | 5 | 80% | 70% 60% | 70% 60% | 二 | 60% 50% | 60% 50% | 50% | 50% | 50% | |||
| 4 | 70% | 90% | 90% | 80% | 60% | 70% | 70% | 60% | 50% 60% | ||||
| Side Milling 侧铣 | 5 | 80% | 80% | 70% | 60% | 70% | 70% | 60% | 60% | ||||
AE-VML
最大的特色是高效率大切深的侧铣加工UltimateSideMillinq Efficiency
高刚性 High Rigidity
大芯厚设计,实现高速的侧铣加工 High-speed side milling is made possible by the large core design
从刃尖至柄部芯厚变化的锥度设计,使工具刚性提高,防止加工面倾斜
The web taper geometry,where the thicknessof corechanges from the cutting edge to the shank,greatly improvestool rigidity,thereby prevents themachining surface from tilting
大螺旋角 High Helix
可降低切削阻力,稳定加工 Reduces cutting force to enable stable milling 精密铲背设计,抑制振动 Suppressionofchatteringbythemicrorelief geometry
出色的精加工面Excellentsurfacefinish!
| 使用工具 Tool | AE-VML Φ12×38 |
| 加工材料 WorkMaterial | NAK80(40HRC) |
| 切削速度 Cutting Speed | 195m/min (5,175min-1) |
| 进给速度 Feed | 600mm/min (0.03mm/t) |
| ut | ap=36mmae=0.3mm |
| 使用机械 Machine | 立式加工中心 Vertical Machining Center |
| 表面e oghness | Ra=0.09μm Rz=0.55μm |
扫一扫观看视频 Watch it in action
抑制振动
采用不等导程、不等分割、精密铲背设计,可以实现稳定、高效的加工。
The combinationof variable lead,unequal spacing teethandmicrorelief geometrycontributes tostableand high efficiency milling performance.
| 适用尺寸 ApplicableSize | 不等导程 Variable Leads | 不等分割 UnequalSpacing Teeth | 精密铲背 Microrelief |
| Φ12以下 Up to 12 | B β2 β1≠β2 | α1 α1≠α2 α2 | |
| Φ16以上 Φ16 and above | β1 β2√β3 β1≠β2≠β3 | α1 α5 α2 α4 X α3 α1=α3≠α2≠α4=α5 |
即使是高速·大切深加工也无振动,具有压倒性的高效率加工。
DUARISE涂层 DUARISE Coating
润滑性、耐磨损性、高温耐氧化性优良的复合多层结构可以有效抑制裂纹传播。
Provides excellent lubricity,superior friction-resistance and high oxidation temperature. Multi-layerconstructionminimizes the thermal cracks that often occurred while using watersoluble oil.
涂层表面进行了平滑处理可以提高加工面精度。
Smoothing surface coating treatment made an excellent quality of surface finishing.
| 使用工具 Tool | AE-VML 10×40 |
| 加工Mateial | S50C |
| 加工方法 Milling Method | 侧铣 Side Milling |
| 切削速eed | 130m/min (4,200min-1) |
| 进给速度 Feed | 1,200mm/min (0.07mm/t) |
| 深度ut | ap=40mm ae=0.5mm |
| 切削油剂 Coolant | 气冷式 Air-blow |
| 使用机械 Machine | 卧式加工中心(HSK63) Horizontal Machining Center |
命 采用DUARISE涂层,即使使用水溶性切削油剂,刀具磨损量也能稳定进行 Life DUARISE coating greatly reduces tool wear progresson even with the use of water-soluble coolant.
| 使用工具 Tool | AE-VML 10×31 |
| 加工材料 WorkMaterial | SCM440(30HRC) |
| 加工方法 Milling Method | 侧铣 Side Milling |
| 切削速度 Cutting Speed | 180m/min (5,700min-1) |
| 进给速度 Feed | 1,400mm/min (0.06mm/t) |
| 削深Cut | ap=25mm ae=1mm |
| 切削油剂 Coolant | 水溶性切削油剂 Water-soluble |
| 使用机械 Machine | 立式加工中心(BT40) Vertical Machining Center |
与HAIMER公司制的高刚性强力热缩刀柄搭配,实现更高精度的加工。
Combination with high rigidity HAlMER Power Shrink Chuck to achieve higher precision machining.
| 使用工具 Tool | AE-VML 10×40 |
| 加工ateral | SUS304 |
| 加工方法 Milling Method | 侧铣 Side Milling |
| 切削速度 Cutting Speed | 126m/min (4,000min-1) |
| 进给速度 Feed | 960mm/min (0.06mm/t) |
| 切削深cut | ap=40mm ae=1mm |
| 切削油剂 Coolant | 水溶性切削油剂 Water-soluble |
| 使用机械 Machine | 卧式加工中心(HSK63) Horizontal Machining Center |
SAFE-入OCK Safe-Lock for safer and more precise machining
实现更安全、更高精度的加工
HAIMER公司独有的Safe-Lock是可以有效防止加工中刀具滑出的先进系统。
也可以有效抑制加工中的振纹·振动,提高刀具寿命。 HAIMER's proprietary Safe-Lock " isan advanced system that is effective in preventing tool pul-out.
It can suppress chattering and vibration during machining,and is effective for improving tool life. AE-VM系列的Safe-LockM对应,请咨询我司销售人员。
Pleasecontact OSG'ssales staffregarding the Safe-Lock system for the AE-VMseries.
AE-VML
| 商品号 | 外径X刃长 | L/D | 全 | 刃数 | 库存 | |
| 8556320 | 6 ×19 | 3 | 70 | 6 | 4 | |
| 8556322 | 8 ×25 | 80 | 8 | |||
| 8556324 | 10 × 31 | 90 | 10 | |||
| 8556326 | 12×38 | 100 | 12 | |||
| 8556374 | 16 ×50 | 125 | 16 | |||
| 20 | 5 | |||||
| 8556376 | 20 × 62 | 135 |
\angle 1 0 = 4
| 商品号 | 外径X刃长 | L/D | 全 | 刃数 | 库存 | |
| 8556328 | 6×24 | 4 | 70 | 6 | 4 | |
| 8556330 | 8×32 | 90 | 8 | |||
| 8556332 | 10 ×40 | 100 | 10 | : | ||
| 8556334 | 12 ×48 | 110 | 12 | |||
| 8556378 | 16 × 64 | 140 | 16 | |||
| 8556380 | 5 | |||||
| 20×80 | 155 | 20 |
| 一般构造用钢 碳素钢 MildSteel Carbon Steel | 合金钢 合金工具钢 AlloySteel Tool Steel | 预硬钢 淬火钢 Prehardened Steel | 不锈钢 StainlessSteel | 铸铁 Cast Iron | 铜合金 Copper Alloy | 铝合金 Aluminium Alloy | 钛合金 Titanium Alloy | 耐热合金 Heat Resistant Alloy | |||
| Hardened Steel | |||||||||||
| ~40HRC | ~ 45HRC | ~55HRC | ≤200HB | ~350HB | |||||||
| AE-VML | ○ | ○ |
建议使用带断屑槽刃型(-N)来解决切屑堆积问题 The chipbreaker type (-N) is recommended for resolving large chipaccumulation
长刃型铣刀进行长时间加工,可能会产生切屑堆积问题。Largechipaccumulationcanbeproblematicforlong hourmilling with long flute length end mills
通过断屑槽刃分断切屑 Thechipbreaker breakschips into smalland manageable pieces
冰然
※详情请参考p.35。Seep.35fordetails.
单位:mm Unit:mm
| 商品号 EDPNo. | 外径×刃长×圆弧半径 DCXAPMXXRE | L/D | 全长 LF | 柄径 DCON | 库存 Stock | |
| 8556336 | 6× 19 X R0.3 | |||||
| 8556337 | 6X 19 × R0.5 | 3 | ||||
| 8556338 | 6× 19 XR1 | 6 | ||||
| 8556339 | 8× 25 XR0.3 | 80 | O | |||
| 8556340 | 8X 25 XR0.5 | |||||
| 8556341 | 8X 25 XR1 | |||||
| 8556342 | 8× 25 X R1.5 | |||||
| 8556343 | 8X 25 XR2 | |||||
| 8556344 | 10× 31 XR0.3 | |||||
| 8556345 | 10× 31 × R0.5 | 90 | 10 | ? | ||
| 8556346 | 10× 31 XR1 | |||||
| 8556347 | 10× 31 XR1.5 | |||||
| 8556348 | 10× 31 × R2 | . | ||||
| 8556349 | 10× 31 XR3 | . | ||||
| 8556350 | 12X 38 X R0.5 | . | ||||
| 8556351 | 12 X 38 XR1 | 12 | ||||
| 8556352 | 12 X 38 X R1.5 | . | ||||
| 8556353 | 12 X 38 X R2 | |||||
| 8556354 | 12 X 38 XR3 | |||||
| 商品号 | 外径X刃长X圆弧半径 | L/D | 全 | 库存 | |
| 8556355 | 6 × 24 × R0.3 | 4 | . | ||
| 8556356 | 6X 24 X R0.5 | ||||
| 8556357 | 6× 24 XR1 | ||||
| 8556358 | 8× 32 XR0.3 | 90 | 8 | ||
| 8556359 | 8× 32 X R0.5 | . | |||
| 8556360 | 8 32 XR1 | ||||
| 8556361 | 8 X 32 X R1.5 | ||||
| 8556362 | 8 X 32 XR2 | ||||
| 8556363 | 10 × 40 XR0.3 | 100 | 10 | . | |
| 8556364 8556365 | 10 × 40 × R0.5 | ||||
| 8556366 | 10 × 40 XR1 | ||||
| 10 × 40 XR1.5 | . | ||||
| 8556367 | 10 × 40 XR2 | ||||
| 8556368 | 10 × 40 XR3 | ||||
| 8556369 | 12 × 48 X R0.5 | ||||
| 8556370 | 12 X 48 X R1 | 110 | 12 | ||
| 8556371 | 12 48 XR1.5 | ||||
| 8556372 | 12 X 48 XR2 | ||||
| 8556373 | 12 | ||||
| X 48 XR3 | |||||
·See p.12 for explanation of icons.
AE-VML 带断屑槽刃型(-N)
With chipbreaker
采用独特的R形刃口断屑槽设计,有效抑制崩刃。
Minimizes chipping with unique R profiles at the edge of the chipbreaker.
是否为切屑堆积问题而困扰? Troubled by long and stringy chip accumulation?
长刃型铣刀在长时间及高效率侧铣或余摆线加工、型腔加工等时,可能会产生切屑堆积的问题。
Large chip accumulation can be problematic for long-hour and high chip removal side milling,trochoidal milling,and pocket milling with long flute length end mills.
细小分断切屑!
Breakschipsintosmallpieces!
机械可连续运转 Enables continuous machine operation
带断屑槽刃型(-N)可细小分断切屑。因此,用气冷或切削油剂很容易去除切屑。(如果需要高品质的加工面时,推荐使用无断屑槽刃的AE-VML)
The chipbreaker (-N) creates small chips that can be easily evacuated by air or cutting oil. (For high-quality machined surfaces, we recommend the AE-VML square type without chipbreaker.)
| 使用工具 Tool | AE-VML10×40-N (带断屑槽刃型Withchipbreaker) | 进给速度 Feed | 1,140mm/min (0.075mm/t) |
| 加工材料 WorkMaterial | NAK80(40HRC) | 切削深度 Depthof Cut | ap=40mm ae=0.5mm |
| 加工方法 Milling Method | 余摆线加工 Trochoidal Milling | 切削油剂 Coolant | 气冷式 Air-blow |
| 切削速度 Cutting Speed | 120m/min (3,800min-1) | 使用机械 Machine | 立式加工中心(BT50) Vertical Machining Center |
单位:mm Unit:mm
| 商品号 | 外径X刃长 | L/D | 全 | 柄N | 刃数 | 库存 |
| 8556321 | 6 ×19-N | 3 | 70 | 6 | 4 | |
| 8556323 | 8 ×25-N | 80 | 8 | |||
| 8556325 | 10 ×31-N | 90 | 10 | |||
| 8556327 | 12× 38-N | 100 | 12 | |||
| 8556375 | 16 × 50-N | 125 | 16 | |||
| 8556377 | 20×62-N | 135 | 20 | 5 | ||
单位:mm Unit:mm
| 商品号 | 外径X刃长 | L/D | 全 | 刃数 | 库存 | |
| 8556329 | 6×24-N | 4 | 70 | 6 | 4 | |
| 8556331 | 8×32-N | 90 | 8 | |||
| 8556333 | 10 ×40-N | 100 | 10 | |||
| 8556335 | 12 X48-N | 110 | 12 | · | ||
| 8556379 | 16 ×64-N | 140 | 16 | |||
| 5 | ||||||
| 8556381 | 20 × 80-N | 155 | 20 |
\bullet = 标准库存品 \bullet = Standardstockitem
AE-VML切削条件基准表cutting Condition
标准侧铣刃长3D (平头/圆弧角/带断屑槽刃型通用) Standard Side Milling 3D (Applies to square/radius/chipbreaker type)
| 料 材料 | SUs304-542 | 析出硬化体不锈钢 | 合金 | ||||||||||||||
| 切削速度 Cutting Speed (m/min) | 160(140-180) | 150(130-170) | 140(120-160) | 125(100-140) | 115(90-130) | 105(80-120) | 85(70-90) | ||||||||||
| 外径 | 转速 进给速度 | 转速 进给速度 Speed Feed | 转速 进给速度 Speed eed | 转速 进给速度 Speed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | ||||||||||
| Mill Dia. (mm) | Speed (min-1) 8,500 | Feed (mm/min) 2,480 | (min-1) 8,000 | (mm/min) 2,180 | (min-1) 7,400 | (mm/min) 2,010 | (min-1) 6,600 | Feed (mm/min) 1,660 | (min-1) 6,100 | (mm/min) 1,530 | (min-1) | (mm/min) | (min-1) 4,500 | (mm/min) | |||
| 6 8 | 6,400 | 1,870 | 6,000 | 1,630 | 5,600 | 1,520 | 5,000 | 1,260 | 4,600 | 1,160 | 5,600 4,200 | 1,400 1,050 | 3,400 | 1,080 820 | |||
| 10 | 5,100 | 1,730 | 4,800 | 1,440 | 4,500 | 1,350 | 4,000 | 1,120 | 3,700 | 1,040 | 3,300 | 920 | 2,700 | 720 | |||
| 12 | 4,200 | 1,430 | 4,000 | 1,200 | 3,700 | 1,11 | 3,00 | 920 | 3,000 | 840 | 2,800 | 780 | 2,200 | 590 | |||
| 16 | 3,180 | 1,590 | 2,990 | 1,350 | 2,790 | 1,260 | 2,490 | 1,000 | 2,290 | 920 | 2,090 | 840 | 1,690 | 630 | |||
| 20 | 2,550 | 1,280 | 2,90 | 1,080 | 2,230 | 1,000 | 1,990 | 800 | 1,830 | 730 | 1,670 | 670 | 1,5 | 510 | |||
| 切削深度 | |||||||||||||||||
| ap Depth of Cut 3D | |||||||||||||||||
1. Use a rigid and precise machine and holder.
2.The rotational speed is calculated by the median of the recommended cuting speed.Adjustment may be necessary depending on the rigidity of the workpiece fixture and machine.
3.Please use a suitable fluid with high smoke retardant properties.
4.During dry (no fluid) milling,please use air blow to remove disposable chips from the milling area and to eliminate chip packing.
5.Please use water-soluble coolant when machining stainless steel, precipitation stainless steel,titaniumalloy,Ni-based alloy.
6. Reduce speed and feed as wellas depth of cut when high precision is required.
高效率侧铣 刃长3D (平头/圆弧角/带断屑槽刃型通用)
ligh Efficiency Side Milling 3D (Applies to square/radius/chipbreaker type)
这是使用高速高精度加工中心和高刚性刀柄、保持工件牢固性时的基准条件表。
chartbelowsowsteiligonditionithtseofaigspeedigprecisionmacningcenteidderndecureture
径向切削深度ae \mathsf { a } = 0 . 1 \mathsf { D } Depth of Cut
| 加工材料 | 4005C5 (~750N/mm²) | 金 (~30HRC) | P·火 (30~45HRC) | SUs304-SU5420 (≤200HB) | 析出硬化体不锈钢 | 合 | |||||||
| 切削速度 CuttingSpeed (m/min) | 220(200-240) | 170(150-190) | 135(110-150) | 130(110-150) | 120(100-140) | 110(90-130) | |||||||
| 外径 Mill Dia. (mm) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | |
| 6 8 | 11,700 8,800 | 3,180 2,90 | 9,000 6,800 | 2,270 | 7,200 | 1,810 | 6,900 | 1,600 | 6,400 | 1,480 | 5,800 | 1,340 | |
| 10 | 7,000 | 2,240 | 5,400 | 1,710 1,510 | 5,400 4,300 | 1,360 1,200 | 5,200 4,100 | 1,210 1,070 | 4,800 3,800 | 1,120 990 | 4,400 | 1,020 910 | |
| 3,500 | |||||||||||||
| 12 | 5,800 | 1,860 | 4,500 | 1,260 | 3,600 | 1,010 | 3,500 | 910 | 3,200 | 830 | 2,900 | 750 | |
| 16 | 4,380 | 1,970 | 3,380 | 1,350 1,080 | 2,690 2,150 | 1,080 860 | 2,590 2,070 | 910 720 | 2,390 1,910 | 840 670 | 2,190 1,750 | 770 610 | |
| 20 | 3,500 | 1,580 | 2,710 | ap | |||||||||
| 切削深度 Depth of Cut | ae | ||||||||||||
| 加工材料 | SU5346454 | 析出硬化体不锈钢 | 合金 | ||||||||||||||
| 切削速度 CuttingSpeed (m/min) | 140(120-160) | 100(80-120) | 90(70-110) | 85(60-100) | 75(50-90) | 65(40-80) | |||||||||||
| 外径 Mill Dia. (mm) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | |||||
| 6 8 | 7,400 5,600 | 1,860 1,410 | 5,600 4,200 | 1,300 970 | 4,800 3,600 | 1,110 840 | 4,500 3,400 | 950 720 | 4,000 3,000 | 840 640 | 3,400 | 720 | |||||
| 4,500 | 1,350 | 3,300 | 860 | 2,900 | 650 | 580 | 2,600 | 550 | |||||||||
| 10 | 750 | 2,700 | 2,400 | 2,100 | 510 | ||||||||||||
| 12 | 3,700 | 1,110 | 2,800 | 730 | 2,400 | 620 | 2,300 | 550 | 2,000 | 480 | 1,700 | 410 | |||||
| 16 | 2,790 | 1,120 | 1,990 | 700 | 1,790 1,430 | 630 500 | 1,690 1,350 | 570 460 | 1,490 1,190 | 510 400 | 1,290 | 420 | |||||
| 20 | 2,230 | 890 | 1,590 | 560 | ap | 1,040 | 340 | ||||||||||
| 切削深度 Depth of Cut | |||||||||||||||||
| 3D | ae 0.15D | ||||||||||||||||
| 加工材料 | (~750N/mm²) | (~30HRC) | P (30~45HRC) | SUs304-SU540 (≤200HB) | 析出硬化体不锈钢 | 钛合金 | ||||||||
| 切削速度 Cutting Speed (m/min) | 100(80-120) | 80(60-100) | 70(50-90) | 65(40-80) | 55(30-70) | 45(20-60) | ||||||||
| 外径 Mill Dia. (mm) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | ||
| 6 8 | 5,300 4,000 | 1,230 930 | 4,200 3,200 | 890 680 | 3,700 2,800 | 780 590 | 3,500 2,600 | 670 500 | 2,900 2,200 | 560 420 | 2,400 | 460 | ||
| 10 | 3,200 | 900 | 2,500 | 600 | 2,200 | 530 | 2,100 | 460 | 1,800 | 390 | 1,800 1,400 | 350 310 | ||
| 12 | 760 | 2,100 | 500 | 460 | 1,700 | 370 | 330 | |||||||
| 2,700 | 1,590 | 1,900 1,390 | 490 | 1,290 | 420 | 1,500 1,090 | 350 | 1,200 | 260 | |||||
| 16 | 1,990 1,590 | 800 640 | 1,270 | 560 440 | 1,110 | 390 | 1,040 | 340 | 880 | 290 | 900 720 | 270 220 | ||
| 20 | ap | ae | ||||||||||||
| 切削深度 Depth of Cut | ||||||||||||||
| 3D ≤0.2D | ||||||||||||||
AE-VML切削条件基准表cutting Condition
标准侧铣刃长4D (平头/圆弧角/带断屑槽刃型通用) Standard Side Milling 4D (Applies to square/radius/chipbreaker type)
| 料 材料 | SUs304-542 | 析出硬化体不锈钢 | 合金 | |||||||||||||
| 切削速度 Cutting Speed (m/min) | 140(120-160) | 130(110-150) | 120(100-140) | 115(90-130) | 105(80-120) | 95(70-110) | 75(60-80) | |||||||||
| 外径 Mill Dia. | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed eed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | 转速 进给速度 Speed Feed | |||||||||
| (mm) | (min-1) 7,400 | (mm/min) 2,010 | (min-1) 6,900 | (mm/min) 1,740 | (min-1) 6,400 | (mm/min) 1,610 | (min-1) 6,100 | (mm/min) 1,420 | (min-1) 5,600 | (mm/min) 1,300 | (min-1) 5,000 | (mm/min) 1,160 | (min-1) 4,000 | (mm/min) 880 | ||
| 6 8 | 5,600 | 1,520 | 5,200 | 1,310 | 4,800 | 1,210 | 4,600 | 1,070 | 4,200 | 980 | 3,800 | 880 | 3,000 | 660 | ||
| 10 | 4,500 | 1,440 | 4,100 | 1,230 | 3,800 | 1,140 | 3,700 | 960 | 3,300 | 860 | 3,000 | 780 | 2,400 | 590 | ||
| 12 | 3,700 | 1,180 | 3,500 | 1,050 | 3,200 | 960 | 3,10 | 810 | 2,800 | 730 | 2,500 | 650 | 2,000 | 500 | ||
| 16 | 2,790 | 1,330 | 2,590 | 1,170 | 2,390 | 1,080 | 2,290 | 860 | 2,090 | 780 | 1,890 | 710 | 1,490 | 520 | ||
| 20 | 2,230 | 1,060 | 2,070 | 930 | 1,910 | 860 | 1,830 | 690 | 1,670 | 630 | 1,510 | 570 | 1,190 | 420 | ||
| 切削深度 | ||||||||||||||||
| Depth of Cut | ||||||||||||||||
1. Use a rigid and precise machine and holder. 2.The rotational speed is calculated by the median of the recommended cutting speed.Adjustment may be necessary depending on the rigidity of the workpiece fixture and machine. 3.Please use a suitable fluid with high smoke retardant properties. 4.During dry (no fluid) milling,please use air blow to remove disposable chips from the milling area and to eliminate chip packing. 5.Please use water-soluble coolant when machining stainless steel, precipitation stainlesssteel,titaniumalloy,Ni-basedalloy. 6. Reduce speed and feed as wellas depth of cut when high precision is required.
高效率侧铣刃长4D (平头型/圆弧角/带断屑槽刃型通用) High Efficiency Side Milling 4D (Applies tosquare/radius/chipbreaker type)
这是使用高速高精度加工中心和高刚性刀柄、保持工件牢固性时的基准条件表。
chartbelowsostelnonitioithefpedecisioacngentederdecureure
| 加工材料 WorkMaterial | 一般构造用钢·碳素钢·铸铁 SS400~-75C.FC250 | 合金钢合金工具钢 SCM~SKS ·SKD | Preh预硬钢淬火钢teel PX5~NAK80 | 不锈 SUS304 : SUS420 | 析出硬化体不锈钢 SUS6snssteel Precipitation | 钛合金 Ti-6Al-4V | ||||||||
| 切削速度 Cutting Speed (m/min) | 200(180-220) | 160(140-180) | 130(110-150) | 125(100-140) | 115(90-130) | 105(80-120) | ||||||||
| 外径 Mill Dia. (mm) | 转速 (min-1) Speed | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | ||
| 6 8 | 10,600 8,000 | 2,670 2,020 | 8,500 6,400 | 1,970 1,480 | 6,900 5,200 | 1,600 1,210 | 6,600 5,000 | 1,400 1,060 | 6,100 4,600 | 1,290 980 | 5,600 4,200 | 1,190 890 | ||
| 6,400 | 1,920 | 5,100 | 1,330 | 4,100 | 1,070 | 4,000 | 960 | 3,700 | 890 | 3,300 | 790 | |||
| 10 | 910 | 3,300 | 790 | 3,000 | 720 | 670 | ||||||||
| 12 | 5,300 | 1,590 | 4,200 | 1,090 1,190 | 3,500 2,590 | 970 | 2,490 | 870 | 2,290 | 800 | 2,800 2,090 | 730 | ||
| 16 | 3,980 3,18 | 1,690 1,350 | 3,180 2,550 | 960 | 2,070 | 780 | 1,990 | 700 | 1,830 | 640 | 1,670 | |||
| 20 | ap | 580 | ||||||||||||
| 切削深度 Depth of Cut | ||||||||||||||
| ae 0.1D | ||||||||||||||
| 加工材料 | P | 5U5304-50542 | 析出硬化体不锈钢 | 合金 | ||||||||||
| 切削速度 Cutting Speed (m/min) | 135(110-150) | 115(100-140) | 85(60-100) | 75(50-90) | 65(50-80) | 55(40-70) | ||||||||
| 外径 Mill Dia. (mm) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | ||
| 6 | 7,200 | 1,670 1,250 | 6,100 4,600 | 1,290 | 4,500 3,400 | 950 | 4,000 3,000 | 770 | 3,400 | 650 | 2,900 | 560 | ||
| 8 | 5,400 | 980 | 2,700 | 720 650 | 2,400 | 580 530 | 2,600 | 500 | 2,200 | 430 | ||||
| 10 | 4,300 | 1,200 | 3,700 | 890 | 2,100 | 460 | 1,800 | 400 | ||||||
| 12 | 3,600 | 1,010 | 3,100 | 740 | 2,0 | 550 | 2,000 1,490 | 440 | 1,700 | 370 | 1,500 | 330 | ||
| 16 | 2,690 | 1,080 | 2,290 | 800 | 1,690 1,350 | 590 470 | 1,190 | 480 | 1,290 | 420 | 1,090 | 330 | ||
| 20 | 2,15 | 860 | 1,830 | 640 | 390 | 1,040 | 340 | 880 | 260 | |||||
| 切削深度 Depth of Cut | ||||||||||||||
| ae | ||||||||||||||
1.请使用高刚性,高精度的机械、刀柄。2.转速是通过基准切削速度的中央值计算出的。请根据工件的夹持力,机械的刚性等使用情况进行转速、进给速度的调整。3.请使用适应加工材料,发烟量少的切削油剂。4.干式加工情况下,为了不造成切屑阻塞,请使用气冷方式除去切屑。5.加工不锈钢、析出硬化体不锈钢、钛合金、镍基合金,推荐使用水溶性切削油剂。6.对加工精度有要求的情况下,请适当下调转速,进给速度及切削深度。
1. Use a rigid and precise machine and holder.
2.The rotational speed is calculated by the median of the recommended cutting speed.Adjustment may be necessary depending on the rigidity of the workpiece fixture and machine.
3.Please use a suitable fluid with high smoke retardant properties.
4.During dry (no fluid) milling,please use air blow to remove disposable chips from the milling area and to eliminate chip packing.
5.Please use water-soluble coolant when machining stainless steel, precipitation stainlesssteel,titaniumalloy,Ni-basedalloy.
6.Reduce speed and feed as wellas depth of cut when high precision is required.
AE-VMFE 深壁加工型
For Deep Side Milling
对 L / D = 5 以上的深壁进行高效率·高精度的加工Highly efficientand highlyaccuratedeepsidemilling atL/Dof5ormore
2.5D刃长 2 . 5 x 0 cutting length
·最大2D\*的大切深分段铣削,可进行高效率深壁加工。
Highly efficient deep side milling is possible with large step milling of up to 2 x \mathsf { D } ^ { * } (204号
※推荐切深量取决于悬长。 详情请见p.44。
\*The recommended depth of cut varies depending on the overhang length. See p.44 for details.
粗刃长柄型 Long length reduced shank type
粗刃型是刀具外径大于柄径的形状。 Reduced shank types are tools with an outer diameter that is larger than the shank diameter ·可对应模具零件等的深壁加工、型腔加工。 Supports deep side milling and pocket milling of mold parts,etc. ·通过改变悬长可对应各种各样的加工深度。 Supports various machining depths by changing the overhang length ·抑制侧面分段铣削时产生的振纹。 Suppresses streak generation by side step milling
采用不等导程、不等分割、精密铲背设计,可以实现稳定、高效率的加工。
The combinationof variable lead,unequal spacing teeth and microrelief geometry contributes to stable and high efficiency milling performance
详情请见p.30 See p.30 for detail
效率约为以往产品的2倍,实现良好的加工精度 Achieves good miling accuracy with about twice the efficiency versus conventional products
| 使用工具 Tool | AE-VMFE12(刃长30mm) L.O.C. | 以往产品Φ12(刃长18mm) Conventional L.O.C. | 以往超长刃型Φ12(刃长90mm) Conventional Extra-long Type L.O.C. |
| 加工材料 WorkMaterial | SKD61(40HRC) | ||
| 加工方法 Milling Method | 侧面阶梯铣削 Side Step Milling | 侧铣 Side Milling | |
| 切削速度 Cutting Speed | 120m/min (3,183min-1) | 90m/min (2,387min-1) | 25m/min (663min-1) |
| 进给速度 Feed | 1,061mm/min (0.083mm/t) | 800mm/min (0.084mm/t) | 132mm/min (0.05mm/t) |
| 切削深度 Depthof Cut | ap=18mm X4次 4times ae=0.05mm | ap=12mm X6次 6times ae=0.05mm | ap=72mm ae=0.05mm |
| 工具ngngth | 84mm L/D=7 | 100mm | |
| 加工时间 Processing Time | 约23秒 Approximately 23 Seconds | 约45秒 Approximately 45 Seconds | 约45秒 Approximately 45 Seconds |
| 切削油剂 Coolant | 气冷式 Air-blow | ||
| 使用机械 Machine | 立式加工中心(BT40) Vertical Machining Center | ||
·加工精度 Machining accuracy
加工后 After machining
| 商品号 EDPNo. | 外径 DC | 全长 LF | 刃长 APMX | 柄径 DCON | 刃数 ZEFP | 库存 Stock |
| 8549916 | 6 | 100 | 15 | 4 | 4 | |
| 8549918 | 8 | 110 | 20 | 6 | ||
| 8549920 | 10 | 130 | 25 | 8 | ||
| 8549922 | 12 | 150 | 30 | 10 | ||
| 8549924 | 14 | 160 | 35 | 12 | 5 | |
| 8549928 | 18 | 180 | 45 | 16 | ||
| 8549932 | 22 | 200 | 55 | 20 |
单位:mm Unit:mm
| 商品号 EDPNo. | 外径×圆弧半径 DCXRE | 全长 LF | 刃长 APMX | 柄径 DCON | 刃数 ZEFP | 库存 Stock |
| 8549945 | 6 × R0.5 | 100 | 15 | 4 | 4 | |
| 8549955 | 8 X R0.5 | 110 | 20 | 6 | ||
| 8549965 | 10 X R0.5 | 130 | 25 | 8 | ||
| 8549966 | 10 ×R1 | |||||
| 8549975 | 12 X R0.5 | 150 | 30 | 10 | ||
| 8549976 | 12 × R1 | |||||
| 8549985 | 14 X R0.5 | 160 | 35 | 12 | ||
| 8549986 | 14×R1 | |||||
| 8549995 | 18 X R0.5 | 180 | 45 | 16 | ||
| 8549996 | 18×R1 | 5 | ||||
| 8550005 | 22 × R0.5 | 200 | ●=标准库存品 | 20 | ||
| 8550006 | 55 | |||||
| 22 X R1 ·标识说明请参考p.12。 · See p.12 for explanation of icons. | ||||||
加工材料对应表Applicable Work Materials
| 般构造用钢 碳素钢 MildSteel Carbon Steel | 合金钢 合金工具钢 Alloy Steel Tool Steel | 预硬钢 淬火钢 Prehardened Steel Hardened Steel | 不锈钢 Stainless Steel | 铸铁 Cast Iron | 铜合金 Copper Alloy | 铝合金 Aluminium Alloy | 钛合金 Titanium Alloy | 耐热合金 Heat Resistant Aloy | |||
| ~40HRC | ~45HRC | 55HRC | ≤200HB | ~350HB | |||||||
| AE-VMFE | ◎ | 0 | ○ | ○ | ○ |
AE-VMFE切削条件基准表cutigcondition
平头型/圆弧角型通用Appliesto square/radiustype
| 材料 | 金M- | SUS304 5S5420 | 合 | ||||||||||||||
| 切削速度 Cutting Speed (m/min) | 120(100-140) | 120(100-140) | 120(100-140) | 120(100-140) | 115(100-130) | 105(90-120) | 70(60-80) | ||||||||||
| 外径 MillDia. (mm) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 Speed (min-1) | 进给速度 Feed (mm/min) | 转速 (min-1) Speed | 进给速度 Feed (mm/min) | |||
| 6 | 6,370 | 2,550 | 6,370 | 2,290 | 6,370 | 2,040 | 6,370 | 1,910 | 6,100 | 1,590 | 5,570 | 1,340 | 3,720 | 740 | |||
| 8 | 4,780 | 1,910 | 4,780 | 1,720 | 4,780 | 1,530 | 4,780 | 1,430 | 4,580 | 1,190 | 4,180 | 1,000 | 2,790 | 560 | |||
| 10 | 3,820 | 1,530 | 3,820 | 1,380 | 3,820 | 1,220 | 3,820 | 1,150 | 3,660 | 950 | 3,340 | 800 | 2,230 | 490 | |||
| 12 | 3,180 | 1,270 | 3,180 | 1,140 | 3,180 | 1,020 | 3,180 | 950 | 3,050 | 790 | 2,790 | 670 | 1,860 | 410 | |||
| 14 | 2,730 | 1,090 | 2,730 | 980 | 2,730 | 870 | 2,730 | 820 | 2,620 | 680 | 2,390 | 570 | 1,590 | 480 | |||
| 18 | 2,120 | 850 | 2,120 | 760 | 2,120 | 680 | 2,10 | 640 | 2,030 | 530 | 1,860 | 450 | 1,240 | 370 | |||
| 22 | 1,740 | 700 | 1,740 | 630 | 1,740 | 560 | 1,740 | 520 | 1,660 | 430 | 1,520 | 360 | 1,010 | 300 | |||
| 切削深度 Depth of Cut | |||||||||||||||||
1.The above miling condition is a guideline for the overhang length is 5 x 0 . (20
2. Use a rigid and precise machine and holder.
3.Adjustment may be necessary depending on the rigidity of the workpiece fixture and machine.
4.Please use a suitable fluid with high smoke retardant properties.
5. During dry (no fluid) miling,please use air blow to remove disposable chips from the milling areaand to eliminate chip packing.
6.Please use water-soluble coolant when machining stainless steel, precipitation stainless steel,titaniumalloy,Ni-basedalloy.
7. Reduce speed and feed as wellas depth of cut when high precision is required.
8.Adjust the speed and feed accordingly when the overhang length is longer than specified.
| 加工材料 WorkMaterial 悬伸量 | -般构造用钢·碳素钢·铸铁·合金钢·合金工具钢 Mild Steel· Carbon Steel· Cast Iron· Alloy Steel· Tool Steel (~750N/mm²、~30HRC) | 预硬钢·淬火钢·不锈钢 Prehardened Steel · Hardened Steel - Stainless Steel (30~45HRC) | 钛合金·镍基合金 TitaniumAlloy?Ni-Based Alloy Ti-6Al-4V· Inconel718 | |||||||||
| 切削速度 | 进给速度 | 切削深度 | 进给速度 | 切削速度 | 切削深度 | |||||||
| (m/min) | (mm/min) | ap | ae | 切削速度 (m/min) | (mm/min) | 切削深度 ap | ae | (m/min) | 进给速度 | ae | ||
| 6 | 80% | 80% | 1.7D | 0.08D | 80% | 80% | 1.7D | 0.08D | 80% | (mm/min) 80% | ap 1.7D | 0.08D |
| 7 | 65% | 65% | 1.6D | 0.05D | 65% | 65% | 1.6D | 0.05D | 65% | 65% | 1.6D | 0.05D |
| 8 | 50% | 50% | 1.5D | 0.03D | 40% | 40% | 1.5D | 0.03D | 30% | 30% | 1.5D | 0.03D |
Gtag 是工具制造生产过程中减少CO2排放量的低碳型产品 Low carbon product that reduces COz emissions during tool manufacturing
为了实现碳中和,有必要在整个供应链中推进CO2排放量的削减。
选择低碳型产品Gtag系列是实现可持续发展社会的重要一步。 Toachieve carbon neutrality,it is necessary to reduce COz emissions throughout the supply chain.
Opting for Gtag,alow carbon product series,isa concrete step toward building amore sustainable society.
1为了通过切削工具减少CO2的排放量 To help reduce CO2 emissions from cutting tools 选择高性能的Gtag(低碳型产品) Selection of high performance Gtag (low carbon products)
GRT 高性能·低碳型挤压丝锥 REENTAP High-performance & Low-carbon Forming Tap ·高刚性,提高耐折损性 High rigidity with improved breakage resistance ·稳定加工,提升生产率 Enhanced productivity through stable machining
AD-2D Gtag 低碳型硬质合金钻头Low-carbon Carbide Drill
·对应广泛的加工材料 Suitable forawidevariety ofworkmaterials
AE-VMS SGtag 低碳型硬质合金抗振铣刀短刃型 Low-carbon Anti-Vibration Short Carbide End Mill
·采用不等导程、不等分割, 实现稳定、高效率加工 Unequal spacing of teeth and variable-lead geometry enables stable and high efficiency milling
○ SG一直致力于环境保护政策OSG's Environmental Initiatives
再研磨·再涂层
Tool Reconditioning
无法再使用的工具的翻新和再利用,有助于节约资源和全球环境保护活动。
Tool reconditioning contributes to resource conservation by bringingworn cutting toolsback to life, which isenvironmentally friendlyand sustainable.
欧士机 (上海) 精密工具有限公司
OSG Corporation
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