Anti-vibration Tooling Systems

减振工具系统

Anti-vibration Tooling System减振工具系统+ + + + + + + + + + + + + + + +

减振工具系统随着科学技术的不断发展，零件也变得的复杂多样，给机加行业带来了一系列的难题，与此同时，也对数控切削刀具的多样性、可靠性、稳定性提出更高的要求。加工时的振刀情况，会导致工件表面质量差、尺寸精度超差，并且会引起刀具寿命急剧下降，甚至可能损坏机床主轴。为此，森泰英格技术团队自主研发了阻尼减振工具系统，将着力解决深腔加工精度低、效率低、成本高的难题。

With the continuous development of technology, components have become increasingly complex and diverse, presenting a series of challenges to the machining industry. At the same time, there are higher demands for the diversity, reliability, and stability of CNC cutting tools. The Vibration during machining can lead to poor surface quality, dimensional accuracy deviations, and can cause a rapid decrease in tool life, potentially even damaging the machine tool spindle.

To address this, the technical team at ENGC has independently developed the anti-vibration tooling system, which aims to solve the problems of low precision, low efficiency, and high costs associated with deep cavity machining.

阻尼减振技术

Vibration Reduction Technology

通过在结构中添加机构或者阻尼材料，降低结构的振动幅度，使振动能量尽可能多的转变成热能等其他形式的能量耗散的方法，称为阻尼减振技术。传统刀具在深腔加工时，由于长径比太大，容易发生刀杆的振动，影响加工精度和表面质量。减振工具系统带有减振机构，能够在长悬伸加工工况下，抑制切削时的振动，保持优秀的生产效率和精度，并可以延长刀具使用寿命，降低加工成本。

Vibration reduction technology refers to methods that involve adding mechanisms or damping materials to a structure to reduce its vibration amplitude. This approach aims to convert as much of the vibrational energy as possible into heat or other forms of energy dissipation.

Traditional tools can experience vibration in the tool shank during deep cavity machining due to their high length-to-diameter ratio, which negatively impacts machining precision and surface quality. The anti-vibration tooling system is equipped with a damping mechanism that can suppress vibrations during cutting in long overhang conditions, maintaining excellent production efficiency and precision. Additionally, it can extend tool life and reduce machining costs.

实例

Example

阻尼减振铣刀

Anti-vibration Milling Toolholder

阻尼减振铣刀特点

Characteristics of the Anti-vibration Milling Toolholder

长悬伸，有效降低铣削振动。
模块化接口设计，高刚性高精度机床接口。
提高整体切削效率，提高刀片寿命。
Long overhang,effectively reduces milling vibration.
Modular interface design, with high rigidity and high-precision machine tool interfaces.
Enhances overall cutting efficiency and extends tool life.

阻尼减振铣刀加工案例

Anti-vibration Milling Toolholder Machining Case

加工部位：电机壳轴承孔。
加工特点：轴承孔粗加工 ^ + 轴承孔端面精加工
加工难点：深孔内壁铣削加工，薄壁件铣削，大长径比双金属铣削， 底部无空刀设计。
加工精度：垂直度0.05mm、平面度 0 . 0 3 \mathsf {mm } 、粗糙度 _ { \mathsf { R a l . 6 } \mu \mathsf { m } } 。 Machined Area: Motor housing bearing hole
Machining Characteristics: Rough machining of the bearing hole ^ + Precision machining of the bearing hole end face Machining Challenges: Deep hole inner wall milling, thin-walled part milling, large length-to-diameter ratio bimetallic milling, no air cutting design at the bottom.
Machining Accuracy: Verticality 0 . 0 5 \mathsf {mm } , flatness 0 . 0 3 \mathsf {mm } , roughness Ra 1 . 6 \mu { m } .

阻尼减振刀杆 Anti-vib Milling Toolholder

阻尼减振刀杆 Anti-vib Milling Toolholder

阻尼减振刀杆 Anti-vib Boring Toolholder

阻尼减振刀杆 Anti-vib Boring Toolholder