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品诺科技智启未来PINOVO TECHNOLOGYINSPIRESTHE FUTURE WITHINTELLIGENCE
以超声之力，赋万物新声。
WITH THE POWER OF ULTRASONIC,
GIVE EVERY THING A NEW VOICE.
公司简介 22INTRODUCTION TO THE COMPANY
东莞市品诺科技有限公司坐落于"世界加工中心"中国广东省东莞市南科创-智创园，依托优越的地理位置，公司享有便捷的交通网络与优美的生态环境。作为一家现代化知识技术密集型企业，我们集研发、设计、生产于一体，致力于以创新驱动发展。
公司现拥有2000平方米现代化办公研发基地，配备国际先进的超声波专业研发实验室和标准化焊接服务中心。通过组建年轻化、高素质的技术团队，我们汇聚了20余名兼具专业学术背景与丰富行业经验的技术人才，持续为技术创新注入活力。
以客户需求为导向，我们专注深耕超声波技术领域，业务涵盖：
超声波设备全生命周期服务:研发、制造、销售及售后支持
多元化应用解决方案:金属焊接/塑料焊接/工业清洗/精密切割
行业定制化服务:针对不同产业特性提供专业技术方案
凭借在超声波核心技术领域的持续突破，我们已形成涵盖金属加工、塑料制品、电子制造、医疗器械等多行业的服务体系。未来，品诺科技将继续秉持"技术立企、服务为本"的理念，通过持续创新为客户创造价值，矢志成为全球超声波技术应用领域的标杆企业。
Pinovo Technology Co., Ltd. is located in STECH Park, Dongguan City, Guangdong Province-the "Global Manufacturing Hub", Benefiting from its strategic location, the company enjoys convenient transportation and a picturesque ecological environment. As a modem knowledge and technology intensive enterprise, we integrate R&D, design, and production and are committed to driving development through innovation.
Pinovo currently owns a 2,000m modern office and R&D base.It is equipped with an internationally advanced professional R &D laboratory for ultrasonic technology and a standardized welding service center.Our team has gathered more than 20 technical talents with both professional academic backgrounds and rich industry experience, and we are continuously committed to technologicalinnovation.
Guided by the needs of customers in various application industries, we specialize in the field of ultrasonic technology.
The main business covers:
Full-Lifespan services of ultrasonic equipment:R&D Manufacturing, Sales, and Service support.
• Various Application Solutions: Ultrasonic metal welding, Plastic welding, Industrial cleaning, and precision cutting, etc.
● Customized services for different industries: Provide professional technical solutions according to the requirements of various industries.
In the future, Pinovo Technology will continue to uphold the philosophy of "Establishing the Enterprise with Technology and Taking Service as the Foundation". By means of continuous innovation,we will create value for our customers and are determined to become a benchmark enterprise in the global application field of ultrasonic technology
企业文化
CORPORATE CULTURE
VISION
愿景
成为超声领域北斗，引领科技未来方向。
Become the "Beidou" in the field of ultrasonics and lead the future direction of science and technology.
Mission
使命
以超声之力，赋万物新声，探宇宙奥秘。
With the power of ultrasonic, give every thing a new voice and explore the mysteries of the universe.
Core values
核心价值观
坚持、诚信、创新、担当、价值导向、开放包容
Core values: Persistence, Integrity, Novelty, Ownership, Value-Oriented, Open-minded
核心服务与流程
CORE SERVICES AND PROCESSES
研发与设计
Research and Development (R&D)and Design
前期应用开发与产品设计
Early-stage Application Development and Product Design
材料测试与性能评估
MaterialTesting and Performance Évaluation
Customer interaction and Support
客户现场参观与技术交流
CustomerSite Visits andTechnicalExchanges
生产与协作
专业培训与解决方案研讨会
Production and Collaboration
中期客户产品换型技术交流与协作
Mid-term Product ModelChangeTechnicalÉxchange and Collaboration
自动化系统与超声波技术协同优化
Collaborative Optimization of AutomationSystems and UltrasonicTechnology
ProfessionalTraining and Solution Seminars
前期自动化解决方案计划与支持
现场服务保障
On-site Service Assurance
全周期现场技术支援与服务Full-cycle On-site TechnicalSupport and Services
Early-stage Automation Solution Planning and Support
专业技能与应用开发流程
PROFESSIONAL SKILLS AND APPLICATION DEVELOPMENT PROCESS
●专业技能(Expertise)
●焊接技术概念 (Welding Technology Concept)
●材质可焊接性分析(Material Weldability Analysis)
●焊接筋设计 (Joint Design)
●设备推荐(Machine Selection)
●模具设计与制造(Tooling Design & Manufacture)
●应用测试关键参数设置(Key Parameter Setting for Testing)
流程验证与限制(Process Validation & Limits)
应用开发流程(Application Development Process)
●初期审核(Initial Review)
●技术推荐(Technology Recommendation)
理念与设计(Concept & Design)
●部件审核(3D图纸）(Part Review- 3D Drawing)
●咨询报告（焊接筋设计、模具、设备等）
(Consultation Report-Joint Design, Tooling, etc.)
测试与DOE (Testing & Design of Experiments)
样机开发 (Prototype Development)
●测试模具 (Prototype Tooling)
●样品试焊 (Weld Trials)
●概念介绍(ConceptIntroduction)
●应用发布(Application Release)
需求审核(Requirement Review)
设备安装整体监督(Comprehensive Oversight of Equipment Installation)
技术培训(Technical Training)
超声波金属焊接机
Ultrasonic metal welding machine
Alpha H20
成为超声波行业的领导者 Become the leader in the ultrasound industry
超声波金属焊接机
Ultrasonic metal welding machine
品诺超声不仅仅是超声波设备供应商
更多的是超声波系统解决方案和服务
Pinnacle Ultrasound is not only a supplier of ultrasound equipment, but also a provider of ultrasound system solutions and services.
节能环保
低成本
Energy saving and environmental protection
Low-cost
操作便捷 Easy to operate
便于集成 Easy to integrate
稳定可靠 Stable and reliable
焊接精度高 High welding precision
Product Introduction
自主研发的超声波金属焊接机主要由机架、发生器、换能器、焊头、焊座、底座、弹簧片等组成；具有快速、节能环保、低成本、操作便捷、便于集成、稳定可靠、焊接精度高等优点，被广泛应用于动力电池极耳焊接预焊和终焊、软连接片、PACK焊接、包装袋、线束端子、电池、IGBT功率板电容器、变压器、电容器、安全气囊触发器、太阳能电池板、连接器、马达等领域；优异的产品设计、精密的制造工艺以及行业内有优势的价格可确保高质量的焊接效果和助力企业降本增效。
The independently developed ultrasonic metal welding machine mainly consists of a actuator, Power Supply, Converter, Horn, Anvil, Holder, Diagram springs, and other components.Featuring advantages such as high speed, energy efficiency, environmental friendliness, low cost, easy to operate, convenient to integrate into automated equipment, stability, reliability, and high welding precision.It is widely applied to the pre-welding and final welding of EV battery, connection pieces, PACK welding, packaging bags, wire harness terminals, IGBT power board capacitors, transformers, capacitors, airbag triggers, solar panels, connectors, motors and other fields. Excellent product design, precise manufacturing processes, and competitive prices within the industry can ensure highquality welding effects and help enterprises reduce costs and increase efficiency.
产品功能特点
Product functional features
1.最大12KW大功率高效能输出
2.搭载第四代智能HMI系统，配备大屏触控屏，符合国
人操作習惯
3.兼容传统工装夹具及主流工业应用;高适配性实现焊接模组与产线设备的无间隙对接
4.双轨耦合动态稳定系统，减少振动，确保焊接一致性
5.搭配高精度光栅闭环测控系统
6.可准确调节和控制焊头上升以及下降速度
7.可根据不同的焊接应用快速更换模具
8.自适应电网稳压谐振系统
9.支持各种非标设计、工装夹具定制
10.可选多种功率机型，适配在线监测系统
1. Maximum 12KW high power, high efficiency output
2. Equipped with the fourth generation intelligent HMI system, with a touch screen, in line with the Chinese opération habits
3. Compatible with traditional jigs and fixtures and mainstream industrial applications; high adaptability to achieve seamless connection between welding and production line equipment
4. Dual-track coupling dynamic stability system, reducing vibration, ensuring welding consistency
5. Paired with a high-precision grating closed-loop and control system
6. Can accurately adjust and control the welding head rise and fall speed
7. Can quickly change molds for different welding applications
8. Adaptive grid stabilization resonance system
9. Support various non-standard designs, custom jigs and fixtures
10. Multiple power models available, compatible with online monitoring systems
技术参数
| 设备型号Equipment model; | Alpha H20 | |||
| 频率Frequency; | 20khz | |||
| 共振频率Resonance frequency; | 20KHz+300Hz | |||
| 输出功率Output power; | 4kw | 6kw | 8kw | 12kw |
| 设备电压Equipment voltage; | 220v | 380v | 380v | 380v |
| 保护功能Protection function; | 过热、过载Overheating, overloading | |||
| 主要焊接模式Main welding mode | 能量模式/时间模式/高度模式Energy mode/time mode/Height mode | |||
| 触发方式Triggering method; | 时间/高度Time/altitude | |||
| 压力范围Pressure range; | 压力0-400kPa，精度1kPaPressure 0-400kPa, accuracy 1k | |||
| 行程范围Stroke range: | 有效行程11-45mm，速度0-90mm/sEffective stroke 11-45mm, speed 0-90mm/s | |||
| NG信号NG signal; | 1/0 | |||
| 交互方式Interactive mode; | 串口Serial port | |||
| 气源要求Air source requirements; | >0.6MPa干燥洁净压缩空气>0.6MPa dry compressed air | |||
| 工作温度Working temperature; | 10°C~45°C | |||
| 环境要求Environment requirements; | 减少接触水分、灰尘等。Reduce contact with moisture, dust, etc. | |||
| 机架外形尺寸Frame exterior dimensions; | ≈650mm(长)x290mm(宽)x408mm(高)≈650mm (length) x 29mm (width) x 408mm (height) | |||
| 机架设备重量Frame equipment weight. | ≈60kg | |||
主要应用领域
Main application areas
应用领域：可涵盖市场主流软包、铝壳电池、线束端子、铜铝巴，电子元器件，半导体等。 Application field: can cover the mainstream soft pack, aluminum shell battery, wire harness terminal, copper and aluminum bar, electronic components, semiconductors, etc
超声波金属焊接机Ultrasonic metal welding machine
Alpha X20
成为超声波行业的领导者 e the leader in the ultrasound industry
超声波金属焊接机
Ultrasonic metal welding machine
品诺超声不仅仅是超声波设备供应商 更多的是超声波系统解决方案和服务 Pinnacle Ultrasound is not only a supplier of ultrasound equipment, but also a provider of ultrasound system solutions and services.
节能环保
Energy saving and environmental protection 低成本
Low-cost
数字管理
Easy to operate 便于集成 Easy to integrate 稳定可靠 Stable and reliable 焊接精度高 High welding precision
超声波金属焊接机X20
产品功能特点
Product Introduction
Product functional features
1.机架刚性强度高、双导轨结构运动稳定性好
2.二次超声可有效防粘，具备分阶焊接功能
3.全流程数据监控，焊接历史数据追踪
4.工业级智能交互终端，操作简便
5.直压结构，实现大压力小振幅焊接方式
6.可灵活进行三联组纵向、横向放置切换，便于自动化集成
7.高精度高度传感器，动态压力触发焊接控制，防空焊设置
8.机架开口行程大，兼容性强、生产效率高
9.最高12KW大功率高效能输出
10.支持各种非标设计、工装夹具定制
11.自适应电网稳压谐振系统
12.可适配在线监测系统实现焊接质量过程监控
13.快速水平调节，调试快捷
14.焊接区域辅助照明系统
The X20 series ultrasonic welding machine integrates core modules such as a high-efficiency generator, highperformance transducer, and precision frame. The equipment boasts outstandines including excellent welding quality, high precision, reliable operation, long horn life, convenient loading and unloading, and low overall cost. It is suitable for welding aluminum shell battch batteries with multiple layers and large welding areas, as well as high-demand products like wire harnesses and busbars. It can be paired with automated production lines to meet customeh-efficiency production needs. Furthermore, it supports customized structural adjustments and optimized mold tooth pattern design based on specific applications to achieve deep process matching, providing customers with comprehensive and superior weldin
1. High rigidity frame, stable motion with dual guide rail structure
2. Secondary ultrasonic effectively prevents sticking, equipped with staged welding funcFull-process data monitoring, tracking of welding history data
4. Industrial-grade intelligent interactive terminal, simple operation
5. Direct pressure structure, achieving high pressure and low amplitud
7. High-precision height sensor, dynamic pressure trigger welding control anti-missing wld setting
6. Flexible switching between longitudinal and transverse placement of triple units, facilitating automation integration
8. Large frame opening stroke, strong compatibility, high production efficiency
9. Up to 12KW high-power high-efficiency output
产品简介
10. Supports various non-stan designs and fixture customization
X20系列超声波焊接机，集成高效发生器、高性能换能器、精密机架等核心模块，设备具有焊接质量好、焊接精度高、运行可靠、焊头寿命长、装卸便捷及综合成本低等突出优势，适合层数多、焊接面积大的铝壳电池、软包电池极耳焊接，线束及Busbar等高要求产品焊接，可配套自动化产线满足客户高效生产需求。同时，可进行定制化的结构调整，依据具体应用评估优化模具齿纹设计，实现工艺深度匹配，为客户提供全面优异的焊接解决方案。
11. Adaptive grid voltage stabilization resonant system
12. Compatible with online monitoring systems for real-time welding quality control
13. Quick horizontalstment, fast debugging
主要应用领域
14. Auxiliary lighting system for the welding area
Main application areas
大面积焊接，大面积多层数箔材预焊、软包电池、铝壳电池、大平方线束端子、铜铝巴等
Large-area welding, large-area multi-layer foil pre-welding, pouch batteries, aluminum shell batteries, large cross-sectional wire harness terminals, copper-alumibusbars, etc.
技术参数
Technical Parameter
| 设备型号Equipment Model | Alpha X20 | ||
| 频率Frequency | 20khz | ||
| 输出功率Output Power | 6kw | 8kw | 12kw |
| 设备电源Power Supply | 380v | ||
| 焊接模式Welding Mode | 能量模式/时间模式Energy Mode/Time Mode | ||
| 触发方式Trigger Mode | 时间/高度/压力Time/Height/Pressure | ||
| 压力范围Pressure Range | 压力0-700kPa，精度1kPaPressure 0-700kPa, Accuracy 1ka | ||
| 行程范围Stroke Range | 有效行程：10-90mm，速度0-120mm/sStroke: 10-90mm, Speed 0-120mm/s | ||
| 气缸缸径Cylinder Bore | 120mm | ||
| 有效压力Effective Pressure | 8600N | ||
| 通讯方式Communication Method | 串口/网口Serial Port/Network Port | ||
| 气源要求Air Supply Requirements | >0.7MPa干燥洁净压缩空气>0.7MPa Dry Clean Comressed Air | ||
| 工作温度Operating Temperature | 10°C~45°C | ||
| 湿度Humidity | 30%~95%,无凝露30% ~ 95%, No Condensation | ||
| 机架外形尺寸Machine Frame Dimensions | ≈320mm（长）×700mm（宽）×695mm（高）≈320mm (L) 700mm (W) ×695mm (H) | ||
| 机架设备重量Machine Frame Weight | ≈90-130kg | ||
焊接样品 Welded sample
超声波金属焊接机Ultrasonic metal welding machine
Alpha X40
成为超声波行业的领导者 e the leader in the ultrasound industry
超声波金属焊接机
Ultrasonic metal welding machine
品诺超声不仅仅是超声波设备供应商 更多的是超声波系统解决方案和服务 Pinnacle Ultrasound is not only a supplier of ultrasound equipment, but also a provider of ultrasound system solutions and services
节能环保
Energy saving and environmental protection 低成本
Low-cost
数字管理
Easy to operate 便于集成 Easy to integrate 稳定可靠 Stable and reliable 焊接精度高 High welding precision
产品简介
Product Introduction
X40超声波焊接机，采用分体式协同架构，由独立的高性能发生器与精密机架构成，并深度耦合三联组执行机构，机身小巧，控制精度高，广泛运用于3C数码及小型电池的电芯以及线束焊接，适用于焊接层数少，焊接面积小、焊接振幅小、以及设备空间小的精密金属焊接场景。
The X40 ultrasonic welding machine adopts a split collaborative architecture, consisting of an independent high-performance generator and a precision frame, and is deeply coupled with a trctuator unit. With a compact body and high control precision, it is widely used for welding 3C digital products, small battery cells, and wire harnesses, making it suitable fcision metal welding scenarios with few layers, small welding areas, low welding amplitudes, and limited equipment space.
产品功能特点
Product functional features
1.电压稳定系统，保障输出振幅稳定
2.自动调频并存储，焊接稳定可靠
3.频率自动搜索补偿功能，实现高效生产
4.工业级智能交互终端，操作简便
5.系统过压过载保护、减少设备故障
7.能量、时间双焊接模式
8.可对能量、功率、时间进行质量监控
1. Voltage stabilization system ensures stable output amplitude
2. Automatic frequency tuning and storage for stable and reliable welding
3. Automatic frequency search and compensation function for efficien production
4. Industrial-grade intelligent interactive terminal with simple operation
5. System overvoltage and overload protection reduces equipment failure
6. Three-unit modular design facilitates automation itegration
7. Dual welding modes: energy and time
8. Quality monitoring of energy, power, and time
技术参数
Technical Parameter
| 设备型号Equipment Model | Alpha X40(半波/全波)Alpha X40 (Half-wave/Full-wave) |
| 频率Frequency | 40khz |
| 输出功率Output Power | 800W |
| 设备电压Equipment Voltage | 220v |
| 焊接模式Welding Mode | 能量模式/时间模式Energy Mode/Time Mode |
| 触发方式Trigger Mode | 时间/压力/高度触发Time/Pressure/Altitude Triggered |
| 压力范围Pressure Range | 压力0-400kPa，精度1kPaPressure 0-400kPa, Accuracy 1kPa |
| 行程范围Stroke Range | 行程50mm，有效行程15-35mmStroke 50mm, Effective Stroke 15-35mm |
| 气缸缸径Cylinder Bore | 缸径50mmCylinder Dia50mm |
| 有效压力Effecti | 1000N |
| 交互方式Interaction Mode | 串口Serial Port |
| 气源要求Air Source Requirements | >0.4MPa干燥洁净压缩空气>0.4MPa Dry Clean Compressed Air |
| 工作温度Operating Temperature | 10°C~45°C |
| 环境要求Environmental Requirements | 减少接触水分、灰尘等。Avoid contact with moisture, dust, tc. |
| 机架外形尺寸Machine Frame Dimensions | 270mm（长)×320mm（宽)×480mm(高）270mm (L) × 320mm (W) × 480mm (H) |
| 机架设备重量Machine Frame Weight | ≈20kg |
主要应用领域Main application areas
IGBT电源模块、CCS集成母排、手机天线馈点等电子元件
IGBT power modules, CCS integrated busbars, mobile phone antenna feed points, and other electronic components
超声波金属焊接机
Ultrasonic metal welding machine
Beta R20
成为超声波行业的领导者 Become the leader in the ultrasound industry
超声波金属焊接机
Ultrasonic metal welding machine
品诺超声不仅仅是超声波设备供应商
更多的是超声波系统解决方案和服务
节能环保
低成本
Energy saving and environmental protection
Low-cost
操作便捷 Easy to operate
便于集成 Easy to integrate
稳定可靠 Stable and reliable
焊接精度高 High welding precision
产品简介
ProductIntroduction
超声波滚焊机是一款基于高频超声波振动原理设计的高效焊接设备，工作频率为20KHz，额定功率4kW。该设备通过超声波振动能量使材料分子间摩擦生热，实现热塑性材料(如塑料、金属薄膜、无纺布等）及复合箔材的高速、高精度焊接。其非接触式焊接工艺避免了传统热熔或胶粘工艺的耗材浪费，广泛应用于连续生产线中，具有节能环保、焊缝强度高、自动化集成度高等优势，是工业制造领域的关键设备之一，
The ultrasonic ro ling welder is a high-efficiency welding equipment designed based on high-frequency ultrasonic vibration principles, operating at 20 kHz with a rated power of 4 kW. Utilizing ultrasonic vibration energy to generate heat through molecular friction between materials, it enables high-speed and high-precision welding of thermoplastic materials (such as plastics, metal foils, non-woven fabrics) and composite foil materials. Its non-contact welding process eliminates consumable waste inherent in traditional heat fusion or adhesive bonding methods. Widely applied in continuous production lines, this equipment demonstrates advantages including energy efficiency, environmental friendliness, high weld strength, and convenient to integrate into automated equipment. Recognized as a critical apparatus in industrial manufacturing, it represents an essential solution for modern production requirements.
产品功能特点
Product functional features
1.高效焊接：20KHz高频振动结合4kW大功率输出，支持高速连续焊接(最高可达40米/分钟).大幅提升生产效率。
2.节能环保：无需胶水、溶剂或外部热源，能耗仅为传统焊接设备的30%50%，符合绿色制造标准。
3.操作便捷：采用数字化控制系统，参数(频率、压力、速度)一键调节，支持PLC或触摸屏人机交互。
4.适应性强：滚焊轮设计可灵活匹配不同材料厚度(0.1-3mm)及复杂形状工件，如曲面、异形接缝。
5.焊接质量优异：焊缝密封性好、无毛边，抗拉强度接近母材，且无化学污染，满足医疗、食品级要求。
1. Efficient welding: The combination of 20KHz high-frequency vibration and 4kW high-power output supports high-speed welding (up to 40 meters/minute), significantly improving production efficiency.
2. Energy-saving and environmental-friendly: No need for glue, solvents, external heat sources, with energy consumption only 30%-50% of traditional welding equipment, meeting green manufacturing standards.
3. Easy to operate: With a digital system, parameters (frequency, pressure, speed) can be adjusted with one key, and it supports PLC or touch screen humanmachine interaction.
4. Adaptability The roller welding wheel design can flexibly match different material thicknesses (0.1-3mm) and complex-shaped workpieces, such as curved surfaces and irregular joints.
5. Excellent welding quality: The weld has good sealing, no burrs, and the tensile strength is close to the base material. Moreover, there is no chemical pollution meeting medical and food-grade requirements.
技术参数
| 设备型号Model of equipment; | Beta R20 |
| 频率Frequency; | 20KHz+300k |
| 额定功率Rated power; | 4KW |
| 速度Speed; | 5mm-40mm/min(可调)5mm-40mm/min(adjustable) |
| 焊接压力范围Range of welding pressure. | 0.1-0.9MPa(可调)1-0.9MPa(adjustable) |
主要应用领域
Main application areas
1.汽车制造：仪表盘内饰件、车门隔音毡、空气滤清器、车灯密封等焊接。
2.新能源领域：锂电池极耳焊接、动力电池隔膜封装、太阳能背板层压，复合箔材焊接。
3.医疗行业：手术衣/防护服接缝、无菌包装袋、输液袋、呼吸面罩焊接。
4.包装行业：软包装(食品、药品)的连续封口、铝塑膜封装、吸塑泡壳封合。
5.纺织与过滤材料：无纺布口罩耳带、过滤棉、土工布接缝加固。
1. Automobile manufacturing: welding of instrument panel interior parts, sound insulation felt for doors, air filters, and light seals, etc. 2 New energy field: welding of lithium battery tabs, packaging of power battery separators, lamination of solar backsheets, welding of composite foils.
3. Medical industry: of seams of surgical gowns/protective clothing, sterile packaging bags, infusion bags, breathing masks
4. Packaging industry: continuous sealing of soft packaging (food medicine), packaging of aluminum-plastic film, sealing of blister packs.
5. Textile and filtration materials: welding of ear straps for non-woven masks filter cotton, reinforcement of seams of geotechnical fabric.
超声波线束端子焊接机Ultrasonic beam end welding machine
Delta T20-120
成为超声波行业的领导者 Become the leader in the ultrasound industry
超声波线束端子焊接机
Ultrasonic beam end welding machine
品诺超声不仅仅是超声波设备供应商 更多的是超声波系统解决方案和服务 Pinnacle Ultrasound is not only a supplier of ultrasound equipment, but also a provider of ultrasound system solutions and services.
节能环保 Energy saving and environmental protection 低成本 Low-cost
数字管理 Easy to operate 便于集成 Easy to integrate 稳定可靠 Stable and reliable 焊接精度高 High welding precision
产品简介
Product Introduction
品诺大端子线束焊接机设备，结构设计精巧，外观典雅美观。该设备采用进口换能器、发生器、变幅杆及焊头等高品质组件，确保机器能够完美适应各类焊接场景的需求。操作便捷，控制精准。用户只需根据不同线束的宽度选择合适的焊头，即可轻松焊接≤120MM²的线束。此外，该设备还具备多种触发模式，灵活应对各种应用场景。
The Pinovo large terminal wire harness welding machine features an exquisitely designed structure and an elegant,aesthetically pleasing appearance. Equipped with high-quality imported components such as the transducer, generator, amplitude transformer, and welding head, this device ensures seamless adaptability to various welding scenarios. It offers simple operation and precise control. Users only need to select the appropriate welding head according to the widthof different wire harnesses to effortlessly weld harnesses with a cross-sectional area of 120 MM². Additionally, the machine supports multiple triggering modes, providing flexible solutions for diverse application needs.
产品功能特点
Product functional features
1. 智能控制，操作灵活
支持多种触发模式，可实现自动焊接，并配备智能触控交互界面，操作便捷。2. 数字管理，高效便捷
内置权限管理系统，支持焊接配方的保存与快速调用，界面设计友好，提升管理效率。
3. 维护成本极低
设备结构优化，故障概率低，日常维护简单，大幅降低长期运维投入。
4. 运行经济高效
焊接过程能耗低、效率高，能有效提升生产节拍，降低单位成本。
5. 长期稳定耐用
核心部件采用高可靠性设计，可在工业环境下长期稳定运行，保障生产连续性。
1. Smart control, flexible operation
Supports multiple trigger modes, capable of automatic welding, and equipped with an intelligent touch control interaction interface, to operate. 2. Digital management, efficient and convenient
Built-in permission management system, supports the saving and quick call of welding recipes, friendly interface design, and management efficiency. 3. Extremely low maintenance cost
Equipment structure optimization, low failure rate, simple daily maintenance, and significantly reduce long-term operation and maintenance investment. 4. Economical and efficient operation
Low energy consumption and high efficiency in the welding process, can effectively improve the production cycle, and reduce the cost per unit. 5.-term stable and durable
The core components adopt high reliability design, can operate stably for a long time in an industrial environment, and ensure the continuity of production
主要应用领域Main application areas
大端子线束焊接广泛应用于新能源汽车、储能电力、轨道交通、工程机械、船舶航空及大型工业设备等对电流、功率和连接可靠性要求较高的电气连接领域。
Large terminal wire harness welding is widely used in the electrical connection fields with high requirements for current, power and connection reliability, such as new energy vehicles, energy power, rail transit, engineering machinery, ship aviation and large industrial equipment.
技术参数
Technical Parameter
| 额定功率Rated power; | 12KW/8KW/5.5KW | 功率Power; | 20KHz |
| 最大气压Maximum air pressure; | 0.7MPa | 最大焊接面积Maximum welding area; | ≤120MM² |
| 焊接模式Welding mode; | 时间/能量Time/Energy | 触发模式Trigger mode; | 压力/高度/时间pressure/height/time; |
| 焊接时间Welding time; | 0.1-9.9S | 电源Power supply; | 380V |
| 焊机尺寸(mm)Welder dimensions (mm) | 1800X1226X1026 | 重量(kg)Weight (kg). | ≈636 |
焊接样品
Welded sample
Product Introduction
天眼在线监测为焊接产线智能化升级提供全方位解决方案，通过全流程质量追溯体系与AI智能算法模型，实现焊接过程透明化管控。系统内置多维度数据分析引擎，融合动态监测与机器学习技术，对每次焊接进行实时质量判定。支持历史数据回溯及MES系统无缝对接，配备工业级计算平台可并行处理千级数据流，有效降低人工抽检频次。配备远程运维平台实现多设备集中监控，采用即插即用架构确保快速部署，在提升良品率的同时显著降低质量成本风险。
在线监测 天眼-Sky Eye
SkyEye Online Monitoring provides a comprehensive solution for intelligent upgrading of welding production lines. Through a full-process quality traceability system and Alpowered intelligent algorithm models, it achieves transparent control over welding processes. The system features a built-in multi-dimensional data analytics engine that integrates dynamic monitoring and machine learning technologies to conduct real-time quality assessment for each welding operation. Supporting historical data backtracking and seamless integration with MES systems, it employs an industrial-grade computing platform capable of parallel processing thousands of data streams, effectively reducing manual sampling frequency. The integrated remote operation and maintenance platform enables centralized monitoring of multiple devices, while its plug-and-play architecture ensures rapid deployment. This solution significantly enhances product yield while mitigating quality-related cost risks.
产品功能特点
Product functional features
1.质量追溯:焊接产线的质量管控、质量追溯的有效辅助、补充手段，过程控制更透明、简洁、高效。
2.实时显示:实时、历史焊接结果可以在面板查看、提取，和现有MES系统不冲突，可以共存。
3.智能模型:多种数据分析模式、数学模型相结合，动态、静态模型监控，自动学习生成模型，监控每一次焊接。
4.节约成本：内部工业计算器可同时处理上千次数据、多种样本数据，实时判断，减少人工随机抽检和批量问题的出
5.便于集成:操作简单、方便安装、与现有MES系统不冲突，优化数据可上传MES，实现共存。
6.远程管理:建立远程管理平台，可对焊机实时信息远程查看，多焊机状态远程观察。
1. Quality traceability effective auxiliary and complementary means for quality control and quality traceability of welding production lines, with more transparent, concise and process control.
2. Real-time display: real-time and historical welding results can be checked and extracted on the panel, which does not conflict with the existing MES and can coexist.
3. Intelligent model: a combination of various data analysis modes and mathematical models, dynamic and static model monitoring, automatic learning and generation of models, monitoring of every welding.
4. Cost saving: the internal industrial calculator can process thousands of data and various sample data at the same time, and can make real-time to reduce manual random inspection and batch problems.|
5. Easy tointegrate: simple operation, easy installation, does not conflict with the existing MES system, and optimized data can uploaded to MES to achieve coexistence.
6. Remote management: establish a remote management platform, which can remotely view the real-time information of the welding machine, and observe the status of multiple welding machines.
配置说明
Configuration Description
| 设备型号Model of equipment; | 天眼-SkyEyeSkyEye-Tianyan; |
| 系统处理器System processor; | 板载IntelCorei5-8265U(四核八线程，主频1.6Ghz，睿频3.9Ghz,Intel Core i5-8265U on board (quad-core, eight-thread, base frequency1.6Ghz, turbo frequency 3,9Ghz, |
| 运行内存Operating memory; | 8G内存8G memory, |
| 存储Storage; | 480GB存储480GB storage, |
| 显示接口Display interface; | 1个VGA显示接口，1个HDMI高清显示接口(支持同步/异步双显)1 VGA display interface, 1 HDMl-definition display interface (supporting synchronous/asynchronous dual display) |
| 通讯接口Communication interface; | 4个串口，4个网口，6个USB口，1个音频二合一接口4 serial ports, 4 network ports, 6 USB ports, 1 audio dual--one interface, |
| 工作温度Working temperature; | -20°C~70°C |
| 存储温度Storage temperature; | -40°C~80°C |
| 工作湿度Working humidity; | 0%~90%相对湿度，无凝露0%~90% relative humidity, no dew; |
| 存储湿度Storage humidity | 0%~90%相对湿度，无凝露0%~90% relative humidity, no dew |
本手册中信息仅供指南之用,不具有任何合约性质，保留对产品技术和配置及本手册内容调整更新的权利。
The information in this manual is for guidance only, does not have any contractual nature, and reserves the right to adjust and update the product technology and configuration and content of this manual.
常见模具配件
弹簧片 Spring Piece
Common mold accessories
换能器 Ultrasonic Transducer
三联组 Triple group
调幅器 Amplitude Modulator
套筒&压环 Sleeve&Pressure ring
20K牛角焊头 20K horn welding head
20K平焊头 20K flat weld head
20K全波焊头 20K full wave weld head
40K半波焊头 40K half-wave weld head
40K全波焊头 40K full-wave welding head
直压焊头 vertical press welding head
产品功能特点
Product functional features
1.军工级材料品质保障 Military-Grade Material Quality Assurance
采用欧美进口航天军工级特种材料打造，具备卓越耐磨性、结构稳定性和传导性能，满足高强度工业焊接场景的安全可靠性需求。 Crafted from imported aerospace military-grade specialized materials from Europe and America, our products deliver exceptional wear resistance, structural stability, and conductivity, ensuring safety and reliability in high-intensity industrial welding applications.
2. 超长模具使用寿命 Ultra-long Tooling lifespan
使用寿命较竞品提升30%-400%，大幅降低设备停机频次，为连续生产提供保障。
With a lifespan 30%-400% longer than competing products, our solutions significantly reduce equipment downtime frequency, guaranteeing uninterrupted continuous production.
3. 高效生产时间管理 Efficient Production Time Management
标准化设计显著减少模具更换/修磨次数，同步降低设备调试时间损耗，有效提升企业生产运营效率。
Standardized designs drastically minimize tooling replacement/regrinding cycles and reduce time spent on equipment calibration, effectively enhancing operational efficiency.
4. 全兼容适配性能 Full Compatibility
突破性适配国产焊机型号，实现设备兼容零障碍，支持企业灵活升级改造现有产线，降低设备更新成本。
It can achieve breakthrough adaptation to domestic welding machine models, realize zero obstacles in equipment compatibility, support enterprises to flexibly upgrade and modify existing production lines, and reduce the cost of equipment renewal.
5. 传导系统精密优化 Precision-Optimized Conduction System
通过材料传导性能与结构力学的协同设计，确保能量传导损耗最小化，在提升焊接精度的同时维持系统长效稳定输出。
Synergistic design of material conductivity and structural mechanics ensures minimized energy loss, enhancing welding accuracy while maintaining long-term system stability.
品诺超声不仅仅是超声波设备供应商更多的是超声波系统解决方案和服务
Pinovo Ultrasonic is not only a supplier of Ultrasoic equipment, but also a provider of Ultrasonic system solutions and services
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