AUTOPARTS PRECISION TOOLS SOLUTION

PROFESSIONAL SREVICEPROVIDEROF PRECISION TOOL SOLUTIONS

Yamada Tools was established in 2001, focusing on the R & D and manufacturing of super -hard tools.We own a professional pre - sales and after- sales service team and a standardized management process.From the moment customers show demand intention,through order confirmation,order release for production, to product delivery, use and subsequent maintenance, we provide full-process tracking services for projects, ensuring maximum fulfillment of customer needs. We strive to help customers reduce costs and improve efficiency, enabling them to achieve continuous success and enhancing the competitiveness of the entire industrial chain.

COMPANYDEVELOPMENTHISTORY

2025

SYNERGY * STEADYDEVELOPMENT

The Anhui factory commences production,engaging in strategic collaborationwiththeShanghaifactory to establisharapid global response capability.

2020-2024

EXPLORATION * GLOBALLAYOUT

weenhanceintelligentmanufacturingandpreliminaryestablishan international market network.

2015-2020

TRANSFORMATION * DIGITALUPGRADE

Awarded the"Specialized andSophisticated"certificationand we promotethedigital construction across theentirechain

2010-2015

ENHANCEMENT * SYSTEMPERFECTION

Modern production facilities are newly constructed, and an automotivetoolingsolutions system is established.

2005-2010

FOCUS·DEEPTECHNOLOGICAL MASTERY

Relocating to Qingpu,Shanghaiwe concentrate on theresearchanddevelopment of midrange tooling products.

2001-2005

FOUNDATION·LAYINGAND INITIALINGENUITY

During the initial stage of the company's establishment,ourfocus is on PCD-welded standard insertsproducts.

CONTENT

Professional Srevice Provider of Precision Tool Solutions 01
Company Development History 03
Content 04
The Future Has Arrived 05
Hybrid Electric Vehicle 07
System Components 67
YamadaProductionCenter 68

01FuelPowerSystem

CylinderHead Machining Solution 09
CylinderBlock Machining Solution 15
Oil Pan Machining Solution 19
Hood Machining Solution 21

02Plug-inPowerSystem

Battery Housing Machining Solution 23
Motor End Cover Machining Solution 25
Motor CaseMachining Solution 27
Motor Shaft Machining Solution 29
Controller Housing Machining Solution 31

03ThermalManagementUnit

Dynamic and Static Disk Machining Solution 33
IntegratedValveBodyMachiningSolution 35

04 Chassis system

Subframe Machining Solution 37
Control Arm Machining Solution 41
RearBottomPlateMachining Solution 45

05Transmissionsystem

Clutch Housing Machining Solution 47
Transmission Housing Machining Solution 49
Retarder Housing Machining Solution 51
Universal Joint Machining Solution 53

07Brake system

WCBS Valve Body Machining Solution 59
CaliperMachining Solution 61
Caliper Bracket Machining Solution 63
Hydraulic Oil Pump Body Machining Solution 65

THEFUTUREHASARRIVED

The electrification and intelligence of automobiles are being applied in an irreversibletrend,andautonomous drivinghas alsobecome abasic configurationofvehicles.Withtherapiddevelopmentofautomotive technology,theproductsofyamadacompanyhaveushered inthe innovation of a new generation.

In the traditional internal - combustion - engine era, yamada company maintainedclosecooperativerelationshipswithmajorautomobile manufacturers.It provided high -quality,efficient solutions centered onguidebarprecisionboringtoolsfor cylinderblocksandheadswith complexstructures and strictrequirements,whichearnedprofound trust from customers.

Amid the global electrification wave, yamada company dares to innovate and make breakthroughs.we are the first todevelopprecision boring toolsformainholes in electric motor cases,ceramicreamers forbearing holes,and precisionmillingPCDend mill for the scroll lines of air conditioner dynamic and static disks.These high-precision products have broken through industrybarriers,bringing process revolutions to new - energy vehicles and creating value for customers. In a period of time in the future,as it will still be a dual-power era with the coexistence of traditional internal combustion engines and electric drives,yamada tools,rooted in providing precision cutting -tool solutions for vehicle parts, will continue to base on these two cutting - tool technologies according to the company's strategic positioning and keepofferingperfect cutting-toolsolutionsforthe developmentof the automotive industry

Chassis System

FUELPOWERSYSTEM CYLINDERHEAD MACHINING SOLUTION

EZM Series Milling Cutter

High efficiency tool for roughing at theblank stage,quickly removing irregular residues, compared with carbide inserts can significantly improve machining efficiency,reduce burr generation,prepare forfinishing

·EconomicalPCDmillinginserts · Large chip removal space

SSM Series PCD Milling Cutter

High-speed cutting tools for semi-finishing to finishing applications, used in conjunctionwithwiperinserts forhigh-speed and long-life machining of aluminumalloysandbimetallicmaterials

· Ultra dense cutting edge ·Axial pre-positioning accuracy 0.02 · Lightweight cutter body ·Adjustable axial height

PCD Molding Reamer

High-efficiency tool for roughing conduit holes and transition surfaces.Chipbreaker effectively avoids aluminum chip residue and improves machining efficiency

·Carbide body with internal coolant · Chipbreaker on cutting edge

PCD Reamer

High precision tool, seat conduit finishing before pressing

·Carbide ^+ steel body · Chipbreaker on cutting edge

Workpiece accuracy requirements:

FUELPOWERSYSTEM CYLINDERHEAD MACHINING SOLUTION

Composite Cutting Tool

Reliable tool,guide holemachining forconduit holes androughing of valve seats,high precision PCBN indexable inserts with high precision flutes to achieve accuracyin use withoutadjustment

·High-precision PCBN indexable inserts ·Small reamers can be changed quickly

Composite Cutting Tool

Reliable tool, valve seat conduit hole finishing

·No need to adjust angle after changing inserts, reducing adjustment time ·Small reamers can be changed quickly

Workpieceaccuracyrequirements:

PCD Molding Reamer

High-performance tool for roughing injectorholes ·Chipbreaker on PCD cutting edge · Composite drill tip for higher machining eficiency

PCD Molding Reamer

High-performance tool for injector hole finishing

·Chipbreaker onPCD cutting edge effectively avoidsholewall scratches ·Specialinternalcoolanthole,morestableholesize

Workpiece accuracy requirements:

FUELPOWERSYSTEM CYLINDERHEAD MACHINING SOLUTION

PCD Reamer

Roughing and finishing of spark plug holes

·Highly concentrated composite design · High-strength carbide body ·Chipbreaker on PCD cutting edge

Workpiece accuracyrequirements:

PCD Reamer

High-performance tool that combines drilling, reaming and punching in a single unit for roughing and finishing the bottom surface of spring seats

·Drilltip made of PCD
·Customizedinternal coolanthole
·PCD cutting edge with three-dimensional chipbreaker

Guide Bar Type Precision Boring Tool

Camshaft bore guide hole machining

·Guidebar made of PCD
·The tool body is made of special material and heat treatment process to reduce deformation

Guide Bar Type Precision Boring Tool

Camshaft hole finish machining

·Guide bar made of PCD
·The cutter body is made of special material and heat treatment process to reduce deformation
·PCD inserts with chipbreaker can avoid scratches on the hole wall

Workpieceaccuracyrequirements:

FUELPOWERSYSTEM CYLINDER BLOCK MACHINING SOLUTION

IndexableCompositeFinishBoringTool

Semi-finish machining of cylinder bores with non-standard PCBN insert cutting edges provides higher life while achieving stable dimensional accuracy and good workpiece surfaceroughness

·One-piece BT50 shank
·Precise adjustment of radial and axial dimensions
·PCBN wiper inserts

GuideBar TypePrecisionBoring Tool

Cylinder Bore Finishing

·Cutting with a guidebartypefinishboring tool ·Flange adapter shank compensates for machine tool spindlerunout ** Micron diameter size adjustment

Workpiece accuracy requirements:

Composite GuideBar TypePrecisionBoringTools

Crankshaft Bore Guide Hole Machining and Roughing ·Roughing standard insertreducesinsertcosts

Composite GuideBarTypePrecisionBoringTools

Crankshaft hole finishing, the use of high-precision PCD guide bar, effectively
reduce the friction coefficient with the hole wall, play a good support effect
·Cutter body is made of special steel and heat treatment process with high strength
·High wear-resistant carbide coated inserts
** Micron diameter size adjustment

Workpiece accuracy requirements:

FUELPOWERSYSTEM CYLINDER BLOCK MACHINING SOLUTION

SSM SeriesPCD Milling Cutter

High-speed and long-life cutting tool for aluminum and cast iron using a combination of carbide cutting inserts and PCD wiper inserts ·Wiperinserts with a large arcfor lowresistance and good finish · High-precision wiper inserts without height adjustment

PCD T-type Milling Cutter

High-efficiency tool for cylinder block thrust surface finishing

·HSK shank integrated design ·PCD cutting edges * Dynamic balance class G2.5

PCD Molding Face Milling Cutter

High-efficiencytool forone-piecemilling of cylinderblockmounting surfaces
·HSK shank integrated design
· PCD cutting edges
·Dynamicbalance class G2.5

PCD Slot Milling Cutter

Highlyefficiencytoolformillingofmountingsurfaces

·Dense PCD cutting edges ·Special cutting angles for faster machining · Consistent machining quality

FUELPOWERSYSTEM OILPANMACHINING SOLUTION

HSM Series PCD Face Milling Cutter

High-speed cutting tool designed for finishing aluminum alloy · Aerospace aluminum alloy tool body · Lighter weight ·Axial accuracy adjustable * Meet stable and clearreticulated profile

Indexable T-type Milling Cutter

Specialized side milling cutter for roughing and finishing of side ·Indexable design for simple and easy mounting · Use PCD standard inserts

PCD Molding Reamer

Efficient tool, one-time roughing and finishingin the state of pre-cast holes

·Useheat-shrinkable shanks · Carbide body ·Tight diameter tolerances

PCD Plane Countersinking Cutter

Cost-effective tool for countersinking

·Steel body ·Special treatment of thecutting edgeto avoid vibration · Higher machining efficiency and surface quality

FUELPOWERSYSTEM HOOD MACHINING SOLUTION

Guide Bar Type Precision Boring Tool

High-precision cutting tool for the machining of guide holes for the intake/ exhaust camshaft boresin thehood

·PCD guide bar support · PCD cutting inserts · Flange adapter shank structure

Guide Bar Type Precision Boring Tool

High-precision cutting tool for precision machining of camshaft bores on the intake side of the hood

· Unique guide bar support technology ** Multi-diameter stepped hole design ·PCD cutting inserts with chipbreaker

Workpiece accuracy requirements:

Guide Bar Type PrecisionBoring Tool

High-precision cutting tool for precision machining of camshaft bores on the exhaustsideof thehood

· Unique guide bar support technology * Multi-diameter stepped hole design ·PCDcutting inserts with chipbreaker

Workpiece accuracy requirements:

SUPER-HARDQUALITY DEDICATED SERVICE

YAMADATOOLS

Address:Zhangliantang Road No265,Liantang Industrial Park, Qingpu District, Shanghai
Tel:021-69208966
Fax:021-69209362 69209361
E-mail:sales@yamadachina.com
Website://www.yamadachina.com