AX10 Series Professional AX107/109/1013/1015/1017/1019/1024

Dongguan Hang yuan Hardware Tools Co., Ltd.

General SafetyWarningfor Electric Tools

Read all warnings and all instructions.Failure to follow the following warnings and instructions will result in electric shock, fire and/or serious injury. Keep all warnings and instructions for future reference.

In all the following warnings,the term "power tools"refers to power tools driven by mains electricity (wired) or battery-powered (wireless).

General Safety Warning for Electric Tools· Worksite

1) Keep the workplace clean and bright.A messy and dark place is likely to cause accidents.

2) Do not operate power tools in explosive environments,such as those with flammable liquids,gases or dust.Sparks generated by power tools may ignite dust or gases.

3) Operate power tools after children and bystanders have left.
Inattentiveness may cause the operator to lose control of the tool.

General SafetyWarning for ElectricTools-Electrical Safety

1)The plug of an electric tool must match the socket.It is strictly forbidden to modify the plug in any way. Grounded electric tools cannot use any adapter plug. Unmodified plugs and matching socketswill reduce the risk of electric shock.

2) Avoid touching the grounded surfaces such as pipes, heat sinks and refrigerators with your body.If your body is grounded,the risk of electric shock will increase.

3) Do not expose electric tools to rain or damp environments.Water entering the electric tools will increase the risk of electric shock.

4)Do not overuse wires.Do not use wires to move,pull electric tools orunplug their plugs. Keep the wires away from heat sources, oil,sharp edges or moving parts. Damaged or twisted flexible wires will increase the risk of electric shock.

5)When using electric tools outdoors,use external flexible wires suitable for outdooruse.Suitable external flexiblewireswill reduce the risk of electric shock.

6) If it is inevitable to operate electric tools in a damp environment, use a residual current device (RCD). Using an RCD can reduce the risk of electric shock.

General Safety Warning for Electric Tools - Personal Safety

1)Stay alert.When operating power tools,focus on the operation you are undertaking and stay clear-headed.Do not operate power toolswhen you feel tired,orwhen under the influence of drugs,alcohol or therapeutic reactions.A momentary lapse of attention while operating power tools can lead to serious personal injury.

2) Use personal protective equipment.Always wear goggles. Safety devices,such as dust masks,slip-resistant safety shoes,safety helmets,hearing protection devices,etc.,under appropriate conditions,can reduce personal injury. 3) Do not extend your hands too far.Always pay attention to your footing and body balance.Thiswill enable you to control the power tool well in case of an unexpected situation.

4) Prevent accidental start-up. Ensure that the switch is in the off position when connecting the power supply and/or battery box, when picking up or moving the tool,and when fingers are placed on the switch that has been connected to the power supply or when the switch is in the plug-in position.Placing fingers on the switch that has been connected to the power supply or when the switch is in the plug-in position may cause danger.

5) Before the electric tool is connected,remove all adjustment keys orwrenches.Keys or wrenches left on the rotating parts of the electric tool may cause personal injury.

6)Dress appropriately.Do not wear loose clothes orwear accessories.Keepclothes,glovesand hairaway frommovingparts. Loose clothes,accessories and long hair may get caught in the moving parts.

7) If devices for connecting to the chip removal and dust collection equipment are provided,ensure that they are properly connected and used. Using these devices may reduce the danger caused by dust.

Safety Precautions for Electric Tools Usage

1) Do not abuse electric tools. Use the appropriate electric tools for the purpose. Choosing electric tools with proper design will make your work more effective and safer.

2) If the switch cannot be turned on or off to cut off the power supply of the tool, do not use this electric tool. Electric tools that cannot be controlled by the switch are dangerous and must be repaired.

3) Before making any adjustments,replacing accessories or storing the electric tool,you must unplug the plug from the power source and/or disconnect the tool from the battery box.This protective measure will reduce the risk of accidental start-up of the tool.

4) Store the idle electric tools out of the reach of children and do not allow people who are not familiar with the electric tool or do not understand these instructions to operate the electric tool. Electric tools in the hands of untrained users are dangerous.

5) Maintain the electric tool.Check whether the moving parts are adjusted properly orstuck,and check for damage to the parts and other conditions that affect the operation of the electric tool.If there is damage, the electric tool should be repaired before use. Many accidents are caused by poorly maintained electric tools.

6) Keep the cutting tools sharp and clean.Well-maintained tools with sharp cutting edges are lesslikely to get stuck and easier to control.

7) Use the electric tool,accessories and the tool head according to the usage instructions,considering the working conditionsand the operations being performed.Using the electric tool for operations that do not match the purpose may lead to danger.

General Safety Warning for Electric To ols -Maintenance

Have your electric tools sent to professional repairmen for maintenance.Use the same spare parts forthe repair.Thiswill ensure the safety of the repaired electric tools.

Supplementary Safety Rules forAngle Grinder

1）Keep the electric tools firmly held.Especially when the machine starts,make sure to hold the body steadily to prevent it fromvibrating back and forth.

2) Keep your hands away from the rotating parts.

3)Please install the chamfering cutter insert before using.

4) Secure the workpiece.Use a fixing device ora vice to fix the workpiece.Itwillbemore stable than holding itby hand.Do not use the chamfering machine to clamp it on a vise or fixture.Do not use itwhile the machine is rotating.Keep your face or hands away from the rotating parts during operation.

5) Do not process materials containing asbestos.Asbestos may causecancer.

6)The edges and fragments of the workpiece are very sharp. Please wear protective equipment.Depending on the applicable situation,usea face mask,safety goggles or safetyglasses.When applicable,wearadustmask,hearing protection,glovesand a workapron that can protect againstworkpiece fragments.

7) Keep bystanders at a safe distance from the working area. Anyone entering the working area must wear protective equipment.

8) The workplace must be kept clean.Different types of work dust, when mixed,are prone to chemical reactions and are very dangerous.Metal dust is prone to catching fire or causing an explosion.

9) Do not let the tool run without anyone present. Operate only when holding the toolin hand.Do not place the rotating machine on the ground orworkbench.Wait until the chamfering machine iscompletely stationary before lowering the machine.

10)Do not place the chamfering machine on the workpiece fragments.Otherwise,it may cause damage to the tool or malfunction.

11) Please avoid having the rotating parts of the machine touch the power cord.This may lead to a serious electric shock accident.Do not use the chamfering machine with damaged power cords.If the power cord is damaged during operation,do not touch the damaged wire and immediately pull out the plug. Damaged wireswill increase the risk of electricshock for theuser.

12)Make sure to stand firmly.Do not have anyone under the workpiecewhenworkingat heights.

13) Do not touch the cutter blades immediatelyafter operation.
They may be extremely hot and cause burns to the skin.

14) If the machine accidentally drops or collides,please check if the cutter blades and the machine are damaged,cracked or deformed.

15)If using an extension cable,please use a double-insulated cablewith the same specificationsas this tool.

16)Regularly clean the ventilation ports of the chamfering machine.The motor fanwill suck in dust into the casing. Excessive deposition of metal powdercan lead to electrical hazards.

17) Do not use accessories that require coolant. Using water or other cooling fluids may cause electrochemical corrosion or electric shock.

18) Do not stand where the tool will move when it rebounds.The rebound will drive the tool to move in the opposite direction of the cutting motion at the winding point.

Special requirements for chamfering operation

To avoid the risk of cuts,do not touch the working blade of the machine.

Marking

To minimize the damage,users should carefully read the instruction manual.

Warning sign

心 4 口 O 0O

Double insulation

Please wear ear protection.

Please wear protective glasses

Please weara dust mask.

Before carrying out any debugging ormaintenanceworkonthe machine,please be sure to unplug the power plug first.

Function indication of the chamfering machine

Some of the accessories mentioned in the illustrations or text are not included in the scope of supply.

The main functions and key parameters of the chamfering machine

This product is a handheld angle grinder powered by a single-phase series-excited motor.

This product isapplicable for deburing metal materials without heat treatmentin general environments,such as for deburring operations of molds,machine tools,and mechanical processing parts.

This product is widelyused in industries suchas mold patterns and mold frames,mold procesing,metal ɔrocessing,flangevalves,mechanical manufacturing,steel structures,shipbuilding,and acrylic.

Machine specifications

Random attachments/quantity

We suggest that you select your accessories from the store where you purchased this chamfering machine.Choose the correct accessories that are suitable for your work.

Please refer to the accessory packaging.You will obtain more methods and assistance for using the iccessories.

Operation Instructions

Before using the machine，please read the instruction manual carefully.

1.Main shaft locking key (see Figure B)

The spindle lock key isonly for changing the cutting inserts or for later maintenance.Please do not press the spindle lock while the machine is running.

II.Startup/Shutdown (See Figure C)

Note: Before inserting the plug into the power supply,make sure to check andconfirmthattheswitchisintheoffposition.

Power On: Turn the switch lever to the "1" position,and the tool will start. Power Off: Turn the switch lever to the " 0 " position,and the tool will be in a closed state.

Il.Replacement and Installation of Blades (See Figure D)

Figure B

Note:Please ensure to use the original AOcKE br and blades for the knife blades.

Note: When replacing the blade,please ensure that the machine is turned off and the power plug is unplugged.

Before using the machine,please check if the blade is worn.Worn or blunt bladeswill affect the chamfering effect and shorten the service life of the machine.

The output shaft of the knife holderis equipped with 2 blades.Each blade has 4 cutting edges (around the periphery).When the cutting edges of the blades become blunt,please rotate both sides of the blades by 9 0 ^ { \circ } touse the new cutting edges.When all 8 cutting edges of both sides of the blades become blunt,please replace the new blades.

Please follow the following steps each time you replace the blade.

a) Loosen the hex socket fastening screw a. b) Rotate the arc guiding plate b counterclockwise until it is removed. c) Use the included red flag socket wrench to remove the countersunk screws c that fasten the blade,then rotate or replace the blade d.

IV.Adjusting the size of chamfers (refer to Figure D)

Note: Before adjusting or checking the functions of the tool,please make sure that the machine is turned off and the power plug is unplugged.

If the required chamfer size is larger than C2.5,please complete it in multiple steps.It is recommended to increase by 1 - 2 \mathsf {mm } each time. Otherwise,it will reduce the surface quality ofthe machined part,shorten the machine'sservice life and increase the wear of the cutting tool. If the chamfer requirement is too high,please perform trial chamfering until it meets the requirements.

a) Loosen the internal hexagonal tightening screwa.

b) Rotate the arc guiding plate b.

c) When rotating counterclockwise,the cutting amount decreases; when rotating clockwise,the cuttingamount increases.

d) Adjust to the required size and then tighten the internal hexagonal tighteningscrewa.

The specific chamfer size can be seen in Figure G.

Figure C

Figure D

Figure E

Figure F <br>Figure G

V.Instructions for Chamfering Operation

Note: Due to the fact that excessive milling operations may cause machine overload,blade damageand poor surface quality of the machined part,the miling depth fora single pass during milling operations should not exceed 2 . 5 \mathsf {mm } .Multiple passes can be carried out to achieve a greater milling effect.

a) Place the arc guiding plate above the workpiece to be milled without allowing the blade to come into contact with it.

b) Then turn on the machine switch and wait until the machine reaches its maximum speed.

c)When chamfering curvesand straight edges,make the guiding wheel adhere to the surface of the workpiece (see Figure E) and advance slowly in the forward direction.At this time,it is required to keep the guiding wheel and the arc guiding plate parallel to the surface of the workpiece and advance at a uniform speed until the final millingis completed.

d) When chamfering internal and external round holes,make the guiding wheel adhere to the surface of the workpiece and advance around the inner or outer circle once.This can achieve the chamfering effect.If necessary,it can be repeated for two ormore circles to obtain the best chamfering effect.The cutting direction is shown in Figure F.

e) The shape and size of the chamfer can be referred to Figure G.

VI.Maintenance and Care

Note: Before maintenance or servicing,please make sure to turn off the power switch of the machineand unplug the plug.Do not use gasoline, benzene,thinner，alcohol orsimilarsubstancestoclean thetools. Otherwise,itmay cause the toolstochangecolor,deformordevelop cracks.

1.Keep the ventilation openings clean.

The machine's inlet and outlet vents should be cleaned regularly or cleaned immediately when they get clogged.

2.Replace the carbon brushes.

a)Use a screwdriver to remove the screws of the rear cover, then remove the rear cover.

b) Pull out the carbon brush connector plug from the brush holder pins,pull up the coil spring,and remove the worn carbon brush.

c) Replace with a new carbon brush.

3.Before using the beveling machine or during daily checks,at least the following items should be included:

a)The tool-using unit must have a dedicated person for regular inspections.

b) Check if the screws are tightened.

c) Check if the shell and handle have cracks or damages.

d) Check if the power cord and power plug are intact.

The size of the chamfer
shown in the illustration B A A
C1 C2 C3
R1 R2 R3
■A Engineeringdrawing standard Cangle
■BBevelwidth
StandardC3mm= Bevel width4.2426mm

e) Check if the power switch is normal,flexible,and has no defects orcracks.

f) Check if the rotating part of the output shaft rotates flexibly, smoothly,and without resistance.

g) Check if the guiding bearing is damaged or loose.

n) Check if the knife particlesare damaged or blunt.

i) If the workpiece surface is not smooth,it is prone to impact, damaging the blade.When operating the beveling machine,avoid impact.

j) If the machine moves too fast or the single milling depth is too large,itwill lead to poor milling quality,damage to the blade,and damage to the motor.

Warranty Policy

Dear User,

Thankyouverymuch forpurchasingtheAOCKEOujan ProfesionalHandheld Beveling Machine.Toensureyoureceivehigh-quality after-salesservice,pleasepaycloseattentiontothe followingmatters:

1.The AOCKEOujian Professonal Handheld Beveling Machine hasundergonestrictinspection beforeleavingthefactory.
2.ThewarrantycommitmentofAOCKEOujanProfessional HandheldBeveling Machineisonlyapplicabletoconsumerswhopurchase
genuine AOCKE Oujian Professional Handheld Beveling Machine.
3.Undernoralusageconditions,theAOCKEOujanAX10seriesbevelingmachineisguaranteedforawarrantyperiodof12monthfromthe
purchase date.
4.Toensureyoucanenjoythewarrantyservice,pleasepromptlyfllouttewarrantycardandreturnthereplysipwithin2weekstothe
AOCKE Authorized After-sales Service Center. We highly value and appreciate your valuable opinions.
5.For warranty matters,please contact your nearby designated dealer orafter-sales service center directly.
6.When applying for warranty service,please bring the following materials and items:
6.1Provide thecomplete productand ensure thelabelsare intact,with serialnumbersand batch numbers identifiable;
6.2 Attach the purchase voucher (invoice receipt, etc.);
6.3 Warranty card and warranty record sheet.
7.Typical faults and wear parts are not covered by warranty:
7.1 The diameter of the rotor commutator exceeds 0 . 2 \mathsf {mm } ,which cannot be regarded as a warranty object.
7.2Theuserhasexceededthedesignedfunctionofthemachineorhasusedthetolforaongtimeandathighintenstyortheotorhas
overheated,the rotor or stator has been burned,which cannot be regarded as a warranty object.
8.The following situations are not covered by warranty:
8.1 The machine has been misused or abused;
8.2The machine has been severely overloaded;
8.3Theproducthasbeendamagedbyexternalobjects,foreignsubstances(sandgainsorironfilings),raccdentaaidets;
8.4 Any product that has been opened,repaired,replaced parts,or modified by the user;
8.5 Any damage caused byimproper transportation or storage after the product is sold;
8.6 Damage caused by the user's improper use of AOcKE Oujian original parts and accessories;
8.7 Replacement of wear parts such as sealing rings,carbon brushes,and consumable accessories.
9.Duetocontiuousimprovementandupgradingoftheproduct,ifthereareinconsistenciesinappearanceandparameters,theactual
product shall prevail.

Best regards,

AOKEAfter-sales Service Center

Address:No.42，Shenghuan Road，Yankupu
Village， FenggangTown，DongguanCity,
Guangdong Province
Telephone:0769-82083030
Postal Code:523707

Common Questions and Troubleshooting Methods

Maintenance Tips (Based on Practical Experience)

1.Always use AOCKE original factoryaccessories and attachments forassembly,which is simple,safe and reliable.
2.Conduct a preliminary inspection and safety check on the returned tools.
3. Use special tools if necessary.
4.Ensure that the two halves of the housing.can fully.close when closing.the housing.Otherwise,some partsmaystillhave problems,orthesealingring maybedamagedduetothescrews being tightened too tightly.
5. Mixing other lubricants with the original lubricants willweaken the lubrication efect due to diferent formulations.
6.Assemble the parts separately first,and then complete the overall assembly.
7.If possible,start the assembled motor at a low voltage,such as 5 0 \mathsf { V } ~
8. Do not tighten the housing on the rotor bearing too tightly.
9.If there are scratcheson the rotor that rub against the stator coil,check the stator seat sleeve.The seat sleeve can be improved by inserting hard cardboard on both sides.
10.The carbon brushes should be able to slide easily in the brush holder.
11. Usea fileto slightly chamfer the edges of thecarbon brushes to make them easierto install.
12.The commutator can be cleaned with a special "CRATEX" grinding pencil.
13. Check if the plug is fixed and not loose.
14.Do notadd grease when adjusting the gear clearance,such as for crown gears and bevel gears. 15.Each_repair room should be equipped with hardened fixtures (jigs)and puller tools for inserting or removing bearings,etc.
16.When inserting the ballbearing into the shaft,only apply pressure to the inner ring.
17.When pressing the ball bearing into the outer sleeve,only apply pressure to the outer ring.
18.Useahand-operated pressto press the bearing inorout.This willmake iteasier for you tofeel,such as whether the bearing isstraight.
19.When cleaning the housing,cover the bearings. Contact with the cleaning agent willdamage the lubricating oil.
20.Aftercleaning,blow outand reapplythelubricating oilto theballbearing.Thelubricating oil should not exceed one-third of thespace.
21.Avoid using brute force.Think about it:why?Then take appropriate actions.
22.There must bea well-arranged,tidyand clean working area.Unused tools should be placed in drawers or on shelves.
23.When doing repairs,think aboutthe customer.Thecustomerwillappreciate us givingthem instructions on operation and usage.
24.Finally,make sure to conduct final electronic and functional tests.
25.Please use the AOCKE originalfactory series blades for knife pieces,AGF-950/9503/127series.

Environmental protection

Handlewastematerials

Inresponse to environmental protection,for damaged machines,spare partsand packagingmaterials,detailed classification and processing must be carried out to facilitate recycling.

To facilitate classification and recycling，material identification is provided for eachplasticpart.

The names and contents of harmful substances in the product.

25

This product containscertain harmful substances.Itsenvironmental protection usage period is25 years.Duringthe environmentalprotectionusageperiodstartingfromtheproductiondate,toxicand harmfulsubstancesorelements in the productwillnotleakormutate.Using thisproductwillnotcauseseriouspollution totheenvironmentoradversedamage totheuser'spersonorproperty.Itcanbeusedwithconfidence.Aftertheenvironmentalprotectionusageperiod,itshould be recycled.

Recoverycyclesystem."Environmentalprotectionusageperiod"isnotthesafetyusageperiod,anditisparticuarlydiferent from the usage period thatislimited based on factors suchas electrical performance safety and alectromagneticsafety."Environmental protection usage period" isalso not the quality guarantee period of the broduct.

Explanation:

1.Switch: Contains cadmium in its contacts;
2.Plug power cord: The copper alloy of the plug pins contains lead;
3.Motor:Thecopperbrushholderofthebrushed motorcontainsleadandthelead-containingbearingsinthemotorcontain lead;
4.Copperinserts:hecopperinsertsintheterminalblockscontainleadandthecopperinsertsusedtofixthecasingalsocontainlead

AOCKE奥坚

Product warranty card

Unified service telephone 0769-82083030

Dongguan Hangyuan hardware tools Co.,LTD No.42,Deep Ring Road,Youganpu Village,Fenggang Town,Dongguan City Zip Code:523707 www.aocke.cn

AOCKE奥坚

Product warranty card

Unified service telephone 0769-82083030

Dongguan Hangyuan hardware tools Co.,LTD No.42,Deep Ring Road,Youganpu Village,FenggangTown,Dongguan City Zip Code:523707 www.aocke.cn

Please be careful Please wear protective glasses Please wear protective earmuffs
Read the instructions
Please wear a dust mask 4 Waming mark 回

AOCKE奥坚 Product warranty card

Important: Inorderto guarantee the free warranty of your Ojian power tools,please complete the form belowand return itwithin one month.

Username: Lady/Gentleman Unitname: Yourindustry: Mold mold frame Mold processing machining sheet metal valve shipbuildingindustry steel structure Boilerpiping High-speedrailtrackotherindustries Whichperfomancedoesyourcomparypaymostattentionto: Chamferfinish Morecutting □Easiertouse □

Address: province _city District/County street Zip CODE: Email: Landline: Mobile Phone:

Machine model: Usage: Dateof Purchase: Invoice Number:

Dealer Name:
Dealer Address:
Distributor phone: Dealer seal:

AOCKE奥坚 Product warranty card

Duringthewarrantyperiod,theusermustpresentthiscardandpurchaseticketinordertoperformthe warrantyservice.

User name: Lady/Gentleman Unitname: Yourindustry: Mold mold frame Mold processing machining sheet metal valve Shipbuildingindustry steel structure Boiler piping High-speed rail track Otherindustries Whichperfommancedoesyourcompanypaymostattentionto:Chamferfinish Morecutting Easierto use □

Address: province city District/County street Zip CODE: Email: Landline: MobilePhone:

Machine model: Usage: Date of Purchase: Invoice Number:

Dealer Name:
Dealer Address:
Distributor phone:_ Dealerseal: