AUTOMATIC CUTTINGSYSTEMS自动化切割系统
企业简介Company Introduction
昆山华恒焊接股份有限公司成立于1995年,总部位于江苏省昆山市,是国内最早从事焊接自动化装备研发制造的国家火炬计划重点企业,致力于在弧焊、热切割、工业机器人、自动化与智能化装备领域为客户提供行业领先的一体化解决方案。
以技术创新为驱动力,经过近三十年的发展,公司目前已形成集设计、研发、工艺技术、单元产品、成套装备、自动化生产以及售后服务在内的完整产业链,成为智能制造领域在技术、品牌、人才、服务、质量控制、项目经验及等方面具有较强竞争优势以及国内少数对机器人自动化装备核心模块具有完整自主研发与生产能力的企业。
公司在昆山、徐州、长沙建有总占地面积逾18万平米的生产制造基地,主要产品包括自动化焊接生产线、智能物流仓储系统和自动化焊接与切割装备与行星减速器等。业务涉及方案规划、研发、设计、成套设备生产、装配、调试集成、销售等各环节,可提供整体解决方案的交钥匙工程服务。
公司产品广泛应用于工程机械、船舶制造、轨道交通、航空航天、海洋工程、军工核电等高端装备制造领域和石油化工、食品医疗等国民经济重要行业,并出口美国、欧洲、印度、巴西和东南亚等国家与地区。
作为全球自动化焊接行业的领跑者和中国工业智能制造的践行者,华恒秉承“华外慧中,持之以恒”的文化理念,致力于创造民族自动化焊接世界品牌。
Kunshan Huaheng Welding Co.,LTD.,founded in1995and headquartered inKunshan,Jiangsu Province,is thefirst nationaltorch Programkeyenterprise engaged in theR&Dand manufacturing ofwelding automation equipmentin China.Itiscommitedtoproviding customers with industry-leading integrated solutionsinthefields ofarc welding. thermal cuting,industrial robots,automation and inteligent equipment.
Driven by technological innovation,after nearly 30 years of development,thecompany has formedacomplete industrial chain includingdesign,research anddevelopment,processtechnology,unit products,completesetsof equipment,automated productionandafter-salesservice.Ithas become oneof thefewenterprises inthe fieldof intelligentmanufacturingwithstrongcompetitivedvantagesintechnologybrand,talent,service,quaitycotrol, project experience and other aspects,as wellas complete independent researchand development and production capacity for the core modules of robot automation equipment.
Thecompany has a production and manufacturing base coveringatotal area of more than 180,000 square meters in Kunshan,Xuzhouand Changsha.Themain products include automatic welding production line,inteligent logistics warehousing system,automatic weldingand cutting equipment and planetary reducer.Business involves programplanning,researchand development,design,complete equipment production,assembly,debuggingand integration,sales and other links,can provide turnkey engineering services of overall solutions.
The company'sproductsarewidelyused inconstructionmachinery,shipbuilding,rail transit,aerospace,ocean engineering,military,nuclearpowerandother high-endequipment manufacturingfieldsand important industries of nationaleconomysuchaspetrochemicalfoodandmedical,ndexportedtotheUitedStates,Europedia Brazil and Southeast Asia and other countries and regions.
As the leaderofthe globalautomaticwelding industryand thepractitionerof industrial inteligent manufacturing in China,Huahengadheresto theculturalconceptof"huawai huizhong,chizhiyiheng"and iscommited to creating a national automatic welding brand in the world.
数控火焰等离子切割机 ProCutplasma&flamecuttingmachine
·此款切割机是一种精密的重型数控切割机,该机型是高切割精度和生产效率的完美结合, 可适用于火焰和等离子切割。 · Heavy-duty precision CNC cutting machine,which combines high cutting accuracy and high production efficiency, It is suitable for oxy-fuel and plasma cutting application.
| 轨距Track gauge(mm) | 3000 | 3500 | 4000 | 4500 | 5000 | 6000 | 7000 8000 | |
| 切割宽度*Cutting width (mm) | 2200 | 2700 | 3200 | 3700 | 4200 | 5200 | 6200 | 7200 |
| 整机宽度*Overall width (mm) | 4000 | 4500 | 5000 | 5500 | 6000 | 7000 | 8000 | 9000 |
| 驱动速度Drive speed | 12000mm/min | |||||||
| 割炬最多配置Maximum torches configurable | 6(其中可配2个等离子2setsof plasma torchesconfigurable | |||||||
| *会随割炬数量而变化Mayvarywith theqty.of torches | ||||||||
数控回转头等离子切割机 ProCutBevel
·ProCutBevel采用进口二轴回转头,整机实现五轴联动。回转头具有零点消间隙装置与防碰撞功能,水平方向工作旋转角度达 \dot { \iota } ± 5 0 ^ { \circ } ,可以进行V、Y、I等各型坡口切割。
·Procut Bevel adopts imported two axis bevel head,and the whole machine realizes fiveaxis linkage.The rotaryhead haszero clearanceeliminating deviceandanti-colision function,and the horizontal working rotation angle is ± 5 0 ^ { \circ } .V,y,land other groove cutting can be processed smoothly.
| 旋转轴 (Axis) | A轴(Head Axis) | B轴(Torch Axis) |
| 工位 (Working Position) | 水平(Horizontal) | |
| ±90°max | ±90°max | |
| 回转头(Tilting Head) | ±50°work | ±50°work |
| 旋转轴转速(AxisSpeed) | 40rpm | 29rpm |
| 旋转轴额定扭矩(AxisRatedTorque) | 124Nm | 144Nm |
| 伺服驱动(MotorandDrive) | 松下Panasonic | |
| 5000rpmmax | 6000rpmmax | |
| 防碰撞(Anti-shock System) | 磁吸式Magnetic | |
| 割炬安装方式(Torch Installation) | 夹持式(Torch Clamp) | |
经济型火焰等离子切割机EcoCut Plus
·EcoCutPlus是华恒切割系统针对市场需求研发的一款改进型中型多功能火焰等离子切割机,适合于中小企业多种加工使用,具有非常高的性价比。
·EcoCut plus isan improved medium-sized multi-functional flame plasma cuting machine developed by Huaheng cuting system according to the market demand.It is suitable for various processing of small and medium-sized enterprises and has a very high cost performance ratio.
| 轨距Track Gauge (mm) | 3000 | 3500 | 4000 | 4500 | 5000 | 5500 | 6000 | 7000 | |
| 有效切割范围 Effective cutting rang(mm) | 2000 | 2500 | 3000 | 3500 | 4000 | 4500 | 5000 | 6000 | |
| 工作长度Working length | 轨长Track length-2000mm | ||||||||
| 驱动速度Drivespeed | 12000mm/min | ||||||||
| 割炬最多配置Maximum torches configurable | 6(其中可配2个等离子2 sets of plasma torches configurable) | ||||||||
集成数控切割机 FineCutplasmacuttingmachine
·此款切割机是一种高速、精密、等离子数控切割机,采用一体式模块化结构,使安装迅速、方便。配抽烟工作台、除尘器,以达到环保排放要求。
·High speed,high accuracy CNC plasma Cutting machine,with compact modular construction for easy and quick installation.The optional fume extraction table and collector help to meet the environment protection standards.
| 型号Model | 6020 4020 |
| 有效切割范围 Effective cutting range(mm) | 6000x2000 4000x2000 |
| 整机宽度 Overall width (mm) | 3200 2000 |
| 驱动速度Drive speed | 0-12000mm/min,0-24000mm/min,0-50000mm/min |
| 割炬最多配置Maximum torches configurable |
中型光纤激光切割机Medium fiber lasercuttingmachine
| 设备型号Model | FiberLaser3015M | FiberLaser6015M | |
| 有效范围 Effective cutting range | X轴× axis | 1500mm | 1500mm |
| Y轴Y axis | 3000mm | 6000mm | |
| Z轴Z axis | 100mm | 100mm | |
| 最大速度 Rapid speed | X轴×axis | 60000mm/min | 60000mm/min |
| Y轴Y axis | 60000mm/min | 60000mm/min | |
| x-X-Yonate | 84000mm/min | 84000mm/min | |
| Z轴Z axis | 30000mm/min | 30000mm/min | |
| 加速度Acceleration | 0.6G | 0.6G | |
| 定位精度Positioningaccuracy | ±0.02mm/3000mm | ±0.02mm/3000mm | |
| 最大切割厚度Max.cuttingthickness | 根据具体切割材质以及选定的激光器功率而定Mayvary upon the cutting materials and laser power | ||
重型光纤激光切割机Heavy fiber lasercuttingmachine
·华恒FiiberLaser系列产品是华恒切割系统有限公司采用最新技术研发设计的高性能光纤激光切 割机。它采用国际先进的高品质光纤激光器,转换效率可高达 3 0 % ,且维护与运行成本很低。结 合高性能的控制系统与高精度的机械结构,能精细切割加工钢或铜铝等各类材质与厚度的板材 与型材。具有高可靠性、高切割精度与效率、高性价比的优异特点。
·TheFiberLaserseriousof high-performancefiberlasercutting machinesaredeveloped by Huaheng cutting systems Co.,Ltd.with the latest technology.They use the internationally advanced fiber lasers with up to 30 % { ^ { \prime } s } conversion fficiencyandverylowmaintenanceandoperating costsaswellIntegratedwithfineperformancecontrolsystems andhigh-precisionmechanicalstructure,theycanfinelycutsheetsorprofileofdiferentthicknessandmetals,such as steels、copperand aluminum.Theyarepopularby excellent characteristicsof high reliability,high cutting accuracyand cost-effective.
| 设备型号Model | FiberLaser3015H系列 | FiberLaser4020H系列 | FiberLaser6020H系列 | |
| 有效范iv cutting range | ×轴×axis | 1500mm | 2000mm | 2000mm |
| Y轴Y axis | 3000mm | 4000mm | 6000mm | |
| Z轴Z axis | 300mm | 300mm | 300mm | |
| 最大速度 Rapidspeed | X轴× axis | 75000mm/min,(可选86000/100000mm/min) | ||
| Y轴Y axis | 75000mm/min,(可选86000/100000mm/min) | |||
| x-Y-ornate | 100000mm/min(可选120000mm/140000mm/min) | |||
| Z轴Z axis | 30000mm/min | |||
| 加速度Acceleration | 1.0G~1.5G | |||
| 定位精度Positioningaccuracy | ||||
| 激光发生器(美国IPG/武汉锐科) | ±0.01mm/6000mm 2000W,3000W,4000W,6000W,8000W,10000W,12000W.. | |||
| LaserGenerator (IPG,USA/Raycus,Wuhan) 可选配项 | 美国P或武科纤激光发生器:上海嘉强国普茨特动调焦切g头;切台;源稳压器 | |||
| Optional items 最大切割厚度 | exchange cutting tables; power regulator. 根据切割的材料种类以及选定的激光器功率而定 | |||
龙门式重型光纤激光切割机 Gantry fiber lasercuttingmachine
| Tracg(mmmm) | 3000 | 3500 | 4000 | 4500 | 5000 | 5500 | 6000 | 6500 |
| 切割宽度(mm) Cutting width(mm) | 2000 | 2500 | 3000 | 3500 | 4000 | 4500 | 5000 | 5500 |
| 激光发生器(美国IPG/武汉锐科) Laser Generator-IPG(USA) or Raycus(China) | 1000W,1500W,2000W,3000W,4000W,6000W,8000W,10000W,12000W.. | |||||||
| 驱动速度 Driving speed | 24000mm/min或50000mm/min | |||||||
| 可选配项 Optional items 最大切割厚度 | 美国IPG或武汉锐科光纤激光发生器;上海嘉强或德国普雷茨特自动调焦切割头;电源稳压器 Laserpowersupply-IPG(USA) or Raycus(China);Auto focusing cutting head-Precitec orRaytools;powerregulator. | |||||||
| Max.cutting thickness | 根据切割的材料种类以及选定的激光器功率而定 Dependsonmaterial thicknessand laser power | |||||||
| 轨距最大10000mm;切割长度=轨道长度-3000mm Max Track Span10000mm;Cuting Length=Track Length-3000mm | ||||||||
大台面高精度高速龙门激光切割机
Large table highprecision highspeed gantry lasercuttingmachine
·根据客户需求专业化定制,可配备管材切割系统
·加工大幅面板材得心应手,超长超宽,应付自如
·三个数控轴均采用滚动导轨副导向,高强度焊接钢梁,加工精度与效率兼顾
·金属中厚板切割工艺变革,节能环保,运行成本低,精度高,速度快
· It can be equipped with pipe cutting system according to customer's requirement
·Processing large surface plate handy,super long and super wide,cope with freely
·The three numerical control axes are guided byrolling guiderail,high strength welded steelbeam,processing precision and efficiency
· Metal plate cuting process reform,energy saving and environmental protection,low operating cost,high precision,fast speed
| 名称 Name | 单位 unit | Fiberlase8000G | Fiberlase10000G | Fiberlase12000G |
| 加工范sing range | mm | 8000×4000 | 10000×4000 | 12000×4000 |
| X轴行程 X-axis stroke | mm | 4050 | 4050 | 4050 |
| Y轴roke | mm | 8050 | 10050 | 12050 |
| 加速度 Acceleration | G | 1.0-1.5 | 1.0-1.5 | 1.0-1.5 |
| 定位精nng accuracy | mm | ±0.03 | ±0.03 | ±0.03 |
| 重复定位精度 Repeated positioning accuracy | mm | ±0.03 | ±0.03 | ±0.03 |
| 激光发生器功率 Laser generator power | W | 1000--30000 | ||
重型光纤激光管板切割机
Heavy duty fiber laser tube plate cutting machine·持续进化,成熟可靠,性能突出的高速光纤激光切割机·双驱床身结构,高刚性轻量化横梁,管板两用,精益高效,品质始终如一·薄板高速切割,中厚板高效率精密加工,智能化操作界面与切割专家参数库全面升级·全能选手,提供最优的应用解决方案,更多规格、更高功率、更丰富选项
·Continuous evolution,mature and reliable,high-performance high-speed fiber laser cuting machine
·Dual drive bed structure,high rigidityand lightweight crossbeam,dual use of tube and plate,lean and efficient,and consistent quality
·High speed cuting of thin plates,efficient and precise machining of medium and thick plates,comprehensive upgrade of intelligent operation interface and cutting expert parameter library
·All rounder,providing the best application solutions with more specifications,higher power,and richer options
| 名称 Name | 单位 unit | Fiberlase3015GL | Fiberlase4020GL | Fiberlase6020GL |
| 加工范围 Processing range | mm | 3000×1500 | 4000×2000 | 6000×2000 |
| X轴行程 X-axis stroke | mm | 1550 | 2050 | 2050 |
| Ytroke | mm | 3050 | 4050 | 6050 |
| 切管行程 Cutting stroke | mm | 6000 | 6000 | 6000 |
| 加速度 Acceleration | G | 1.0-1.5 | 1.0-1.5 | 1.0-1.5 |
| 定位精ngaccuracy | mm | ±0.03 | ±0.03 | ±0.03 |
| 重复定位精度 Repeated positioning accuracy | mm | ±0.02 | ±0.02 | ±0.02 |
| 激光发生器功率 Lasergenerator power | W | 1000--30000 | ||
大台面重型龙门式激光管板切割机 Large table heavy gantry laser tube plate cutting machine
·根据客户需求专业化定制,可切割平板、圆管、方管、型材等 ·加工大幅面板材得心应手,超长超宽,应付自如 ·落地龙门结构,高强度焊接钢梁,加工精度与效率兼顾 ·金属中厚板切割工艺变革,节能环保,运行成本低
·According to customer needs,specialized customization can cut flat plates,circular tubes,square tubes, profiles,etc
·Processing large panel materials with ease,ultra long and ultra wide,easy to handle
·Floor mounted gantry structure,high-strength welded steel beam,balancing machining accuracy and efficiency
·The transformation of metal plate cutting process is energy-saving and environmentally friendly,with low operating costs
| 名称 Name | 单位 unit | Fiberlase8000HL | Fiberlase10000HL | Fiberlasel2000HL | 管材 |
| 加工范围 Processing range | mm | 8000×4000 | 10000×4000 | 12000×4000 | Φ20-400 |
| Xtroke | mm | 4050 | 4050 | 4050 | 400 |
| Y轴行程 Y-axis stroke | mm | 8050 | 10050 | 12050 | 9000 |
| 加速度 Acceleration | G | 1.0-1.5 | 1.0-1.5 | 1.0-1.5 | 1.0-1.5 |
| 定位精度 Positioning accuracy | mm | ±0.03 | ±0.03 | ±0.03 | ±0.03 |
| 重复定位精度 Repeated positioning accuracy | mm | ±0.03 | ±0.03 | ±0.03 | ±0.03 |
| 激光发生器功率 Lasergeneratorpower | W | 1000--30000 | |||
龙门式机器人激光切割机Gantry robotic fiber lasercuttingmachine
·华恒Fiberlaser龙门式机器人激光切割机采用先进的三轴机械手臂与KMC数控系统,集众多功能于一身,具有二维与三维切割功能,其加工柔性大,拓展性强,精度高,性能稳定可靠,可广泛应用于车辆制造行业壳体件三维切割等加工。
· Huaheng gantry robotic fiber laser cuting machine adopts advanced three-axis mechanical arm and KMC numerical control system,integrates many functions in one,and has two-dimensional and three-dimensional cutting functions.It has large processing flexibility,strong expansibility,high precision,stableand reliable performance,and can be widely used in three-dimensional cuting of shellparts in vehicle manufacturing and other industries.
| Trac距g(mm(mm) | 3000 | 3500 | 4000 | 4500 | 5000 | 5500 | 6000 | 6500 |
| Cngd(m) | 2000 | 2500 | 3000 | 3500 | 4000 | 4500 | 5000 | 5500 |
| 激光发生器(美国IPG/武汉锐科) Laser Generator-IPG(USA) or Raycus(China) | 1000W,1500W,2000W,3000W,4000W,6000W,8000W,10000W,12000W... | |||||||
| 驱动速度 Driving speed | 24000mm/min或50000mm/min | |||||||
| 可选配项 Optional items | 美国IPG或武汉锐科光纤激光发生器;上海嘉强或德国普雷茨特自动调焦切割头;电源稳压器 Laserpower supply-IPG(USA) or Raycus(China);Auto focusing cutting head-Precitec orRaytools;powerregulator. | |||||||
| 最大切割厚度 Max.cutting thickness | 根据切割的材料种类以及选定的激光器功率而定 Dependsonmaterial thicknessand laserpower | |||||||
| 轨距最大10000mm;切割长度=轨道长度-3000mm Max Track Span10000mm;Cutting Length=Track Length-3000mm | ||||||||
数控相贯线切割机 PipeCut cutting machine
·该系列数控相贯线切割机是一种对钢管和有色金属管子的结合处相贯线孔、相贯线端部、弯头(虾米节)进行自动计算和切割的设备。该机广泛运用于建筑、化工、造船、工程机械、冶金、电力等行业的管道结构件的切割加工。数控相贯线切割机能十分方便地切割加工此类工件,无需操作计算、编程,只需输入管道相贯系统的管子的相贯线、相贯线孔及焊接坡口。
This intersectingliecutingmachinecanautomaticallycalculateandcuttheprofilesofintersectionpositionprofilepositiondge, elbow,etc.Isdoiiciusioal machinery,metalurgyelectricpoweretc.Itisquiteconvenienttomachineabovementionedworkpieceswithoutaditional operational computing and programming but simply inputthe dataof intersection position,hole positionand bevel.
| 技术参数Technical Parameters | |||
| 控制轴数Axis | 2-6轴2-6 axis | 切割外径OD | 50-1500(mm) |
| 切割长度 Length | 2000-18000(mm) | 切割厚度Thickness | 5-60(mm) |
| 最大载重Max.payload | 8000(KG) | 割炬组数Torch No. | 等离子/火焰Plasma/Oxy-fuel |
| 切割速度 Cutting speed | 80-2500(mm/min) | 空行速度 Idle speed | 0-10000(mm/min) |
| 切割方式Cuttingmethod 等离子/火焰Plasma/Oxy-fuel | |||
| 切割坡口 Bevel V/Y±45°(等离子Plasma)、±60° (火焰Oxy-fuel) | |||
| 坡口规范 Bevel standard | 美国AWS/定角/变角AWS/fixed bevel/adjustable bevel | ||
集成料库式激光切割机
Integrated warehouse laser cutting machine
·自动完成板材的上料、切割和下料,实现单一规格板材的批量连续加工,显著提升了加工效率, 降低了综合生产成本
·由多层料库系统、多台激光切割主机、自动上/下料系统组成,大大提高了劳动生产效率和钣金 工厂的自动化水平,促进制造业转型升级
·可进行多品种多规格板材的批量加工,并可与生产管理系统实现通讯和数据共享
·可根据需要选配工件分拣系统
·Automatically complete the feeding,cuting and blanking of sheet metal,realize the batch continuous processing of single specification sheet metal,significantly improve the processing eficiency and reduce the comprehensive production cost
·It iscomposed of multi-layer material storage system,multiple lasercuting host,automatic loading/unloading system,which greatly improves the labor production eficiencyand the automation level of sheet metal factory,and promotes the transformation and upgrading of manufacturing industry
·It can carryout batch processing of multiple varietiesand specifications ofplates,and can realize communication and data sharing with production management system
·The workpiece sorting system can be selected according to the need
| 名称 Name | 单位 unit | HX3015 | HX4020 | HX6020 |
| 加工范sing range | mm | 3000×1500 | 4000×2000 | 6000×2000 |
| X轴troke | mm | 1550 | 2050 | 2050 |
| Ystroke | mm | 3050 | 4050 | 6050 |
| 加c速度ration | G | 1.5 | 1.5 | 1.5 |
| 定精nngaccuracy | mm | ±0.03 | ±0.03 | ±0.03 |
| 重复定位精度 Repeated positioningaccuracy | mm | ±0.02 | ±0.02 | ±0.02 |
| 激光发生器功率 Lasergeneratorpower | W | 1000--30000 | ||
全自动激光切管机Automatic laser pipe cutting machine
·全自动上下料,实现管材批量高效率加工
* 高刚性机械结构,先进的卡盘夹紧系统,智能辅助托料,高效率和高品质切割的保证
·数字控制系统、精密传动部件和激光应用技术的深度融合,超越各类传统管材加工方式
·全防护崭新外观,双重排风除尘设计,专业的管材切割软件
·Automatic loading and unloading,to achieve high efficiency batch processing of pipes
·High rigidity mechanical structure,advanced chuck clamping system,inteligentauxiliarysupporting material,high efficiency and high quality cutting guarantee
·The deep integration of digital control system,precision transmisson components and laser application technology transcends all kinds of traditional pipe processing methods
·Full protection of newappearance,double exhaust dust removal design,professional pipe cuting software
| 名称 Name | 单位 unit | HP6035 | HP12035 |
| 加工范围 Processing range | mm | 6200×Φ20-Φ500 6200×□20-□350 | 12200×Φ20-Φ 500 12200×□20-□350 |
| X轴iroke | mm | 6200 | 12200 |
| Ytroke | mm | 600 | 600 |
| 加速度 acceleration | G | 1 | 1 |
| 定精ngaccuracy | mm | ±0.03 | ±0.03 |
| 重复定位精度 Repeated positioning accuracy | mm | ±0.03 | ±0.03 |
| 激光发生器功率 Lasergenerator power | W | 1000--12000 |
Profile Contour Cutting Machine
·6轴\~9轴联动的机器人系统
·主要针对各种型钢如角钢、槽钢、H型钢、球扁钢等进行空间切割 ·可选择等离子或激光切割
·6-9 axis linkage machining
•Mainly used for space cutting on various profiles such as angle iron、 channel steel、hbeam、bulbsteel,etc.
•Optional configuration:Plasma or laser cutting
坡□切割 Beveling Cutting
·6轴\~7轴联动
·机器人可以纵向行走
·主要用于平面切坡口。可对不同厚度的直线、曲线进行"I"、"X"、"Y"、 "V"、"K"的坡口切割
·可选等离子或火焰切割
· 6-7axis linkage machining
·Robot can travel longitudinally
·Mainly used for plane bevel cutting.Suitable for“l"、"X"、."Y"、"V"、"K"shaped linesand curves beveling cutting on sheets of different thickness.
· Optional configuration:Plasma or flame cutting processing
* 机器人封头切割Beveling Head Cutting
·6轴\~9联动机器人系统 ·可根据封头大小具体配置 ·主要用于压力容器封头切割 ·可选择等离子、火焰或激光切割 · 6-9 axis linkage machining ·Configurable according to the specific sizes of the heads ·Mainly used for pressure vessel's head cutting ·Optional configuration: Plasma、flame or laser cutting
三维多轴机器人封头激光切割机
3D multi-axis robot head laser cutting machine·采用德国KUKA六轴机器人和多个外部轴组合而成,离线编程更高效·具备二维和三维切割功能,加工柔性大,拓展性强,精度高,性能稳定可靠·超大加工范围,可定制夹具工装,零件输送线等非标装置
· Equipped with KUKA six axis robot and multiple external axes,ofline programming is more efficient ·Equipped with 2Dand 3D cuting functions,with great processing flexibilitystrong scalability,high accuracy,and stable and reliable performance · Ultra large processing range,customizable fixtures,parts conveying lines,and other non-standard devices
| 名称 Name | 单位 unit | HR2000 | HR3000 | HR4000 |
| 加工封头范围 Processing head range | mm | 2000 | Φ3000 | 4000 |
| L升降f canilver | mm | 0-2000 | 0-2000 | 0-2000 |
| 悬臂横向行程 Transverse stroke of cantilever | mm | 0-1000 | 0-1000 | 0-1000 |
| 加c速度ration | G | 0.8 | 0.8 | 0.8 |
| 机器人运动半径 Robot motion radius | mm | 1000-2000 | 1000-2000 | 1000-2000 |
| 拓展外部轴 Extended external axis | 个/piece | 0-4 | 0-4 | 0-4 |
| 激光发生器功率 Lasergenerator power | W | 1000--12000 | ||
华恒Procut数控钻切坡口一体切割机 Huaheng Procut CNC drillingbevel integrated cuttingmachine
·华恒Procut数控钻切坡口一体切割机是先进的板材加工系统,它集精细等离子切割、坡口、钻孔技术于一体,是一款高刚性、高精度的机型,所有部件都是按照高精度和长寿命的标准来配置的,并且能够与高档数控系统配套使用。
·Huaheng Procut CNC drilling bevel integrated cuting machine is an advanced plate processing system, it sets fineplasma cutting,bevel,driling technology inone,isa highrigidity,high precision model,all partsare inaccordance with the high precisionand long life standards to configure,and can be used with high-grade CNC system.
| 有效切割宽度 Effective cutting width | 500-8000mm | 最大钻削马力 Maximum drilling horsepower | 8kw (25hp) 1KW=1.36PS=1.34HP |
| 有效t切割长g ength | 500-50000mm | 最大转速speed | 6000 rpm |
| 等离子最大边缘切割厚度(碳钢/Carbon steel) Plasma maximum edge cutting thickness | 80mm | 最小转速 Minimum speed | 200 rpm |
| 离子最大生产度ipe/Caron tel)ss | 45mm | 最大ring fed | 10 m/min (400 ipm) |
| 等离子穿孔质量切割厚度(碳钢/Carbonsteel) Plasma perforation Mass Cutting Thickness | 35mm | 最大钻削扭矩 Maximum drilling torque | 200 Nm (150 ft-lb) |
| 等离子切割速度 Plasma cutting velocity | 0-6000mm/min | 最大钻削孔径(合金刀片钻头) Maximum drilling bore | 35mm |
| 等离子割炬升降距离 Plasma cuting torch lift distance | 245mm | 最大刀具直径 Maximum tool diameter | 35mm |
| 整机运行速度 Overall operating speed | 0-24000mm/min | 最大钻削深度 Maximum drilling depth | 100mm |
| 设定速度误差 Set speed error | ≤±5% | 最大钻孔压力 Maximum drilling pressure | 11000 N (2500 Ibf) |
| 自动调高精度 Automatic high precision | ≤±0.2mm | 最大夹紧力 Maximum clamping force | 12000 N (2700 Ibf) |
| 平面坡口形式 Flat groove form | V/Y/X/K型坡□ | 自动换刀装置 Automatic tool changingdevice | 6个刀具 |
| 封头坡口形式form | V型坡□ | 冷却系gystem | Exe外冷却或雾化液体内冷却oling |
数控系统 CNC system
·EDGE Connect
系统参数:System Configuration:
| EDGEConnect(Turnkey) | |
| 处理器 | 因特尔四核J1900 |
| 处理器速度 | 2.0Ghz |
| 操作系统 内存 | Windows embedded 8/10 4GBRAM |
| 网□ 海宝专用接□ | 1RJ-45 Ethernet接□ |
| USB接□ | 无 |
| 串□ | 2 USB2.0 无 |
| 无线网络 | |
| 硬盘 | 符合802.11G和802.11N标准 |
| 120G固态硬盘SATA接□ | |
| 显示器 | 482.6mm(19英寸)液晶声波触摸屏 |
EDGE Connect(Turnkey)
Processor
Speed ofthe processor Operating system
NetworkPort
Thetreasure dedicated Serial Port Wireless networking Hard drive Display
J1900 Intel's quad-core
2.0Ghz
Windows embedded 8/10
1 RJ-45 Ethernet interface
None
None
In line with the 802.l1G and 802.1N
standard
120G solid-statedrive SATA interface
4 8 2 . 6 \mathsf {mm } (19 inches) of liquid acoustic
wave touch screen
·Mini EDGE Connect
MiNi EDGE Connect CNC
处理器MCU: 英特尔四核J1900Quad-core
内存RAM: 4GDDR3-1600
固态硬盘SSD:120GB IntelS35002.5”
无线网卡WiFi: Intel AC7260
前面板: HDMI+4xUSB+LAN
后面板: DVI+EtherCAT+ON/OFF&电源接□
外壳: 铝制
散热: 被动散热,无需风扇
MiNi EDGEConnectCNC
Processor MCU:
RAM:
SSD:
WiFi:
Front panel:
Rearpanel:
Shell:
Heatdissipation:
IntelQuad-coreJ1900
4GDDR3-1600
120GB Intel S35002.5"
IntelAC7260
HDMI+4xUSB+LAN
DVI+EtherCAT+ON/OFF&Powerinterface
Aluminum
Passiveheatdissipation,nofanrequired
·HH5100
| CPU卡 显示器 | Intel多线程低功耗CPU |
| 内存 | 15寸高分辨率 1G,2G/4G可选 |
| 硬盘 | 32GSSD,64G/120G可选 |
| 操作系统 | Windows7 |
| 控制轴数 | 2轴插补,X和Y |
| 控制模式 | 脉冲模式,脉冲+方向,正反脉冲 |
| 支持的遥控器 | IO和BCD编码 |
| 操作方式 | 键盘、鼠标或触摸屏 |
| 切割模式 | |
| 火焰/等离子/喷粉划线 |
华恒数控系统 Huaheng CNC system
Hardware configuration:
CPU: Intel multi-threading low power consumption CPU Display:15 inch high definition Memory: 1G,2G/4G optional Harddisc: 32G SSD,64G/120G optional
Operating system:Windows7 Control axes: 2 axes Interpolation,X&Y Control mode: Pulse+direction,positive and negative pulse
Remote control: IO and BCD coding
Operating mode:Keyboard,mouse or touch screen Cutting mode:Oxy-fuel/Plasma/Power marking
·HH2300
| 显示器 | 10.4寸800*600高分辨1600万色彩色高亮度 液晶屏 |
| 内存 | 64MSDRAM |
| 用户程序空间 | 256M |
| 主频 | 400MHZ系统主频 |
| USB | USB1.1接口前置,至少支持16GBU盘 |
| 键盘 | PCB贴膜键盘 |
| 机箱 | 全钢结构完全屏蔽,真正能够做到防电磁 辐射、抗干扰、防静电 |
Hardware configuration:
Display: 10.4 inch 8 0 0 ^ { \star } 6 0 0 ,high definition 16 million colors and high brightness LCD Memory: 64MSDRAM
Program space: 256M electronic hard disk
CPU frequency: 400MHZ USB:USB1.1 front interface,at least16GB U disk supportable Keyboard: PCB keyboard Chassis: full-steel structure completely shielded which defendselectromagneticradiation,interference and static electricity
驱动 Driving unit
驱动
高性能交流伺服电机,运行速度可达12m/min或24m/min,有很高的加速度。
• Driving unit
High performance AC servo motorwith high acceleration and running speeds up to 1 2 m / \min or24m/min
割炬升降 Torch lifter
\bullet 割炬升降 HH300等离子割据升降挂架 升降行程 2 5 0 \mathsf {mm }
Torchlifter HH300PlasmaTorchLifter Up/down stroke 2 5 0 \mathsf {mm } (20
·割炬升降 HH200割炬升降挂架 升降行程200mm Torch lifter HH200 torchsuspension Up/down stroke 200mm
直线三割炬 Triple-torch straight cutting head
·直线三割炬
用于直线V、Y、K型坡口切割
角度调整 * 0 ^ { \circ } - 4 5 ^ { \circ }
板条宽度 5 0 - 1 3 0 {mm } (20
可选择机械式或电容自动调高系统
Triple-torch straight cutting head
For V,X,Yand K type straight bevel cuting
Tilting Angle: 0 ^ { \circ } - 4 5 ^ { \circ } (20
Stripwidth 5 0 { - } 1 3 0 {mm }
Optional mechanical or auto capacitive height sensing
除尘设备工作台Fume Extraction Table
·除尘设备工作台
切割时,会释放出大量的铁、氧化铁及有害的镍铬粉尘。这些粉尘会由工作台捕捉并过滤。滤芯材料可过滤小到 | 0 . 3 \mu \ m 的颗粒,过滤效率可达 9 9 . 9 7 % 。滤芯配有自动清洁装置。
· Fume Extraction Table
Lots of dust of iron,iron oxide and harmful CriNiwill be released during cuting.Those dust can be captured by the fume extraction tableand filtedby the duster. Dust up to 0 . 3 \mu { m } is filterableand the filter efficiency canreach 9 9 . 9 7 % .The self-cleaning device helps filterto be functional.
OTTO ARC
CUT200/CUT300 等离子切割机 Plasma Power Source
·采用全焊接结构机架,坚固耐用,美观大方,操控便捷。
·切割速度快、精度高。切割口小、整齐,无掉渣现象。
·适合低碳钢、铜、铝、钛合金、镀锌板等金属板材的切割。
·专利智能过压与缺相保护,故障率与维护成本低。
·负载持续率高,可长时间运用于工业场所。
·易损件使用寿命长,运行成本低,电源效率高,耗电量低。 •It adopts fullywelded frame,which isdurable,beautiful and easy tooperate.
●Fast cuting speed and high precision.The cut surface is smalland neat without slag dropping.
●Suitableforcutinglowcarbonsteel,copperuminum,tiaiumaloy,gavanizedsheetandothermetalplates.
•Patent inteligent overvoltage and open phase protection,low failure rate and maintenance cost.
●With high load duration,it can be used in industrial places for a long time.
\bullet Long servicelife of consumables,low operation cost, high power effciencyand low power consumption.
| 参数名称Items | 单位Unit | CUT200参数Parameters | CUT300参数Parameters |
| 输入电压、频率 Input voltage&Frequency | V/Hz | 380±10% 50/60Hz | 380±10% 50/60Hz |
| 输入电流 Input current | A | 78 | 110 |
| 输入功率 Input power | KW | 41.8 | 65.2 |
| 输入容量 Input capacity | KVA | 51 | 73 |
| 空载电压No-load voltage | V | 360 | 360 |
| 功率因素Power factor | 0.82 | 0.92 | |
| 环境温度Ambient temperature | ℃ | -10和+40℃ | -10℃~+40℃ |
| 负载持续率Load duration | - | 100%(40℃) | 100%(40℃) |
| 切割电流电压 Cutting current and voltage | AN | 200/200 | 300/200 |
| 电流调节范围Current regulation range | A | 40-200 | 50-300 |
| 引弧方式 Arc striking mode | 二 | 非接触引弧/Non contact arc striking | 非接触引弧VNoncontact arc striking |
| 等离子气体Plasma gas | 二 | 空气/氮气/氧气(Air/nitrogen/oxygen) | 空气/氮气/氧气(Air/nitrogen/oxygen) |
| 保护气体Protective gas | 空气/氮气(Air/nitrogen) | 空气/氮气(Air/nitrogen) | |
| 气体压力 Gas pressure | Mpa | 0.6-0.8 | 0.6-0.8 |
| 冷却箱容量 Cooling tank capacity | L | 10 | 10 |
| 冷却液容量 Coolant capacity | L/min | 4 | 4 |
| 质量切割厚度(低碳钢) Quality cutting thickness (mild steel) | mm | 6-25 | 30 |
| 最大穿孔厚度(低碳钢) Maximum piercing thickness (mild steel) | mm | 32 | 45(边缘起弧/Edge arcing) |
| 绝缘等级Insulation class | 1 | F | F |
| 冷却方式 Cooling mode | 二 | 水冷/Water cooling | 风冷 |
| 外壳防护等级 Enclosure protection class | - | IP215 | IP21S |
| 外形尺寸(长x宽x高) Dimensions (LxW× H) | mm | 810x476x945 | 868*625*960 |
| 重量Weight | Kg | 120(未装冷却液/without coolant) | 185 |
注:上表中质量切割及穿孔厚度是由本产品所有组件配套使用得出的参数。尽管本电源可切割更厚的材料,但建议切割工作量的80%以上材料厚度不应超过25mm,超过时尽量从工件边缘开始切割,除非必须穿孔,建议最大穿孔厚度不超过30mm。
Note:the qualitycuting and perforation thickness in the above table are the parameters obtained from the matching use ofallcomponents of the product.Although this devicecan cut thicker materials,it is recommended that thematerial thicknessof more than 80 % of the cutting workload should not exceed 2 5 \mathsf {mm } If it exceeds,it should becut from theedge of theworkpieceas faraspossible.Unless it is necessary,it is recommended that the maximum piercing thicknessshould not exceed 3 0 \mathsf {mm }
H HYPERTHERM A Hypertherm Associates Brand
XPR170/XPR300/XPR460
机用等离子切割技术一次史无前例的突破诠释等离子切割新概念。
The new XPR series represents the most significant advance in mechanized plasma cutting technology.This next generation system redefines what plasma can do.
| 新一代精细等离子电源 | |||||||
| 型号 Model | XPR170 | XPR300 | XPR460 | ||||
| MdSe | 穿孔能力 Piecty | 40mm | (氩气) | 50mm | (氩气辅 | 64mm | ((氩气 |
| 35mm(标准气) | 45mm | (标准氧气)50m | (标准气) | ||||
| v断能力 | 60mm | 80mm | 100mm | ||||
| 不锈钢 Stainless steel | 穿孔能力 | 22mm | 38mm | 64mm | |||
| 断能力 | 38mm | 75mm | 130mm | ||||
| 铝 | 穿孔能力y | 25mm | 38mm | 50mm | |||
| Aluminum切断能力 | 38mm | 50mm | 90mm | ||||
业界领先的切割质量:
Industry-leadingX-Definitioncut quality
XPR将新技术与精心优化的工艺相结合,实现低碳钢、 不锈钢和铝材的新一代X-Defnition"切割品质,进一步提升了 HyDefnition?的切割质量。
TheXPR advances HyDefinition cut quality by blending newtechnologywithrefined processes fornext generation, X-Definition"cutting on mild steel,stainless steel and aluminum.
优化生产效率,降低运行成本 Optimized productivity and reduced operating costs 精心设计的系统优化,简单易用 Engineered system optimization,Ease of use
先进的工艺控制和交付
Advanced process control and delivery可在Core"自动自体箱、VentedWaterInjection"(VMl)高级气体箱和Optimix全能自动气体箱这三款控制箱中进行选择,每款控制箱都进一步增强了不锈钢和铝材切割能力,低碳钢切割质量极为出色。所有控制箱均可通过CNC控制器进行全面控制,提高了生产效率和易用性。
Three console options-Core",Vented Water Injection" (VWI) and OptiMix"-offer unmatched mild steel cut quality with each consoledelivering successively enhanced cuttingcapabilitieson stainless steel andaluminum. All consoles can be fully controlled through the CNC for high productivity and ease of use.
VentedWater InjectionVWI高级自动气体控制箱Core自动气体控制箱OptiMx全能自动气体控制箱
| 控制箱 切割气体 | 电流(A) | 厚度(mm) 切割速度(mm/min) | ||
| 低碳钢 | ||||
| Core,CorePlus, VWI和OptiMix wI和 | 氧气等离子 氧气保护气 | 30 50 | 0.5 3 5 | 5348 1153 726 |
| 氧气等离子 空气保护气 | 3 5 8 | 3820 2322 1369 | ||
| 氧气等离子 空气保护气 | 80 | 3 6 12 | 5582 3048 | |
| 氧气等离子 空气保护气 | 130 | 3 10 38 | 1405 6502 2680 256 | |
| 氧气等离子 空气保护气 | 170 | 6 12 25 60 | 5080 3061 1175 | |
| 氧气等离子 空气保护气 | 220 | 1018 60 | 152 3715 158 | |
| 氧气等离子 空气保护气 | 300 | 12 25 | 3940 1950 | |
| 氮气保护气 氧气等离子 | 300 460 | 50 80 12 | 560 165 4940 | |
| 空气保护气 | 38 64* 100* | 1370 540* 100* | ||
| 氮气等离子 | 不锈钢 40 | 0.8 | 6100 | |
| Core,CorePlus, VWI和OptiMix | 氮气保护气 | 80 | 36 | 268 |
| VWI和 OptiMix | 气 | 170 | 36 12 10 | 4248 864 1975 |
| OptiMix | 氢气-氩气-氮气 等离子 | 300 | 12 38 12 | 1735 256 2038 1040 |
| 氮气保护气 | 25 50 75 | 387 162 | ||
| 泵气护齐 | 300 460 | 122550 | ||
| OptiMix 氮气保护气 | 氢气气氮气 | 163860 130* | 22 76* | |
| 铝 40 | ||||
| 水保护介质 | 空气子 氮气等离子 | 80 | 1536 3 6 | 3820 2203 |
| VWI和 OptiMix 水保护介质 | 氮气等离子 水保护介质 氮气等离子 | 130 | 10 6 1020 12 | 956 2413 1702 2286 |
| OptiMix | 氢气-氩气-氮气 | 300 460 | 25 50 12 25 50 16 | 1302 524 3810 |
| 等离子 氮气保护气 氢气-氩气-氮气 等离子 | 38 50* | 2056 391 5046 2290 1810* | ||
HUAHENG昆山华恒焊接股份有限公司HUAHENGWELDINGCO.,LTD
地址:江苏省昆山市博士路1588号邮编:215347
Add:No.1588 Boshi Road,Kunshan,Jiangsu,P.R.China.PC:215347
Tel:0512-81866666Fax:0512-57328188
E-mail:info@huahengweld.com www.huahengweld.com
昆山华恒切割系统有限公司KUNSHANHUAHENGCUTTINGSYSTEMSCO.LTD
地址:江苏省昆山市吴淞江北路99号邮编:215300
Add: No.99 Wusongjiang North Road,Kunshan,Jiangsu,P.R.China PC:215300
Tel: 0512-81866666 Fax:0512-50139612




