股票代码:430097 智能化涂料成套设备 Intelligent Paint Production Equipment 拥有自主知识产权,已获得多项国家专利 专业智能化涂料生产设备供应商 北京赛德丽科技股份有限公司 Beijing Saideli Technology Incorporated co., Ltd.
由二 我零 公零 司九 研年 制六 的十 氟年 硅国 外庆 墙时 漆天 粉安 刷门 一城 新楼 当今社会,在经济高速发展,技术不断进步的同时,环境污染和能源的过度消耗是我们不得不面对的问题。环境是我们赖以生存的 基础。爱护地球、维护生态、保护环境是每一个公民义不容辞的责任。那么作为涂料行业的我们是不是应该尽自己的一份责任来改 善环境?传统的涂料生产设备技术落后,粉尘污染、废水废气污染严重,不能满足绿色环保涂料的生产需求;而不断提高涂料自动 化生产装备,进行全密封化、全自动化、零排放的生产,是国家节能减排的需要,也是行业发展的必然。为了永远拥有一个美好的 生存环境,我们呼吁整个涂料行业联合起来,提高自身的环保意识,积极建设资源节约型和环境友好型企业。 In today's society, economic growth rapidly, technology continues to progress, but at the same time, environmental pollution and the excessive consumption of energy is the problem that we has to face. Environment is our survival foundation. Take good care of the earth, maintain ecological balance and environmental protection is the duty of every citizen. So as the coating industry should we do something to improve the environment? Traditional coating production equipment is lag in technology, and problem of dust pollution, waste water, waste gas pollution is serious, which can't meet the production requirements of green environmental protective coating. While, constantly improving the automatic coating production equipment, so as to reach fully sealed, fully automated production and zero emissions, is the need of national energy conservation and emissions reduction, and the inevitable result of the industry development. In order to always have a good living environment, we propose to unite the whole coating industry and improve their environmental awareness, actively building resource-conserving and environment-friendly enterprises. 倡议人:
www.bjsdl.com 北 新金 建隅 材 山 威 西 海 壁 新 虎 元 -4-
智能化涂料成套设备 Intelligent Paint Production Equipment 北京赛德丽科技股份有限公司成立以来所取得的骄人成绩,使我们坚信:一份 耕耘、一份收获;只有坚持以客户为中心,贴近市场,不断完善自我,提升企业综 合竞争力,才能将企业做大、做强,更好的服务于社会。我们真挚的感谢以上企业 多年来对本公司的信任与支持! Since establishment, Beijing Saideli Technology Incorporated Co., Ltd. has achieved many outstanding successes, which convinced us that: no pains, no gains. Only by centering on customers, keeping close to the market, improving ourselves continuously and promoting the comprehensive competition force of enterprise, can we make the enterprise bigger and stronger to better serve the society. We sincerely appreciate the following enterprises who have been always given us trust and support for these years! -5-
www.bjsdl.com 北京赛德丽科技股份有限公司 地处雄安新区设备生产基地鸟瞰图(占地面积100亩) -6-
智能化涂料成套设备 Intelligent Paint Production Equipment 北京赛德丽科技股份有限公司 地处雄安新区总部运营中心 -7-
www.bjsdl.com 目录 智能化环保型涂料 CONTENTS 成套装备 7 智能化环保型涂料成套装备集自动控制、自动进料、高速分散、循环研磨、 桨式搅拌、自动过滤、自动灌装、自动压盖、自动调色、混油及码垛等整套生 智能化涂料成套设备的组成 产工艺于一体,还包括实时记录工艺参数,生成管理报表等,能保证涂料产品 质量稳定,并提升涂料产品质量等级,实现了涂料的密闭、连续、高效、自动 lntelligent and Environmental Friendly Paint Production line Composition 化生产。 8 1、全密闭生产:整套设备采用全密闭操作,没有粉尘污染和有机溶 剂挥发。 智能化涂料成套设备九大关键技术 2、人机界面、全自动化生产:生产全过程微机控制,全自动在线监控。 Intelligent Paint Production line Nine Key Technologies 物料自动称重计量,准确方便。 12 3、 粉料底部真空吸料:进料距离短,速度快。自动控制,避免浆料 倒流和抽空,没有粉尘污染,可实现自动连续吸粉料。 助剂进料流程 4、双层强力分散盘:采用高耐磨材质,具有高剪切力,高线速度, Automatic Additive Feeding Process 分散效率大幅提高。 13 5、不带冷却水的机械密封,维修方便。 6、刮壁过滤器:自动清除滤元表面的颗粒杂质,流量 稳定,节省能 乳液进料流程 耗,能够实现连续性在线过滤。 Automatic Latex Feeding Process 7、调色工厂自动化:电脑调色,准确无色差,大罐无需清洗,达到 14 零排放标准。 8、机器人自动码垛:完全释放劳动力,实现整个生产过程的智能化、 水处理流程 无人化。 Water Processing Process Intelligent and Environmental Friendly Paint Production line includes automatic 15 control, automatic feeding, high-speed dispersion, repeated grinding, paddle type mixing, automatic filtering, automatic filling, automatic capping, automatic 制浆系统流程 color mixing, shaking and stacking, real-time process parameters recording and management reports generating, etc., which guarantee the quality stability of Dispersion Process coating products, improve quality grades of coating products, and realize closed, continuous, high efficient and automatic production. 16 Features 粉料进料流程 1. Fully closed production: The whole set equipment adopts fully Automatic Powder Feeding Process closed operation, no dust pollution and organic solvent evaporation. 18 2. Human-computer interface, automatic production: Production process is controlled by microcomputer, with automatic on-line monitoring and 调漆系统流程 automatic weighing and measurement, accurate and convenient. Paint Mixing Process 3. Vacuum powder suction from tank bottom: Short feeding distance and fast speed; Automatic control, no slurry backflow and evacuate, no dust 19 pollution, realizing automatic continuous powder suction. 刮壁过滤器 4. Double layer mighty dispersing plate: It adopts high wear-resisting material, with high shearing force and line speed, greatly increasing Scraping Type Filter dispersing efficiency. 20 5. It adopts mechanical sealing without cooling water, maintenance is convenient. 工厂化涂料自动调色系统(机械手) 6. Scraping type filter: It automatically removes particles on the surface Automatic Tinting System for Factory of filter element, with stable flow, saving energy consumption, realizing continuous online filtering. 22 7. Automatic tinting: Computer tinting, accurate, no color difference, no need 自动化控制系统 cleaning, reaching zero emission standards. Automatic Control System 8. Automatic robot palletizing: Fully release labor, realizing intelligent and unmanned operation of the whole stacking process. 24 -8- 涂料机器人码垛系统 Manipulator Stacking System for Paints 25 智能化环保型涂料成套生产线工艺流程图 Flowchart of lntelligent and Environmental Friendly Paint Production line 26 智能化环保型涂料成套设备三维图 lntelligent and Environmental Friendly Paint Production line Three-dimensional 30 赛德丽大型自动化业绩清单 List of SDL Large Projecs 66 全密封真石漆、质感漆成套设备 Stone Paint、Texture paint Production Equipment 67 干粉乳胶漆成套设备 Dry Powder Emulsion Paint Equipment 68 仿花岗岩漆自动喷涂设备 Automatic spraying machine for Granite Paint 70 水性仿花岗岩漆专用成套设备(水包水多彩涂料) Special Production Equipment for Water-based Granite Paint (Colorful Paint)
智能化涂料成套设备 Intelligent Paint Production Equipment 智能化涂料成套设备的组成 lntelligent and Environmental Friendly Paint Production line Composition 一 . 硬件 Hardware software 1. 助剂储罐 2. 乳液储罐 7. 过滤器 1.Additive storage tank 1.DCS or PLC 3. 粉料储罐 8. 灌装机 4. 水处理设备 9. 自动电脑调色机 2.Latex storage tank 2.Control software 5. 分散罐 10. 机器人码垛 6. 调漆罐 11. 自动化控制系统 3.Powder storage tank 3.Dosing software 二、软件 2. 控制软件 3. 配方软件 4.Water processing machine 1.DCS 或 PLC 5.Dispersing tank 6.Paint mixing tank 7.Filter 8.Filling machine 9.Automatic color dispenser 10.Robot palletizing 11.Automatic Control System -9-
www.bjsdl.com 智能化涂料成套 Intelligent Paint Production 1、粉料底部真空进料 粉料采用底部真空进料方式,进料距离短,进料速度快,自动控制,避 该无尘投料站在拆粉料包时由 免了由于人工操作不准确造成的浆料倒流、抽空等现象。吸进的粉料被水包 于集尘风机的作用,可以避免物料 住,不存在粉尘污染和堵塞问题,可实现连续吸粉料,2分钟可吸500kg左右 粉尘到处飞扬。 的粉料,效率高。而传统的真空吸料,粉料从罐顶吸入,需要25分钟才能吸 Owing to the dust collector,the 完,并且粉料容易被真空吸走和粘附罐壁,造成物料损耗。 dust-free feeding station can avoid material dust flying when 该技术已获国家专利: the powder bag is dismantled 专利号:201120154517.8 专利号:201120154536.0 无尘投料站 Vacuum Powder Feeding from Bottom Powder material is sucked from tank bottom by vacuum, with short feeding distance and fast feeding speed. It is automatic control, avoiding problems of slurry backflow, evacuation, etc. Powder sucked into tank will be surrounded by water, without powder pollution and blockage, realizing continuous powder suction. Two minutes can suck about 500kg powder. While in traditional vacuum suction, powder is fed from top of tank, requiring 25 minutes, and powder is easily sucked away and sticking on the inner wall, wasting materials. Patent No. 201120154517.8 Patent No. 201120154536.0 2、双层强力分散盘 双层强力分散盘 整套设备中的核心部件是高速分散机,而高速分散机的重心是分散盘,所以 分散盘是提高生产效率和质量的重中之重。双层强力分散盘采用耐磨材质,具有 高剪切力,高线速度,分散效率是传统分散盘的几倍。 该技术已获国家专利:专利号:201120154542.6 Double-layer Mighty Dispersing Plate Dispersing plate is core of high speed dispersing machine, which is essential part of the whole production line, so quality and production efficiency of dispersing plate is priority among priorities. Double-layer mighty dispersing plate adopts wear-resistant material, having high shearing force, high speed and high dispersing efficiency, which is many times of traditional dispersing plate. Patent No. 201120154542.6 - 10 -
设备九大关键技术 智能化涂料成套设备 line Nine Key Technologies Intelligent Paint Production Equipment ď Đ 3、不带冷却水的机械密封 传统的设备是敞口的搅拌罐,采用人工投料方式,粉尘污染大。我公司采用全密封生产方式,真空负压 进料,在密封容器中安装高速分散机,无粉尘污染。高速分散机采用不带冷却水的机械密封、NSK轴承、弹 性联轴器等工艺,品质保证,维修方便。 Mechanical Sealing without Cooling Water Traditional equipment is open type mixing vessel, which adopts manual feeding, with serious dust population. SDL equipment adopts totally closed production method, vacuum negative pressure feeding, install high speed dispersing machine within closed containers, with no powder pollution. High speed dispersing machine adopts mechanical sealing without cooling water, NSK bearing, elastic coupling, etc., with high quality and convenient maintenance. 4、全封闭人孔 整套设备要求全封闭、真空负压输送,如果罐体密封不严就会造成整个设备无法使用。人孔中密封硅胶 在操作过程中经常接触物料会造成密封不严,我司人孔将密封硅胶安在人孔盖上,避免物料的接触,使密封 更严密。 该技术已获国家专利:专利号:201120154545.X Totally Closed Manhole The whole production line requires total close and vacuum negative pressure conveying. Sealing gasket at manhole don’t seal well if often contact materials during production, so SDL change the position of sealing gasket to the cover of manhole, avoiding material contact, making it seal better. Patent No. 201120154545.X - 11 -
www.bjsdl.com 智能化涂料成套 Intelligent Paint Production 5、刮壁式自动过滤器 我司采用的是刮壁式自动过滤器,通过高效的机械清洗方式来自动 7、高精度调色机 清除滤元表面的颗粒杂质,能够单机连续性在线过滤,不产生过滤耗 材,无需人工频繁清洗。根据压差和时间,可自动开启清洗和排污功 能,自动化程度高。 该技术已获国家专利:专利号:201120154569.5 Scraping Type Automatic Filter SDL adopts scraping type automatic filter, using efficient mechanical cleaning method to auto remove particles on the surface of filter. It can work continuously, do not need manual cleaning. According to pressure difference and time, it can auto unlock the function of cleaning and pollution discharge, with high degree of automation. Patent No. 201120154569.5 6、双头灌装机 采用电脑控制调色全过程,省去了对大罐的清洗过程,节省了人力和时 调漆罐可生产0%钛白含量和20%钛白含量的产品,通过双头灌装 间,提高了生产效率,达到零排放标准。调色机自动化程度高,操作简单, 机,可调配成不同钛白含量的产品,灌装到包装桶内,以满足不同客户 需求。 维护方便,自动完成选择、计量、注入等操作;包装桶定位采用光电感应控 Double Head Filling Machine 制,准确可靠。 Paint mixing tank can produce products with 0% titanium content and 20% titanium content, and through double head filling machine, High Precise Color Dispenser products with other titanium content can be made, meeting different Tinting process is controlled by computer, omitting cleaning process requirements of customers. for large tanks, saving manpower and time, improving production efficiency, reaching zero emission standards. It has high degree of automation, simple operation and easy maintenance. It can auto complete selection, measurement, injection and other operation. Packaging barrels positioning adopts photoelectric control, accurate and reliable. - 12 -
智能化涂料成套设备 Intelligent Paint Production Equipment 设备九大关键技术 line Nine Key Technologies 8、机器人码垛 机器人自动码垛,完全释放人力,实现整个码垛过程的智能化、 无人化,操作方便,数据设置简单,工艺流程设计合理,能耗低。 Robot Palletizing Robot automatic stacking, releases manpower, realizes intelligent and unattended stacking, convenient operation, simple data setting, reasonable process design, low energy consumption. 9、整套设备全封闭,无人化作业,智能化生产 整套设备采用全封闭操作,没有粉尘污染和有机溶剂挥发,减少了中间环节的损耗,不会造成环境污染。生产过程全自动智能化,工艺实时监控、 实时记录,实现计算机管理模式,无人化作业,完全释放劳动力,同时提高了生产效率,确保了产品品质。 Totally Closed, Unmanned Operation, Intelligent Production The whole production line adopts totally closed operation, without powder pollution and organic solvent volatilization. It reduces loss in middle link, avoiding environmental pollution. Production process is automatic and intelligent, realizing real time monitoring, real time recording, computer management and unmanned operation, releasing labor force, improving production efficiency and ensuring product quality. 时间同步源 管理用户 其他终端 数据记录 管理信息网 操作员 时间同步服务器 操作员站 工程师站 打印机 服务器 其他外部数据源 I/O 卡件 (冗余) 数据站 冗余控制网(SCnetll) 主控卡(冗余) I/O 卡件 I/O 卡件 冗余 /O 总线(SBUS-S2) I/O 卡件 系统整体结构示意图 - 13 -
www.bjsdl.com 助剂进料流程 Automatic Additive Feeding Process 一、助剂上料 1、助剂储罐配有液位计,与计算机连接。当储罐内液位低于低液位时,声光报警,提示补料。 2、开启 2# 真空气动阀门抽真空,再打开 1# 手动阀门,将助剂吸入到 A1X 罐内储存。 3、当储罐内液位达到上限液位时,声光报警,真空气动阀门自动关闭,人工关闭手动阀门。 二、助剂称重计量 对助剂储罐进行加压,打开称重罐进料阀门,通过计算机控制称重罐内重量,达到设定重量时,进料气动阀门自动关闭。 三、助剂进料 通过真空将助剂负压吸入生产罐内。 Additive Loading 1. Additive storage tank equips with liquid meter, and connects with computer. When material level is under lower limit, sound and light alarm, indicating material supplement. 2. Open 2# vacuum pneumatic valve to supply vacuum, open 1# hand valve, suck additives into A1X tank for storage. 3. When material level is above upper limit, sound and light alarm, vacuum pneumatic valve will auto close, manually close hand valve. Additive Weighing Compressing additive storage tank, and open feeding valve of weighing tank. Weight within weighing tank is controlled by computer, when reaching set weight, pneumatic feeding valve will auto close. Additive Feeding Additives are sucked into production tank through vacuum. - 14 -
智能化涂料成套设备 Intelligent Paint Production Equipment 乳液进料流程 Automatic Latex Feeding Process 一、乳液上料存储 乳液由槽罐车运输进厂后通过隔膜泵打入乳液储罐存放。 二、乳液称重计量 1、先在计算机上设定好要用的乳液数量。需要进乳液时,开启称重罐进料气动阀门,对应的隔膜泵连锁开启;将乳液打入称重罐进行称量; 2、计算机控制称重罐称重量,当重量达到配方所需量后进料气动阀门自动关闭,隔膜泵连锁关闭,停止进料。 三、乳液进料 打开称重罐出料及生产罐进料气动阀门,同时打开真空阀门,通过真空将已经称量好的乳液吸入生产罐。 Latex Loading and Storage Latex is transported to factory by tank truck and then be made into latex storage tank through diaphragm pump. Latex Weighing 1. Preset latex amount by computer. When latex is required, open pneumatic feeding valve of weighing tank, and corresponding diaphragm pump will turn on; make latex into weighing tank for weighing. 2. Computer controls weighing tank, when weight reaching recipe amount, feeding valve will auto close, and corresponding diaphragm valve will turn off, feeding will stop. Latex Feeding Open pneumatic discharging valve of weighing tank and feeding valve of production tank, meanwhile open vacuum valve, and then weighed latex will be sucked into production tank through vacuum. - 15 -
www.bjsdl.com 水处理流程 Water Processing Process 一、反渗透处理 生产前自来水经过反渗透装置处理,达到生产标准后,放入纯水储罐存放待用。 二、清洗用水 1、配方中部分纯水可用于清洗液料称重罐和管道内的残留液料,提高称重准确性。 2、预先设定用水量,清洗时开启进水阀及进水隔膜泵,纯水被打入称重罐。 3、称重罐内配置自动旋转清洗球连接进水管,水进入后向罐壁自动喷洒,将残留液料冲洗掉。 4、开启相应进出料阀门及真空阀门,通过真空将残留液料吸入生产罐。 Reverse Osmosis Treatment Tap water is processed by reverse osmosis unit before production, when reaching production standard, it will be made into pure water storage tank. Cleaning Water 1. Some pure water required in the recipe can be used to clean liquid weighing tank and remains in the pipeline, in order to improve weighing precise. 2. Preset water amount, when cleaning, open water inlet valve and diaphragm pump, and pure water is made into weighing tank. 3. There is auto–rotate cleaning ball in the weighing tank, which connects with water inlet pipe, water will auto spray after entering and clean the remaining liquid. 4. Open corresponding feeding valve, discharging valve and vacuum valve, and suck remaining liquid into production tank through vacuum. - 16 -
智能化涂料成套设备 Intelligent Paint Production Equipment 制浆系统流程 Dispersion Process 无尘投料站 1、粉料从分散罐底部吸入,进料距离短,速度快;迅速与液体混合,不飞溅挂壁,没有粉尘污染。 2、水、助剂、乳液和粉料在分散罐内混合,通过计算机设定分散时间和频率。 3、采用双层齿形强力分散盘,高剪切力,分散效率高,是普通分散盘的多倍。 4、全封闭人孔,密封严密,独特结构确保生产安全。 5、采用不带冷却水的机械密封,维修方便。 已获国家专利: 专利号:201120154517.8 专利号:201120154536.0 专利号:201120154542.6 专利号:201120154545.X 1. Powder materials are sucked into dispersing tank from bottom of tank , with short feeding distance and fast speed; Powder and liquid are rapidly mixed, with no splashing, no sticking on the inner wall, no powder pollution. 2. Water, additives, latex and powder are mixed within dispersing tank, and the dispersing time and frequency is set through computer. 3. It adopts double-layer tooth-form mighty dispersing plate, with high shearing force and high dispersing efficiency, which is many times of common dispersing plate. 4.Totally closed manhole, tight sealing and unique structure ensures safe production. 5. It adopts mechanical sealing without cooling water, and maintenance is convenient. - 17 -
www.bjsdl.com 粉料进料流程 Automatic Powder Feeding Process 一、粉料上料存储 1、打开空压机及脉冲除尘器,人工将粉料投入压送罐。 2、开启相应阀门,将粉料压送到粉料仓(粉料仓配有液位计,计算机上显示实时料位,并在上下限料位时有声光报警), 同时开启仓顶除尘器。达到上限料位时,上料阀门自动关闭。 二、粉料称重计量 1、打开螺旋输送机,将预先设定好的粉料输送到称重罐进行称量。 2、计算机控制称重罐计量,当重量达到配方所需量后螺旋输送机自动关闭,停止进料。 三、真空吸粉料 开启称重罐出料及生产罐进料气动阀门,同时打开真空阀门,从罐底通过真空吸入已经称量好的粉料。 Powder Material Loading and Storage 1.Switch on air compressor and pulse dust collector, and feed powder into pressure delivery tank manually. Open related valves, press powder into powder silo (There is liquid meter in powder silo, computer will display real-time level, and has 2.sound and light alarm at upper and lower limit.), meanwhile switch on roof scrubber. While reaching upper limit, feeding valve will auto close. Powder Weighing 1.Switch on screw conveyer, and convey the preset powder to weighing tank for weighing. 2.Computer controls weighing tank, and when weight reaching recipe amount, screw conveyer will auto off and stop feeding. Vacuum Powder Suction Open pneumatic discharging valve of weighing tank and feeding valve of production tank, meanwhile open vacuum valve, and then weighed powder will be sucked into tank from tank bottom by vacuum. - 18 -
智能化涂料成套设备 Intelligent Paint Production Equipment - 19 -
www.bjsdl.com 调漆系统流程 Paint Mixing Process 1、分散好的浆料在正负压双重作用下进入调漆罐调漆。通过计算机设定搅拌时间和频率。 2、调漆罐分别生产 0% 钛白含量和 20% 钛白含量产品,可通过灌装调配成其它不同钛白含量的产品,满足客户多种需求。 3、调漆罐采用桨式搅拌叶,分散和混匀效果好。 1. Dispersed slurry is made into paint mixing tank by positive and negative pressure to execute paint mixing. Computer set mixing time and frequency. 2. Paint mixing tank can produce products with 0% titanium content and 20% titanium content, and products with other titanium content can be made through filling machine, meeting various requirements of customers. 3. Paint mixing tank adopts paddle type mixing vane, with good dispersing and mixing effect. - 20 -
智能化涂料成套设备 Intelligent Paint Production Equipment 刮壁过滤器 Scraping Type Filter 通过高效的机械清洗方式来自动清除滤元表面的颗粒杂质,能够单机连续性在线过滤,精度范围 25-3000 微米 , 不产生过滤耗材, 无需人工频繁清洗。 1、直线往复式清除,直接将杂质清离滤元表面 2、轴密封采用上下两道密封,密封效果好,拆卸更换方便。 3、在线连续过滤,全自动运行,终结繁重的滤元更换清洗工作 4、过滤压损极小,流量稳定,节省管路能耗,利于工艺连续稳定 5、密闭过滤,防止危险性物料泄漏,有利于安全生产 已获国家专利: 专利号:201120154569.5 It adopts high efficient mechanical cleaning method to auto remove particles on the surface of filter element. It can work continuously, accuracy range is 25-3000 micron, do not need manual cleaning. 1. It adopts linear reciprocating cleaning, directly removing impurity from the filter element. 2. Shaft sealing adopts two seal, with good sealing effect. Easy to disassemble and change. 3. It realizes on-line continuous filtering and automatic running, without heavy work of filter element replacement and cleaning. 4. It has minimal pressure loss and stable flow, saving energy consumption of pipeline and be conducive to continuous and stable of technology. 5. It is closed filtering, preventing leakage of dangerous materials, which ensures safe production. - 21 -
www.bjsdl.com 工厂化涂料自动调色系统(机械手) Automatic Tinting System for Factory 一种全自动灌装调色混油一体机由北京赛德丽科技股份有限 Assembly for automatic filling, tinting and shaking is researched 公司研制成功,实现灌装、调色、混油一机完成,省时、省力、节能、 by us, saving time and efforts, energy saving and environmental 环保。 protective. It is consist of high-precise double-end filling machine, imported 该 机 由 高 精 度 双 头 灌 装 机、 进 口 全 自 动 调 色 机、 压 automatic tinting machine. capping machine and automatic 盖 机 和 全 自 动 混 油 机 组 成, 已 经 获 得 国 家 专 利, 专 利 号 为 shaker, patent number is 200420087943.4. 200420087943.4。 Filling machine has two filling end, one is for filling of 0% Titanium content paint, the other is for 20% Titanium. It adopts two level 灌装机配备双灌装头,一个为 0% 钛白,一个为 20% 钛白; charging (rough charging and fine charging), which is 采用二级加料(粗加料、细加料),由气动球阀控制,使计量更 controlled by pneumatic valve. Filling speed is 3 bucket/min, if 加准确。灌装速度为 3 桶 / 分钟,按 8 小时工作日计算,每天可 work 8 hours one day, 1440 buckets can be filled, 36T can be 灌装 1440 桶,调色 36 吨。 tinted. Automatic tinting machine is core of this assembly. Computer 全自动调色机为该机的核心部件,电脑调色,色浆自动注入 tinting and colorants is automatically injected in bucket. It replaces 包装桶,替代传统调色罐,省略清洗环节。可根据厂家的色卡要 traditional tinting tank, without cleaning.Spectrophotometer and 求自动调色。随机可配置分光光度仪和调色软件,满足不同品牌 tinting software is optional. 色卡的要求。 Automatic shaker is micro computer control, vibrating type shaking. It automatically clamps and loosens bucket, output 全自动混油机采用微电脑控制,振荡式混匀,自动夹紧及松 different clamping power according to different bucket size. 开包装桶,智能识别包装桶大小,输出不同夹紧力,保护包装桶 It equips with automatic mechanical arm, put bucket into 不受损。 automatic shaker, convenient and fast. Assembly for automatic filling, tinting and shaking is first choice 配有全自动机械手部分,实现机械手放桶到混油机,方便快捷。 for factory tinting. 全自动灌装调色混油一体机实现了无污染、零排放,是目前 National patents have been granted: 世界上工厂调色的首选设备。 Patent No: 201120154555.3 已获国家专利: 专利号:201120154555.3 - 22 -
智能化涂料成套设备 Intelligent Paint Production Equipment - 23 -
www.bjsdl.com 自动化控制系统 Automatic Control System 自动化控制系统:由工业计算机,DCS 或 PLC 模块、工业组态软件、机柜、操作台、中间继电器、交流接触器、热继电器、空气开关等组成。在 WinXP 中文环境下,使用工业组态软件绘制的实际流程图,机组运行人员可以通过操作站上显示的各种画面实现对机组运行过程的操作和监视。每幅画面都 能显示称重过程变量的实时数据和运行设备的状态,数据和状态更新周期为每秒一次。 系统特点: 1、硬件方面: (1)系统主要元器件均从国内外知名厂家定制或采购,并经过严格的筛选使用。 (2)所有模块卡件均智能化,采用先进生产制造装置和先进检测设备生产制造,具有自动校正功能,保证了系统的控 制精度。 (3)系统规模大负载能力强:控制检测总点数可在 20000 点以内,完全满足要求。 (4)系统控制站的主控制器 CPU 采用先进的高性能嵌入式工业级叁 CPU 芯片(进口),而且按 1:1 冗余配置(成对冗余),最大限度保证了控 制站的可靠性。 2、软件方面: (1)采用能适合各种控制要求的先进和优化控制软件。 (2)组态及控制软件简单易学易用,用显示屏动画显示工作流程,以及相关动画,使操作工能很直观就知道设备工作状态,只须用鼠标即可轻而易 举地完成操作, (3)系统通讯网络采用标准工业以太网,开放性好,通过多功能站和相应软件可与企业管理系统相连接。 (4)系统可在线组态、在线调试、在线下载,大大降低了生产系统引自控方面原因产生的停车次数。 (5)参数可修改、保存,并可随时调出到当前工作中,提高生产率。 Automatic Control System: It consists of industrial computer, DCS or PLC module, industrial configuration software, cabinets, consoles, intermediate relay, AC contactor, thermal relay, air switch, etc. Under WinXP Chinese environment, using actual flowchart drew by industrial configuration software, operators can execute operation and monitoring through various pictures displayed on the console. Each picture can display real-time data of the weighing process variables and operating status, data and status updates once per second. System Features 1. Hardware (1) Main components are customize or purchased from famous domestic and overseas manufacturers through strict screening. (2) All modules are intelligent, manufactured by advanced production equipment and testing equipment, auto correction, ensuring control accuracy of the system. (3) System has large scale load ability: Control detection points is within 20000, fully meet the requirements. (4) The main controller CPU of system control station adopts advanced and high performance embedded industrial-grade-three CPU chip (imported), 1:1 redundant configuration (redundant in pairs), maximally guarantee the reliability of the control station. 2. Software (1) It adopts advanced and optimal control software, which is suitable for various control requirements. (2) Configuration and control software is easy to learn and use. It animation displays workflow and related animation, and operators can intuitive know equipment working state. Using a mouse can easily complete the operation. (3) System communications network is standard industrial Ethernet, which has good openness, through multifunctional station and corresponding software can be connected with the enterprise management system. (4) System can realize online configuration, online debugging and online download, greatly reducing the production stops due to errors of automatic control system. (5) Parameters can be modified, saved, and can be called up to the current work, increasing productivity. - 24 -
智能化涂料成套设备 Intelligent Paint Production Equipment 自动化控制系统 Automatic Control System - 25 -
www.bjsdl.com 涂料机器人码垛系统 Manipulator Stacking System for Paints SDL800 型抓桶机械手是根据用户的要求,专门设计的一种可 SDL800 grab-bucket manipulator is a stacking machine designed according 供 10 升到 20 升圆形塑料桶的码垛机械装备,适用 1200X1200 或 to requirements of users, which is available for 10L to 20L plastic bucket 1200X1400 的垛盘码垛使用。该设备为两轴运动机械手,码垛速度 and applicable for stacking of 1200 x 1200 or 1200x1400 pallet. With 快、位置准确,更换抓取头、改变 PLC 程序可实现不同种类的圆形 two axis movement, it has fast stacking speed and accurate positioning. 塑料桶的各种排列方式。该机械手由伺服系统及 PLC 控制运行,巧 Through replacing grab head and PLC procedure, it can realize different 妙的四连杆机构,使得机械手动作程序更简单,控制更精确。 arrangement mode for various plastic buckets. This manipulator is operated by servo system and PLC, and the delicate design of four bar linkage 主要技术数据 makes its movement process simpler and more accurate control. 型号:SDL800 Main technical data 轴数:2 轴(X、Y 轴) Model:SDL800 动作范围:前后(X 轴)1750 毫米 Number of axis:Two axis( X and Y) 上下(Y 轴)2000 毫米 Movement scope: forward and backward (X)1750mm 承重能力:(含抓取头)200Kg upward and downward (Y)2000mm 码垛能力:330 次 / 小时 Bearing capacity: (includes grab head)200kg 气源压力:0.5~0.8Mpa(仪表风) Stacking capacity:330times/hour 功率:6 KW(AC380V,50HZ) Air pressure:0.5~0.8Mpa(instrument air) 环境温度:5℃ ~40℃ Power:6 KW(AC380V,50HZ) 重量:约 1100 Kg Environment temperature:5℃~40℃ 每桶按 25Kg 涂料计算,每小时可码垛 33 吨 Weight:about 1100 Kg If each bucket is 25kg, then it can stack 33Tons per hour. - 26 -
智能化涂料成套设备 Intelligent Paint Production Equipment 智能化环保型涂料成套生产线工艺流程图 Flowchart of lntelligent and Environmental Friendly Paint Production line - 27 -
www.bjsdl.com 智能化环保型涂料成套设备三维整体正视图 lntelligent and Environmental Friendly Paint Production lineThree-dimensional Front View - 28 -
智能化涂料成套设备 Intelligent Paint Production Equipment - 29 -
www.bjsdl.com 智能化环保型涂料成套设备三维整体俯视图 lntelligent and Environmental Friendly Paint Production line Three-dimensional Top View 智能化环保型涂料成套设备三维侧视图 lntelligent and Environmental Friendly Paint Production line Three-dimensional Side View - 30 -
智能化涂料成套设备 Intelligent Paint Production Equipment 智能化环保型涂料成套设备三维整体后视图 lntelligent and Environmental Friendly Paint Production line Three-dimensional Back View 智能化环保型涂料成套设备粉料进料局部图 lntelligent and Environmental Friendly Paint Production line Partial Image of Powder Feeding - 31 -
www.bjsdl.com 宝 骏 涂 料 有 限 责 任 公 司 (2009年) 年产30000吨集装箱漆自动化生产线 Baojun Coatings Company Ltd. Automatic Production Line with Annual Output of 30,000T Container Paint - 32 -
智能化涂料成套设备 Intelligent Paint Production Equipment 主要特点: 1、图示设备是我公司为宝骏涂料有限责任公司生产制造的年产 30000吨自动化集装箱漆生产线。 2、该系统由工业计算机、PLC控制系统、世纪星工业组态软 件、带模拟图型的操作台、强电柜、气动球阀等组成,控制 系统采用WINDOWS界面,可以方便的进行控制操作。操作 人员在控制台上可完成对各个工艺过程的控制,技术水平达 到了国内先进水平。 Main features: 1. We made this automatic container paint production line for Baojun Coatings Company Ltd. 2. This system is made up of industrial computer, PLC control system, Century star industrial configuration software, operation panel with simulated figure, strong-current panel, pneumatic ball valve, etc. Control system adopts WINDOWS interface, with convenient control and operation. Operator completes each technical process through operation panel, which reaches the national advanced level. - 33 -
www.bjsdl.com 宝骏新型建材(天津)有限公司于2017年新增 年产6.3万吨工业漆自动化生产线 Baojun paint (Tianjin) Co., Ltd. Automatic Production Line of water-based Industrial Paint with an Annual output of 63,000 tons - 34 -
智能化涂料成套设备 Intelligent Paint Production Equipment 主要特点: 1、 图示设备是我公司为宝骏制造的年产6.3万吨水性工业漆自动化 生产线。 2、该套设备采用全自动化操作,减少劳动力,全密闭作业,解决环 境污染问题。 3、该套设备生产集装箱漆、地坪漆、石油石化防腐漆、钢结构漆、 防水漆。 Main features: 1. The graphic equipment is an automatic production line of water- based industrial paint with an annual output of 63,000 tons made by our company for Baojun. 2. This set of equipment adopts fully automatic operation, reduces labor force, fully closed operation, and solves environmental pollution problems. 3. The equipment produces container paint, floor paint, Petrochemical anticorrosive paint, steel structure paint and waterproof paint. - 35 -
www.bjsdl.com 宝骏新型建材(天津)有限公司于2017年新增 年产16万吨建筑涂料自动化生产线 Baojun paint (Tianjin) Co., Ltd. Automated production line for building coatings with annual output of 160,000 tons - 36 -
智能化涂料成套设备 Intelligent Paint Production Equipment 主要特点: 1、图示设备是我公司为宝骏制造的年产16万吨建筑涂料自动化生产 线。 2、该套设备采用全自动化操作,减少劳动力,全密闭作业,解决环 境污染问题。 3、该套设备生产内外墙乳胶漆、真石漆、质感漆、多彩漆。 Main features: 1. The graphic equipment is an automatic production line of architectural coatings with an annual output of 160,000 tons made by our company for Baojun. 2. This set of equipment adopts fully automatic operation, reduces labor force, fully closed operation, and solves environmental pollution problems. 3. The equipment produces interior and exterior wall latex paint, real stone paint, texture paint and multi-color paint. - 37 -
www.bjsdl.com 河北晨阳水性漆有限公司(博野工厂)于2015年新增 年产12.5万吨水性工业漆生产线 Hebei Chenyang Water-borne Coatings Co., Ltd. Automatic production line of water-based paint with annual output of 125,000 tons - 38 -
智能化涂料成套设备 Intelligent Paint Production Equipment 主要特点: 1、图示设备是我公司为晨阳水漆制造的年产12.5万吨水性漆自动 化生产线。 2、该套设备拥有在涂料行业中集现代、自动、规模化于一体的水漆 生产线,成熟的生产系统更好的保证了产品的质量及产品的稳定 性。采用四层立体式结构,从上至下依次是备料、研磨、调漆和 罐装四道工序,自动灌装机均可达到1小时10吨的灌装量。 3、该套设备生产水性醇酸类、水性丙烯酸类、水性环氧类三大系 列上百个品种。 4、近年来,天安门、故宫、中南海、人民大会堂、鸟巢等国家形象 工程先后使用晨阳水漆进行涂刷焕装,这充分体现了政府意欲通过国 家平台,蓄力打造民族品牌,树立“自信中国造”的环保典范。 Main features: 1. The graphic equipment is our company's automatic production line of water-based paint with an annual output of 125,000 tons for Chenyang. 2. The equipment has a modern, automatic and large-scale paint production line. The mature production system better guarantees the quality and stability of the product. Using four-layer three-dimensional structure, from top to bottom are four processes of material preparation, grinding, painting and canning. The filling capacity of automatic filling machine can reach 10 tons per hour. 3. The equipment produces more than 100 varieties in three series: water- borne alkyd, water-borne acrylic acid and water-borne epoxy. 4. In recent years, Tiananmen, the Forbidden City, Zhongnanhai, the Great Hall of the People, Bird's Nest and other national image projects have successively used the Chenyang paint, which fully reflects the government's intention to create national brands through the national platform, and establish an environmental protection model of \"self- confidence made in China\". - 39 -
www.bjsdl.com 河北晨阳工贸有限公司于2016年新增 年产10万吨真石漆质感漆自动化生产线 Hebei Chenyang Industry and Trade Group Co., Ltd Automatic production line of real stone paint with annual output of 100,000 tons - 40 -
智能化涂料成套设备 Intelligent Paint Production Equipment 主要特点: 1、图示设备是我公司为晨阳工贸制造的年产10万吨真石漆自动 化 生产线。 2、该套设备采用全自动化操作,减少劳动力,全密闭作业,解 决环境污染问题。 3、该套设备生产真石漆、质感漆、多彩漆。 Main features: 1. The graphic equipment is an automatic production line of 100,000 tons of real stone lacquer manufactured by our company for Chenyang industry and trade. 2. This set of equipment adopts fully automatic operation, reduces labor force, fully closed operation, and solves environmental pollution problems. 3. The equipment produces real stone paint, texture paint and multi- color paint. - 41 -
www.bjsdl.com 河北晨阳工贸有限公司于2018年新增 年产10万吨水性工业漆、木器漆生产线 Hebei Chenyang Water-borne Coatings Co., Ltd. Automatic production line of water-based paint with annual output of 125,000 tons - 42 -
智能化涂料成套设备 Intelligent Paint Production Equipment 主要特点: 1、图示设备是我公司为晨阳水漆制造的年产10万吨水性漆自 动化生产线。 2、该套设备采用全自动化操作,减少劳动力,全密闭作业,解 决环境污染问题。 3、该套设备生产自行车漆、木器漆、地板漆、汽车配件漆。 Main features: 1. The graphic equipment is our company's automatic production line of water-based paint with an annual output of 100,000 tons for Chenyang. 2. This set of equipment adopts fully automatic operation, reduces labor force, fully closed operation, and solves environmental pollution problems. 3. The equipment produces bicycle paint, wood paint, floor paint and automobile accessories paint. - 43 -
www.bjsdl.com 天津固克拱阳科技有限公司于2015年新增 年产5.5万吨乳胶漆、真石漆自动化生产线 Tianjin Guke Gongyang Technology Co., Ltd. Automated production line for building coatings with an annual output of 55,000 tons - 44 -
智能化涂料成套设备 Intelligent Paint Production Equipment 主要特点: 1、图示设备是我公司为固克制造的年产5.5万吨建筑涂料自动化 生产线。 2、该套设备采用全自动化操作,减少劳动力,全密闭作业,解 决环境污染问题。 3、该套设备生产内外墙乳胶漆、真石漆、质感漆、多彩漆。 Main features: 1. The graphic equipment is an automatic production line of architectural coatings with an annual output of 55,000 tons made by our company for GUke Coatings. 2. This set of equipment adopts fully automatic operation, reduces labor force, fully closed operation, and solves environmental pollution problems. 3. The equipment produces interior and exterior wall latex paint, real stone paint, texture paint and multi-color paint. - 45 -
www.bjsdl.com 成都富思特节能科技有限公司于2012年 年产100000吨涂料自动化生产线 Chengdu First Energy Saving Technology Co., Ltd. Automatic Production Line with Annual Output of 100,000T - 46 -
智能化涂料成套设备 Intelligent Paint Production Equipment 主要特点: 1、图示设备为我公司为成都富思特节能科技有限公司生产的年 产100000吨涂料自动化生产线。 2、该套设备采用全自动化操作,自动进料、自动称重计量、高 速分散、循环研磨、真空消泡、自动过滤、自动灌装,整套 工艺一道工序完成,提高了生产效率,降低了劳动强度。 3、采用全封闭操作,实现了人机分离进行分散,研磨,调漆, 不会造成环境污染,同时避免了化学物质对人体的侵害。 4、粉料采用底部真空进料方式,吸进的粉料被水包住,不存在 粉尘污染和堵塞问题,可实现连续吸粉料。 Main features: 1. This automatic line is made for Chengdu First Energy Saving Technology Co., Ltd., with annual output of 100,000T. 2. It adopts fully automatic operation, automatic feeding, automatic weighing, high speed dispersion, endless grinding, vacuum defoaming, automatic filtering, and automatic filling; the whole craftsmanship is finished within one process, greatly reducing labor force. 3. Operation is totally closed, realizing separation of labor and machine, without pollution or danger to human body. 4. Powder is charged by vacuum suction from bottom of tank, and then it is surrounded by water, so continuous powder suction can be realized without powder pollution and blockage. - 47 -
www.bjsdl.com 富思特新材料科技发展股份有限公司于2013年新增 产100,000吨乳胶漆自动化生产线 First New Material Technology Development Company Ltd. Emulsion Paint Production Line With Annual Output Of 100,000T - 48 -
智能化涂料成套设备 Intelligent Paint Production Equipment 主要特点: 1、图示设备为我公司为富思特新材料科技发展股份有限公司生 产的年产100000吨涂料自动化生产线。 2、该套设备采用全自动化操作,自动进料、自动称重计量、高 速分散、循环研磨、真空消泡、自动过滤、自动灌装,整套 工艺一道工序完成,提高了生产效率,降低了劳动强度。 3、采用全封闭操作,实现了人机分离进行分散,研磨,调漆, 不会造成环境污染,同时避免了化学物质对人体的侵害。 4、粉料采用底部真空进料方式,吸进的粉料被水包住,不存在 粉尘污染和堵塞问题,可实现连续吸粉料。 Main features: 1. This automatic line is made for First New Material Technology Development Company Ltd., with annual output of 100,000T. 2. It adopts fully automatic operation, automatic feeding, automatic weighing, high speed dispersion, endless grinding, vacuum defoaming, automatic filtering, and automatic filling; the whole craftsmanship is finished within one process, greatly reducing labor force. 3. Operation is totally closed, realizing separation of labor and machine, without pollution or danger to human body. 4. Powder is charged by vacuum suction from bottom of tank, and then it is surrounded by water, so continuous powder suction can be realized without powder pollution and blockage. - 49 -
www.bjsdl.com 富思特新材料科技发展股份有限公司于2014年新增 年产100,000吨真石漆生产线 First New Material Technology Development Company Ltd. Stone Paint Production Line With Annual Output Of 100,000T - 50 -




