公司简介COMPANYINTRODUCTION
辽宁天亿机械有限公司是集研发、生产、安装、销售、售后服务为一体的国内高速压片机、全自动硬胶囊充填机、PFS塑料安瓶灌封包装机、铝塑包装机及颗粒包装智能机械手装盒机联线和铝塑泡罩包装装盒机联线的专业制造厂商。是国家级重点项目支持企业、国家级高新技术企业、国家级专精特新“小巨人”企业、国家火炬计划产业化示范项目企业,ISO9001国际质量体系认证企业,全系列产品均已通过欧盟CE认证,均可提供美国FDA、欧盟CGMP认证文件。
公司具有二十多年的发展历史,拥有国内千余家长期合作客户。位于辽宁省朝阳市高新技术开发区,占地面积10万平方米,拥有固定资产1.5亿元。公司拥有各类高级专业技术人员,技术力量雄厚,整套生产线全部采用国内外最先进的数控加工设备。高精度的设备,可靠的工装和高精密的检测手段,使我公司生产出的零件,精度高,互换性强,不但有效地保证了整机的性能,而且为优质的售后服务创造了良好的条件和可靠的保证。
公司建立了完整的数字化信息管理体系,通过对“ERP ^ + MES系统”的全面应用,在研发、设计、制造各个环节严格执行规范化、标准化业务流程,让公司的产品完全符合GMP要求。经长期用户使用证明,产品具有极高的稳定性、可靠性,已销往全国各省市地区,并已远销到亚、欧、美等国家。
公司建立了5GAR智能远程运维服务平台,完善了售后服务体系,并提出了“星级服务”的概念,让我们真正把“用户至上”作为行动准则,积极了解用户需求,开发研制高品质的制药设备。
品质源于专注——打造中国最优的制药机械是我们的追求,我公司将以全新的装备和更加务实的创新精神,与您携手,共创辉煌!
Loin o maufactureriflltatidullbsssti machinetoeldcL rov
Orcompeloos otaofsulddg d hiil guarantee for high-standard after-sale services.
Oufompaoi our factory fully come up to GMP requirements.
Test China as well as someforeign countries like Asian, European,American etc.
FormanyeasictoiofCoistiatedel pharmaceutical equipment,setup aperfect after-sale servicesystem,and brought upthe concept of\*Starservice"
TheparmaceicpmtswothfourustLetsndstevoillantfuureinsturfull天亿公司均采用最安全稳定的关键部件一一因为它们决定了设备的最终品质,因此NSK/IKO/NTN分别提供:主轴轴承、滚针丝杠支撑轴承、凸轮轴承、连杆轴承。
Thecompanyadoptsheavenbillonsafetyandstabilityofkeycomponents-becausetheydecidethefinalqualityofequipment, therefore,NK/O/espectively:inshaftaring,Ballrewckpearing,Camearing,ConnectingRodaring
走进天亿
APPROACHINGTIANYI
我公司配有多台国际知名品牌德国DMG、美国HAAS加工中心设备、瑞典Hexagon三坐标检测设备等。高度自动化的柔性生产系统和机械手装卸功能,结合精湛娴熟的操作技术,配合高精密的检测设备,使得在制造过程中的产品品质得到最高保证。
高精度、互换性强的零部件,稳定的整机性能,有效保证了我公司的机械加工能力处于同行业领先水平。
Our company equipped with many international famous brand DMG (Germany)Automation CNC,HASs(USA),and HexagonThreeCoordinatesTesting Center(Sweden).Itshigh automaticsoft-production systemand themanipulator assemble and disassemble function,along with the skillfuloperation,combined with high precision testing equipment,which guaranteethequalityof the products in the manufacturing process;,the high preciseness and changeabilityofour machinecomponent ensure thatweplayaleadingroleinthepharmaceuticalfieldconcerning for the mechanical manufacture ability.
智能制造数字化工厂
INTELLIGENTMANUFACTURINGDIGITALFACTORY
辽宁天亿构建全链路智能管控体系ERP、MES、QMS等系列数字化管理系统,简化组织管理结构,实现了各部门数据互通、现场管控、质量闭环、采购协同的一体化管理,生产全程可视、质量全程追溯。
Liaoning Tianyi hasestablished acomprehensive inteligent management and control system,including digital management systems suchasERP,MES,andQMS,tostreamlineorganizationalmanagement structures.This system achievesintegratedmanagementacrossdepartments throughdatainterconnectivityon-sitecontrol,quality closed-loopprocesses,and procurementcollaboration,enablingfullproductionvisibilityand completequality traceability.
大面积覆盖转盘的吸尘装置,可以更加有效地保证转盘表面无多余的物料。
Thedust suction device coversa largearea of the turret,effectively ensure that no excess materials remainon the turretsurface.
采用双层三桨叶的强迫加料装置,提高布料的均匀性,确保片重的稳定性。
Largecapacity forced feeding device ensures high stability of weight variation.
高效的压制双层片专用吸粉装置。
Efficientsuckingpowderdevice for double layer tablet.
具有成品、废品、取样三通道出片装置,可设置自动取样功能。
Ithasa three-way outletdevice for finished products, waste products and sampling,itcan set automatic sampling function.
| 型号Model | GZPTS700-51 | GZPTS700-63 | GZPTS700-75 | GZPTS700-81 |
| 冲模类型 Punch&die type(EU) | D | B | BB | BBS |
| 冲孔数(付)Number of pressstation | 51 | 63 | 75 | 81 |
| 最大压片直径(毫米)Maxtabletdiameter(mm) | 25 | 16 | 13 | 11 |
| 最大异形长轴尺寸(毫米) Max abnormal prolate axis size(mm) | 25 | 18 | 16 | 13 |
| 产量范围(片/小时)Production range(Tablet/h) | 48900-489000 | 60400-604000 | 72000-720000 | 77700-777000 |
| 转速范围(转/分钟)Speedcycle(R/min) | 8~80 | |||
| 最大填充深度(毫米)Max filling depth(mm) | 18 | |||
| 最大主压力(干牛)Maxmain pressure(KN) | 100 | |||
| 最大预压力(干牛)Max pre pressure(KN) | 100 | |||
| 空载噪声值(分贝)IdleloadnoisedB(A) | ≤85 | |||
| 电源要求Power | 380V50HZ30KW | |||
| 外形尺寸(毫米)SizeL×W×H(mm) | 1430x1430x2250 | |||
| 重量(公斤)Weight(kg) | 5800 | |||
| ※可选购压制双层片、环形片功能及工控机配置。 | ※Double-layer tablet、ring tablet function or IPC control (for your choice) | |||
GZPTS700系列双出料高速压片机GZPTS700SERIESDOUBLESLIDESHIGHSPEEDTABLETPRESSMACHINE
操作界面动态图形显示,详尽的报警说明及动态图形指引功能,支持电子签名和产品追溯,丰富的配方存储及调用功能。
Dynamic graphical displayof theoperation interface,detailedalarm instructionsand dynamic graphical guidance functions,support forelectronic signatureand product traceabilitybigrecipestorageandinvocationfunctions.
主、预压轮可进行互换,方便快捷,主预压压力均为100KN。
TheMainrollerand Pre-pressurerollerare interchangeable with100KN.
可选配直驱传动方案,结构简洁精度高,响应速度更加快速,噪音低、温升小,传动机构实现零维护。
Anoptional direct drive transmission scheme can be configured. It adoptsa simplified structure with high precision,quicker response,lower noiseand smaller temperature rise, enablingzeromaintenanceforthetransmissionmechanism.
GZPTS700系列双出料高速压片机,运用了先进的模块化设计理念,结构简单,维修方便。创新技术与智能控制相结合使该机动力更加强劲,生产速度快、工作噪声低、运转稳定可靠。不仅提升了药品的生产质量,还减少了原材料的损耗,是制药企业实施生产技术改造和新建项目的最佳选择。
GZPTS7o0 seriesdoubleSlideshighspeed tablet pressmachine,Withadvanced modulardesignconcept,simplestructure,easymaintenance.The combination of innovative technologyand intelligentcontrol makesthemachinemore powerful,stroductionseed,loworkingise,tblendble operation.It not only improves the production quality of drugs, but also reduces the loss of raw materials, which is the best choice for pharmaceutical enterprises to carry out production technology transformationand new projects
性能优势
Performance Advantage
预压轮和主压轮直径相同,能达到更大预压压力值,最大主压,预压均可达到100KN,较大的预压力保证了药片在线最终成型前的良好排气,大大减少了药片的破损机率,同时提高了压片速度。
The diameter of the pre-pressure whell and the main pressure are the same,which can reach bigger pre-pressure value,the max pressure, pre-pressure bothcanreach1ookN,Biggerpre-pressurecan guarantee thetabletexhaustwell before themouldingon line,itwillbereduce thebreak of the tablet,and use prepressure to pressthe easy break tablet,meantimeincreasingthespeed.
无液压系统
取消了液压系统,主压,预压压力的维持由高强度的支撑系统来实现,彻底避免了漏油,减少了药品的污染。
Withouthydraulicsystem
Without hydraulicsystem,mainpressand prepresscan be realized by the high powersuppourted system,avoiding the leaking of oiland pollutionof the tablet.
两极内斜齿轮传动,具有大扭矩带载能力强等优点。
Double internal bevel gear transmission,bigtorsional movement, high loading ability.
全触摸屏操作。参数存储、调用,配方功能,三级权限,控制达到国际先进水平。
Operation by touch-screen.Data storage,invoking,fomula function,level3 permissions,lt has reached the international advanced level.
采用精密丝杆连动斜面顶起机构,控制充填导轨调整精度高,重量差异可控制在(2 1 ± 2 % .
Adopt precise screwrod continuousslant supporting framework,preciselycontrol feeding cam,weight difference between ±2%.
上冲盘室密封,并形成正压,保护上冲具及导轨不易被粉尘污染。
Upper turret room issealed and positive pressure is formed to protect the upper punch and guide from dust pollution.
| 型号Model | GZPTS-45 | GZPTS-55 | GZPTS-75 |
| 冲模类型 Punch&die type(EU) | D | B | BB |
| 冲孔数(付)Number of press station | 45 | 55 | 75 |
| 最大压片直径(毫米)Maxtabletdiameter(mm) | 25 | 16 | 13 |
| 最大异形长轴尺寸(毫米) Maxabnormal prolateaxis size(mm) | 25 | 18 | 16 |
| 产量范围(片/小时)Production range(Tablet/h) | 43200-432000 | 52800-528000 | 72000-720000 |
| 转速范围(转/分钟)Speedcycle(R/min) | 8-80 | ||
| 最大填充深度(毫米)Max filling depth(mm) | 20 | 18 | 18 |
| 最大主压力(千牛)Maxmainpressure(KN) | 100 | 100 | 100 |
| 最大预压力(干牛)Max pre pressure(KN) | 20 | 20 | 20 |
| 空载噪声值(分贝)Idle loadnoisedB(A) | |||
| 电源要求Power | 380V50HZ18.5KW | ||
| 外形尺寸(毫米)SizeL×W×H(mm) | 1265×1485×2035 | ||
| 重量(公斤)Weight(kg) | 4500 | ||
| ※可选购压制双层片、环形片功能。 ※Double-layer tablet or ring tablet function(for your choice) | |||
GZPTS系列双出料高速压片机GZPTSSERIESOFHIGH-SPEEDDOUBLE-SLIDETABLETPRESSMACHINE
该系列机型为双出料机构,结构合理,生产效率高,压力大,稳定性好,防尘设施完善,并具压制双色片、环形片的特有功能,是同类产品无可比拟的。可广泛应用于制药、化工、食品、电子、冶金、日用品等行业。
Thisseries machine iswith double-slide structure, It design reasonable, high productionefficiency,high pressure,well stability,dust-proof facilities,with double-layer tablet and ring tablet functions. It can widely used in pharmacicl,icld,oclyil other industries.
性能优势
三套独立的润滑系统,使各部位润滑更精准
1稀油循环润滑系统:稀油过滤、油料始终保持清洁、高速运转有效控制温升。主要作用于主轴、压轮、内齿圈等。
2电动干油润滑系统主要对上下冲头的冲帽及压轮轴承润滑,同时具有减震、消音作用。
B稀油润滑系统主要作用于上下冲头在冲盘中的润滑。
Performance Advantage
Threesetsof independent lubricationsysterm.
1Thinoillubricationsystem:thinoilfiltering,oilkeeptidyallthe time,effectivelycontroltemperature,whichmainlyactonmainxis, pressure wheel,inner ruler ring etc.
2Theelectric grease lubricationsystemisused for lubricating hatof upperand lower punches&die,meanwhilewith the decreasevibration andnoise function.
BThinoil lubrication isused for lubricating upperand lower punches&die in the die plate.
三层强迫下料装置,使其物料的均化度提高,对片重差异的影响小。
Three layers forced feeding device, material filling more uniformity, reduce weight difference.
定量导轨加长,可控冲头支数增加,片重更精准。
Lengthen the ration cam,which increase thenumberof controlled punches&die,tabletweightmore precise.
采用新型Acetal材质分段式组合导轨。耐磨、低噪、易拆装。
AdoptAcetal material subsection assemblecam.Wear-resisting, lownoiseasyissebly
精密斜齿传动,传动更平稳。不间断稀油循环润滑,有效降低转盘温升。
Transmission stable.continuous thin oil lubrication to decrease the turrettemperature.
| 型号Model | GZPTS-1 55 | GZPTS-1 65 | GZPTS-1 85 |
| 冲模类型 Punch&die type(EU) | D | B | BB |
| 冲孔数(付)Number of press station | 55 | 65 | 85 |
| 最大压片直径(毫米)Max tabletdiameter(mm) | 25 | 16 | 13 |
| 最大异形长轴尺寸(毫米) Max abnormal prolate axis size(mm) | 25 | 18 | 16 |
| 产量范围(片/小时)Productionrange(Tablet/h) | 52800-528000 | 62400-624000 | 81600-816000 |
| 转速范围(转/分钟)Speedcycle(R/min) | 8-80 | ||
| 最大填充深度(毫米)Max fillingdepth(mm) | 20 | 18 | 18 |
| 最大主压力(干牛)Maxmain pressure(KN) | 100 | 100 | 100 |
| 最大预压力(干牛)Max pre pressure(KN) | 20 | 20 | 20 |
| 空载噪声值(分贝)Idle load noisedB(A) | |||
| 电源要求Power | 380V50HZ18.5KW | ||
| 外形尺寸(毫米)SizeL×W×H(mm) | 1355×1525×2035 | ||
| 重量(公斤)Weight(kg) | 4800 | ||
| ※可选购压制双层片、环形片功能。 ※Double-layer tablet or ring tablet function(for your choice) | |||
GZPTS-I系列双出料高速压片机GZPTS-ISERIESOFHIGH-SPEEDDOUBLE-SLIDETABLETPRESSMACHINE
本系列机型能够充分满足用户对压制不同片径的需求,具有制造精度高、自动化水平先进、生产速度快,产量大,性能稳定、工作噪声低等特点。是广大用户实施生产技术改造、新建项目,完全符合GMP要求的理想设备。
Thisseries of machine can meet user requirements for different tablet size. It with highecsiondncedtomtionevel,stoductionsd,ge output,stable and reliable performance, low noise and so on. This machine is absolutely compliance with GMP requirements. It’san ideal equipment for pharmaceutical manufacturers to improve techniques and develop new projects.
Performance Advantage
1采用二级传动方式,使冲盘组合围绕一个固定轴旋转,保 证了冲盘组合在高速旋转时的稳定性。
2主压轮直径更大,承压时间长,更适合大片径和中药药 片的高速生产。
采用双挡粉设计,漏粉量更少。
1Adopttwotransmissionmode,make the platecombination rotatingarounda fixed axis,ensure thestability of the plate combinationwhenrotatingon highspeed.
2Themainrollerdiameter is longer,ensurethe pressuretime,more suitable for largediameterand traditional Chinesemedicine tablets production.
BAdopt thedesignof doubleblock powder,powder leakage quantity is less.
三浆叶轮式强迫加料装置,使剂量分配更加均匀稳定。
Three slurry impeller force feeding system,make the dose distribution more stable.
国内首创采用无手轮操作系统。使操作更加快捷便利。
First Adopt no hand wheel operation system, which ensure theoperationmoreconvenient.
采用18.5寸多点触控大屏幕操作面板,易用精美的GUI用户界面设计,独特的3D仿真图形显示。(外销版)
18.5-inch multi-touch screen operationpanel,ineGUluer interfacedesign,unique 3D simulation graphicsdisplay.
支持电子签名,对任务、工艺和生产数据进行统一管理、存档和可视化。远程监控,提供MES接口。(外销版)
Support electronic signature and traceabilityarchiving and visualization of tasks,processes and productiondata,remote monitoring,providing MES port.
| 型号Model | GZPTS680-49 | GZPTS680-61 | GZPTS680-73 | GZPTS680-79 |
| 冲模类型 Punch&die type(EU) | D | B | BB | BBS |
| 冲孔数(付)Number of pressstation | 49 | 61 | 73 | 79 |
| 最大压片直径(毫米)Maxtabletdiameter(mm) | 25 | 16 | 13 | 11 |
| 最大异形长轴尺寸(毫米) Maxabnormal prolate axis size(mm) | 25 | 18 | 16 | 13 |
| 产量范围(片/小时)Productionrange(Tablet/h) | 47000-470000 | 58500-585000 | 70000-700000 | 75800-758000 |
| 转速范围(转/分钟)Speedcycle(R/min) | 8-80 | |||
| 最大填充深度(毫米)Max filling depth(mm) | 20 | 18 | 18 | 18 |
| 最大主压力(干牛)Maxmainpressure(KN) | 100 | 100 | 100 | 100 |
| 最大预压力(干牛)Max pre pressure(KN) | 100 | 100 | 100 | 100 |
| 空载噪声值(分贝)Idle loadnoisedB(A) | ||||
| 电源要求Power | 380V50HZ18.5KW | |||
| 外形尺寸(毫米)SizeL×W×H(mm) | 1310×1310×1980 | |||
| 重量(公斤)Weight(kg) | 4600 | |||
| ※可选购压制双层片、环形片功能及工控机配置。 | ※Double-layer tablet、ring tablet function or IPC control (for your choice) | |||
GZPTS680系列双出料高速压片机GZPTS680SERIESOFHIGH-SPEEDDOUBLE-SLIDETABLETPRESSMACHINE
控制系统采用PLC控制,彩色触摸屏在线显示机器运行状态,具有故障自动报警和自动停车功能,并提供“故障排除法”等功能便于迅速排除故障。所有生产重要信息均可显示,通过U盘打印并存储。
Control system adopt PCC/PLC software,color touch screen display machine status, which have theautotroublealarm,andauto-break function,andatthe same time,providing "trouble solving" etc function, quickly solve the problem,allimportantinformationcanisplay,printandore.
Performance Advantage
预压轮和主压轮直径相同,能达到更大预压压力值,最大主压,预压均可达到100KN,较大的预压力保证了药片在线最终成型前的良好排气,大大减少了药片的破损机率,同时提高了压片速度。
The diameter of the pre-pressure whell and the main pressure are the same,which can reach bigger pre-pressure value,the max pressure, pre-pressure bothcan reach 1ookN,Bigger pre-pressure can guarantee the tablet exhaust well before the moulding on line,itwill be reduce thebreakof the tablet,and use prepressure topresstheeasybreak tablet,meantime increasingthespeed.
无液压系统
取消了液压系统,主压,预压压力的维持由高强度的支撑系统来实现,彻底避免了漏油,减少了药品的污染。
Without hydraulicsystem
Without hydraulicsystem,main pressand prepresscan be realized by the high powersuppourtedsystem,avoiding the leaking ofoiland pollutionof the tablet.
采用自动稀油润滑系统。
国内首家采用无手轮操作系统,自动化程度高。
稳定的机械支撑系统,压片过程运行平稳,低噪音。 Adoptautomatic thin oil lubrication systerm.
Thefirst munufacturer who adopt no-handwheel systerm,high automation.
Steady hydraulic pressure systerm,stable running and low noise.
| 型号Model | GZPT-26 | GZPT-32 | GZPT-40 | GZPT-45 |
| 冲模类型 Punch&die type(EU) | D | B | BB | BBS |
| 冲孔数(付)Number of press station | 26 | 32 | 40 | 45 |
| 最大压片直径(毫米)Maxtabletdiameter(mm) | 25 | 16 | 13 | 11 |
| 最大异形长轴尺寸(毫米) Maxabnormal prolate axissize(mm) | 25 | 18 | 16 | 13 |
| 最大产量(片/小时)Maxoutput(Tablet/h) | 170000 | 210000 | 260000 | 280000 |
| 最大填充深度(毫米)Max filling depth(mm) | 20 | 18 | 18 | 18 |
| 最大主压力(千牛)Maxmain pressure(KN) | 100 | 100 | 100 | 100 |
| 最大预压力(千牛)Maxpre pressure(KN) | 20 | 20 | 20 | 20 |
| 空载噪声值(分贝)Idle load noise dB(A) | ||||
| 电源要求Power | 380V50HZ12KW | |||
| 外形尺寸(毫米) SizeL×W×H(mm) | 830×870×1995 | |||
| 重量(公斤)Weight(Kg) | 1650 | |||
| ※可选购分体式控制柜及工控机配置。 | ※Independent control cabinet or IPC control (for your choice) | |||
两次压力成型、窄间距、大压轮、框架式结构设计,使其具有承重载时不变形,药片受压时间长、工作稳定的能力,确保了在压制大片剂时的片重精度和片剂的硬度,同时机器运转平稳噪音低。
Double forming, narrow intervene,big pressing wheel and frame construction designmake the machineowning theabilityofundeformationunderthe pressure,long time pressed tablet and stable working operation.Which guaranteestablet weight accuracy and tablet hardness in pressing large tablet, also themachine'soperation isverystableand with lownoise.
性能优势
采用可编程序控制器及大屏幕彩色触摸屏人机界面进行控制操作,通过进口压力传感器检测冲头的压力,实现压力的实时检测和分析判断.自动调节压片机的药粉填充深度,实现药片生产的自动控制.同时监控压片机的模具损伤及药粉供给情况,起到安全保护作用.大大降低了生产成本,提高了药片的合格率,实现一人多机管理。
Performance Advantage
Adoptadvanced PLC and big color touch screen,checking punch&die.pressure through imported pressure sensor,to achieve on-linecheckingandanalyseand jndgement,Automoticllyadjust powderfilling depth,toachieveautomatical controlduring tablet productionperiodmeantimemoroitoringpunches&diesituationand powdersupplyassafeguard which greatlyreduce productioncost, increasetabletqualitifiedratehigheficient.
压轮系统,充填系统等均为模块化设计,结构简单,维修方便。
Pressure wheelsystem,filling system are modular design, simple structure,easymaintenance.
可移动式冲盘设计,实现在一台机器上,多种冲具的使用,完美提升生产效率。
The changeable turret design can realize the use of a variety of punches in one machine and perfectly improve the production efficiency.
具有冲盘精准定位功能,方便定位及拆卸冲具。
With precise positioning function of turret.convenient positioning and disassembly of punches.
采用大容量,双层三桨叶强迫加料系统,具有物料充填均匀,片重计量精准等特性。
Adopt large capacity, doublelayer,three-blade forced feeding system,withboring uniformfilling, accurateweightvariation and othercharacteristics
| 型号Model | GZPT-Y29 | GZPT-Y36 | GZPT-Y43 | GZPT-Y47 |
| 冲模类型 Punch&die type(EU) | D | B | BB | BBS |
| 冲孔数(付)Number of press station | 29 | 36 | 43 | 47 |
| 最大压片直径(毫米)Maxtabletdiameter(mm) | 25 | 16 | 13 | 11 |
| 最大异形长轴尺寸(毫米) Maxabnormal prolate axis size(mm) | 25 | 18 | 16 | 13 |
| 最大产量(片/小时)Max output(Tablet/H) | 139000 | 216000 | 258000 | 282000 |
| 最大填充深度(毫米)Max fillingdepth(mm) | 20 | 18 | 18 | 18 |
| 最大主压力(干牛)Maxmain pressure(KN) | 100 | 100 | 100 | 100 |
| 最大预压力(干牛)Max pre pressure(KN) | 100 | 100 | 100 | 100 |
| 空载噪声值(分贝)Idle loadnoisedB(A) | ||||
| 电源要求Power | 380V50HZ15KW | |||
| 外形尺寸(毫米)SizeL×W×H(mm) | 1450×1320×2300 | |||
| 重量(公斤)Weight(kg) | 2900 | |||
| ※可选购压制环形片功能及工控机配置。 ※Ring tablet function or IPC control (for your choice) | ||||
GZPT-Y系列高速压片机GZPT-YSERIESHIGHSPEEDTABLETPRESSMACHINE
采用主压及预压双重精准压力检测系统,重力传感器安装在压轮中心的正下方,对每一个冲头的压力值进行精确测量。
Themain pressure and prepressure double precision pressure detectionsystem isdopted,andthe gravitysensorisintalled directly below the center of the pressure wheel to accurately measure the pressure value of each punch.
伺服电机自动控制药粉填充,控制精准高效。界面动态图形显示,直观明了。
Servomotorautomaticallycontrol powder filling,accurateand efficientcontrol.Interfacedynamic graphicdisplay,intuitiveand clear.
快速转换出片系统设计,成品,剔废,取样功能三通道出片系统,精准单片剔废功能,定时取样功能,实现通道间的快速转换。
Quick conversion outlet system design,finished product,reject waste sampling function three channel outlet system,accurate singlereject function,timingsampling function,toachieverapid conversionbetween channels.
全面符合新版GMP、CGMP、FDA21Part11规范要求;支持电子记录及电子签名功能,丰富的配方存储及调用功能;详尽的报警说明及动态图形指引功能;丰富的压力曲线及冲头压力分析功能;可提供设备运行批记录,方便用户的生产管理及产品追溯;具有远程监控功能等。
Full compliance with the new GMP,cGMP, FDA 21 Part 11 specification requirements;Support electronic record and electronic signature function,rich formula storageand callfunction; Detailed alarmdescriptionand dynamic graphic guidance function;Rich pressure curve and punch pressure analysis function;Batch recordsof equipment operation can be provided to facilitate the production management and product traceability of users.with the function of remote monitoring.
性能优势
PerformanceAdvantage
该机为新一代可移动冲盘式全新控制系统的高速压片机。便捷的模块化设计与智能控制相结合拥有了非常灵活的实用性,可快速更换品种,缩短了停机时间,全面提升生产效率,应用更加广泛。
Newgenerationof high speed tablet presswitha newcontrol system ofchangeable turret.Convenientmodulardesign combined with intelligentcontrol hasaveryflexiblepracticability,canbequickly changed varieties,shortenthedowntime,improve theoverall productionefficiency,morewidelyused.
与药粉接触部件采用316不锈钢结构冲具孔装有专业防渗油及防尘装置便于拆卸的结构,确保设备的可维护性。采用高清晰,隔离式窗设计。整体采用安全可靠的密封和防尘设计。
Thecontact with product adoptstainless stell The hole of the punch&die iswith special anti-leakageand anti-dustdevice.Convience for disassemble structure, make sure the maintenance. Adopt high desinition isolated windowdesign. Adoptreliable safesealingand dustproof design.
强迫加料系统
将主电机的原动力直接传递到强迫加料的传动轴上,再经传动盒及加料叶轮,实现了强迫加料系统,解决了普通压片机重力下料不足、工作盘粉尘过多及交叉污染。
ForcefeederSystem
Makethe enginesmotive powertransmitto enforced transmissionshaft directly,and then overthe transmissionbox and feeder impeller,achieving the enforced feeder systemand saving the lessdown material from gravity, too much powder in workingtrayand inter-pollutionofordinarymachine
| 型号Model | ZPT-15 | ZPT-17 | ZPT-20 | ZPT-25 |
| 冲模类型 Punch&die type(EU) | D | B | BB | BBS |
| 冲孔数(付)Number of press station | 15 | 17 | 20 | 25 |
| 最大压片直径(毫米)Maxtabletdiameter(mm) | 25 | 16 | 13 | 11 |
| 最大异形长轴尺寸(毫米) Maxabnormal prolate axis size(mm) | 25 | 18 | 16 | |
| 最大产量(片/小时)Max output(Tablet/h) | 70000 | 80000 | 95000 | 118000 |
| 最大填充深度(毫米)Max filling depth(mm) | 20 | 16 | 16 | 16 |
| 最大主压力(干牛)Maxmain pressure(KN) | 100 | 80 | 80 | 80 |
| 最大预压力(干牛)Max pre pressure(KN) | 12 | 12 | 12 | 12 |
| 空载噪声值(分贝)Idle loadnoisedB(A) | ||||
| 电源要求Power | 380V50HZ8.0KW | |||
| 外形尺寸(毫米)SizeL×W×H(mm) | 640×675×1690 | |||
| 重量(公斤)Weight(Kg) | 775 | |||
本机是一种小型的旋转式双出料压片设备。主电机采用西门子变频器无极调速,大扭矩,生产速度连续可调;
采用精准的压力检测及采集系统,进行优化计算处理,通过对不同药品的参数标准化设定,系统可自动调整片剂重量,保证片重差异稳定,具有多种保护功能;
Thismachine isasmallrotarydoubleslidestablet pressmachine.MainmotoradoptsSiemensinverter steplessspeed regulation,large torque,continuous adjustable production speed. The precise pressure detection and collection system is used for optimization calculation and processing. Bystandardizing theparametersofdifferenttablets thesystem canautomaticallyadjust theweightof thetabletto ensure thestability of the tablet variation. It has a variety of protection functions
主传动系统采用蜗轮蜗杆减速器,输出扭矩大,传动效率高,传动平稳,噪声低,使用寿命长;
符合FDA联邦法规-21CFRPART11的要求,具有电子记录及电子签名功能,符合美国FDA及欧盟GMP认证要求
采用IPC工业电脑配置,国际规范设计的GUI操作系统,具有动态图形显示等多种功能
可选择配置双层片压制功能
Themaintransmissionsystemadoptsthe worm gearreducer,with largeoutput torque,hightnsmissionececy,moothtrsmission,lowisendlongice life.
Compliancewiththerequirementsof21CFRPart11,withelectronicsignature function,meettherequirementsofFDA and EUGMPcertification. IPC industrial computerconfiguration,international standard designed GUl operating system,with dynamic graphics displayand other functions. withdouble layer tabletFunction forOptional Choice.
| 型号Model | ZPTS-19 | ZPTS-23 |
| 冲模类型 Punch&die type(EU) | D | B |
| 冲孔数(付)Number of press station | 19 | 23 |
| 最大压片直径(毫米)Maxtabletdiameter(mm) | 25 | 16 |
| 最大异形长轴尺寸(毫米) Max abnormal prolate axis size(mm) | 25 | 18 |
| 最大产量(片/小时)Max output(Tablet/h) | 68400 | 82800 |
| 最大填充深度(毫米)Max filling depth(mm) | 20 | 16 |
| 最大主压力(千牛)Max main pressure(KN) | 80 | |
| 空载噪声值(分贝)Idle loadnoisedB(A) | ||
| 电源要求Power | 380V50HZ10KW | |
| 外形尺寸(毫米)SizeL×W×H(mm) | 680×680×1695 | |
| 重量(公斤)Weight(Kg) | 1600 | |
使用出片轮代替出片上升导轨,降低了出片力对导轨的磨损,更适于大片径片剂的出片。
The use of producing wheel instead of rising guide rail reduces the wear of the producing force on the guide rail,andismorestableforthe productionof large diameter tablets.
采用独立加料电机,加料速度可调。采用密闭强迫加料方式下料,使压片室无粉尘飞扬,物料损失少。
Adopt independent feeding motor,feeding speed is adjustable.Theclosed forced feedingmethod isused to cut the material,so that no dust fliesin the tablet chamber and the material loss is less.
主压力、预压力、充填可直接通过触摸屏进行调节,并具有主压力显示功能。
The main pressure, pre-pressure, filling canbeadjusted directly through the touchscreen,and has themain pressure display function.
最大压片直径60mm,最大压力400KN。
Maximum tablet diameter 60mm,maximum pressure 400KN.
| 型号Model | ZPTZ-20 | ZPTZ-24 |
| 冲模类型 Punch&die type(EU) | D | B |
| 冲孔数(付)Number of press station | 20 | 24 |
| 最大压片直径(毫米)Max tabletdiameter(mm) | 60 | 50 |
| 压片厚度(毫米)Tablet thickness(mm) | 25-35 | 10-20 |
| 最大填充深度(毫米)Max filling depth(mm) | 53 | 40 |
| 最大产量(片/小时)Maxoutput(Tablet/h) | 21000 | 25200 |
| 最大主压力(干牛)Max main pressure(KN) | 400 | |
| 转台转速(转/分钟)Rotaryspeed(R/min) | 5-17.5 | |
| 主电机功率(千瓦)Mainmotorpower(Kw) | 18.5 | |
| 电源要求Power | 380V50Hz25KW | |
| 外形尺寸(毫米)SizeL×W×H(mm) | 1400x1230x2186 | |
| 重量(公斤)Weight(Kg) | 5100 | |
本设备为高密闭固体制剂设备,可达到OEB4等级。采用全密闭设计,集成手套箱在线操作和微负压除尘系统,有效控制交叉污染,符合严格OEB4防护标准,配备CIP在线清洗系统,实现快速高效清洁,是高活性药物压片的理想解决方案。
Thisequipment isa high-containment solid dosage processingunit,compliant with OEB4 containment level.Adoptingafullyenclosed design,it integrates gloveboxin-situoperationand micro-negative pressuredustremoval system, effectivelycontrollingcross-contaminationandmeetingstringentOEB4 protection standards.Equipped witha ClP online cleaning system,it enables fast and efficient cleaning,making itan ideal solution for tableting of highly potent tablets.
主要技术参数 Main Technical Data
| 型号Model | (OEB)-29 | (OEB)-36 | (OEB)-43 | (OEB)-47 |
| 冲模类型 Punch&die type(EU) | D | B | BB | BBS |
| 冲孔数(付)Number of press station | 29 | 36 | 43 | 47 |
| 最大压片直径(毫米)Max tabletdiamelter(mm | 25 | 16 | 13 | 11 |
| 最大异形长轴尺寸(毫米) Max abnormal prolate axis size(mm) | 25 | 18 | 16 | 13 |
| 转速 (转/分) | 15-80 | 15-100 | 15-100 | 15-100 |
| 最大产量 (万片/小时) | 13.9 | 21.6 | 25.8 | 28.2 |
| 最大填充深度(毫米)Max filling depth(mm) | 20 | 18 | 18 | 18 |
| 最大主压力(干牛)Maxmainpressure(KN) | 100 | |||
| 最大预压力(千牛)Max pre pressure(KN) | 100 | |||
| 空载噪声值(分贝)IdleloadnoisedB(A) | ||||
| 电源要求Power | 380V50HZ20KW | |||
| 外形尺寸(毫米)SizeL×W×H(mm) | 1430x1320x2300 | |||
| 重量(公斤)Weight(kg) | 3200 | |||
| ※可选购压制双层片、环形片功能及工控机配置。 ※Double-layer tablet、ring tablet function or IPC control (for your choice) | ||||
上模块上动,下模块双轴水平推出,运动准确可靠;下模块定位销定位,调整更便捷。
The upper module moves upward, and the lower module is pushed out horizontallybytwoaxeswith accurateaction;The lowermodule is positioned by the positioning pin for easy adjustment.
主轴横向布置,槽型凸轮设计,静音链传动,立柱导向加长,传动更加准确平稳。
Spindle transverse layout,groove CAM design,silent chindrive, column guide lengthened, more accurate and stable transmission.
新式真空吸柱,防止真空泄漏,保证胶囊上机率。
New vacuum suction column to prevent vacuum leakage,ensure the chances of filling.
整机模块化设计,定位销定位,单手柄即可固定安装,组装拆卸简单快捷。节约清洁和维护保养时间。
Modular design,positioning pin, single fixed handle installation, easy assembly. Save maintenance time.
| 型号Model | NJP-8200D | NJP-6600D |
| 模孔数量No.of die orifice | 58 | 50 |
| 最大产量(粒/小时)Max output(capsules/hour) | 492000 | 396000 |
| 真空度Vacuum | -0.08~-0.04Mpa | |
| 可充填胶囊型号Capsulenumber | 00#-5#;安全型A、B(safetyA,B) | |
| 胶囊上机率 Filling percentage | ≥ 99.9% | |
| 装量差量Fillingvariation | ||
| 空载噪声值(分贝)IdleloadnoisedB(A) | ||
| 电源要求Power | 380V50HZ19KW | 380V50HZ17KW |
| 外形尺寸(毫米)SizeL×W×H(mm) | 1920×1350×2130 | 1853×1305×2090 |
| 重量(公斤)Weight(Kg) | 4500 | 4000 |
| ※可选购微丸装置、干式真空泵、工控机及独立控制柜等配置。 Pellet Device、Dry Vauum Pump、IPC And Independent Control System for your optional choice | ||
NJP-8200D/6600D全自动硬胶囊充填机 NJP-8200D/6600DAUTOMATICCAPSULEFILLINGMACHINE
控制系统可选配工业电脑配置及国际规范设计GUI界面操作系统,具有动态图形显示;可实现远程监控、远程调试及升级设备程序。支持电子签名和追溯,用户操作可授权、可验证、可记录、可追溯。
Thecontrol system can be equipped with industrial computerconfiguration and international standarddesignGUlinterfaceoperatingsystem,withdyamic graphicsdisplay;Itcanrealize remote monitoring,remotedebuggingand upgrade equipment program. Support electronic signature and traceability, useroperaionsneuthorized,riible,corded,trcble.
PerformanceAdvantage
西门子品牌的控制器,确保电器控制系统的稳定性。
充填凸轮直接作用在充填机构上,夯实压力更加稳定,充填动作更加准确。
充填机构采用异形多曲面挡粉结构,增加助流锥体,促使盛粉环内粉面更加平整,对药粉适应性更高,装量更准确。
Siemensbrand controller ensuresthestability of electrical control system.
The filling CAMactsdirectly on the filing mechanism,the tamping pressure ismore stable,and the filling action ismore accurate. Fillingmechanismadopts profile-shapedmulti-curved powder retainingstructure,increasing flowsupportcone,makingthe powdersurface inthepowder fillingringmoresmooth,higher adaptability to powder, more accurate loading.
上模块上动,下模块双轴水平推出,运动准确可靠。下模块定位销定位,调整更方便。
The upper module rise,and the lower module is pushed out horizontally with double axes accurately.The lower moduleis positioned by the pin,which makes installation and adjustment easier.
主轴横向布置,槽型凸轮设计,静音链传动,立柱导向加长,传动更加准确平稳。
Spindle transverse layout, groove CAM design, silent chain drive, column guide lengthened, more accurate and stable transmission.
整机模块化设计,定位销定位,单一手柄即可固定安装,组装拆卸简单快捷。节约清洁和维护保养时间。
Modular design, positioning pin positioning, single handle can be fixed installation, simple assembly and disassembly. Save cleaning and maintenance time.
| 型号Model | NJP-4500 |
| 模孔数量No.of die orifice | 36(三排) |
| 最大产量(粒/小时)Max output(capsules/hour) | 270000 |
| 真空度Vacuum | -0.08~ -0.04Mpa |
| 可充填胶囊型号Capsulenumber | 00#-5#;安全型A、B |
| 胶囊上机率Filling percentage | ≥ 99.9% |
| 装量差量Fillingvariation | |
| 空载噪声值(分贝)Idle loadnoisedB(A) | |
| 电源要求Power | 380V50HZ12KW |
| 外形尺寸(毫米)SizeL×W×H(mm) | 1750×1100×2008 |
| 重量(公斤)Weight(Kg) | 4000 |
| ※可选购微丸装置、干式真空泵、工控机及独立控制柜等配置。 Pellet Device、Dry Vauum Pump、IPC And Independent Control System foryour optional choice | |
NJP-4500全自动硬胶囊充填机 NJP-4500AUTOMATICCAPSULEFILLINGMACHINE
精悍 创新
控制系统可选配工业电脑配置及国际规范设计GUI界面操作系统,具有动态图形显示;可实现远程监控、远程调试及升级设备程序。支持电子签名和追溯,用户操作可授权、可验证、可记录、可追溯。
The control system can be equipped with industrial computer configuration and international standarddesign GUl interfaceoperatingsystem,with dnamic graphicsdisplay;Itcanrealizeremotemonitoring,remotedebuggingand upgrade equipment program. Support electronic signature and traceability, useroperationsanbeuthorized,rifible,recorded,trceble.
Performance Advantage
西门子品牌的控制器,确保电器控制系统的稳定性。
充填凸轮直接作用在充填机构上,夯实压力更加稳定,充填动作更加准确。
充填机构采用异形多曲面挡粉结构,增加助流锥体,促使盛粉环内粉面更加平整,对药粉适应性更高,装量更准确。
Siemens brand controllerensuresthestabilityof electrical control system.
The filling CAMacts directly on the filling mechanism,the tamping pressureismorestable,andthefillingactionismoreaccurate. Fillingmechanismadoptsprofile-shapedmulti-curved powder retainingstructure,ncreasingflowsupportcone,makingthe powdersurface inthepowder fillingringmoresmooth,higher adaptabilitytopowder,moreaccurate loading.
剔废机构采用模块化设计,拆卸方便,透视性好。
The rejection mechanismadopts modular design,convenient disassembly and good perspective.
主轴横向布置,槽型凸轮设计,静音链传动,立柱导向加长,传动更加准确平稳。
Lateral spindle arrangement, groove CAM design,silent chain drive, longer column guide,more accurate and stable transmission.
主板、导槽、拨叉采用模块化设计,拆卸简单,更换快捷。
Mainboard,guide grooveandfork adopt modular design, easy disassembly and quick replacement.
西门子品牌的控制器,确保电器控制系统的稳定性。
Siemens brand controller, to ensure the stability of electrical control system.
| 型号Model | NJP-3800 |
| 模孔数量No.of die orifice | 27 |
| 最大产量(粒/小时)Max output(capsules/hour) | 228000 |
| 真空度Vacuum | -0.08~ -0.04Mpa |
| 可充填胶囊型号Capsulenumber | 0#-5#;安全型A、B |
| 胶囊上机率Filling percentage | ≥ 99.9% |
| 装量差量Filling variation | |
| 空载噪声值(分贝)Idle loadnoisedB(A) | |
| 电源要求Power | 380V50HZ12KW |
| 外形尺寸(毫米)SizeL×W×H(mm) | 1500×1460×2050 |
| 重量(公斤)Weight(Kg) | 3500 |
| ※可选购微丸装置、干式真空泵、工控机及独立控制柜等配置。 | |
整机采用模块化设计,定位销定位,拆卸安装更加方便快捷。对传动机构进行了优化设计,使整机运行更稳定,动作更准确,震动更小、噪音更低、装量更准确。
The whole machine adopts modulardesign,positioning pin positioning, disassembly and installationmore quickly, the transmission mechanism has beenoptimizeddesign,sothattheoveralloperationismorestable,more accurateaction,lessviration,lowerise,moreaccurateloding.
Performance Advantage
充填凸轮直接作用在充填机构上,夯实压力更加稳定,充填动作更加准确。
充填机构采用异性多曲面挡粉结构,增加助流锥体,促使盛粉环内粉面更加平整,对药粉适应性更高,装量更准确。
The filling CAM actsdirectly on the filling mechanism, so that the compaction pressureismore stableand the filling action ismore accurate.The fillingmechanismadoptsthe heterotropic multi-curved powderretainingstructure to increase the flowaid vertebrae,sothatthepowdersurface inthefilingring ismore even,and theapplicabilityof the powder is higherand the loading quantity ismore accurate.




