AX1500 Series Professional 1500ST I1500S I 1500T I 1500D I 1500C

Product User Manual Product Specification

Dongguan Hangyuan Hardware Tools Co., Ltd.

General safety warnings for mechanical equipment

Read all warnings and all instructions. Failure to follow the following warnings and instructions will result in electric shock, fire and/or serious injury. Keep all warnings and instructions for future reference.

GeneralMechanicalEquipmentSafetyWarning-Work Area

1)Keeptheworkplacecleanand bright.A messy and darkplaceis likely to cause accidents.

2）Donotoperatethebevelingmachineinanexplosive environment,suchaswherethereareflammableliquids,gasesor dust. The sparks generated by the beveling machine may ignite the dust or gases.

3)Operatethebevelingmachine after childrenandonlookers haveleft.Inattentiveness may cause the operatortolose control of the tool.

GeneralMechanical EquipmentSafetyWarni ng-Electrical Safety

1)Theplugofthechamferingmachinemustmatchthe socket.Itisstrictlyforbiddentomodifythepluginany way.Electrictoolsthatneedgroundingcannotuseany adapterplugs.Unmodifiedplugs andmatching socketswillreducetheriskofelectricshock.
2)Avoidcontactofthehumanbodywith.grounded surfacessuchaspipes,heatsinksandrefrigerators. Contactof thebodywiththegroundwillincreasethe riskofelectricshock.
3)Donotexposethisequipmenttorainordamp environments.Waterenteringtheequipmentwill increasetheriskofelectricshock.
4)Donotoverusewires.Donotusewirestomove,pull theequipmentorunplugitsplug.Keepthewiresaway fromheatsources,oil,sharpedges.ormovingparts. Damagedortwistedflexiblewireswillincreasetherisk ofelectricshock.
5)Whenusing the.eguipment outdoors,useexternal flexiblewiressuitableforoutdooruse.Suitable outdoorflexiblewireswillreducetheriskofelectric shock.
6)ifitisinevitabletooperate.thisequipmentina humidenvironment,.aresidualcurrentaction protector(RCD)shouldbeused.UsinganRCDcan reducetheriskofelectricshock.

GeneralMachinerySafetyWarning-Personal Safety

1）Stay alert.When operating this equipment,focus on the operationyou areundertaking andstayclear-headed.Donot operate this equipment when you feel tired, or when you are under the influence of drugs, alcohol or treatment reactions.A momentarylapseofattentionduringoperationofthisequipment can lead to serious personal injury.

2)Use personal protective equipment.Always wear goggles Safety devices,suchas dust masks,slip-resistant safety shoes, safety helmets,hearing protection devices, etc.，used under appropriate conditions can reduce personal injury.

3) Do not stretchyourhandstoofar.Alwayspay attentiontoyour footing and body balance.This will enableyou to control the equipment well incaseof anunexpectedsituation.

4)Remove all adjustmentkeys or wrenchesbeforethepower of theequipmentisconnected.Wrenchesorkeysleftontherotating parts of the equipment can cause personal injury.

5)Dress appropriately.Do not wear loose clothes or accessories. Keep clothes, gloves and hair away from moving parts. Loose clothes, accessories and long hair may get caught in moving parts.

6)If youpurchase devicesforconnectingto thechipremovaland dust collection equipment, make sure they are properly connected and used correctly.Using these devices mayreduce the risks caused by dust.

Mechanical equipment usage a nd precautions

1) Do not misuse this equipment. Use the appropriate mechanical equipment fortheintended purpose.Selecting the appropriatelydesignedmechanicalequipmentwillmakeyourwork more efficient and safer.

2) If the switch cannot be turned on or off to cut off the power supplyofthetool,thenthis equipmentcannotbeused. Equipment that cannot be controlled by the switchis dangerous and must be repaired.

3) Before making any adjustments, replacing accessories or storingtheequipment,theplug must beunpluggedor the power disconnected from the power source. This protective measurewillreducetheriskofaccidentalstart-upofthetool.

4)Store theidle equipment out of the reach of children and do notallowpeoplewhoarenotfamiliarwiththisequipmentordo not understand these instructions to operate the equipment. Mechanical equipment in the hands of untrainedusers is dangerous.

5)Maintaintheequipment.Checkwhetherthemovingparts are adjusted properly or stuck,and checkfor damage to theparts and other conditionsthat affect the operation ofthe equipment. If there is damage,the equipment should be repaired before use.Many accidents are caused by poorly maintained mechanical equipment.

6)Keepthecuttingtoolssharp andclean.Well-maintainedtools withsharpcuttingedges arelesslikelytogetstuck and easierto control.

7)Usetheequipment,accessories and tool heads accordingto the usage instructions, considering the working conditions and the operations being performed. Using the equipment for operationsthatdonotmatchthepurposemayleadtodanger.

General Safety Warning for Elec tric Tools - Maintenance

Note:Have yourequipment sentto professional maintenance personnelforrepair.Usethesamespare partsfortherepair. This will ensure the safety of the repaired equipment. 1)Before conducting any debugging ormaintenance work on theequipment,pleasemakesure todisconnectthepower supply of the equipment first. 2) Personnel without the ability to perform maintenance or withoutmaintenanceexperienceare notallowedto participate in the maintenance of this equipment.

SupplementarySafetyRulesforAngle Grinder Special requirementsfor chamfering operation

1)Keep the equipment placed steadily.Check if the four feet are level and parallel. Placing the equipment steadily can enhance the stability of the machine.

2) Keep your hands away from the rotating parts.

3) Please installthe chamfering tool bits before using.

4)Keeptheworkpiecestable.Holdtheworkpiececorrectlywith both hands and advance it slowly and steadily forward. Do not bring your face or hands close to the rotating parts during operation.

5) Do not process materials containing asbestos. Asbestos may cause cancer.

6) The edges and fragments ofthe workpiece arevery sharp.Please wearprotectiveequipment.Dependingonthe applicable situation, use a face mask,safety goggles orsafety glasses.When applicable, wear a dust mask,hearing protection device, gloves and a work apron thatcan prevent workpiece fragments.

7)Keep a certain safe distance between bystanders and the working area.Anyoneenteringtheworkingareamustwear protective equipment.

8)The workplace must bekept clean.Different types of work dust, after being mixed, are prone to chemical reactions and are very dangerous. Metal dust is prone to catching fire or causing explosions.

9) Do not let the tools run without anyone present. Only operate when the tool needs to be chamfered.Before the power supply of the equipment is connected,remove all adjustment keys or wrenches.Wrenches or keys left onthe rotatingparts of the equipment can cause personal injury.

10）Do not place the chamfering machine on the workpiece fragments. Otherwise,it may cause damage to the tool or malfunction.

11) Please avoid the rotating parts of the machine touching the powercord,whichmay lead toa seriouselectric shock accident.Do notuse a chamferingmachine with damaged power cords.If the power cord is damaged during operation,do not touch the damaged wire and immediately pull out the plug. Damaged wires will increase theriskofelectricshockfortheuser.

12)During operation, it is strictly prohibited to disassemble or adjust the operation. Do not touch the rotating knife shaft with your hands.

13) Do not touch the blades immediately after operation.Because they maybeextremelyhot and causeburnsto the skin.

14) Do not collide the workpiece with the worktable surface. Do not start the equipmentwith aload.

To avoid the risk of cuts, do not touch the working blade of the machine.

15) When using an extension cable,please use the double-insulatedcablewiththesame specifications asthisequipment.

16) Regularly clean the iron filings and dust on the equipment. Excessive iron filings and dust deposition can lead to electrical hazards.

17)Theworkpiece should bemoved steadily and uniformlyforward in the specified moving direction.The size ofthe workpiece should be such that the operatorcan control it and notfallinto the slot of the worktable.

18) Do not process steel that has undergone heat treatment.Do not process workpieces with ahardness greater thanHRC42 after quenchingorothermaterials with a hardnessgreaterthan HRC42.

Marking

To minimize the damage, users should carefully read the instruction manual.

Warning sign

L A 回 O 00

Double insulation

Please wear ear protection.

Please wear protective glasses.

Please wear a dust mask.

Before carrying out any debugging ormaintenance work onthe machine, please be sure to unplug the power plug first.

Compound slide chamfering machine function instruction

AX1500s (without slide rail function)

Someoftheaccessoriesmentionedintheillustrations or text are not included in the scope of supply.

The main application of this equipment

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The performance features of this equipment

Thismachaqipdwiifentfladetefhaerintalpafvarisatrial eplacementoftheladeicariedoutuingpecialhexgonalocketwrenchwhchissimleandconvenienttpert

2)qphtateltttlliiihea otational speed of the knife shaftis high,and the surfacefinish ofthe processed parts isgood.

3atls in operation, and have high production efficiency.

4Thismahadfrthrageharinancuedchaerinithcofiuratofth 5) The chamfering size can be adjusted within the range off 0.5\mathsf{mm} (for the straight part) or 0{-}2\mathsf{mm} (for the curved part), and the operation is simple, convenient and easy to use.

Machine specifications

We recommend that you choose your accessories from the store where you purchased this chamfer. Please select the right attachment foryourjob.

Operation Instructions

Before using the machine,please read the instruction manual carefully. 1. Locking handle (see Figure B)

The stophandleb1is only used when there is a need forfixedpositioning of the slide rail function,during equipment transportation, and when performing inspection,maintenance or replacing theblade.When using the new machine, pleaserotatethehandle counterclockwise torelease the stopto enabletheuse of the slide rail function.

Note: This information can be ignored for non-slide rail beveling machines.

Il. Startup/Shutdown (See Figure C)

Note:Before connecting the device to the power supply,make sure to check and confirm that the switch is in the off position.

2ower On: Press the"1"end of the switch to start the equipment

Power Off: Press the "0" end ofthe switch to turn the equipment off.It is in the off state.

Ill.ReplacementandInstallationofBlades Warning:Please ensure to use the original AocKE brand blades for the knife blades.

Note:When replacingtheblade,please ensure that the machine isturned offand the power plug is unplugged.

Before using the machine,please checkif the bladeisworn.Worn orblunt blades willaffectthechamferingeffectandshortentheservicelifeofthemachine.

The output shaftof theknife holderis equipped with3 blades (straight part),and eachblade has 4 cutting edges.When the cutting edges of theblades become blunt,pleaserotatebothsidesofthebladesby 90° to use the new cutting edges. When all16 cutting edges of the3bladesbecome blunt,please replace thenew blades.

Note: The curved part is equipped with 2 blades, and each blade has 2 cutting edges.

Pleasefollow thefollowingsteps each time you replacetheblade.

1. Operation steps forthe linear part of the slide rail (refer to Figures D and F) a) Remove d1, d2, d3, and d4 screws one by one.
b) Remove the guide plate d5 and the front dust shield d6 respectively.
c) Use theincluded T20 wrench to remove the star-shaped screws f2 that fasten the blade.
d) Rotate the cutting edge or replace the blade f1.
e)Finally,reinstall the guide plate d5 and the front dust shield d6in sequence. Note: This operation step is applicable to AX1500ST and AX1500T; zhu 2.Operation stepsforthe non-slip rail straight section(refertoFigures E and F) a) Remove el,e2,e3, and e4 (four screws) one by one.
b) Remove the guide plate e5 and the front dust shield e6 respectively.
c) Use theincluded T20 wrench to remove the star-shaped screwsf2 that fasten the blade.
d) Rotate thecuttingedge orreplace the bladef1.
e)Finally,reinstall the guide platee5 and the front dust shield e6insequence. Note: This operation procedure is applicable to AX1500S and AX1500D;
zhu

Figure B:sliderail-stopperh andle

Figure C:Start switch

Figure D :Linear part of the sl 'ide rail

Figure E :Non-siding railstra

Figure F: Straight-line se ction knife shaft

Figure G: Curve section knife shaft

Figure H :Linear part of 'the slide rail

Figure I: Non-sliding rail straight section

3.Operationstepsforthecurvedpart(refertoFiguresDand G)

a) Rotate the arc guiding plate d7 counterclockwise until it is removed. b) Remove the hexagonal screws g2 that fasten the blade using the included T8 wrench.

c) Rotate the cutting edge or replace the blade gl.

d) Finally, reinstall the guiding plate d7.

Note: This operation procedure is applicable to: AX1500ST, AX1500S, AX1500C.

IV.AdjustingtheSizeofChamfers

Note:Before adjusting orinspecting the equipment,please make sure that the machine has been disconnected from the power supply.

If the required chamfer size is above C2,please complete it in multiple steps.It is recommended to increase by 1-2\mathsf{mm} each time. Otherwise, it will reduce the surface quality of the processed part,shortenthe service life of the machine and increase the wear of the cutting tool.If the chamferrequirements aretoo high, pleaseperform trial chamfering untilthey meet therequirements.

Note:The single feed of the straight section is less than 2\mathsf{mm} and the single feed of the curved section is less than 1mm;

1.Operation stepsforthe linear part of the slide rail (refertoFigure H)

unsrease in \lnsim Reduction of cutting volum cutting volume

a) Rotate counterclockwise and release the two fixed handlesh1 on the left and right.

b)Adjust the chamfersize by rotating the two adjusting handlesh2 on theleft and right.During the adjustment,both the left and right adjusting handles h2 should be operated simultaneously.

c) When rotating counterclockwise,the cutting amount decreases; when rotating clockwise,the cuttingamountincreases.

d)Adjust to the desired size and then lock thefixed handle h1

Note:This operation procedure is applicable to Ax1500ST and Ax1500T.

2.Operation stepsforthe non-sliprail straightsection(refertoFigureI)

uncrease in C Reduction of cutting volume cutting volume

a)Rotate counterclockwise and release the two fixed handles il on the left and right.

b)Adjust the chamfer size by rotating the two adjusting handles i2 on the left and right.Duringthe adjustment,both theleft and rightadjustinghandles i2 should be operated simultaneously.

c) When rotating counterclockwise,the cutting amount decreases;whenrotating clockwise,the cuttingamountincreases.

d) Adjust to the desired size and then lock the fixed handle i1. Note: This operation procedure is applicable to AX1500S and AX1500D;

3. Operation steps for the curved part (refer to Figure J)

Increase in Q Reduction of cutting volume cutting volume

a)Rotate the arcguiding plate jl1 counterclockwise until it isloosened.

b)At this point,rotating counterclockwise will reduce the cutting amount,while rotating clockwisewill increase it.

c) Adjust to the desired size.Then,rotate the adjusting ring j2 to make it tightly contact the arc guiding plate jl until it is tightened.

Note:This operation step is applicable to:AX1500ST, AX1500S,AX1500C.

V.Instructions for Chamfering Operation

Note:Excessive milling operationsmay cause machine overload,blade damage and poor surface quality of the machined parts.Therefore,for milling operations, the feedperstroke of the straight section should notexceed 2mm,and that of the curved section should not exceed 1mm. Multiple strokes of machining can be carried outto achieveagreatermillingeffect.

Warning:Thismachineoperates ata highspeed and should notbeused for processing ultra-thin and ultra-small workpieces.When chamfering, do nottouchtherotatingspindlewhileitisrunningathighspeed.

1.Operation steps for thelinear part of the slide rail (refer to Figure K)

a)Firstly,start the equipment and waituntil it reachesthe maximum speed.

b) According to thelength of the workpiece k2,pull the slide rail to obtain the appropriatetravellengthoftheworkpiecek2,so thatonesideoftheworkpiecek2 is in contact with the travel block k1.

c) Place the workpiece k2 above the linear worktable surface according to the above conditions without allowing the blade to have any contact with it.

d) Press the workpiece with both hands and push the slide rail,advancing slowly forward in thefeeding direction.At this time,it is required tokeep the surface of the workpiecek2parallel totheguide panel and advance ata uniform speed until the final milling is completed.

Note:This operation stepis applicable toAx1500STand Ax1500T;

2.Operationstepsforthenon-sliprailstraightsection (refer to Figure L)

a)Firstly,start the equipment and wait until itreachesthe maximum speed.

c)Placeworkpiecell above the worktable of the straight section without allowing thebladetocomeinto anycontactwithit

d)Press the workpiece with both hands and slowly advance it forward along the direction indicated by the arrow on the worktable surface.At this time,it is required tokeep the surface of workpiece l1parallel to the guide panel and advance it at a uniform speed until the final milling is completed.

Note:Thisoperation procedureisapplicabletoAx1500S andAx1500D

3.Operationstepsforthecurvedpart(refertoFigureM)

Note:Whenchamfering theinnerholeorlonggroove,thediameterof the holeor the width of the groove should be larger than the outer diameter of the guiding bearing!

a)First, start the equipment and wait until the equipment reaches maximum speed.

b)Place the workpiece ml above the curved part of theworktablewithout allowingthebladetocomeinto contactwith it.

c) Useboth thumbs to gently push the workpiece towards the spindle and hold it down.Do not apply excessiveforce orforcetoo abruptlyto avoid damaging the guide wheel bearing on the spindle.

d)When processing the inner hole,the workpiece itself does notrotate,but the workpiecemovesuniformlyclockwisearoundthespindle.

e)When chamferingthe outerround edge,theworkpiecerotates counterclockwise.

f)Finally,rotate the workpiece around the spindle for 1 to 2 turns to complete the chamfering.

Note:This operation step is applicable to:AX1500ST,AX1500S,AX1500C.

Whenmachining theinner hole, theworkpiece moves clockwise.

Whenmachiningtheoutercircle, the workpiecerotatescounterclockwise.

Note: During processing, one should follow the principle of small feed and slowspeedtoachievethebestchamferingeffect.

Figure J: Curved section

Figure K:Straight Sectio nofSlideRail

Figure L: Non-sliding rai Istraightsection
Figure M:curved section

Figure N: Curve sectiongu ide wheel

Figure O: Ventilation ope ning

Figure P: Non-sliding rail straight section

Vl. Maintenance and Care

Note:Before maintenance and servicing,please make sure to turn offtheswitch and disconnect thepowersupplyof the equipment.

1. This machine should be maintained regularly as follows:

a)Aftereach shift,clean the iron filings remaining on the equipment tokeep it clean.

b) Observe the tightness of the belt and adjust itif necessary.

c)Regularly checkwhetherthefasteningscrews ofeachpart areloose.

d)For the bearings of the knife shaft, add 46# lubricating oil once every six months.

e)Ifthebladeiswornordamaged,replace theblade with anotherintact cutting edge.lf allfourcutting edges of theblade areworn,it isnecessarytoreplaceit. Otherwise,it will affect the surface quality of theprocessed work and the lifespan of the equipment.

f)After the machine has been working for some time,the belt may stretch, resulting in a decrease in transmission efficiency and a reduction in the cutting speed of the cutting_components,which directly affects the processing quality and efficiency.Therefore, belt adjustment is very necessary.

Note:This maintenance information is applicable to:AX1500ST/T/S/D/C and otherfull series.

2. Replace the guide wheel (refer to Figure N)

Figure Q: The size of the ch amfer shown in theillustration

Note:There is no specificbasis forthe damage time of the guide wheel.Generally it depends on the user's usage habits and working duration.The smoothness of the guide wheelcanimprove the surface quality of theprocessed parts,increase workefficiency,and extend theservicelifeof thetool shaft.

a)Rotate counterclockwise to remove the fixing screws nl and the gasket n2 one by one.

b) Remove the guide wheel n3 and replace it with a new guide wheel bearing.

c) Finally,fix the fixing screws n1 and the gasket n2 onto the guide wheel.

Note: This operation procedure is applicable to: AX1500ST, AX1500S, AX1100C.

3.Regularly clean the ventilation openings(seeFigure O)

Please note that regular cleaning of ventilation outlets and preventing them from getting clogged can effectively enhance the lifespan of the equipment.

4.Regularly cleanthe dust collection drawer(seeFig.P)

Note:The linear part of the slide rail has no dust collection drawer.You can ignore this information.

First,remove the arc guiding plate,then remove the dust collection drawer. Regularly clean the ironfilingsinside the drawer to extend the equipment's lifespan.

Note:This operation step is applicable to AX1500S and AX1500D;

Vll.Environmental Protection

Handlewastematerials

In response to environmental protection,for damaged machines,spare parts and packaging materials,detailed classification and processing must be carried out to facilitate recycling. To facilitate the classification and recycling,material identificationis madeforeachplastic part.

Warranty Policy

Dear User,

Thank you very much for purchasing the AOCKE professional bench angle grinder. To ensure you receive high-quality after-sales service,please pay attention to the following matters:

1. The AOCKE professional bench angle grinder undergoes strict inspection before leaving the factory. 2. The warranty commitment for the AOCKE professional bench angle grinder is only applicable to consumers who purchase genuine AOCKE professional bench angle grinders.
3. Under normal usage conditions, the AOCKE AX1500 series bench angle grinder is guaranteed fora warranty period of 6 months from the purchase date.
4.Toensureyoucanenjythewarrantyserviceleaseromptlyfilluttharrantycardandretutherel within 2weeks to theAOCKE authorized after-sales service center.We highly value and appreciate yourvaluable opinions.
5.Forwarranty matters, please contact your nearest designated dealerorafter-salesservice center directl. 6. During warranty service, please bring the following materials and items:
6.1 Provide the complete product and ensure the labels are intact, with serial numbers and batch numbers identifiable;
6.2 Attach the purchase voucher (invoice receipt, etc.);
6.3 Warranty card and warranty record sheet.
7. Typical faults and wear parts are not covered by warranty:
7.1 If the motor is burned out due to circuit problems,it cannot be regarded as a warranty object.
7.2If the user has exceeded the design function of the machine orhas used the tool fora long time and at high intensity, orif the motor overheats orthe stator is burned out, it cannot be regarded as a warranty object. 8. The following situations are not covered by warranty:
8.1 The machine is misused or abused;
8.2 The machine is severely overloaded;
8.3 The product is damaged by external objects, foreign substances (sand grains or iron filings), or accidental accidents;
8.4 Any product that has been opened, repaired, replaced parts, or modified by the user;
8.5 Any damage caused by improper transportation or storage after the product is sold;
8.6 Damage caused by the user's improper use of AOCKE original parts and accessories;
8.7 Replacement of wear parts such as blades, guide wheels, and consumable accessories.
9. The equipmentis mainlycomposed of mechanical parts andsheet metal parts,so only the motorcoilis guaranteed for 6 months, and other mechanical parts are not covered by warranty.
10.Duetothecontinuousmprovement and upgrading of the product, ifthereare inconsistencies inappearance and parameters, the actual product shall prevail.

AOKEAfter-salesServiceCenter

Address: No. 42, Shenghuan Road, Yankupu
Village, Fenggang Town, Dongguan City,
Guangdong Province
Telephone:0769-82083030
Postal Code:523707

Common Questions and Troubleshooting Methods

When the maintenance involves replacing parts, we suggest that you select the original accessories from the store where you purchased this chamfering machine. Please choose the correct accessoriesthat are suitableforyour work.

ADCKE奥坚

Product warranty card

Unified service telephone 0769-82083030

Dongguan Hangyuan hardware tools Co.,LTD No.42,DeepRingRoad,YouganpuVillage,FenggangTown,DongguanCity Zip Code:523707 www.aocke.cn

AOCKE奥坚

Product warranty card

Unified servicetelephone 0769-82083030

Dongguan Hangyuan hardware tools Co.,LTD No.42,DeepRingRoad,Youganpu Vilage,FenggangTown,DongguanCit Zip Code:523707 www.aocke.cn

AOCK奥坚 Product warranty card

Important:InordertoguaranteethefreewarrantyofyourOjianpowertools,pleasecomplete theformbelowandreturnitwithinonemonth.

Address: province city District/County street Zip CODE: Email: Landline: MobilePhone:

Machine model: Usage: Date of Purchase: Invoice Number:

Dealer Name:
DealerAddress:
Distributor phone: Dealer seal:

AOCK奥坚 Product warranty card

Duringthwarranteriothusermustpresentthiscardandpurchaeticketinreteformthewarantyei.

Address: province city District/County street Zip CODE: Email: Landline: Mobile Phone:

Machine model: Usage: Date of Purchase: Invoice Number:

Dealer Name:
Dealer Address:
Distributorphone: Dealerseal: