FT? WUXI FENGTERUI MACHINERY MANUFACTURING CO., LTD

FTR新公司成立于2010，凭借着十几年业内的从业经验和专业化的团队，依托不断创新的技术，公司在低压铸造机技术方面取得了一次次的突破，已经处于行业领先地位，产品销往世界各地，并赢得广泛美誉。

无锡峰特瑞机械制造有限公司：占地15亩，主要产品是低压铸造机（生产线）、重力铸造机（生产线）、机器人系统集成以及工厂自动化系统等。

领先一代的低压铸造机，新设计、新工艺、新材料、高效率、低能耗（节能50%以上），高稳定性。公司技术团队实力雄厚，1个博士人才，多名工程师，并与燕山大学为合作院校，同时与客户开展多次政府创新型项目研发。公司为中国低压铸造机十大品牌，荣获2018十大品牌第3名，新材料科研基地，高新科技企业。

公司将始终以“品质铸造财富”为经营理念，用高新科技产品、先进工艺技术和始终诚信的服务，为用户提供从产品咨询、系统构筑、整体规划到产品制造、模具设计、人员培训的全过程优质专业服务；为用户提供“进口设备的品质，国产设备的价格，快捷周到的服务”，与户共谋事业发展，共创美好明天。

目录 CONTENT

企业荣誉 01 Enterprise honor
低压铸造机 03 Low Pressure Casting Machine
重力铸造机 05 Gravity Casting Machine
射芯机 07 Core shooter
工业炉 09 Industrial furnace
3D制造 10 3D Manufacturing
制造能力 12 Manufacturing capacity
应用领域 13 Application field

公司内部管理严格，经过多年来的技术革新，拥有雄厚的技术力量和精良的加工设备。其设计水平，生产规模，产品质量均属同行业的先进水平。时代赋予发展的空间，科技给予成长的力量，我厂不断追求至善品质，永不放弃，精益求精，为您提供优质的产品和服务。

The company's internal management is strict, after years of technological innovation, has a strong technical force and sophisticated processing equipment.Its design level,production scale,product quality are the advanced levelof the same industry.TheTimes give space for development, science and technology to give the strength of growth,our factory continues to pursue good quality,never give up,excellence,to provide you with qualityproductsandservices

01 低压铸造机 Low Pressure Casting Machine

设备优点

低压铸造机是铝合金低压铸造的通用设备，可广泛用于汽车、摩托车、纺织机械与航空航天工业中铝合金铸件的生产。本公司不断更新升级迭代PLC控制模块，拥有系统自主研发和远程控制能力，实现整个设备的智能化运行。设备设有自动半自动、手动及设置4套动作模式，在自动模式下可实现合模、充型、保压、冷却、排气、开模、顶出、取件等低压铸造过程，确保产品质量的重复再现。具有自动运行、自动检测、自动报警、实现过程智能化及数智化管理等特点。目前本公司低压铸造产线从熔炼到成品，提供完整的工艺流程装备。

Low pressure casting machine is a general equipment forlow pressure casting of aluminum alloy, which can be widely used in the production of aluminum ally castings in automobilmotorcycletextlemachinerandarospaceindustryhecompanconstantlypdates andupgradesthe iterativeCcontromodulewithindependet systemresearchanddevelopment and remotecontrolcapabilities,toachieve the intelligentoperation of the entreequipment.The equipment is equippedwith automatic semi-automatic, manual and set 4 sets of actionmolds. In the automatic mode, the low pressure casting process such as mold closing,mold flling, pressure holding, coolingxhautmldpeningjctingand takingcanerealizedtnsurethrpetitinfroductqualitythasthcharacteristifautmatiperationautmt ic detection,automatic alarm,realizing process intelligence and number intelligent management.At present, the company's low pressure casting production line providescompleteprocessequipment frommelting to finishedproducts.

生产工艺说明 Production process specification

低压铸造的工艺规范包括升液、充型、增压、保压结晶、卸压、冷却延时等。

1、升液压力和升液速率升液压力是指当金属液面上升到浇口，所需要的压力。金属液在升液管内的上升速度即为升液速度，升液应平稳，有利于型腔内气体的排出，同时也可使金属液在进入浇口时不致产生喷溅。

2、充型压力和充型速度充型压力是指使金属液充型上升到铸型顶部所需的压力。在充型阶段，金属液面上的升压速度就是充型速度。

The processspecificationof lowpressurecastingincludesliquidliting,moldfillingpressurization, pressureholding crystallization,pressurerelief,cooling delay,etc.

1.Lift pressure and liftrateLift pressurerefersto thepressurerequired whenthemetallevelrisesto the gate.Therisingspeed of themetalliquid in the risertube is the rising speed,and the rising liquid shouldbestable,whichisconducivetothedischarge of thegasinthecavity,andcanalsomakethe metalliquidavoidsplashingwhenenteringthegate.

2fllingpressureandflingspeedFillingpressureisthepressurerequiredfoliquidmetalfiling rise to the topof themold. In the flling stage,the pressure boost speed on the metal surfaceis the filing speed.

参数说明 Parameter description

02 重力铸造机 Gravity Casting Machine

设备优点 Equipment advantages

我公司为众多客户提供不同规格型号的可倾转式重力铸造机和固定式重力铸造机以及非标定制。倾转式重力铸造机可实现广角度定制化的倾转浇注，可有效提高铸件内在品质，特别适合于进气歧管等类型复杂铸件的重力浇铸。最新配置的重力浇注线多为岛式自动化浇注和取件功能，少人化、自动化、程序化，大大降低人力成本及劳动强度，在提高产品一致性的品质保障能力的同时，做到安全可靠。可根据您的需求进行特殊结构的定制化服务。

Our company provides manycustomers with diferent specifications oftiting gravitycasting machine and ixed gravitycastig machine and non-standard customization. TiltinggravitycastingmachinecanrealizewideAnglecustomizedtitingcasting,whichcaneffectivelyimprovetheinternalqualityofcastingsespeciallysuitablefor gravitycasting of complex castings suchas intake manifolds.Most of thenewly configured gravitycasting lines are island type automaticcasting and picking functions, less humanized,automated,programmed,greatlyreducing labor costs and laborintensity,and improving the qualityassurance abilityof product consistencyat the sametime,to achievesafety and reliability.Customizedserviceswithspecial structurescanbe tailored toyour needs.

应用场景 Application scenario

参数说明

设备优点 Equipment advantages

我公司提供的射压式造型机和覆膜砂射芯机。适用于热芯盒和冷芯盒两种。我司射芯机的特点是应用两根导柱，开合模垂直分型，同时安装两副不同的模具，中间固定架可以双面安装定模，左右开合模。产出效率极大提升，同时可以满足客户不同重量级的砂芯制造需求。实时动态监控过程参数，智能化修正参数补差，大大提高了砂芯的公差控制精度、表面光洁度和产品的密度强度。为客户提供现场实地的工艺技术服务，铸造客户满意品质。

Our company provides the injection molding machine and coated sand core shooting machine.Suitable for both hot core box and cold core box. Our core shooting machineischaracterizedbytheapplicationf twoguidepillarsverticalpartingof theopening andclosingmoldandinstallationof twodiferentmoldsthemiddlefixe framecanbeinstalledonboth sidesof thefixed mold and theopening andclosingmoldTheoutput effcencyis greatlymproved,and at the same time, it canmeet the needsof customerswithdifferentweightsof sandcoremanufacturingReal-timedynamicmonitoringof process parameters,inteligent parametercorrection,greatly improvethetolerancecontrolaccuracyof sandcoresufacefinishandproductdensitystrengthoprovidecustomerswithon-sitetechnicalservicescastingcustomer satisfactionquality.

参数说明

04 工业炉Industrial furnace

设备优点 Equipment advantages

该电炉主要由炉壳、炉衬、加热元件、复合板坩埚及控温系统组成。

1、炉壳是由型钢和钢板焊制成的圆桶形结构，炉壳外侧有引出座和热电偶座。整体结实、牢固、耐用、可靠，所有焊缝均匀平滑、没有气孔、夹渣、未熔合等缺陷。炉体外观平直、美观、没有皱褶或凹凸不平现象。

2.炉身衬体采用全纤维结构，采用标准的不锈钢圆钢件及科学合理的镶装方法。纤维折叠块镶装前进行再次预压缩处理（压缩容重>=slant230\mathsf{K g}/\mathsf{m}3) ，用不锈钢圆钢固定在炉顶壳体上，保温材料安装总厚度300mm。该结构具有低导热、低热溶优良的化学稳定性、热稳定性、抗热振性、优良的抗拉强度和抗腐蚀性。

3.加热元件采用优质镍铬丝0Cr21A16Nb的电阻带加工成波纹状，安装在炉体上。该材质电阻带具有抗氧性好，强度高、无磁性、发射率高、较好的耐腐蚀性、不软化等一系列优点。电阻带采用专用模具加工制作，确保在加工时不受损伤。电阻带安装方式采用专用陶瓷螺钉固定其结构形式安装方便，维护、更换快捷。与炉外壳绝对不会形成热短路而引起炉外壳局部过热现象。安装时在纤维墙面与电阻带之间隔有陶瓷垫圈，以保证纤维面不与电阻带直接接触，从而增加电阻带的发热效果。陶瓷螺钉和垫圈均采用高铝材料在高温下烧结成型，保证其有足够强度和使用寿命。所有引出棒选用 \phi 16的0Cr25AI5材料，引出棒的接线夹头采用钢板精加工后进行镀铬处理，保证接线牢固、可靠。所有电阻带中性点都是接零，并且接零线截面面积都符合行业标准要求。

The electric furmace is mainlycomposed of shell,lining, heating element, composite platecrucible and temperature control system. .hehadsfdsstlaiiftdwl reliablelrntitfttrftdaiw 2.The lining body of the fumace ismade of whole fiber structue, standard stainless stel round steel parts and scientific and reasonablemounting method.Before the fiber folding block is installed, it is pre-compressed again(compressed volumeweight ≥23Kg/m3),fixed on the top shell with stainless stee round steel, and the totalthickness of the insulationmaterial is300mm.The structure has lowthemal conductitylowthermal olubilityexcellent chemicalstabilitythemalstabilty,themal vibrationresistanceexcellent tensilstrengthandcorrosionresistance. 3.Theheatingelement isprocessedintocorugatedformwithresistancebeltof highquality nickel-chromiumwireCr21A6NbandinstalledonthefumacebodyThematerialresistancebandhasaeriesof advantaxyisastihstisaeadfnristaelfialpingnu notdamaednrinhlatdftrsistaneblfdwciaerirtstrtusystalfttantnandcedthaceelile athermalshort circuit andcauseocaloverheating of thefmacehellDuringinstalltionceramicwashersareseparatedbetweenthefberwalland thresistancebelt toensure that th fibersurfaceisnot in directcontactwiththeresistancebelttherebyincreasingtheheatingeffectof theresistancebeltCeramiccrewsandwashersaresinteredwithhighaluminummaterialathightemperaturetoensuresufficent strengthandservicelifltheleadingrodismadeofOCr5l5materialof 6andtheconnectingclampof theadingrodischromedafterfinishingwithsteelplatetoensuretheconnectionisfrmandrelable Allthe neutral points of theresistance band are connected tozero and the cross section areaof the connectionlinemeets therequirements of the industrystandard.

3D铸造 (工艺设计+3D打印+铸造+机加工+检测)
3D casting (Procesdesign +3D printing + casting ^+ machining ^+ tsting)

3D打印赋能铸造 3D printing enabled casting

公司拥有近30年的3D打印服务经验及铸造经验，基于“工艺设计、3D打印、铸造、机加工及检测”等一体化技术工艺，可提供高质量的研发试制、小批量多品种、复杂结构金属产品的快速制造服务。通过自主研发的3DP喷墨砂型、SLS选区激光烧结3D打印系列装备，形成了3DP砂铸、SLS砂铸、SLS蜡模精铸等全套工艺解决方案。可为航空航天、汽车、轨道交通、船舶泵阀、工程机械、艺术铸造、金属加工等用户提供铝合金、铜合金、铸铁、铸钢、镁合金、高温合金、钛合金等的快速制造服务。

The company has nearly 30 years of 3D printing service experience and casting experience, based on the"process design, 3D printing, casting,machining and testing" and other integrated technology,can provide high-quality R &D trial production, smallbatch multi-variety, complex structural metal products rapid manufacturing services.Through the self-developed 3DP inkjet sand mold,SLS selection laser sintering 3D printing series equipment, the formation of 3DP sand casting, SLS sand casting, SLS wax mold investment casting and other a full set of process solutions. It can provide aluminum alloy, copper alloy, cast iron, cast steel, magnesium alloy, superalloy, titanium alloy and other rapid manufacturing services for aerospace,automobile,rail transit,Marine pump valve,engineering machinery,art casting,metal processingandotherusers.

工艺 Technology

⊚ 3D打印(3DP砂模打印、SLS砂模打印、SLS蜡模打印、PMX晶态蜡
打印)
⊚ 铸造(低压铸造、重力铸造、精密铸造、离心铸造)
⊚ 机加工及检测 ⊚ 3D printing (3DP sand mold printing, SLS sand mold printing. SLS wax mold printing, PMX crystal wax mold printing)
⊚ Casting (low pressure casting, gravity casting, precision casting, centrifugal casting)
⊚ Machining and testing

材质 Material

⊚ 工艺流程 Process flow

主要优势

Major advantage

⊚ 比传统模具造型精度高、铸造质量好(铸造面光洁度高、合模精度高，发气量低、透气性好、铸件缺陷少；适用于重力、低压等铸造工艺)；
⊚ 比传统铸造工艺生产周期短、成品率高、风险小；
⊚ 采用数字化智能制造，可提高研发效率，降低因研发数据调整而增加的生产成本；
⊚ 技术水平高，可实现薄壁件、复杂型腔零部件的一体成型，提升零部件性能。 ① Higher molding precision and good casting quality than traditional mold (high finish of casting surface, high precision of mold closing, low gas generation,good permeability,fewer casting defects;Suitable for gravity,low pressure casting process);
⊚ Shorter production cycle, higher yield and less risk than traditional casting process;
① The use of digital intelient manufacturing can improve the efciency of research and development and reduce the increase in productioncostsduetotheadjustmentofresearch anddevelopmentdata;
⊚ High level of technology,can achieve thin wallparts,complex cavity parts integrated forming, improve the performance of parts.

研发试制/小批量多品种/复杂结构金属产品快速制造 RrdDtralaroduaiorsmallbath utivariety/fomplestructure metal

新能源重卡、商卡汽车副车架 New energy heavy truck, commercial truck subframe

难点：大尺寸薄壁（壁厚5.5mm）、轻量化、复杂结构，要求一体成型，快速交付；传统铸造工艺，成本高、周期长。解决方案：3DP砂模 ^+ 低压铸造。3DP砂模工艺优化了工艺设计方案，突破了大尺寸、薄壁、轻量化、复杂结构的成型难题，通过拼接、合模方式实现该产品的快速交付，提高了产品合格率。

材质：铝合金

Difficulties: large size, thin wall (wall thickness 5.5mm), light weight, complex structure, requires onebodyforming,fast delivery;Traditional casting process,highcost,long cycle. Solution:3DPsandmold ^+ lowpressure casting.The 3DP sand mold processoptimizes the process design scheme,breaks through the molding problems of large size,thin wall,light weight andcomplexstructure,realizes therapid deliveryoftheproductthroughsplicing and mold closing,and improvestheproductpassrate.
Material:Aluminumalloy

MANUFACTURING CAPACITY 制造能力

机加工车间、表面处理车间、装配车间三个模块MACHININGWORKSHOPSURFACETREATMENTWORKSHOPASSEMBLYWORKSHOPTHREEMODULES

APPLICATION FIELD

航空航天/电力工程

Aerospace/Power Engineering

⊚ 航空航天 ⊚ 电力工程 ⊚ Aerospace ⊚ Power Engineering⊚ 汽车(燃油/新能源) ⊚ Automobile (fuel/new energy)⊚ 工业机械 ⊚ 能源动力 ⊚ Industrial machinery ⊚ Energy power

APPLICATION FIELD

汽车(燃油/新能源)

Automobile (fuel/new energy)

无锡峰特瑞机械制造有限公司 WUXIFENGTERUIMACHINERYMANUFACTURINGCO.,LTD

地址：无锡市新吴区鸿山街道金马路77号北门6-2
Add: 6-2, North Gate, No.77, Jinma Road,Hongshan Street, Xinwu District, Wuxi City
电话(Tel)：1391416606815906195123 0510-88997377
邮箱(E-mail)：wxftrjx@163.com
网址(website): www.jsftr.com http://www.jsftrjx.com