印制电路板用精密工具
PRECISION TOOLSFORPRINTEDCIRCUITBOARDS
深圳市金洲精工科技股份有限公司
COMPANY PROFILE
深圳市金洲精工科技股份有限公司成立于1986年,是全球领先的设计和生产精密微型工具企业。主产品为印制电路板 (PCB)用精密微型刀具,标准钻头尺寸从0.01mm到6.50mm,铣刀从0.10mm到3.175mm,目前量产产品最小直径为 0.01mm
金洲2016年底获评工业和信息化部“制造业单项冠军示范企业(第一批)”,2020年1月荣获“国家科学技术进步二等奖”,2021年1月分别被CCTV1和CCTV2报道。
创新是企业发展的第一动力,金洲注重加强自主研发能力,建立了深圳市级企业技术中心,配备100多名以博士、硕士为主体的研发队伍,至2020年拥有300多项发明及实用新型专利。2017年以有效发明专利44项入选“国家智造百强榜”。金洲作为唯一起草单位,独立制定了国家标准《印制板用硬质合金钻头》(GB/T28248-2012)、CPCA团体标准《印制电路板用硬质合金铣刀通用规范》(T/CPCA4405-2020)。
金洲30多年专注于电子电路行业,市场占有率行业领先,多年来坚持不懈地研制高品质的产品,服务于世界各地的PCB客户,以可靠的质量和优良的服务赢得市场赞誉。
Founded in1986,Shenzhen Jinzhou Precision Technology Co.,Ltd.is the world's leading precision micro-tool company,the main product is precision micro-tool for printed circuit board (PCB), Our standarddrillscovertherangefrom 0.01mm to 6.50mm and routers from 0.10mm to3.175mm,and the minimum massproductionproduct diameter is up to 0.01mm atpresent.
Jinzhou was awarded the“Manufacturing Single Champion Demonstration Enterprise (the first batch)" by the Ministry of Industry and Information Technology (MllT) at the end of 2016,and won the "Second Prize of NationalScience and Technology Progress"in January2020.In January 2021, Jinzhou wasreportedbyCCTV1andCCTV2respectively.
Innovation is the first driving force for enterprise development, Jinzhou focus on strengthening independent R&Dcapabilities,establishedShenzhen-levelenterprisetechnology center,equipped with more than100 doctors,masters asthe mainR&Dteam,withmore than300 inventions and utility model patents by 2020. In 2017, Jinzhou was selected as one of the"Top 100 National Smart Manufacturers"with 44valid inventionpatents.And as the only drafter,Jinzhou independentlydrafted the national standard "Cemented carbide drills for printed boards" (GB/T 28248-2012) and industry standard"General specification of tungsten carbiderouters and endmills forprinted circuit boards" (T/CPCA4405-2020).
Jinzhou hasfocused on the electronic circuit industryfor more than 30 years and has theleading marketsharein the industry.Withthecontinuous insistence ofpremiumquality and excellent serviceinyearstoserveglobalPCBcustomers,Jinzhouhasearned itsreputation of beingreliable globalsupplierofprecisionmicro-tool.
钻头结构图
TYPICALSTRUCTURE OF DRILL
类型及主要参数
DRILL SHAPE TYPEAND PARAMETERS
铣刀结构图
TYPICALSTRUCTUREOFROUTER
铣刀刀尖图
ROUTER END TYPE
| 钻头 DRILL | ST型StraightType | A129FP、A129PD、A129BD(A129BDF)、A129QV、G129、G129MB |
| UC型Undercut | USF、A129UCQM、G129UC、UHQ | |
| ID型InversediameterDrill | 131、131CB、131CB-A | |
| SD型SlotDrill | 125RA、G125UC、G125 | |
| HD型High-speedDrill | 229USF、229UC、231 | |
| 铣刀 ROUTER ENDMILL | 菱齿型Diamond-Cut | 171RN、141HFR、171LU |
| 断屑型Chip-Breaker | 151R、151RH、C5TR | |
| 螺旋型Spiral-Endmill | 161R、162RA |
产品推荐
RECOMMEND
| 应用场合Applications | 推荐产品Series | 推荐涂层Coating | ||
| 钻头 Drilling | 通信板 CommunicationPCBs | 通孔Throughhole | USF | SHC |
| 预钻Pilot drill | A129PD | SHC | ||
| 背钻Backdrill | A129BD/A129BDF | SHC | ||
| 封装板Substratematerial | 3.175柄3.175mmShank | USF | SHC | |
| 2.0柄2.0mmShank | H229USF/229UC/231 | SHC | ||
| 汽车板Automotiveboard | USF/UHQ/131CB-A | NB/MAC | ||
| HDI | USF | NB | ||
| 挠性板FPC | A129FP/A129QV | SHC | ||
| 金属基板Metalbaseboard | G129MB | SHC/SHD | ||
| 槽孔Slot drilling | 125RA/G125UC | |||
| 成形 Contour routing | 通用型GeneralPCBs | 171RN | HCN/SHC | |
| 长寿命型Long-life type | 151RH/C5TR | HCN | ||
| 挠性板/特氟龙FPC/PTFE | 161R/111R | SHC | ||
| 金属基板Metalbaseboard | 162RA | SHC/SHD | ||
| and slitting 特殊应用 Special | 反转铣刀Counter-rotation | 171LU | ||
| 沉头孔/锥孔Countersink | 141CS/141MD | HCN | ||
| 倒角/金手指倒角/V-CUT槽Chamfering/V-CUT | 141CE/141CS/111VC | HCN | ||
| 控深孔/平底钻/浅背钻Depthdrilling/Backdrilling | 143CD/128FD | |||
| 盲槽Slotrouting 超长寿命刀具/金刚石刀具Diamondtools | DC | |||
| applications | 162RE/162CE | HCN/NC | ||
产品目录
PRODUCT CATALOG
钻头DRILL
| P07 USF |
| P08 H229USF |
| P09 229UC |
| P10 231 |
| P11 A129QV |
| P12 A129FP |
| P13 A129UCQM |
| P14 A129PD |
| P15 A129BD |
| P16 A129BDF |
| P17 G129 |
| P18 G129UC |
| P19 131 |
| P20 131CB/131CB-A |
| P21 UHQ |
| P22 G125 |
| P23 G125UC |
| P24 125RA |
| P44-45 NB涂层 |
| P46-47 SHC涂层 |
| P48-49 SHD涂层 |
| 171RN P25 |
| 141HFR P26 |
| 151RH P27 |
| 151R P28 |
| C5TR P29 |
| 161R P30 |
| 162RA P31 |
| 171LU P32 |
| 162RE P33 |
| 111R P34 |
| 111VC P35 |
| 141CS P36 |
| 141CE P37 |
| 128FD P38 M |
| 143CD P39 NEW |
| 162CE P40 |
| 141MD P41 |
| DC P42 M3N |
设计特点
USF钻头是金洲以特殊设计理念开发的产品,获得国家专利。该系列钻头为双刃单槽设计,刚性强,排尘性能优异,能够在保证孔壁品质的基础上大幅提高孔位精度,解决客户孔位要求高的难题,同时具有优异的综合性能。
应用
适用于通信板、封装板、汽车板、HDI等各类板材加工。
Design Advantages
Patented product with high rigidity and good chip evacuation capacity. The drills can improve hole accuracy dramatically on the basis of guaranting hole wall quality and ensure an excellent comprehensive performance.
Application
Suitable for communicationPCBs,package substrates,auto-motiveboards and HDl.
设计特点
高速钻机用2.0mm柄径双刃单槽钻头,适合加工各类封装基板,能保证优异的孔位精度、孔壁粗糙度、以及非常低的断刀率,同时钻孔加工效率高。
应用
适用于封装板加工。
Design Advantages
Single-flute drill with 2.0\mathsf{mm} shank diameter for drilling machines with high-speed spindles to ensure excellent hole wall roughness, excellent hole registration accuracy and high effciency with low broken rate.
Application
Suitable for package substrate.
设计特点
高速钻机用2.0mm柄径UC型钻头,能保证优异的孔位精度、孔壁粗糙度等钻孔品质。
应用
适用于各类板材的加工。
Design Advantages
Undercut drill with 2.0\mathsf{mm} shank diameter suitable for drilling machines with high-speed spindles to achieve excellent hole registration accuracy and hole wall roughness.
Application
Suitable for various kinds of boards.
设计特点
高速钻机用 2.0\mathsf{mm} 柄径钻头,该系列钻头钻径大于柄径产品。最大直径为3.175mm。
应用
适用于各类板材的加工。
Design Advantages
Inversedrill with 2.0\mathsf{mm} shank diameter suitable for driling machines with high-speed spindles. The maximum drilling diameterof thisseries is 3.1 75mm
Application
Suitable for various kinds of boards.
A129QV
设计特点
ST型钻头,较高的刚性,能保证良好的孔位精度,可以使用的研磨次数较多。
应用
适用于各种普通板材加工。
Design Advantages
Straight type drills with high rigidity to ensure excellent hole registration accuracy and extended repointing as well
Application
Suitable for general PCB.
设计特点
该系列钻头为双刃双槽ST型设计,芯厚薄,切割锋利,排屑空间大,能够有效抑制FPC加工过程中毛刺和钻污的产生,具有良好的加工品质和孔位精度。
应用
适用于双面软板、多层软板、软硬结合板等各类软性材料加工。
Design Advantages
The drills are specifically designed for FPC featuring reduced burr and smear generation of FPC process. With thin web thickness, sharp cutting edges and large chip pocket, this drill can ensure excellent holeregistration and hole wall quality.
Application
double-sided FPC,multi-layer FPC,rigid-flexboards and other flex
A129UCQM
设计特点
排尘性能优秀,能保证优良的孔壁品质。
应用
适用于各类板材的加工。
Design Advantages
Undercutdrill withgood chip evacuationtoensureexcellent holewallquality.
Application
Suitablefor variouskinds of boards.
设计特点
预钻专用钻头,刃长短、刚性强,定位精度优异。
应用
适用于通信厚板等的预钻孔加工。
Design Advantages
The drills are specifically designed for pilot drilling With short flute length and high rigidity, featuring excellent hole registration.
Application
Suitablefor pilot drilling process of communicationPCBs.
A129BD
设计特点
背钻孔加工专用钻头,排屑性能优异,能有效解决背钻加工堵孔及孔偏问题。
应用
适用于背钻及PTFE板材的钻孔加工。
Design Advantages
Specifically designed forback drilling.With excellent chip evacuation and plugged hole and dislocation prevention capacity.
Application
Suitable for back drilling process and PTFE material.
设计特点
背钻孔加工专用钻头,综合性能优异,能有效解决背钻加工堵孔、孔偏及孔型问题。
应用
适用于背钻尤其是极小径深孔背钻的加工。
Design Advantages
Specifically designed for back drilling. With excellent comprehensive performance, plugged hole, dislocation prevention capacityandholeshape.
Application
Suitableforbackdrillingprocess,especially the ultramicrobackdrillingwithdeepdepth.
设计特点
标准ST型钻头,综合性能优异。
应用
适用于各类板材的加工。
Design Advantages
Straight type drill with excellent comprehensive performance.
Application
Suitableforvariouskindsof boards.
设计特点
UC型钻头,可减小钻头与孔壁摩擦,能保证良好的孔壁品质。
应用
适用于各类板材的加工。
Design Advantages
Undercut drill with good hole wall quality.
Application
Suitable for variouskindsof boards.
设计特点
该系列钻头的钻径部分大于柄径(3.175mm)。
应用
适用于各类板材的加工。
Design Advantages
Drill diameter is larger than the shank diameter(3.175mm).
Application
Suitableforvariouskindsof boards.
131CB/131CB-A
设计特点
该系列钻头的钻径部分大于柄径(3.175mm),能减小切削轴向力,有利于断屑,提升排屑能力。
应用
适用于改善排屑和钻孔质量的场合。
Design Advantages
Drill diameter is larger than the shank diameter(3.175mm). Unique design to reduce the axial drilling force, which helps improvechipremovalcondition.
Application
Suitable for various kinds of boards with excellent debris evacuation and hole wall quality.
设计特点
UHQ钻头是我司专为解决中大钻孔粗问题而开发的产品,获得国家专利。该系列钻头具有独特的槽型结构设计,切削锋利,刚性强,孔壁质量优秀。
应用
适用于孔壁质量要求高的板材。
Design Advantages
Patented design to solve the wall roughness problems of medium & large size drilling. The drillhas sharp cutting edges and highrigidity tooffer excellent holewall quality.
Application
Suitablefor theboardswith highquality of holewallroughness.
| 直径 Diameter (ww) | 槽长 Length of flute(mm) | 直径 Diameter (mm) | 槽长 Lengthof flute(mm) | 直径 Diameter (ww) | 槽长 Lengthof flute(mm) | |
| 0.70 | 9.0 | 1.55 | 9.0 | 2.40 | ||
| 0.75 0.80 | 1.60 1.65 | 2.45 | ||||
| 0.85 | 1.70 | 2.50 2.55 | ||||
| 0.90 | 1.75 | 2.60 | ||||
| 0.95 | 1.80 | 2.65 | ||||
| 1.00 | 1.85 | 2.70 | ||||
| 1.05 | 1.90 | 2.75 | ||||
| 1.10 | 1.95 | 2.80 | ||||
| 2.00 | ||||||
| 1.15 | 10.5 | 2.85 | 10.5 | |||
| 1.20 | 2.05 | 2.90 | ||||
| 1.25 | 2.10 | 2.95 | ||||
| 1.30 | 2.15 | 3.00 | ||||
| 1.35 | 2.20 | 3.05 | ||||
| 1.40 | 2.25 | 3.10 | ||||
| 1.45 | 2.30 | 3.15 | ||||
| 1.50 | 2.35 | 3.175 |
设计特点
ST型槽钻,高刚性设计。
应用
适用于加工长槽。
Design Advantages
Most commonly used straight slot drills with maximize rigidity design.
Application
Suitable for long slotted hole drilling.
设计特点
UC型槽钻,高刚性设计,槽型好、孔壁质量优秀、无毛刺。
应用
适用于长短槽加工且对孔壁质量要求高的板材。
Design Advantages
Undercut slot drill with special design to maximize rigidity to ensure excellent flute shape and achieve outstanding hole wall quality andburr free drilling.
Application
Suitableforshort/long slotted holedrillingwithexcellentholewall roughness.
设计特点
ST型槽钻,独特的槽型结构设计,切削锋利,加工短槽槽型好、孔壁质量优秀、无毛刺。
应用
适用于短槽加工且对孔壁质量要求高的板材。
Design Advantages
Straight drill with unique flute design to achieve sharp cutting edges to ensure excellent slot shape and hole wall quality Wwithnoburrs.
Application
Suitable for short slotted holes with excellent hole wall quality.
171RN
设计特点
菱齿型铣刀,独特齿型设计,刚性和排尘性能兼顾,通用型铣刀。
应用
适用于各类板材加工,兼顾板边质量和使用寿命。
Design Advantages
Diamond-cut router with unique design of cutting edges. High rigidity while increasing the cutting performance.
Routersforgeneral purpose.
Application
Suitableforrouting variousPCB,especiallyforrouting with high precision and long tool liferequirements.
| 直径 Diameter (mm) | 刃长 Lengthof cut(mm) | 直径 Diameter (mm) | 刃长 Lengthof cut(mm) |
| 0.50 | 3.5 | 1.50 | 8.5 |
| 0.60 | 4.0 | 1.60 | 8.5 |
| 0.70 | 5.0 | 1.70 | 8.5 |
| 0.80 | 6.0 | 1.80 | 8.5 |
| 0.90 | 7.0 | 1.90 | 8.5 |
| 1.00 | 7.0 | 2.00 | 10.5 |
| 1.00 | 8.0 | 2.10 | 10.5 |
| 1.10 | 7.0 | 2.20 | 10.5 |
| 1.20 | 7.0 | 2.30 | 10.5 |
| 1.30 | 7.0 | 2.40 | 10.5 |
| 1.40 | 7.0 | 2.50 | 10.5 |
设计特点
菱齿型铣刀,小螺旋角设计,切削锋利,板边优异。
应用
适用于封装基板,软硬结合板材加工。
Design Advantages
Diamond-cut router,low helix angle design with sharp cutting edges, which offers better cutting performance.
Application
Suitable for package substrates and flex-rigid PCB.
| 直径 Diameter (mm) | 刃长 Lengthof cut(mm) | 直径 Diameter (mm) | 刃长 Length of cut(mm) |
| 0.80 | 5.0 | 1.70 | 8.5 |
| 0.90 | 5.0 | 1.80 | 8.5 |
| 1.00 | 6.0 | 1.90 | 8.5 |
| 1.10 | 6.0 | 2.00 | 10.5 |
| 1.20 | 6.0 | 2.10 | 10.5 |
| 1.30 | 6.0 | 2.20 | 10.5 |
| 1.40 | 6.0 | 2.30 | 10.5 |
| 1.50 | 8.5 | 2.40 | 10.5 |
| 1.60 | 8.5 | 2.50 | 10.5 |
151RH
设计特点
断屑槽型铣刀,刚性优化设计,排尘性能好,使用寿命长。
应用
适用于各种类型板材,尤其适合高Tg、环保板等硬度较高板材的加工。
Design Advantages
Chip-breakerrouter.Rigidityoptimizationdesignforlongtool lifeandgooddebris evacuationcapability.
Application
Suitable for routing various PCB,especially for HTG or halogen-fre
设计特点
断屑槽型铣刀,切削锋利,板边质量优异。
应用
适用于板边要求高的加工,尤其适用于表面覆有铜箔的板材加工,能有效抑制表面铜皮毛刺。
Design Advantages
Chip-breaker router with sharp cutting edges design, which offers high cutting performance.
Application
Suitable for peripheral routing with high precision requirement.Especially forPCB with copper foil, can restraintheburrseffectively.
| 直径 Diameter (mm) | 刃长 Lengthof cut(mm) | 直径 Diameter (mm) | 刃长 Length of cut(mm) | 直径 Diameter (mm) | 刃长 Length of cut(mm) | ||
| 0.50 | 3.5 | 1.50 | 8.5 | 2.50 | 10.5 | ||
| 0.60 | 4.0 | 1.60 | 8.5 | 2.60 | 10.5 | ||
| 0.70 | 5.0 | 1.70 | 8.5 | 2.70 | 10.5 | ||
| 0.80 | 5.0 | 1.80 | 8.5 | 2.80 | 10.5 | ||
| 0.90 | 5.0 | 1.90 | 8.5 | 2.90 | 10.5 | ||
| 1.00 | 6.0 | 2.00 | 10.5 | 3.00 | 10.5 | ||
| 1.10 | 6.0 | 2.10 | 10.5 | 3.10 | 10.5 | ||
| 1.20 | 6.0 | 2.20 | 10.5 | 3.175 | 10.5 | ||
| 1.30 | 6.0 | 2.30 | 10.5 | ||||
| 1.40 | 6.0 | 2.40 | 10.5 |
设计特点
断屑槽型铣刀,加长型铣刀系列,具有独特槽型设计,使用寿命长,尺寸精度高。
应用
适用于各类板材加工,尤其适用于增层提效加工。
Design Advantages
Chip-breaker router with extended flute length.Unique flute design ensures the long tool life and high dimensional accuracyofPcB.
Application
Suitable for routing various PCB, especially for high-stacks routing.
| 直径 Diameter (mm) | 刃长 Length of cut(mm) | 直径 Diameter (mm) | 刃长 Lengthof cut(mm) | 直径 Diameter (mm) | 刃长 Length of cut(mm) |
| 0.50 | 3.5 | 1.20 | 7.0 | 1.60 | 10.5 |
| 0.60 | 4.0 | 1.20 | 8.0 | 1.70 | 8.5 |
| 0.70 | 5.0 | 1.30 | 7.0 | 1.70 | 10.5 |
| 0.80 | 5.0 | 1.30 | 8.5 | 1.80 | 8.5 |
| 0.90 | 5.0 | 1.40 | 7.0 | 1.80 | 10.5 |
| 1.00 | 7.0 | 1.40 | 8.5 | 1.90 | 8.5 |
| 1.00 | 8.0 | 1.50 | 8.5 | 1.90 | 10.5 |
| 1.10 | 7.0 | 1.50 | 10.5 | 2.00 | 10.5 |
| 1.10 | 8.0 | 1.60 | 8.5 |
设计特点
螺旋型铣刀,双刃设计,排尘空间大,切削锋利,可有效解决铣削毛刺问题。
应用
适用于PTFE、软板、软硬结合等软性材料。
Design Advantages
Spiral-endmill, double-flute design, large chip pocket and sharp cutting edges to restrain the burrs effectively.
Application
Suitable for soft material like PTFE board, FPC and flex-rigid boards.
162RA
设计特点
螺旋型铣刀,双刃设计,独特的钻铣一体的设计,排尘空间大,切削锋利。
应用
适用于金属基板加工。
Design Advantages
Spiral-endmill, double-flute design. Unique groove design with large chip pocket and sharp cutting edges.
Can be used for routing and drilling.
Application
Suitable for metal-baseboards.
设计特点
菱齿型铣刀,左旋上排屑设计,反转铣刀,加工时需要主轴逆时针旋转。
应用
适用于金属化半孔和侧壁镀铜铣削加工,能有效抑制铜毛刺产生。
Design Advantages
Counter-clockwise router with diamond-cut,left handed and up draft design. Spindle rotates counter-clockwise whilerouting.
Application
Suitablefor metalized half holerouting and wall copperfoil routing,can restrain theburrs effectively.
162RE
设计特点
标准两刃平底立铣刀。
应用
适用于铜基板、铝基板、FR4等PCB板的平底控深铣削加工。
Design Advantages
Standard double-flute endmill
Application
Suitable for flat depth-control milling like copper substrate, aluminum substrate and general PCB.
设计特点
单刃铣刀,切削刃锋利,排屑性能好。
应用
PTFE、特氟龙等材料专用铣刀,抑制毛刺效果明显。
Design Advantages
Single-flute endmill with sharp cutting edge and large chip pocket.
Application
Specially suitable for materials likePTFE materials featuring burr pre
111VC
设计特点
单刃直槽倒角刀,尺寸精度高。
应用
适合于V-cut加工、铣床上金手指斜边加工。
Design Advantages
Straight-single flute tool for chamfering with high dimension accuracy.
Application
Suitable for V-cutting and gold fnger chamfering.
设计特点
多刃倒角刀,耐磨性能好。
应用
适合于沉头孔加工,也可用于金手指斜边加工。
Design Advantages
Countersink tools with good wear-resisting property.
Application
Suitable for countersink processing and gold finger chamfering.
141CE
设计特点
多刃铣刀,耐磨性能好。
应用
专用于金手指斜边机上斜边加工。
Design Advantages
Multiple-flute router with good wear-resisting property.
Application
Suitable for gold finger chamfering.
| d/mm | 1/mm | D/mm | L/mm |
| 2.00 | 8.0 | 3.175 | 67 |
| 3.175 | 12.0 | 3.175 | 67 |
| 3.175 | 5.0 | 3.175 | 50 |
| 6.00 | 12.0 | 6.0 | 50 |
| 6.35 | 18.0 | 6.35 | 50 |
设计特点
平底钻头,顶角1 {80}° 。
应用
专用于平底盲孔、平底背钻孔加工。
Design Advantages
Flat-end drill with 180° point angle.
Application
Suitable for blind hole with flat bottom and back drilling.
| d/mm | L/mm | d/mm | L/mm |
| 0.30 | 2.5 | 1.50 | 3.0 |
| 0.40 | 3.0 | 1.60 | 4.0 |
| 0.50 | 3.0 | 2.00 | 4.0 |
| 1.00 | 3.0 | 2.40 | 6.0 |
| 1.20 | 3.0 | 3.00 | 6.0 |
| 1.50 | 3.0 | 4.00 | 8.0 |
设计特点
锥形钻头,短刃长,稳定性好。
应用
专用于梯形孔控深加工,应用于电镀埋孔等。
Design Advantages
Taper drill, with short flute length.
Application
Suitable for depth drilling
设计特点
特殊两刃平底立铣刀,具有45°倒角切削刃。
应用
专用于平底控深铣削加工,减少铣削部位的应力集中,如汽车板等避免裂纹场合专用。
Design Advantages
Special double flute endmill with 45° chamfer cutting edge.
Application
orautomotiveboardsandcanreducestressconcentrationoftherol
| d/mm | L/mm | C/mm |
| 0.80 | 3.0 | 0.15 |
| 1.00 | 3.0 | 0.15 |
| 1.20 | 3.0 | 0.20 |
| 1.60 | 4.0 | 0.30 |
| 2.00 | 4.0 | 0.40 |
| 3.00 | 6.0 | 0.50 |
141MD
设计特点
类似麻花钻结构的两刃倒角刀,刃口锋利,排屑好。
应用
专用于沉头孔、板边斜边加工,更适应于软板,铝基板等金属基板加工。
Design Advantages
2-flute countersink tool with sharp cutting edge and good chip removal property.
Application
Suitable for countersink processing and beveling of metal base boards and general PCB.
设计特点
以聚晶金刚石(PCD)作为切削刃的倒角刀系列,拥有超长寿命。
应用
专用于金手指倒角加工、沉头孔加工,寿命是普通刀具的50\~100倍。
Design Advantages
With Diamond material as cutting edge, provide extra long life.
Application
nfering on gold fingers, processing life is 50\~100 times longer than c
涂层特点
CHARACTERISTICSOFCOATINGS
| 涂层名称 Name 涂层成分 | MAC 以铝为主的多元复合涂层 | HCN | NB | SHC | SHD |
| Composition | Multivariate composite coating based on aluminum | 以碳为主的复合涂层 Multivariate composite coating based on carbon | 碳 Carbon | ||
| 涂层厚度 Thickness 硬度 | 2.0±1μm | 2.0±1μm | 4.5±1.5μm | 0.20±0.10um | 6~20μm |
| Hardness 摩擦系数 | 35±5GPa | 35±5GPa | 35±5GPa | 40~80GPa | 80~100GPa |
| Coefficientof Friction | 0.3 | 0.4 | 0.3 硬度高、涂层厚度较 | 0.1~0.2 极高硬度、极耐腐蚀 | |
| 涂层特点 Characteristics | 红硬性好、抗氧化温度高、韧性好、低 摩擦系数 Excellent red hardness, high oxidation resistance, good toughness, low coefficient of friction | 厚,低摩擦系数 High hardness, with thickness, low coefficient of Friction | 摩擦系数 Ultra-high hardness, ultra-low coefficient of Friction | Extremely high hardness, ultra-high corrosion resistance 陶瓷PCB板、普通 | |
| 加工对象 Working materials | PCB板材(普通FR-4、中高TgFR-4 、无卤素板材等);厚铜板和铜基板; 纯铜和铜合金;不锈钢、高速钢等钢铁 类材料 PCBs (ordinary FR-4, medium and high TG FR-4, halogen-free board, etc.); Thick copper foil and copper substrate laminate; Pure copper and copper alloys; Stainless steel, high speed steel and other steel materials | PCB板材(普通 FR-4、中高Tg FR-4、无卤素板 材等) PCBs (ordinary FR-4, medium and high TG FR-4, halogen-free board, etc.) | FPC软板、封装板、 有色金属基板、纯 铝和铝合金、纯铜 和铜合金 FPC; Packaging board; Non-ferrous metal substrate,etc.;Pure aluminum and aluminum alloys; Pure copper and copper alloys | PCB板、铝基板、陶 瓷铝基板、石墨、氧化 锆陶瓷、碳纤维、AISi 合金、硬质合金等难加 工材料 Ceramic-filled PCBs, common PCBs,aluminum substrate board, ceramic flled aluminum substrate, graphite,zirconia ceramic, carbon fiber reinforced composites,AISi alloys, cemented carbideand other difficult-to-machine materials | |
涂层特征/Features
立方晶体结构,硬度高达35GPa cubiccrystalstructurewith ahardnessupto35GPa
结构致密,表面颗粒少 Dense structure and less droplets
产品优势/Advantage
侧刃磨损小 low wear rate of the side cutting edge
加工寿命高long life
加工品质及效率很高 High processing quality and effciency
应用推荐/Application
普通FR-4板材 中高TgFR-4板材 无卤素板材General FR-4board Medium and high Tg FR-4 Halogen-free board
NB涂层刀具加工案例
MachiningcaseofNBcoated tools
加工条件
Working condition
刀具规格:Φ0.20-4.0加工板材:S1150GT1.0x2pnl加工参数:S199krpmF45mm/s
Specification: Φ0.20-4.0 Working material: S1150G T1.0x2pnl Cutting parameters: S199krpm F45mm/s
Excellent coating hardness can prevent the side edge from being worn, in which the diameter of NB-coated tools almost keep the same.
keepthesame.
涂层特征/Features
金刚石与石墨双相复合结构Composite structure of diamond and graphite摩擦系数低Low friction coefficient
硬度高
High hardness
化学性质稳定
Stable chemical properties
产品优势/Advantage
排尘性好 Excellent chips evacuation property
断刀率低 Low breakage rate
加工品质好
Excellent processing
quality
SHC涂层刀具加工案例
MachiningcaseofSHCcoated tools
加工条件
刀具规格:163RΦ1.8-8.0加工板材:5052铝基板,T1.15x3pnl加工参数:S28krpmF8mm/s加工距离:2m
Working condition
Tools: 163R Φ1.8-8.0
Working materials:5052 Al,T1.15x3pnl Working parameters: S28krpm F8mm/s Distance:2m
Machining aluminum substrate with SHC coating can avoid sticking onthe tools,whichwilldramatically improve processing quality.
加工条件
刀具规格:A129FPΦ0.15-2.5mm加工板材:双面软板, \top0.036x20 pnl测试参数:S160krpmF22mm/s加工孔数:H3000(未涂层),H6000(涂层)
Working condition
Tools: A129FP Φ0.15-2.5 mm Working materials:Double-sided flexible board,T0.036x20pnl Workingparameters:S160krpmF22mm/s Holes:H3000(Non-coated tools),H6000(Coated tools)
SHC涂层表面无粘Cu现象;加工2倍于白刀的孔数其孔壁质量仍优于白刀
There's no Cu sticking on the surface of SHC coated tools. The hole wall quality of SHC coated tools are stilhigher when machiningtwiceasmanyholesastheuncoatedtools.
涂层特征/Features
SHD是由碳元素组成的,由于具有C-C共价键结构, 导致了其具有80GPa以上的极高硬度。 SHD coating is composed of carbon elements,the C-C covalent bond structure resulting in its extremely high hardness as high as 80GPa.
产品优势/Advantages
耐磨性能极其优异,超长加工寿命 / Excellent wearresistance and ultra long life 加工产品尺寸稳定,加工品质很高 Stable size of processed products and high processing quality 换刀次数少,加工效率高 Less tool-change times and high processing effciency
应用推荐/Application
普通和陶瓷填充PCB板 Conventional andceramic-filledPCBboards
铝基板和陶瓷填充铝基板 / Aluminum substrate and ceramic filled aluminum substrate
石墨 / Graphite
碳纤维 / Carbon fiber reinforced composites
氧化锆陶瓷 / Zirconia ceramic
铝硅合金(20%Si) / AISi-alloys(20%Si)
硬质合金 / Cemented carbide
SHD涂层刀具加工案例
MachiningcaseofSHDcoatedtools
加工条件
刀具规格:Φ0.30-4.0加工板材:S7135DT0.53x3pnl加工参数:S130krpmF20mm/s
SHD涂层钻头加工到10,000孔的寿命,孔壁质量远好于白刀 200孔的情况 SHDseriesdrillbitsattainedmuchbetterholewallquality even after10,000 holes than non-coated ones with200 holes.
Working condition
Specification: \Phi0.30{-}4.0 Workingmaterial:S7135DT0.53x3pnl Workingparameters:S130krpmF20mm/s
极高硬度的SHD涂层确保钻头具有优异的耐磨性能 Extremely hard SHDcoating ensures excellentwearresistance
加工条件
刀具规格:Φ2.00-8.5加工板材:S7135DT0.53×5pnl加工参数:S28krpm \mathsf{F}12\mathsf{mm}/s
Working condition
Specification: Φ2.00-8.5 Workingmaterial:S7135DT0.53x5pnl Cuttingparameter:S28krpm \mathsf{F}1 2\mathsf{mm}/\mathsf{s}




