中国兵器装备集团自动化研究所双螺杆技术研发事业部》
Twin Screw Technology R&D Division of Automation Research Institute of China
North Industries Group
科技创新板挂牌企业,企业代码:655836
TENGDA 南京滕达机械设备有限公司安徽腾达挤出智能装备有限公司腾达智能 Nanjing Tengda Machinery CO., LTD. Anhui Tengda Extrusion Intelligent Equipment CO., LTD.
>》入选CCTV国家品牌计划
南京滕达机械设备有限公司于2013年与中国兵器
装备集团自动化研究所联合成立双螺杆技术研发事业部
Nanjing Tengda Machinery Co., Ltd. and China North Industries Group Automation Research Institute jointly established the twin-screw Technology R&D Division in 2013.
南京滕达机械设备有限公司---创立于2009年,占地30余亩,建筑面积20000多平方米,是一家专业从事塑料加工成套设备的产品研发、生产和销售的国家高新技术企业。我们拥有行业资深的研发团队,专业致力于以双螺杆挤出机为核心的产品研发与生产制造。历经二十余年精工研创,已形成了以双螺杆挤出机为基础的成套全自动高聚物加工生产线,以及高端关键零配件的自主生产,在研发、设计、制造、应用等方面,都建立了完整的产业链。
2013年与中国兵器装备集团自动化研究所联合成立了双螺杆技术研发事业部,将其前沿技术引入我公司的民用产品,更大限度地发挥军工技术优势。
2020年由南京发改委授牌成立南京淀粉降解塑料成型装备工程研究中心。
2022年在安徽马鞍山国家高新技术开发区新建安徽腾达挤出智能装备有限公司,以现代智能化工厂的标准,建设面积20000多平方米的厂房和研发楼。
2025年安徽腾达挤出智能装备有限公司正式投入生产运营,同年公司推出18N·m/cm³超高比扭矩双螺杆挤出机。
我们立足中国、走向世界,在全球范围内也已形成了跨国家、跨地区的制造业服务及贸易营销团队。 >>>
荣誉资质 Plenty of Honors
公司获得江苏省高新技术企业,国家高新技术企业。
荣获“2021年南京瞪羚企业”称号。该殊荣代表着市发改委对南京滕达多年来繁荣健康发展以及所取得的成绩的认可。
已通过ISO:9001国际质量管理体系认证、欧盟CE认证、德国莱茵TUV认证,拥有各项专利70余项。
Our company was awarded as Jiangsu High-tech Enterprise and National High-tech Enterprise.
Won the title of "2021 Nanjing Gazelle Enterprise". This award represents the recognition by the Municipal Development and Reform Commission of Nanjing Tengda's prosperous and healthy development over the years and its achievements.
Our company has passed ISO:9001 international quality management system certification, EU CE certification, TUV Rheinland certification, and has more than 70 patents.
Company Introduction
Nanjing Tengda Machinery Co., Ltd.—Founded in 2009, the company covers an area of more than 30 mu, with a building area of over 20,000 square meters. It is a national high-tech enterprise specializing in the R&D, production and sales of complete sets of plastic processing equipment. We have an experienced R&D team in the industry, dedicated to the R&D and manufacturing of products with twin-screw extruders as the core. After more than 20 years of sophisticated development, we have formed a complete set of fully automatic polymer processing production lines based on twin-screw extruders, as well as independent production of high-end key spare parts. A complete industrial chain has been established in R&D, design, manufacturing, application and other aspects.
In 2013, we jointly established a Twin-Screw Technology R&D Division with the Automation Research Institute of China South Industries Group Corporation, introducing its cutting-edge technologies into our civil products to maximize the advantages of military technologies.
In 2020, the Nanjing Engineering Research Center for Starch Degradable Plastic Molding Equipment was established with the accreditation of the Nanjing Development and Reform Commission.
In 2022, Anhui Tengda Extrusion Intelligent Equipment Co., Ltd. was newly built in the National High-Tech Industrial Development Zone of Ma'anshan, Anhui Province. In accordance with the standards of modern intelligent factories, a workshop and R&D building with an area of more than 20,000 square meters were constructed.
In 2025, Anhui Tengda Extrusion Intelligent Equipment Co., Ltd. was officially put into production and operation. In the same year, the company launched a twin-screw extruder with an ultra-high specific torque of 18 N·m/cm³.
Based in China and reaching out to the world, we have formed a cross-national and cross-regional manufacturing service and trade marketing team worldwide. VVV
企业资质与证书
Enterprise qualification and
enterprise certificate
实用新型专利证书
挤出机双工位不停机换网器
一种小型制粒机A small granulator
一种挤出机喂料用失重称称台 A weight-loss weighing platform for extruder feeding
塑料制品挤出生产线
一种新型挤出机电磁加热器
一种高扭矩双螺杆齿轮箱
A high-torque twin-screw gearbox
一种水环热切振筛生产线
世标认证 CE SGS TUV IA CNASISO9001 SUD
实用新型专利证书
一种油冷却系统的辅助设备
An auxiliary device for an oil cooling system
实用新型专利证书
透明双螺杆试验机
Transparent twin-screw extruder
一种挤出机外部循环水系统
An external circulating water system for extruders
实用新型专利证书
3D打印挤出机
3D printing extruder
证书编号:232250616815统一社会信用代码:9130109401096C
注册地址:南京市江宁区滨江开发区翔风路7号审核地址:江苏省南京市江宁区虞江开发区翔风路7号
防堵料真空排气装置以及挤出机
Anti-blocking vacuum exhaust device and extruder
高粘物料专用挤出机
Special extruder for high viscosity materials
集中真空系统
Centralized vacuum system
液压式螺杆与机筒分离装置以及挤出机
Hydraulic screw and barrel separation device and extruder
国家高新技术企业
一种自循环式真空洁净装置
实用新型专利证书
A self-circulating vacuum cleaning device
混料机专用自动配料秤
Special automatic batching scale for mixer
国家塑料机械产品质量监督检验中心
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| 4行Vodel | BS:-65P/B/PURS | GBANNoninat trodoazks | TENDA-@8 | |
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| 要性乐设(案户)本响Kime of Elioak | 电2AM在自R元 | 0输Contrses So | 200817811 | |
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| 标称生产不和成素货单区Yomimal prodaclior | 企国社动M技在O验公气 | 别群1日期Bate ar Sompte | 2518-08-23 | |
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| 施业增日fer: lsesfal | 共物六理,沪关检染形案。 | |||
| 核染能Tcsi Smmary | 减指品流/148-2014C准种委托万禁水检染,所论果肌角数模结量符合表求。★世友日期检用构晨专用究AOSTUTA! | |||
| saRemarks | 本东后控应温能是乘查咬验供征度对标响用肺物当。不代表本型检服的细目或决能用合04 | |||
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TXT系列—超高扭矩&超高转速&超高产量TXT Series – High Torque & High Speed & High Output
核心技术优势
比扭矩达15/18Nm/cm³,最高转速可达900-1200rpm;
相比上一代机型(TDH高扭矩系列)产量提升220%;
主电机采用世界品牌高能效电机或永磁同步电机;
配备高性能传动系统,采用进口欧洲传动箱或国内顶级南高齿传动箱;
◆螺纹元件:选配进口热等静压粉末合金工艺制造的双金属螺纹元件,具备耐磨性与耐腐蚀性,适配高磨损、高腐蚀物料加工需求。
筒体:采用镍基合金热熔技术工艺,耐磨耐腐性能大幅优于传统材质。
芯轴:芯轴选用高强度进口材质,采用冷轧一体成型工艺,确保芯轴强度均匀、精度出众,可承受高速高热工况下的高负荷,杜绝变形隐患。
◆冷却:筒体冷却效率提升65%,可快速带走高速运行产生的大量热量,有效避免物料降解,保障设备长期高速稳定运行。
Specific torque reaches 15/18 Nm/cm³, with a maximum speed of up to 900–1200 rpm.
Output is increased by 220% compared with the previous generation models (TDH high-torque series).
The main motor adopts a world-renowned brand high-efficiency motor or a permanent magnet synchronous motor.
Equipped with high-performance transmission system, using imported European gearboxes or top domestic NGC gearboxes.
Screw Elements: Optional bimetallic screw elements manufactured with imported hot isostatic pressing (HiP) powder alloy technology. They deliver excellent wear and corrosion resistance, making them suitable for processing highly abrasive and corrosive materials.
Barrels: Adopt nickel-based alloy hot-melting technology, whose wear and corrosion resistance is significantly superior to traditional materials.
Shafts: High-strength imported materials are used for the shafts, processed via cold rolling integrated forming technology. This ensures uniform strength and outstanding precision, enabling the shafts to withstand high loads under high-speed and high-temperature operating conditions while eliminating the risk of deformation.
Cooling System: Barrel cooling efficiency is increased by 65%, which rapidly dissipates large amounts of heat generated during high-speed operation. This effectively prevents material degradation and ensures stable, long-term high-speed performance of the equipment.
中国兵器装备集团自动化研究所双螺杆技术研发事业部
腾达TXT系列高速高扭双螺杆挤出机,凝聚企业核心研发实力,集中彰显腾达在高扭矩、高速、高产量配混挤出领域的核心技术。
Tengda TXT Series High-Speed & High-Torque Twin-Screw Extruders embody the company's core R&D strength, fully demonstrating Tengda's core technologies in the field of compounding extrusion featuring high torque, high speed and high output.
| 设备型号Model | 螺杆直径Dia(mm) | 螺杆中心距CenterDistance(mm) | 长径比L/D | 螺杆最高转速Maximum ScrewSpeed | 主电机功率Main Motor Power(kW) | 螺杆扭矩ScrewTorque(N.m) | 最大比扭矩Maximum specifictorque(N.m) | 最大生产能力MaximumProduction Capacity(kg/H) |
| TXT-35 | 35.6 | 30 | 20~68 | 1200 | 90 | 2x358 | 13.3 | 400 |
| TXT-50 | 50.5 | 42 | 20~68 | 1200 | 250 | 2x1114 | 14 | 1100 |
| TXT-65 | 62.4 | 52 | 20~68 | 900 | 355 | 2x2122 | 15 | 1500 |
| TXT-75 | 71 | 60 | 20~68 | 900 | 550 | 2x3183 | 15 | 2400 |
| TXT-95 | 93 | 78 | 20~68 | 600 | 800 | 2x6367 | 15 | 3400 |
TDH系列——高扭矩,高产量TDH Series—High Torque & High Output
机组技术特点
1.高转数/高扭矩=高产量;
2.长期稳定可靠的性能;
3.TDH系列兼顾确保最大限度的、最长久的可靠性能。
集成化进出水路设计,有效解决客户现场管路散乱的问题,同时简化安装流程,避免接管错误,提高工作效率为客户争取更多的生产时间。
The Integrated inlet and outlet water system can effectively solve scattered pipelines problems, simplify the installation process and avoid mistakes in laying pipes, which improves work efficiency and spare more time for customers.
典型配置
1.采用进口高扭矩齿轮箱及润滑系统,拥有高扭矩,高转数;
2.配备高扭矩芯轴,镍基碳化钨筒体,高耐磨螺纹元件;
3.电仪控制系统为高端触摸屏系统,元器件为进口知名品牌;
独特的外观防尘设计,防止粉尘掉落到设备内部,一是便于设备维护和保养,二是有效防止设备故障,减少没必要的风险。
The unique appearance with dust-proof design prevents dust from falling into equipment. One is to facilitate equipment maintenance, and the other is to effectively prevent equipment failures and reduce unnecessary risks.
中国兵器装备集团自动化研究所双螺杆技术研发事业部
Units Technical Characteristics
1.High speed/high torque = high output;
2.Long-term stable performance;
3.TDH secries is given consideration to ensuring maximum and longest unfailing performance.
Typical Configuration
1.Imported high torque gear box ang Inurication system with high torque and high speed;
2.It is equipped with high torque screw shafts,nickel based carbide barrels and high wear-resistant screw elements; 3.Electrical control system is high-end touch screen system. All components are international well-known brand;
| 设备型号Model | 螺杆直径Dia(mm) | 螺杆中心距CenterDistance(mm) | 长径比L/D | 螺杆转数Speed(rpm) | 主电机功率Motor(kW) | 螺杆扭矩Screw Torque (N.m) | 扭矩等级Torque Grade (N.m) | 生产能力Output(kg/h) | |
| TDH-35D | 35.6 | 30 | 500 | 22 | 235 | 8.7 | 10~110 | ||
| 32~60 | 600 | 30/37 | 235/294 | 8.7/10.9 | 10~150 | ||||
| 800 | 45 | 291 | 11.6 | 15~225 | |||||
| 900 | 55 | 355 | 11.6 | 18~270 | |||||
| TDH-40D | 41 | 34.5 | 32~60 | 500 | 37 | 339 | 8.3 | 90~180 | |
| 600 | 45/55 | 344/437 | 8.4/10.6 | 100~230 | |||||
| 800 | 55 | 365 | 8.9 | 160~280 | |||||
| 900 | 90 | 489 | 11.9 | 200~400 | |||||
| TDH-52D | 51.4 | 43 | 32~60 | 500 | 75 | 688 | 8.6 | 200~380 | |
| 600 | 90/110 | 688/825 | 8.6/10.4 | 300~450 | |||||
| 800 | 110 | 739 | 9.3 | 330~550 | |||||
| 900 | 160 | 1002 | 12.6 | 450~810 | |||||
| TDH-65D | 62.4 | 52 | 32~60 | 500 | 132 | 1210 | 8.6 | 400~660 | |
| 600 | 160/200 | 1222/1528 | 8.7/10.9 | 500~800 | |||||
| 800 | 200 | 1308 | 9.3 | 600~1000 | |||||
| 900 | 280 | 1772 | 12.6 | 820~1450 | |||||
| TDH-75D | 71 | 60 | 32~60 | 500 | 200 | 1834 | 8.5 | 600~1000 | |
| 600 | 250/315 | 1910/2407 | 8.8/11.1 | 750~1250 | |||||
| 800 | 315 | 1944 | 9 | 900~1550 | |||||
| 900 | 400 | 2740 | 12.7 | 900~2300 | |||||
| TDH-95D | 93 | 78 | 32~60 | 500 | 450 | 4126 | 8.7 | 1350~2250 | |
| 600 | 550/650 | 4202/4966 | 8.9/10.5 | 1650~2750 | |||||
| 800 | 650 | 4034 | 10.5 | 1950~3250 | |||||
| 900 | 1000 | 5932 | 12.5 | 2950~4800 | |||||
| TDH-115D | 115.5 | 92 | 32~60 | 500 | 800 | 7334 | 8.3 | 2400~4000 | |
| 600 | 1000 | 9168 | 10.4 | 3300~4900 | |||||
| TDH-135D | 133 | 110 | 32~60 | 400 | 1000 | 11460 | 8.6 | 3000~5000 | |
| 500 | 1500 | 13752 | 9.8 | 4500~7500 | |||||
TSH-Plus系列——卓越品质,高端设计TSH-Plus Series——Superior Quality, High-end Design
本产品由中国兵器装备集团自动化研究所双螺杆技术研发事业部研发,TSH-Plus系列代表着当今双螺杆挤出机更先进的标准,更大程度地发挥我国高端双螺杆挤出机优势。
机组技术特点
1. 产能提高10%-20%;
2. 整机节能 5%-15%;
3. 免调试,快速装机;
4. 真空、水箱一体化设计;
5.设备总冷却,只需接进出水即可,降低客户装机成本,外形美观,维护简单;
The product is researched and developed by theTwin Screw Technology Research and Development Business Division of the China North Industries Group Corporation Automation Research Institute. TSH-Plus series represent the most advanced standards of twin screw extruder in China, Which exploit the advantages of high-end twin screw extruder to greatest extent in china.
Units Technical Features
1. Capacity is increased by 10%-20%;
2. Energy saving is increased by 5%-15%;
3. No debugging, quick installing;
4. Integrated design of vacuum and water tank;
5.The total cooling of the equipment only needs to be connected to the inlet and outlet water, which reduces the customer's installation cost. Beautiful appearance and simple maintenance.
| 设备型号Model | 螺杆直径Dia(mm) | 螺杆中心距CenterDistance(mm) | 长径比L/D | 螺杆转数Speed(rpm) | 主电机功率Motor(kW) | 螺杆扭矩Screw Torque (N.m) | 扭矩等级Torque Grade (N.m) | 生产能力Output(kg/h) | |
| TSH-40Plus | 41 | 400 | 22 | 252 | 6 | 40~95 | |||
| 34.5 | 20~68 | 500 | 30 | 229 | 6 | 70~120 | |||
| 600 | 37 | 280 | 7 | 90~150 | |||||
| TSH-52Plus | 51.4 | 43 | 20~68 | 400 | 45 | 413 | 5.5 | 120~200 | |
| 500 | 55 | 420 | 5.5 | 155~255 | |||||
| 600 | 75 | 398 | 7.5 | 200~355 | |||||
| TSH-65Plus | 62.4 | 52 | 400 | 75 | 680 | 5.5 | 200~355 | ||
| 20~68 | 500 | 90 | 680 | 5.5 | 255~400 | ||||
| 600 | 110 | 830 | 6.5 | 300~550 | |||||
| TSH-75Plus | 71 | 60 | 20~68 | 400 | 110 | 995 | 5.5 | 300~550 | |
| 500 | 132 | 1210 | 5.5 | 450~750 | |||||
| 600 | 160 | 1222 | 6 | 500~850 | |||||
| TSH-95Plus | 93 | 78 | 400 | 250 | 2260 | 5 | 750~1250 | ||
| 20~68 | 500 | 315 | 2380 | 5.5 | 950~1600 | ||||
| 600 | 450 | 3400 | 7.5 | 1350~2250 | |||||
| TSH-120Plus | 116 | 98 | 400 | 315 | 3570 | 5 | 950~1600 | ||
| 20~68 | 500 | 450 | 4080 | 5.5 | 1350~2250 | ||||
| 600 | 550 | 4980 | 6.5 | 1800~3000 | |||||
| TSH-135Plus | 133 | 110 | 400 | 550 | 6200 | 5.5 | 1650~2750 | ||
| 20~68 | 500 | 750 | 6800 | 5.5 | 2250~3750 | ||||
| 600 | 900 | 8100 | 6.5 | 3000~5000 | |||||
TSE系列——实价优品 TSE Series – Excellent Quality at Honest Prices
TSE系列·以实惠价格,享稳定性能,助力企业低成本高效生产
TSE Series · Enjoy stable performance at an affordable price, helping enterprises achieve efficient production with low costs.
极具性价比:同配置下较同类设备价格更具优势,降低设备初期投入门槛,无需高额成本即可拥有可靠生产装备。
集成化设计:设备整体结构紧凑,占地面积小,安装便捷,无需复杂场地改造,节省厂房空间成本,适配各类车间布局,进一步压缩企业场地投入。
便捷售后体系:易损件通用,采购及更换便捷高效,维修成本低,完善的运维保障,确保设备长期稳定运转。
Excellent Cost Performance: With a more competitive price than similar equipment in the same configuration, it lowers the threshold for initial investment, allowing you to obtain reliable production equipment without high costs.
Integrated Design: The equipment features a compact overall structure with a small footprint and easy installation. It requires no complex site reconstruction, saves workshop space cost, adapts to various workshop layouts, and further reduces enterprises' site investment.
Convenient After-Sales System: Common wearing parts enable convenient and efficient procurement and replacement with low maintenance costs. Comprehensive operation and maintenance support ensures long-term stable operation of the equipment.
中国兵器装备集团自动化研究所双螺杆技术研发事业部
| 设备型号Model | 螺杆直径Dia(mm) | 螺杆中心距CenterDistance(mm) | 长径比L/D | 螺杆转数Speed(rpm) | 主电机功率Motor(kW | 螺杆扭矩Screw Torque(N.m) | 扭矩等级Torque Grade (N.m) | 生产能力Output(kg/h) |
| TSE-40B | 41 | 34.5 | 400 | 22 | 252 | 6 | 40~95 | |
| 20~68 | 500 | 30 | 229 | 6 | 70~120 | |||
| 600 | 37 | 280 | 7 | 90~150 | ||||
| TSE-52B | 51.4 | 43 | 20~68 | 400 | 45 | 413 | 5.5 | 120~200 |
| 500 | 55 | 420 | 5.5 | 155~255 | ||||
| 600 | 75 | 398 | 7.5 | 200~355 | ||||
| TSE-65B | 62.4 | 52 | 20~68 | 400 | 75 | 680 | 5.5 | 200~355 |
| 500 | 90 | 680 | 5.5 | 255~400 | ||||
| 600 | 110 | 830 | 6.5 | 300~550 | ||||
| TSE-75B | 71 | 60 | 20~68 | 400 | 110 | 995 | 5.5 | 300~550 |
| 500 | 132 | 1210 | 5.5 | 450~750 | ||||
| 600 | 160 | 1222 | 6 | 500~850 | ||||
| TSE-95B | 93 | 78 | 20~68 | 400 | 250 | 2260 | 5 | 750~1250 |
| 500 | 315 | 2380 | 5.5 | 950~1600 | ||||
| 600 | 450 | 3400 | 7.5 | 1350~2250 | ||||
| TSE-120B | 116 | 98 | 20~68 | 400 | 315 | 3570 | 5 | 950~1600 |
| 500 | 450 | 4080 | 5.5 | 1350~2250 | ||||
| 600 | 550 | 4980 | 6.5 | 1800~3000 | ||||
| TSE-135B | 133 | 110 | 20~68 | 400 | 550 | 6200 | 5.5 | 1650~2750 |
| 500 | 750 | 6800 | 5.5 | 2250~3750 | ||||
| 600 | 900 | 8100 | 6.5 | 3000~5000 |
TSH系列实验型同向双螺杆混炼/造粒机组 TSH Series Experimental Co-rotating Twin-screw Compounding/Pelletizing Extruder System
TSH实验型系列挤出机的设计理念是即插即用式,采用集成模式,所有系统都安装于主机底座内,只要接入电源和水源就可以投入使用。
适用范围
1. 高等职业院校教学专用;
2. 高等院校聚合体高分子实验室实验新材料和材料改性用;
3. 色母、功能母料生产企业,测试色母分散性、塑化性用;
4.塑料助剂企业,测试助剂功能性用;
5. 色母、助剂销售公司,为客户打样用。
The design concept of TSH experimental extruder is plug and play mode, and adopts integrated mode. All systems are installed in the base of the mainframe extruder and can be put into use as long as the power, and water is well prepared.
Typical Application
1. Teaching research in higher vocational colleges;
2. New material experiment and material modifications of polymer high molecular weight in Colleges and Universities;
3. Color master batch, functional Masterbatch production enterprises, testing the dispersion and plasticity of master batch;
4. Plastic additives enterprises, testing the function of additives;
5. The sales company of master-batch and additives, applying in taking samples for the customers.
| 设备型号Model | 螺杆直径Dia(mm) | 螺杆中心距CenterDistance(mm) | 长径比L/D | 螺杆转数Speed(rpm) | 主电机功率Motor(kW) | 螺杆扭矩Screw Torque (N.m) | 扭矩等级Torque Grade (N.m) | 生产能力Output(kg/h) |
| TSH-20Plus | 22 | 18 | 32~60 | 500 | 3 | 30 | 5 | 2~10 |
| 600 | 4 | 30 | 5 | 2~15 | ||||
| TSH-30Plus | 30 | 26.1 | 32~56 | 400 | 7.5 | 85 | 5 | 10~30 |
| 500 | 11 | 85 | 5 | 10~40 | ||||
| 600 | 15 | 110 | 6.5 | 15~55 | ||||
| TSH-35Plus | 35.6 | 30 | 400 | 15 | 125 | 5 | 10~40 | |
| 32~68 | 500 | 18.5 | 138 | 5 | 20~60 | |||
| 600 | 22 | 165 | 6.5 | 40~95 |
典型作业
ABS、PC、POM、PP、PE、PC/ABS等塑料原料染色及工程塑料回收造粒。
特性
高精度齿轮箱,承载能力高,传动平稳,噪音低;
新型机筒和螺杆设计,确保更好的融化均匀性,低融温和更高产量;
机筒、螺杆氮化处理,抗磨腐蚀性强;
超静音风机冷却机筒,免维护操作;
进口温控表、PID温度控制,控温更加稳定、精确;
模头设计有手旋式或液压式两种,换网轻松省时。
Typical Work
ABS、PC、POM、PP、PE、PC/ABS plastic raw materials dyeing and engineering plastics recycling granulation.
Features
High-precision gearbox, high loading capacity, steady driving, low noise;
New screw and barrel design, which can ensure good melt uniformity, low melt temperature and high production;
The barrel and screw are subject to the nitrogen treatment, with high anti-wear and anti-corrosion performance;
Super mute blowing fan cooling barrel,no need maintenance operation;
Imported temperature-controlled meter, PID temperature control, and temperature control is more stable and accurate;
The die head design comprises manual revolving type or hydraulic type, and it is easy and time-saving to change the screen.
中国兵器装备集团自动化研究所双螺杆技术研发事业部
| 设备型号Model | 螺杆直径Dia (mm) | 长径比L/D | 螺杆转速Speed (rpm) | 功率Motor (kW) | 生产能力Output (kg/h) |
| SE-30 | 30 | 32 | 120 | 7.5 | 10-30 |
| SE-45 | 45 | 32 | 120 | 22 | 30-70 |
| SE-65 | 65 | 32 | 120 | 37-45 | 50-150 |
| SE-90 | 90 | 32 | 120 | 45-55 | 120-250 |
| SE-100 | 100 | 32 | 85 | 55-75 | 200-330 |
| SE-110 | 110 | 32 | 85 | 75-110 | 230-360 |
| SE-120 | 120 | 32 | 85 | 75-132 | 250-400 |
| SE-150 | 150 | 32 | 85 | 75-220 | 450-700 |
| SE-180 | 180 | 32 | 85 | 90-315 | 600-900 |
| SE-200 | 200 | 32 | 85 | 110-400 | 1000-1500 |
| SE-220 | 220 | 32 | 85 | 110-600 | 1200-2000 |
科技创新板挂牌企业,企业代码:655836
SE系列PC专用料单螺杆挤出造粒机组 SE Series Single Screw Extruder Pelletizing System
专为聚碳酸酯(PC)高透明制品量身打造,,特别适合对PC颗粒品质要求高的光学、电子、汽车等领域。
◆制品高透明性:优化螺杆结构与精准温控,PC材料受热均匀,避免局部过热导致物料降解与透光率下降。粒子透光率≥90%,较传统设备提升15%-20%,适配LED灯罩、汽车灯具等高端透明制品。
运行稳定性优异:独立控温,螺杆与机筒温度波动≤±1℃,PC材料塑化稳定。成品MFR波动<3%(远优于行业5%标准),质量均匀可靠。
高产量优势:同能耗配置下,产量较传统设备提升20%-30%;
智能控制系统:PLC控制系统与触摸屏操作界面,全程自动化生产全过程的精准控制与实时监测,系统具备故障诊断与报警功能,可及时检测并提示设备异常,减少停机与维修成本。
High Transparency: Optimized screw structure and precise temperature control ensure uniform heating of PC material, preventing material degradation and reduced light transmittance caused by local overheating.Pellet light transmittance ≥90%,15%-20% higher than traditional equipment, suitable for high-end transparent products such as LED lamp shades and automotive lighting.
Excellent Operational Stability: Independent temperature control ensures temperature fluctuation of screw and barrel ≤±1°C, realizing stable plasticization of PC material.Fluctuation of finished product MFR<3% (far better than industry standard of 5%), featuring uniform and reliable quality.
High Output Advantage: Output increased by 20%-30% compared with traditional equipment under the same energy consumption configuration;
Intelligent Control System: Equipped with PLCcontrol system and touch screen operation interface,it realizes precise control and real-time monitoring throughout the entire automatic production process. The system features fault diagnosis and alarm functions, which can detect and indicate equipment abnormalities in a timely manner, reducing downtime and maintenance costs.
| 设备型号Model | 螺杆直径Dia (mm) | 长径比L/D | 螺杆转速Speed (rpm) | 功率Motor | 生产能力Output |
| SE-30 | 30 | 32 | 120 | 7.5 | 10-30 |
| SE-45 | 45 | 32 | 120 | 22 | 30-70 |
| SE-65 | 65 | 32 | 120 | 37-45 | 50-150 |
| SE-90 | 90 | 32 | 120 | 45-55 | 120-250 |
| SE-100 | 100 | 32 | 85 | 55-75 | 200-330 |
TSH/SE系列双阶混炼挤出/造粒机组 TSH/SE Series Two-stage Compounding/Pelletizing Extruder System
双阶(双螺杆/单螺杆)混炼造粒机组特点
第一阶为双螺杆挤出机完成输送、高效塑化混炼,强剪切分散,由于无机头,整个加工过程处于无机头背压状态,使得我们可以针对不同物料灵活的排列螺杆组合,达到物料混合最佳状态。避免了强剪切过热并大大提高生产能力;
第二阶是低速旋转的单螺杆挤出机,单螺杆挤出机完成已塑化分散均匀物料的降温、降压、低速挤出造粒。将两者的优势结合互补。广泛应用于各类热敏性物料体系造粒、大容量脱挥、一步法成型挤出等作业。
将工艺过程功能分解,增加独立操作变量,有利于各工艺过程的分步优化,更高的效率与产能;适合热敏性高分子材料加工,如PVC各类电缆料,透明料,PE各类交联料,及PE屏蔽电缆料,鞋底发泡料等。
Two-stage (Twin-screw/Single-screw) Compounding/Pelletizing Extruder System Characteristics
The first stage is the twin-screw extruder, which completes the transportation, high-effective plasticizing and compounding and strong shear dispersion. Because there is no machining head, the whole machining process is in a headless back pressure state, so that we can flexibly arrange screw combinations for different materials so as to achieve the best compounding state of materials, the strong shear overheating is avoided, and the production capacity is greatly improved;
The second stage is the low speed rotating single screw extruder, which can reduce the temperature and pressure of plasticized dispersed uniform material and granulate at low speed. This design combines the advantages of both extruders. It is widely used in granulation of various thermosensitive materials, large capacity devolatilization, and one-step extrusion etc.
Decomposing the process function, adding the independent operation variables, and being beneficial to the optimization of each process step by step, higher efficiency and capacity. It is suitable for the processing of thermosensitive polymer materials such as various PVC cable materials, transparent materials, various PE cross-linking materials, PE shielding cable materials, sole foaming material, etc.
中国兵器装备集团自动化研究所双螺杆技术研发事业部
TSH/SE系列参数表 TSH/SE Series Parameters Table
| 设备型号Model | 螺杆直径Dia(mm) | 长径比L/D | 螺杆转数Speed(rpm) | 主电机功率Motor(kW) | 生产能力Output(kg/h) | |
| TSH52/SE120 | TSH-52 | 51.4 | 24~48 | 500 | 37/45 | 100-300 |
| SE-120 | 120 | 7~20 | 85 | 30/37 | ||
| TSH65/SE150 | TSH-65 | 62.4 | 24~48 | 500 | 55/75 | 200-500 |
| SE-150 | 150 | 7~20 | 85 | 37/45 | ||
| TSH75/SE180 | TSH-75 | 71 | 24~48 | 500 | 90/110 | 400-800 |
| SE-180 | 180 | 7~20 | 85 | 45/55 | ||
| TSH95/SE200 | TSH-95 | 93 | 24~48 | 400 | 200/250 | 700-1500 |
| SE-200 | 200 | 7~20 | 90 | 55/75 | ||
核心技术优势
密炼机+双阶风冷模面热切造粒工艺是无水加工、高效混炼、精准温控的完美结合,特别适合PVC、高填充母粒、无卤阻燃材料、热敏性弹性体等特殊物料的规模化生产。其核心价值在于既保障材料性能,又降低生产成本,同时符合环保要求,是现代塑料改性与功能母粒生产的优选工艺路线。
适用于EVA/PE基无卤阻燃体系、高填充氢氧化铝/氢氧化镁体系、低烟无卤护套料、绝缘料及内外屏蔽料等高品质电缆料的连续化生产。
专为高填充低烟无卤配方设计,混炼均匀,无死角、无残留
精准温控系统,避免物料降解,保证颗粒色泽与性能稳定
强制喂料结构,解决高填充粉体架桥问题,产能稳定
风冷模面热切工艺,无水污染,颗粒圆润均匀
整机耐磨设计,适配长周期连续生产,降低运维成本
自动化程度高,流程简洁,操作安全环保
Suitable for continuous production of high-performance cable materials: EVA/PE halogen-free flame-retardant, highly filled \mathsf { A l ( O H ) } _ { 3 } / \mathsf { M g ( O H ) } _ { 2 } , LSZH sheathing& insulation, and inner/outer shielding compounds.
Specially engineered for highly filled LSZH compounds, delivering homogeneous mixing withzero dead zones and no material buildup.
Precision temperature control eliminates material degradation, guaranteeing uniform pellet color and consistent product performance.
Forced feeding system eliminates bridging in highly filled powder applications, delivering consistent and stable production capacity.
Adopts air-cooled die-face hot-cutting technology with zero water contamination, yielding smooth and uniformly sized pellets.
Full machine wear-resistant construction enables long-period continuous production while minimizing operation and maintenance costs.
Highly automated with streamlined process, ensuring safe operation and environmental compliance.
参数表 Parameters Table
| 设备型号Model | 螺杆直径Dia(mm) | 长径比L/D | 螺杆转数Speed(rpm) | 主电机功率Motor(kW) | 生产能力Output(kg/h) | |
| TSH52/SE120 | TSH-52 | 51.4 | 24~48 | 500 | 37/45 | 100-300 |
| SE-120 | 120 | 7~20 | 85 | 30/37 | ||
| TSH65/SE150 | TSH-65 | 62.4 | 24~48 | 500 | 55/75 | 200-500 |
| SE-150 | 150 | 7~20 | 85 | 37/45 | ||
| TSH75/SE180 | TSH-75 | 71 | 24~48 | 500 | 90/110 | 400-800 |
| SE-180 | 180 | 7~20 | 85 | 45/55 | ||
| TSH95/SE200 | TSH-95 | 93 | 24~48 | 400 | 200/250 | 700-1500 |
| SE-200 | 200 | 7~20 | 90 | 55/75 | ||
水环模面热切混炼造粒生产线 Water-ring Hot-face Compounding/Pelletizing Units
产品应用
分散要求高、填充量大的共混改性或填充增强,如聚烯烃改性料、工程塑料改性料等的制备;
混合混炼、排气脱挥、停留时间均匀性要求高的反应挤出,如XLPE电缆料、硅烷交联电统料TPE等;
分散效果要求高的高浓度色母及其它功能母料制备,如高浓度黑、白色母、高填充阻燃料、半电料等;薄膜、板材、注塑件的在线混配成型,如透气膜等。
Product Application
Blending modification or filling enhancement with high dispersion requirements and large filling amount, such as the preparation of polyolefin modified materials, engineering plastic modified materials, etc.
The reactive extrusion that has high requirements on mixing and kneading, exhaust devolatilization, residence time uniformity, such as XLPE cable material, silane cross-linked cable material TPE, etc.
Production of high-concentration color masterbatch and other functional masterbatches that require high dispersion effect, such as high-concentration, white masterbatch, high-filling flame retardant material, semi-conductive materials, etc.;
Compounding and molding of films, sheets and injection molded parts, such as breathable films etc.
| 设备型号Model | 螺杆直径Dia(mm) | 螺杆中心距Central Distance(mm) | 长径比L/D | 螺杆转数Speed(rpm) | 主电机功率Motor(kW) | 生产能力Output(kg/h) |
| TDS-52P | 51.4 | 43 | 44~52 | 500 | 110/132 | 400~800 |
| 600 | ||||||
| TDS-65P | 62.4 | 52 | 44~52 | 500 | 132/160 | 700~1100 |
| 600 | ||||||
| TDS-75P | 71 | 60 | 44~52 | 500 | 220/250 | 1500~2200 |
| 600 |
| 设备型号Model | 螺杆直径Dia(mm) | 螺杆中心距Central Distance(mm) | 长径比L/D | 螺杆转数Speed(rpm) | 主电机功率Motor(kW) | 生产能力Output(kg/h) |
| TDH-52D | 51.4 | 43 | 44~52 | 600 | 90/110 | 600~1100 |
| 900 | 110/132 | 700~1300 | ||||
| TDH-65D | 62.4 | 52 | 44~52 | 600 | 132/160 | 800~1600 |
| 900 | 200/220 | 1200~2000 | ||||
| TDH-75D | 71/73 | 60 | 48~52 | 600 | 220/250 | 1400~2500 |
| 900 | 315/355 | 2000~3500 |
双螺杆挤出机在降解材料改性中的应用
1.PLA/PBAT/PBS等生物降解树脂+生物质填充物(淀粉/竹粉、植物纤维+木质素等)+其他助剂;
2.PLA/PBAT/PBS等生物降解树脂+矿物质填充物(碳酸钙、滑石粉等)+其他助剂;
3. PLA/PBAT/PBS等生物降解树脂+生物质填充物(淀粉/竹粉、植物纤维+木质素等)+矿物质填充物(碳酸钙、滑石粉等)+其他助剂;
机组技术特点
1. 搭载高扭矩或超高扭矩减速箱,减速、扭矩分配为一体,新型结构设计;可选配进口零应力安全联轴器;
2. 采用高耐磨耐腐筒体和螺杆及高强度芯轴;
3. 采用风冷拉条切粒,机组性能可靠,操作方便。
| Applications:
1. Biodegradable resins such as PLA/PBAT/PBS + biomass fillers (starch, bamboo powder, plant fiber, lignin, etc.) + other additives;
2. Biodegradable resins such as PLA/PBAT/PBS+ mineral fillers (calcium carbonate, talc powder, etc.) + other additives;
3. Biodegradable resins such as PLA/PBAT/PBS+ biomass fillers (starch, bamboo powder, plant fiber, lignin, etc.) + mineral fillers (calcium carbonate, talc powder, etc.) +other additives;
Machine technical features:
1. Equipped with high torque or ultra-high torque gearbox,decelleration and torque distribution are integrated, new structure design; imported zero-stress safety coupling can be selected;
2. Adopt high wear-resistant and corrosion-resistant barrel and screw, high-strength screw shaft.
3. Adopt air-cooling strand pelletizing system, which has reliable performance and easy operation.
| 设备型号Model | 螺杆直径Dia(mm) | 螺杆中心距Center distance(mm) | 长径比L/D | 螺杆转速Screw speed(rpm) | 主电机功率Motor(kW) | 螺杆扭矩Screw torque(N.m) | 扭矩等级Torque grade(N.m) | 生产能力Output (kg/h) |
| TSH-P系列( | 高性价比) | |||||||
| TSH35P | 35.6 | 30 | 40-56 | 500 | 18.5 | 138 | 6 | 10-40 |
| 22 | 165 | 6.5 | 20-70 | |||||
| TSH-40P | 41 | 34.5 | 40-56 | 500 | 30 | 229 | 6 | 25-90 |
| 37 | 280 | 7 | 30-110 | |||||
| TSH-52P | 51.4 | 43 | 40-56 | 500 | 55 | 420 | 5.5 | 50-200 |
| 75 | 398 | 7.5 | 70-290 | |||||
| TSH-65P | 62.4 | 52 | 40-56 | 500 | 90 | 680 | 5.5 | 90-320 |
| 110 | 680 | 6.5 | 100-360 | |||||
| TSH-75P | 71 | 60 | 40-56 | 500 | 132 | 1210 | 5.5 | 120-500 |
| 160 | 1222 | 6 | 145-560 | |||||
| TDH-D系列( | 高扭矩,高产量) | |||||||
| TDH-52D | 51.4 | 43 | 40-56 | 500 | 90 | 688 | 8.6 | 90-280 |
| 110 | 825 | 10.4 | 100-320 | |||||
| TDH-65D | 62.4 | 52 | 40-56 | 500 | 132 | 1210 | 8.6 | 120-490 |
| 160 | 1222 | 8.7 | 145-560 | |||||
| TDH-75D | 71 | 60 | 40-56 | 500 | 250 | 1910 | 8.8 | 230-850 |
| 280 | 1944 | 9 | 255-1000 | |||||
冲水式双螺杆PET造粒生产线 Twin Screw PET Underwater Strand Pelletizing Line
机组技术特点
1. 高粘度,高产量;
2.无需人工牵引,节省人工;
3.切粒部件、动定刀磨损少,寿命长;
4.机器性能可靠,操作方便;
5. 机组合理紧凑,占地面积小。
UnitsTechnical Features
1. High viscosity, high output;
实际应用案例(日本客户):
生产BOPET/PET薄片(0.12mm厚),实测产能每小时800-1000KG
The measured capacity of BOPET/PET sheet(0.12mm thickness) production is up to 800-1000KG per hour
2. There is no need for manual traction, saving labor;
3. The pelletizing parts and the moving knives have less wear and long service life;
4. Reliable machine performance and easy to operate;
5. Reasonable and compact machine unit, less land occupation.
| 设备型号Model | 螺杆直径Dia(mm) | 螺杆中心距CenterDistance(mm) | 长径比L/D | 螺杆转数Speed(rpm) | 主电机功率Motor(kW) | 螺杆扭矩Screw Torque (N.m) | 扭矩等级Torque Grade (N.m) | 生产能力Output(kg/h) |
| TSH-52P | 51.4 | 43 | 36~44 | 500 | 55/75 | 420 | 5.5 | 155~280 |
| TSH-65P | 62.4 | 52 | 36~44 | 500 | 90/110 | 680 | 5.5 | 300~450 |
| TSH-75P | 71 | 60 | 36~44 | 500 | 132/160 | 1210 | 5.6 | 400~650 |
| TSH-95P | 93 | 78 | 36~44 | 500 | 280/315 | 2380 | 5 | 800~1200 |
水下切粒机自主研发,自动控制,一键开机。
典型作业(提供产品的加工工艺)
塑料微粒0.5mm(防滑微粒)
弹性体(TPU、TPE、TPV、SEBS、SBS)
热熔胶(PES、PA、EVA)
色母粒(PE 色母、PP 色母、TPU色母)
高温熔酯(PA6、PA66、PBT、PET)
The underwater pelletizing extruder system: Independent R&D, automatic control,One-button boot.
Typical Work (Providing product processing technology)
Plastic particle 0.5mm (anti-skid particles)
Elastomer (TPU, TPE, TPV, SEBS, SBS)
Hot melt adhesive(PES,PA,EVA)
Color master-batch granules (PE Color master-batch,
PP color master-batch, TPU color master-batch)
High temperature melt ester(PA6, PA66, PBT, PET)
产品特色
超硬合金模头
耐磨合金刀片
特殊的温度均衡模头控温装置
自动调心切粒系统
先进一体式设计
| Product Characteristics
Superhard alloy die
Wear-resistant alloy blade
Special temperature equalization die temperature control device
Automatic centering and pelletizing system
Advanced integrated design
| 设备型号Model | 生产能力Output (kg/h) | 加热功率Heating(kW) | 驱动电机Motor (kW) | 调速范围Speed-adjustingrange (r/min) | 模板孔径Templateaperture (mm) | 模板孔数Number of templateholes (N) | 工艺水流量Process waterflow (M) | 水泵功率Water pump(kW) |
| TD-SX150 | 10-150 | 5.5 | 3 | 300-3000 | 0.5-3.3 | 3-12 | 6-10 | 3 |
| TD-SX600 | 150-600 | 7.5 | 7.5 | 300-3000 | 0.5-3.3 | 16-38 | 6-16 | 4 |
| TD-SX1000 | 600-1000 | 10 | 11 | 300-3000 | 0.5-3.3 | 28-78 | 14-18 | 5.5 |
| TD-SX2000 | 1000-2000 | 12 | 15 | 300-3000 | 0.5-3.3 | 45-90 | 18-25 | 7.5 |
| TD-SX3000 | 2000-3000 | 14 | 18.5 | 300-3000 | 0.5-3.3 | 80-110 | 22-30 | 7.5 |
| TD-SX4000 | 3000-4000 | 15 | 20 | 300-3000 | 0.5-3.3 | 90-130 | 25-35 | 11 |
| TD-SX5000 | 4000-5000 | 16 | 22 | 300-3000 | 0.5-3.3 | 100-190 | 30-45 | 11 |
回收破碎料专用双阶造粒生产线 Two-stage granulation production line for recycled flakes and scraps
SE/TSH系列参数表 SE/TSH Series Parameters Table
| 设备型号Model | 螺杆直径Dia(mm) | 长径比L/D | 螺杆转数Speed(rpm) | 主电机功率Motor(kW) | 生产能力Output(kg/h) | |
| SE120/TSH65 | SE120 | 120 | 28~32 | 90 | 90/110 | 400-600 |
| TSH65 | 62.4 | 24~32 | 400/500 | 45/55 | ||
| SE160/TSH75 | SE160 | 160 | 28~32 | 90 | 110/132 | 700-1000 |
| TSH75 | 71 | 24~32 | 400/500 | 75/90 | ||
典型作业
ABS、PP、PE、PS、PBT、PA等片料、水口料的破碎回收改性造粒。
特性
单螺杆挤出机配置无丝网过滤器,减少换网频率,降低人工成本,更大地提高生产效率;
特殊设计的排气口能有效排除物料融化过程中产生的水分和挥发性气体,挤出颗粒均匀,美观;
后续工序配有筛分装置、 均化装置及包装秤系统,使造粒工艺实现自动化、操作更方便。
Typical Work
Crushing, recycling, modification and granulation of ABS, PP, PE, PS, PBT, PA and other flakes and nozzle materials.
Features
The single-screw extruder is equipped with a screenless filter, which reduces the frequency of screen changes, reduces labor costs, and greatly improves production efficiency;
The exhausting port is specially designed to remove moisture and volatile gases generated effectively during the melting process of materials, then extrude uniform and beautiful granules;
The follow-up process is equipped with a screening device, a homogenization device and a packaging scale system to automate the granulation process and make the operation more convenient.
Dense Bin + Single Screw + Water Ring Pelletizing Production Line
核心系统技术优势
连续密实喂料系统
强制密实成型,消除物料蓬松架桥
稳定定量输送,保障连续供料均衡
预压缩脱水,降低后续工艺负荷
整机核心优势
一体化集成设计,工艺流程精简,占地集约
◆自动化智能控制,运行稳定,运维便捷
适配 PE/PP 等各类薄膜,原料兼容性强
再生颗粒纯度高、性能优,可达工业级回用标准
低能耗、高产出,提升废旧薄膜资源化利用率
应用价值
构建废旧薄膜高效再生体系
实现工业固废减量化、资源化、高值化
为塑料循环经济提供稳定可靠的装备支撑
Core System Technical Advantages
Continuous Dense Feeding System
Forced compaction molding to eliminate material fluffing and bridging
Stable and quantitative conveying to ensure balanced continuous feeding
Pre-compression and dewatering to reduce the load of subsequent processes
Overall Core Advantages
Integrated design with simplified process flow and compact footprint
Automatic intelligentcontrol for stable operation and convenient maintenance
Strong material compatibility, suitable for various films such as PE/PP
Recycled pellets with high purity and excellent performance, meeting industrial-grade reuse standards
Low energy consumption and high output, improving the resource utilization rate of waste films
Application Value
Establish an efficient recycling system for waste films
Realize reduction, recycling and high-value utilization of industrial solid waste
Provide stable and reliable equipment support for the plastic circular economy
| 设备型号Model | 螺杆直径Dia (mm) | 长径比L/D | 螺杆转速Speed (rpm) | 功率W)Motor | 生产能少h)Output |
| SE-30 | 30 | 32 | 120 | 7.5 | 10-30 |
| SE-45 | 45 | 32 | 120 | 22 | 30-70 |
| SE-65 | 65 | 32 | 120 | 37-45 | 50-150 |
| SE-90 | 90 | 32 | 120 | 45-55 | 120-250 |
| SE-100 | 100 | 32 | 85 | 55-75 | 200-330 |
| SE-110 | 110 | 32 | 85 | 75-110 | 230-360 |
| SE-120 | 120 | 32 | 85 | 75-132 | 250-400 |
| SE-150 | 150 | 32 | 85 | 75-220 | 450-700 |
| SE-180 | 180 | 32 | 85 | 90-315 | 600-900 |
| SE-200 | 200 | 32 | 85 | 110-400 | 1000-1500 |
| SE-220 | 220 | 32 | 85 | 110-600 | 1200-2000 |
电仪控制系统Electric Instrument Control System
PLC 控制
采用触摸屏,系统操作可视化、参数设定界面人性化设计,安全可靠,操作简便。
温度控制系统采用智能化温控模块,实现精准控温。
设备各运行参数数据的实时储存。
可提供设备历史运行信息,追溯故障原因,快速查找动态工艺数据,及时修正,优化生产过程,有效节省了时间和成本。
电气元器件均采用施耐德、西门子等进口知名品牌。
可通过PC或移动终端对设备进行实时远程监控,具备远程数据调取及修改功能,可满足生产过程优化的需要。
PLC Control System
Visualization of system operation and humanized design of parameter setting interface are safer and easier to operate.
Temperature control system adopts intelligent temperature control module to achieve precise temperature control.
Real-time storage of equipment operating parameter date.
It can provide historical operation information of the equipment, trace the cause of the failure, quickly find dynamic process data,correct it in time, optimize the production process and effectively save timeand costs
Electrical components adopt the imported international brands such as"Schneider"and"Siemens".
The device can be monitored remotely byPC or mobile terminals in real time, and has the functions of remote data acquisition and modification. It can meet the needs of production process optimization.
数智闭环管控·设备互联互通·工厂全链智造
设备互联互通:PLC直连MES,多机集群集中管控,统一下发工艺配方,全厂生产标准化
全流程数据追溯:原料、工艺、产量、质检全程可查可追溯,满足高端客户品质溯源要求
远程智能运维:云端实时监控、远程故障诊断、参数调试,大幅缩短售后响应时间
智能报表管理:自动统计产能、能耗数据,一键生成生产报表,精细化管控成本
预防性维保预警:设备运行时长、易损件损耗智能提醒,减少突发停机,保障连续稳定量产
Equipment Interconnection: PLC connects directly to MES, enabling centralized control of multi-machine clusters, unified distribution of process recipes, and standardized production across the plant.
Whole-Process Data Traceability: Full traceability of raw materials, processes, output and quality inspection to meet the traceability requirements of high-end customers.
Remote Intelligent O&M\* Real-time cloud monitoring, remote fault diagnosis and parameter adjustment, greatly shortening after-sales response time.
Intelligent Report Management: Automatically calculates production capacity and energy consumption data, generates production reports with one click, and realizes refined cost control.
Preventive Maintenance Alert: Intelligent reminders for equipment running hours and wear parts consumption, reducing unexpected downtime and ensuring continuous and stable mass production.
物联网智能混料供料系统 loT Intelligent Mixing and Feeding System
失重式喂料系统 Loss-in-weight feeding system
自动配料混料系统Automatic batching and mixing system
腾达智能,同比提效20%,中国兵器指定合作伙伴
01 02 03 04 05 06
整洁的生产场地Clean production site
高效的生产流程Efficient production process
灵活的现场管理Flexible site management
生产成本大幅降低Greatly reduced of production cost
产品品质显著提高Highly improved of production quality
公司形象全面提升Comprehensive upgrade of corporation imagine
[智能工厂一站式解决方案]
| 对比维度 | A:批次式配料及挤出造粒系统 | B:人工投科及挤出造粒系统 | C:集成式(多组分)配科及挤出造粒系统 |
| 核心配料方式 真空计量罐+小料秤+液体秤+高低混机组 | 人工投科站-吨包投科站+失重秤 | 集成式配科秤+失重秤 | |
| 自动化程度 高 | 中 | 高 | |
| 配科精度 高 | 高 | 高 | |
| 支持配方数 ≥10种 | ≥5种 | ≥10种 | |
| 适用生产模式 | 批次式配料,物科需混料 | 连续式喂料,解决物料无法真空输送 | 批次式/连续式 |
| 设备投入成本 高 | 中 | 低 | |
| Contrast dimension | A: Batch batching and extrusion granulation system | B: Manual input and extrusion granulation system | C: Integrated (multi-component) dispensing and extrusion granulation system |
| Core batching method | Vacuum metering tank+small material scale+liquid scale+high-low mixing unit | Artificial investment station-ton package investment station+weightless scale | Integrated matching scale+weightless scale |
| Degree of automation | tall | middle | tall |
| Matching accuracy | tall | tall | tall |
| Number of supported formulas | ≥10 species | ≥5 species | ≥10 species |
| Applicable production mode | Batch batching, materials need to be mixed. | Continuous feeding solves the problem that materials cannot be transported in vacuum | Batch/continuous type |
| Equipment input cost | tall | middle | low |
| The specific allocation and investment should be based on the actual situation of the project. | |||
侧喂料机产品具有以下特点:
1. 螺杆材质:W6Mo5Cr4V2, 积木式设计,组合可以根据不同物料进行调整
2. 螺杆建压效果好,能有效地将填充物推送入主机
3. 螺杆及机筒均采用耐磨材料,使用寿命长
4.有收集粉末的抽屉,便于打扫
5. 有玻璃视窗,便于观察运行状况
6. 有高度微调机构,便于与主机连接安装
7. 结构紧凑,稳固,占地小
Characteristics:
1. Feeding screw material: W6Mo5Cr4V2, modular design, the combination can be adjusted according to different materials.
2. The screw has a good pressure building effect and can effectively push the filler into the main extruder;
3. The screw and barrel are made of wear-resistant materials, with long service life;
4. There are drawers for collecting powder,which is easy for cleaning;
5. There are glass windows for easy observation of operating conditions;
6. There is a height fine-tuning mechanism, which is easy to connect and install with the extruder.
7. Compact and stable structure, small footprint;
TD-CW系列积木式强制侧向喂料机参数表
| 设备型号Model | 长径比L/D | 电机功率Motor (kW) | 螺杆材质Screw material | 机筒冷却Barrel cooling | 尺寸 Dimension | ||||||||||
| A(mm) | B(mm) | C(mm) | D(mm) | E(mm) | F(mm) | G(mm) | H(mm) | I(mm) | J(mm) | K(mm) | |||||
| TD-CW-36 | 10 | 1.5 | W6Mo5Cr4V2 | 可选 Optional | 75 | 65 | 30 | Φ35.6 | 336 | 80 | 90 | 1000 | φ9 | 70 | φ8 |
| TD-CW-40 | 10 | 1.5 | W6Mo5Cr4V2 | 可选 Optional | 96 | 70 | 30 | φ37 | 365 | 90 | 126 | 1000 | Φ9 | 70 | φ8 |
| TD-CW-50 | 10 | 2.2 | W6Mo5Cr4V2 | 可选 Optional | 96 | 85 | 38 | φ48 | 365 | 100 | 130 | 1000 | φ11 | 80 | φ8 |
| TD-CW-60 | 10 | 3 | W6Mo5Cr4V2 | 可选 Optional | 126 | 85 | 46 | φ58 | 415 | 130 | 160 | 1100 | φ11 | 80 | φ10 |
| TD-CW-70 | 9 | 5.5 | W6Mo5Cr4V2 | 可选 Optional | 146 | 90 | 53.5 | Φ68 | 430 | 135 | 165 | 1100 | φ11 | 85 | φ10 |
失重式液体秤(Liquid Loss-in-Weight Feeder)
适用原料
水、阻燃剂、润滑剂、抗氧化剂、甘油、防静电剂等各种液体。
典型配置
1.计量罐及管道采用双层设计,加热方式有电加热、水加热、油加热三种;
2.液体泵前端配置过滤器,防止异物混入,对泵予以保护;
3.配置耐震压力表,可监测供液压力;
4.配置集油托盘,防止液体洒到地上;
5.配置脚轮,移动方便;
6.优质保温材料,高密封设计,避免不必要的能力损耗;
Applicable raw materials
Various liquids such as water, flame retardants, lubricants, antioxidants, glycerin, antistatic agents, etc.
■Typical configuration
1. The measuring tank and pipeline are designed with double layers, and there are three heating methods: electric heating, water heating and thermal heating;
2. The front end of the liquid pump is equipped with a filter to prevent foreign matter from mixing in and protect the pump;
3. Equipped with a shock-resistant pressure gauge, which can monitor the hydraulic pressure;
4. Configure the oil collection tray to prevent the liquid from spilling on the ground;
5. Equipped with casters, easy to move;
6. High-quality thermal insulation materials, high-sealing design, to avoid unnecessary loss of capacity.
液体加料装置参数表 Parameter table of liquid feeding device
| 设备型号Model | 电机功率Motor(kW) | 生产能力Output (kg/h) | 储料罐容积(L) |
| TD-YTC (B) -20 | 0.55kw | 2~20 | 50 |
| TD-YTC (B) -100 | 1.5kw | 20~100 | 100 |
| TD-YTC (B) -200 | 2.2kw | 100~200 | 150 |
箱式循环真空装置(Box-type circulating vacuum device)
外循环水无污染,可循环使用;
废水零排放;
The external circulating water is
pollution-free, can be recycled;
Zero discharge of waste water
独立放置,可供多台挤出机使用;
废水零排放;
by multiple extruders;
Independently placed, can be used
Zero discharge of waste water
特性
集中真空装置(Centralized vacuum control device)
配置长效真空集污罐,用于收集真空抽出垃圾及冷凝洗涤烟气,对垃圾及烟气收集率在98%以上,
从而保证了真空管路与水环泵可以长期工作不堵塞。
集污罐采用可移动底盘,前后分别以不锈钢软管快卡连接主机及真空支管,可以快速拆装移除或更换集污罐。
■ Features
Equipped with a long-term vacuum sewage collection tank, which is used to collect vacuum-extracted garbage and condensate washing flue gas. The collection rate of garbage and flue gas is above 98%, thus ensuring that the vacuum pipeline and water ring pump can work for a long time without clogging.
The sewage collection tank adopts a movable chassis, and the front and rear are connected to the main extruder and the vacuum branch pipe with stainless steel hoses, which can be quickly disassembled to remove or replace the sewage collection tank.
高性能螺纹元件
客户对于工艺可能有着不同的需求,为解决客户的需求,我们提供多种材料选择,尽可能降低您的磨损。我们将材料进行了分类,您可以按需选择合适的材料,请参考下表:
High-performance screw elements
Customers may have different needs for the process. In order to solve the needs, we offer various materials options to minimize the wear.
We have classified the materials and you can choose the appropriate material according to your need. Please refer to the table below.
芯轴
我们严选原材料,通过特殊热处理工艺,再经精细化加工制成成品,芯轴品质上乘。
此外,我们也充分考虑了应力因素对产品品质的影响。
Screw Shaft
We strictly select raw materials, produce finished products through special heat treatment processes and refined processing, ensuring the top-quality of the core shaft.
In addition, we have fully considered the impact of stress factors on product quality.
筒体
在某些工艺段,如熔融段,建压段,混合和分散段,筒体和内衬套会经受不同的应力变化,甚至局部区域要耐受很高的磨损,因此我们给客户提供了一些不同材质的选择。
Barrel
In some process sections, such as melting section, pressure building section, mixing and dispersing section, the barrel and inner liner will
experience different stress changes, and even local areas have to with stand high wear, so we provide customers with some choice of different.
| 材料描述Material description | 耐磨性描述Abrasion resistance description | |
| 氮化钢套 38CrMoAla Liner | ||
| 不锈钢套 440C Stainless Steel Liner | ||
| 模具钢套 Cr12MoV Liner | ||
| Cr26套 Cr26 Liner | ||
| 工具钢套 W6Mo5Cr4V2 Liner | ||
| 镍基合金套 HIP Ni60Based Liner | ||
| 镍基合金含碳化钨套HIP Ni60Based Liner+Tungstencarbide | ||
| 钴基合金含碳化钨套 HIP Cobait Based Liner+Tungstencarbide | ||
| 双螺杆配混挤出机Twin-screw compounding extruder | |
| 工艺过程Processes | 典型物料Typical Materials |
| 共混改性(橡塑共混、塑料合金)Blending Modification(Rubber-plastic Blending, Plastic Alloy) | PP、PA、PE+EPDM;PE、PP、PS+SBS;PP+NBR;EVA+硅橡胶;TPR鞋底料等PP、PA、PE+EPDM; PE、PP、PS+SBS; PP+NBR; EVA+Silicone rubber; TPR Shoe sole materials, etc. |
| PP+PE;PBT+PET;PA、PC、CPE、TPU+ABS等PP+PE;PBT+PET;PA、PC、CPE、TPU+ABS,etc. | |
| 填充改性Filling Modification | PE、PP、PS、EVA等+碳酸钙、滑石粉、钛白粉PE、PP、PS、EVA, etc. + CaCo3、Talc powder、Titanium dioxide |
| PP、PA6、PA66、ABS+铁粉、磁粉、陶瓷粉PP、PA6、PA66、ABS+Iron Powder、Magnetic powder、Ceramic powder | |
| 通用色母及纤维级色母Common Masterbatch and Fiber Grade Masterbatch | PE、PP、PS、ABS、EVA、PET等+无机或有机颜料PE、PP、PS、ABS、EVA、PET, etc.+Inorganic or organic pigments |
| 功能母粒Functional Masterbatch | 炭黑母粒:PE、PP、PS、ABS、EVA等+炭黑Carbon Black Masterbatch: PE、PP、PS、ABS、EVA, etc.+ Carbon black |
| 阻燃母粒:PE、ABS、PA、PBT等+阻燃剂及助剂Flame Retardant Masterbatch: PE、ABS、PA、PBT, etc.+Flame retardants and Additives | |
| 降解母粒:PBAT、PE、PS等+淀粉;PBAT、PP+碳酸钙、滑石粉Biodegradable Masterbatch:PBAT、PE、PS, etc.+Starch;PBAT、PP+CaCo3、Talcum powder | |
| 双防母粒:降温母粒;高保温母粒;流变改性母粒Double-proof Masterbatch: Cooling masterbatch; High insulation masterbatch; Rheologymodified masterbatch | |
| 玻纤(碳纤)增强Glass Fiber(Carbon Fiber) Reinforced | PE、ABS、AS、PBT、PET、PA、PC、PPS+碳纤PE、ABS、AS、PBT、PET、PA、PC、PPS+Carbon Fiber |
| PP、ABS、AS、PBT、PET、PA、PC、PPS、PPO等+长玻纤或短玻纤或晶须PP、ABS、AS、PBT、PET、PA、PC、PPS、PPO, etc.+Long or short glass fibers or whiskers | |
| 特种物料Special Material | EVA热熔胶、聚烯烃热熔胶、聚氨酯EVA hot melt adhesive、Polyolefin hot melt adhesives、Polyurethane |
| 光缆被覆料、醋酸纤维、PP卷烟滤材Coating material used for optical fiber、Acetate fiber、PP cigarette filter material | |
| 发(转)光塑料、抗菌塑料、抗紫外线塑料Light-emitting (trans)plastic、Anti-bacterial plastic、UV-resistant plastic | |
| 各类电缆料All Kinds of Cable Material | HDPE、LDPE、LLDPE、MDPE绝缘料、护套料HDPE、LDPE、LLDPE、MDPE insulating material、Sheathing material |
| PE硅烷交联、PE辐射交联、PE交联屏蔽电缆料PE silane cross-linking、PE Radiation Crosslinking、PE cross-linked shielded cable material | |
| 低烟低卤PVC电缆料、低烟无卤聚烯烃电缆料Low smoke and low halogen PVC cable material、 Low smoke and halogen free polyolefin cablematerial | |
| 反应挤出Reactive Extrusion | 聚酰(亚)胺缩聚反应、聚氨酯加聚反应、聚酯熔体聚合反应、聚甲醛本体连续聚合反应、甲基丙烯酸甲酯本体连续聚合反应Poly(acylene)amine condensation reaction、Polyurethane polymerisation reaction、Polyester meltpolymerisation reaction、Paraformaldehyde bodies continuous polymerisation reaction、Methylmethacrylatebodies continuous polymerisation reaction |
| 排气脱挥后处理Gas-exhaustion and de-volatilisation treatment | 氯化聚丙烯、氯磺化聚乙烯、高吸水性树脂、高抗冲透明聚苯乙烯树脂、SBS、SEBS、氟橡胶、氟塑料Chlorinated polypropylene(CPP)、Chlorosulfonated Polyethylen(CSM)、Super absorbent resin、High impact Transparent polystyrene resin、SBS、SEBS、Fluoroelastomer、Fluoroplastics |
| 粉末涂料Powder Coatings | 聚酯型、聚氨酯型、环氧型、丙酯型、丙烯酸酯型Polyster type、Polyurethane (PU) type、Epoxy type、Propylester type、Acrylate type |
| 双阶配混挤出机 Two-stage compounding extruder | |
| 工艺过程 Processes | 典型物料 Typical Materials |
| 热敏性聚合物加工 Thermosensitive Polymer Processing | PVC电缆料、低烟低卤或无卤阻燃电缆料、发泡鞋底料、PVC透明瓶料、输血管料 PVC cable material、 Low smoke and low (free) halogen PVC cable material、Foamed shoe sole material、 PVC transparent bottle material、Blood vessel material |
| PE硅烷交联电缆料、PE交联管材料、过氧化物交联电缆料、PE交联屏蔽料、各种橡胶挤压脱水 PE silane cross-linking cable material、PE cross-linking tube material、Peroxide cross-linking cable material、 PE cross-linking shielded cable material、Various extruded and dewatered rubber | |
| TSH-Plus系列TSH-Plus Series | TDH-D系列TDH-D Series | |||||||||||
| 35P | 40P | 52P | 65P | 75P | 95P | 35D | 40D | 52D | 65D | 75D | 95D | |
| 生产能力 kg/h(与物料及加工工艺有关,仅作参考值)Output (kg/h) (Decided by raw material formula and processing technology, just for reference) | ||||||||||||
| 40~60 | 60~120 | 160~250 | 200~300 | 350~500 | 600~1000 | 60~120 | 120~180 | 200~300 | 420~600 | 550~800 | 1400~2200 | |
| 30~50 | 50~100 | 150~230 | 180~280 | 300~450 | 500~900 | 50~100 | 110~170 | 180~280 | 350~550 | 500~750 | 1300~2000 | |
| 30~60 | 50~120 | 150~250 | 180~300 | 300~500 | 500~1000 | 50~120 | 110~180 | 180~300 | 350~600 | 500~850 | 1300~2100 | |
| 50~90 | 80~160 | 180~300 | 220~350 | 450~600 | 700~1100 | 80~160 | 130~210 | 220~350 | 550~700 | 600~950 | 1600~2500 | |
| 30~60 | 50~120 | 150~250 | 180~300 | 300~500 | 500~1000 | 50~120 | 110~180 | 180~300 | 350~600 | 500~850 | 1300~2100 | |
| 20~40 | 40~90 | 120~200 | 150~240 | 240~350 | 450~650 | 40~90 | 90~150 | 150~240 | 300~420 | 400~650 | 1000~1700 | |
| 40~70 | 60~120 | 160~300 | 200~350 | 350~500 | 600~1000 | 60~120 | 120~180 | 200~300 | 420~600 | 550~850 | 1400~2200 | |
| 30~60 | 50~120 | 150~200 | 180~250 | 300~420 | 500~900 | 50~120 | 110~150 | 180~250 | 350~500 | 500~700 | 1300~1800 | |
| 25~40 | 40~70 | 110~180 | 140~220 | 220~360 | 550~800 | 40~70 | 80~130 | 140~220 | 260~430 | 380~620 | 1000~1600 | |
| 30~60 | 50~100 | 150~200 | 180~240 | 250~380 | 600~900 | 50~100 | 110~150 | 180~240 | 300~600 | 500~700 | 1300~1700 | |
| 25~45 | 40~80 | 160~280 | 200~350 | 300~450 | 600~900 | 40~80 | 120~210 | 200~320 | 360~550 | 550~900 | 1400~2300 | |
| 20~30 | 40~80 | 90~150 | 110~180 | 200~300 | 450~600 | 40~80 | 65~110 | 110~180 | 240~360 | 300~500 | 800~1300 | |
| 30~60 | 80~140 | 160~230 | 200~280 | 320~500 | 700~1000 | 80~140 | 120~170 | 200~280 | 380~550 | 550~750 | 1400~2000 | |
| 40~70 | 60~120 | 160~250 | 200~300 | 350~500 | 600~1000 | 60~120 | 120~180 | 200~300 | 420~600 | 550~800 | 1400~2100 | |
| 30~60 | 80~120 | 150~230 | 180~280 | 300~450 | 500~750 | 80~120 | 110~170 | 180~280 | 360~550 | 500~800 | 1300~2000 | |
| 20~50 | 70~100 | 130~200 | 160~240 | 280~380 | 500~700 | 70~100 | 90~150 | 160~240 | 340~460 | 450~650 | 1100~1700 | |
| 40~80 | 80~140 | 200~290 | 250~350 | 350~500 | 700~1000 | 80~140 | 150~200 | 250~350 | 420~600 | 700~950 | 1800~2500 | |
| 200~400 | 350~550 | 15~40 | 50~110 | 80~180 | 240~480 | 260~500 | 550~1300 | |||||
| 5~15 | 15~40 | 65~150 | 80~180 | |||||||||
| 10~30 | 40~70 | 65~130 | 80~160 | 160~240 | 300~500 | 40~70 | 50~100 | 80~160 | 200~290 | 220~450 | 550~1100 | |
| 60~100 | 80~160 | 300~400 | 400~500 | 600~800 | 900~1400 | 80~160 | 240~300 | 400~500 | 700~900 | 800~1300 | 2800~3600 | |
| TSH52/SE120 | TSH65/SE150 | TSH75/SE180 | TSH95/SE200 | |
| 生产能力kg/h(与物料及加工工艺有关,仅作参考值) Output (kg/h) (Decided by raw material formula and processing technology, just for reference) | ||||
| 150~300 | 250~400 | 400~800 | 700~1500 | |
| 120~200 | 200~400 | 300~800 | 500~1000 | |
辅机设备/备品备件Auxiliary Equipment/Spare Parts
单螺杆喂料机Single screw feeder
震动提升机 Vibrating Hoist




