world of innovation

SmartPower B8X 38 – 400 t

Servo-hydraulic efficiency

2

EFFICIENT − PRECISE − VERSATILE

The smart basis for your success

The advantages

» Highly compact servo-hydraulic injection molding machine with outstanding stability

» High-precision injection units with extensive equipment options

» Top efficiency with „Drive-on-Demand 2.0“ drive system as standard

» Additional energy saving through patented KERS energy recovery system

» User-friendly thanks to Unilog B8X control system with integrated assistance systems

» Short mold changing time through ergonomically optimized clamping system

» Conversion into a full production cell possible with WITTMANN auxiliaries and the Wittmann 4.0

“Plug & Produce” integration package

» Attractive price/performance ratio

3

SmartPower B8X

The system highlights

» Servo drive is standard for the hydraulic system

(“Drive-on-Demand 2.0”)

All SmartPower B8X machines are equipped with a

combination of fast-responding servo motors with highperformance fixed displacement pumps as standard.

The system benefits are extreme dynamism, high speed

and precision of the machine movements and minimal

energy consumption.

» Plasticizing unit – compact, maintenance-friendly

All SmartPower B8X plasticizing/injection units are

pivo-table and designed for easy access. This offers

optimal conditions for quick access to the screw. As an

option, aggregate versions with servo-electric injection

and plasticizing drive are available.

» KERS — the optimal energy utilization system

The patented KERS (Kinetic Energy Recovery System)

for injection molding machines transforms the kinetic

energy released by deceleration processes into electrical energy. The resulting electrical power is utilized

within the machine, e. g. for barrel heating. KERS

enables an additional energy consumption cut of up

to 5 %.

» Well-balanced clamping system protects the molds

The 4-pillar clamping system, with force transmission via a central pressure pad and two diagonally

positioned fast-stroke cylinders, ensures optimal force

transmission into the mold and simultaneously a high

level of mold protection.

» Sensitive mold protection

Without coming into contact with the tie-bars, the

moving platen is guided on linear guides and rotating

roller bearings via a sturdy moving carriage with a high

load capacity for heavy molds. The minimal rolling

friction of the moving platen guide system offers ideal

conditions for highly sensitive mold protection and

cleanness.

4

[1]

[3]

[4]

[6]

[5]

[6]

[7] [2]

CLAMPING UNIT

A perfectly balanced power pack

» Ample space for the mold and for symmetrical force distribution

Generously dimensioned mold platens and a clamping system with

perfect symmetrical force distribution provide an optimal environment for all kinds of injection molding tools, including all types of

media connections. [1]

» Sensitive and precise

Within the SmartPower B8X clamping system, the exclusive task

of the tie bars is force transmission between the external platens.

Without tie bar contact, the moving platen travels on the linear

bearings virtually free of friction [2]. In very few steps, the tie bars

can be optionally retracted and reset. [3]

» Fast movements

– The moving platen is driven by two diagonally positioned travel

cylinders. [4]

– Combination of the travel cylinders with a hydraulic differential

gear system enables quick movements.

– The travel cylinders are dimensioned for high opening forces. [4]

» Compact design for minimal footprint

The suction valve placed at the bottom of the pressure cylinder

reduces the length of the clamping unit to a minimum. [5]

» Maintenance-friendly and easy to clean

– Ample use of rigid hydraulic tubes in lieu of hoses reduces potential maintenance requirements. [6]

– Easy access to the ejector area and platen environment for

machine setting [7]

5

[8]

INJECTION UNIT

Versatile precision

» Everything designed for series stability

– All screws >= 25 mm come with a 22:1 L/D ratio.

– Ultimate repeatability with an optional controlled servo valve

– Momentum-free nozzle system thanks to axial positioning of

the travel cylinders [8]

– Plasticizing barrels can be fitted to different injection units

with identical screw diameter

– WITTMANN BATTENFELD HiQ software modules

(optional) offer sensitive control strategies to compensate

external factors such as temperature, moisture, regrind or

masterbatch content variations.

» Optimal operability and flexibility

– Free access to the injection unit for easy material feeding,

machine setting and servicing

– All injection units up to size 3400 are pivotable (for quick

screw replacement)

» More productivity with electric injection unit (optional)

– Highly dynamic control for maximum precision

– More powerful injection performance

– Energy-efficient plasticizing parallel to clamping-side

movements

– Start of injection process during clamping force buildup

– High-resolution absolute value encoder for high-precision

control

Anti-wear options

In addition to the premiumquality standard equipment,

an extensive range of options

is available to provide extra

anti-wear and/or anti-corrosion

protection. Predefined option

packages and a selection matrix

facilitate the selection of the

right plasticizing unit.

6

DRIVE TECHNOLOGY

Energy efficiency with “Drive-on-Demand 2.0”

Fast-response, precise, economical

“Drive-on-Demand 2.0” is the innovative combination of a fast-responding, speed-controlled and aircooled servo motor with a high-quality constant displacement pump. The fast response speed is further

enhanced by a booster unit specially developed in-house, which enables a higher clock frequency. This

drive unit is only activated as long as required for movements and pressure generation. During cooling

times or cycle breaks for parts handling, the servo drive is switched off and consumes no energy. During

operation, “Drive-on- Demand 2.0” provides the basis for highly dynamically controlled machine movements and short cycle times.

The “Drive-on-Demand 2.0” system is standard equipment of the SmartPower B8X machine series.

A brake on operating costs

» The “Drive-on-Demand 2.0” system is standard equipment.

» “Drive-on-Demand 2.0” lowers energy consumption by up to

35 per cent compared to modern variable displacement pump

systems.

» Additional energy cost cuts through reduction of idle power

» Lower total expense for cooling, since oil cooling is normally

not required

» Lower maintenance expense through longer preservation of the

oil quality due to less thermal load

» Lower sound emission levels, consequently less investment in

sound protection required

» Easy retrofit of a second servo drive package for parallel movements [1]

7

INSIDER CONCEPT

“ex works” production cell

The insider concept is an ex-works solution to

transform a SmartPower B8X injection molding

machine into a fully fledged production cell. In

its basic version, the equipment cell integrates a

parts handling system, a conveyor belt for parts

transport and a protective housing firmly connected

with the machine. Additional equipment modules

for further processing, quality documentation and

packaging are available as options. For the design

and configuration of such higher automation levels,

the WITTMANN Group places the combined expert

know-ledge of the entire group at its customers’

disposal.

The advantages of insider automation

» Material flow systematization

thanks to a uniform logistics interface for

finished parts transfer at the end of the clamping

unit, a prerequisite for positioning of several

machines in rows

» Reduction of production space

by up to 50 % compared to conventional automation solutions

» Minimization of robot cycle times

through shorter travel paths and immediate

parts depositing on conveyor belt

» Easy access in spite of integration

to the mold and the robot thanks to mobility of

the conveyor belt integrated in the protective

housing

» Cost benefits,

since safety features for all danger areas are

already in place and certified ex works

» CE mark included

for every machine with an insider solution. No

more costs for individual approval.

CE certified by type examination

8

The WITTMANN Group is the first manufacturer of turnkey systems to offer machines and production cells able to make direct use of energy from renewable sources

such as photovoltaics. Using a local DC Microgrid such as supplied by innovenergy

AG, the injection molding machine, as well as robots and temperature controllers,

are powered directly by solar energy via a DC intermediate circuit. In addition,

storage batteries can be used, so that any excess energy, for example solar power,

can be stored efficiently for effective use later on.

DC TECHNOLOGY

Direct Current as energy source

» No conversion loss: Direct use of the DC current generated

by the photovoltaic system via a DC microgrid reduces the

transformation losses caused in conventional power supply

with alternating current by the constant changeover from

AC to DC and vice versa. The result is a significantly more

efficient energy transfer.

» Optimal use of the deceleration energy released by the

machine and the WITTMANN robots thanks to KERS (Kinetic Energy Recovery System). The energy recovered from

movements can be used not only within the production cell,

but also by all consumers integrated in the DC microgrid. A

further move to increase efficiency.

» Elimination of reactive current transmission: Reactive

power losses can be minimized and energy transmission can

be improved by using direct current.

OPTIMIZED

PRODUCTION CELL Direct use for more efficiency

9

» Storing energy: Photovoltaic systems produce fluctuating

amounts of electric energy. To continue using solar power

in times of no sunshine, it makes sense to use a storage

battery unit. This increases the internal consumption rate

and promotes independence from external power suppliers,

and reduces the electricity costs.

» Peak Shaving: Energy storage batteries can contribute to

reducing costly load peaks. This leads to more even energy

distribution and prevents network overloads.

» Security of supply through bridging of power failures

and controlled production stop in cases of prolonged power grid failure through integrated power storage batteries

(uninterruptible power supply – UPS is already included in

the DC grid). The integration of storage batteries offers

uninterruptible power supply and protects the production

process against unexpected power failures.

Increasing stability and reducing costs

More Sustainability

» Direct, efficient use of renewable energy sources: Direct

use of renewable energy sources, such as solar energy or

wind power, not only cuts energy costs, but also makes a

positive contribution to protecting the environment.

» Conservation of resources and reduction of investment

costs by up to 50% savings of copper in a DC grid. The

use of direct current enables more efficient utilization of

copper cables, thus saving copper and reducing the environmental impact.

» Reduction of CO2 emissions (Greenhouse Gas Protocol

Scope 3): By conversion to renewable energies and efficient use of energy, the CO2 footprint can be reduced, which

contributes to climate protection.

SOLAR ENERGY

STORAGE

BATTERY

RENEWABLE

ENERGIES

10

UNILOG B8X

Complex matters simplified

Unilog B8X

Highlights

» Operating logic

with a high degree of self-explanation, similar to

modern communication devices

» 2 major operating principles

– Operating/movement functions via tactile keys

– Process functions on touch screen (access via RFID,

key card or key ring)

» Process visualization

via 21.5\" touch screen display (full HD),

pivoting laterally

» New screen functions

– Uniform layout for all WITTMANN auxiliaries

– Recognition of gestures (wiping and zooming by

finger movements)

– Container function – split screen for sub-functions

and programs

» Status visualization

uniform signaling system across the entire

WITTMANN Group

– Headline on the screen with colored status bars and

pop-up menus

– AmbiLED display on machine

» Operator assistance

– QuickSetup: process parameter setting assistant

using an integrated material database and a simple

query system to retrieve molded part data with

machine settings pre-selection

– Extensive help library integrated

The proven Unilog B8X control system logic with the high-performance hardware is the

WITTMANN BATTENFELD solution to make the operation of complex processes easy.

To this end, the integrated industrial PC has been equipped with an enlarged intuitive

touch-screen control surface. The visualization is the interface to the Windows® 10 IoT

operating system, which offers extensive capacity for process control. In addition to the

swivel-mounted monitor screen unit, a fixed manual operating panel is installed in the

central console.

11

The process in constant view

» SmartEdit

SmartEdit is a visual, icon-based cycle sequence programming

facility, which enables direct addition of special functions (core

pulls, air valves, etc.) based on a standard process via touch

operation on the control system’s monitor. In this way, a total

user-defined sequence can be compiled from a sequence menu.

This machine cycle, visualized either horizontally or vertically,

can be adjusted simply and flexibly to the process requirements

by finger touch with “drag & drop” movements.

The advantages

– Icon visualization ensures clarity.

– Clear events sequence through node diagram

– Alterations without consequences through “dry test runs”

– Theoretical process sequence can be quickly implemented in

practice.

– Automatic calculation of the automation sequence based on

the actual set-up data set without machine movements

» SmartScreen

– Partitioning of screen displays to visualize and operate two

different functions simultaneously (e.g. machines and

auxiliaries)

– Uniform design of the screen pages within the

WITTMANN Group

– Max. 3 containers can be addressed simultaneously for the

SmartScreen function.

– Adjustments of set values can be effected directly in the set

value profile.

Remote communication

» QuickLook 4.0

Production status check via smartphone – simple and comfortable:

– Production data and statuses of all essential auxiliatries in a production cell

– Complete overview of the most important production parameters

– Access to production data, error signals and user-defined data

– The production cell overview offers a clear, simple overview of the production cell’s

general condition and that of its individual Wittmann 4.0 auxiliatries.

» Global online service network

– Web-Service 24/7: direct Internet connection to WITTMANN BATTENFELD service

– Web-Training: efficient staff training by means of the virtual training center

12

WITTMANN 4.0

Communication in and with production cells

With its communication standard Wittmann 4.0, the WITTMANN

Group offers a uniform data transfer platform between injection

molding machines and auxiliary equipment from

WITTMANN. In case of an auxiliatry change, the corresponding

visualizations and settings are loaded automatically via an update

function, following the principle of “Plug & Produce”.

Connection of auxiliaries via Wittmann 4.0

» WITTMANN water flow regulator WFC 120,

Gravimax blenders and Aton & Drymax dryers

– Units directly addressed and controlled via the machine’s

control system

– Joint saving of data in the production cell, the machine and in

the network via MES

» WITTMANN robots with R9 control system

– Operation of robots via the machine’s monitor screen

– High-speed communication between machine and robot to

synchronize movements

– Important machine movements can be set via the R9 robot

control system.

» WITTMANN Tempro plus D temperature controllers

– Setting and control of temperatures via the machine’s control

system possible

– All functions can be operated either on the unit or via the

machine’s control system.

Integration in MES system

The integration of machines and complete production cells in an

MES system is a prerequisite for an efficient and transparent production facility according to the Industry 4.0 concept.

Depending on customers’ requirements, small and medium-sized

companies as well as global players are offered a compact MES

solution based on TEMI+. With the Windows® 10 IoT operating

system it is also possible to have selected status information from

all connected machines on the production floor shown under SmartMonitoring on the display screen of every machine.

Wittmann 4.0 system

With Wittmann 4.0, a

machine and its robots and

auxiliaries are transformed

into a uniform technical organism, which communicates

externally via a specific IP

address. Such a “Single point

entry” with an integrated

internal firewall substantially

increases cyber security.

“single point entry”

via router into the

Industry 4.0 world

13

OPTIONS

Modular and flexible

SmartPower B8X

The option highlights

» Parallel movements

Additional pump modules for parallel movements

– for ejectors and core pulls

– for higher performance (fast injection)

Building-up the nozzle contact pressure during mold

closing

» HiQ packages

The HiQ packages offer add-ons for the existing Unilog

B8X machine control system software. They provide additional features to give the operator more information

about the process, and to facilitate operation of the

equipment.

» High-performance electric injection unit

fast-responding, precise, economical

The electric injection unit comes with a dual drive

for the injection and dosing functions. A one-piece,

torsion-resistant cast frame with linear guides and

a central ball screw drive offers the prerequisites for

highly dynamic precision in movements. The unit is

freely accessible, compact and pivotable.

» Fast media connection

For the ergonomically positioned standard connection

points for cooling water, air and core-pull hydraulics,

fast coupling plates (individual and system plates) are

available as options, as well as power plug systems for

the hot-runner heating circuits, temperature and pressure sensors, and coding signals.

» WITTMANN auxiliaries

The comprehensive range of WITTMANN auxiliaries

offers the right solutions for all secondary processes of

injection molding, including parts handling, material

feeding and drying, sprue recycling and mold cooling.

Via the optional Wittmann 4.0 integration package,

all additional auxiliatries can be integrated into the

production cell according to the “Plug and Produce”

principle.

14

APPLICATION TECHNOLOGY B8/B8X

Competence above standard

Photo: Greiner Bio-One GmbH

Photo: Kunststoff-Institut Lüdenscheid

Clean-room injection molding

For ultra-clean products

Whenever medical components or electronic parts must be produced

in an environment free of particles, the SmartPower B8X concept

with its easy-to-clean mold space provides a good starting position,

which can be adapted to more stringent requirements by optional

equipment modules.

The production of structured foam parts by targeted addition of

pressurized nitrogen dioxide to the plastic melt prior to injection

into the mold has been a core competence of WITTMANN BATTENFELD based on in-house R&D for more than 30 years.

Airmould is the process for gas-assisted injection molding developed

by WITTMANN BATTENFELD. Its two variants are the Airmould

internal gas pressure process and the external gas pressure process

Airmould Contour.

Cellmould

Structured foam technology

Airmould

Gas injection

15

Combimould

Multi-component technology

LIM

Liquid Injection Molding

PIM (CIM/MIM)

Powder Injection Molding

When two or more plastic materials in different colors or with different attributes must be combined into one part, the SmartPower B8X

machines can be equipped with additional injection units in V, L, S

or HH configuration and rotary tables with servo drive.

LIM designates the injection molding process to manufacture elastic

parts from 2-component LSR (Liquid Silicon Rubber). For processing LSR products, WITTMANN BATTENFELD uses proven modular

machines and automation concepts, as well as special plasticizing

systems adapted to the viscosity of LSR.

Powder injection molding (PIM) is a manufacturing process for series

production of components made of metallic or ceramic materials.

PIM is the ideal production process for making complex, functional

components in large batches and with stringent demands placed on

the materials.

16

SmartPower COMBIMOULD

Highly versatile multi-component injection molding

SmartPower stands for the WITTMANN BATTENFELD injection molding machines with small to medium

clamping force sizes (110 to 400 t), featuring a highly efficient servo-hydraulic drive system combined

with a compact hydraulic clamping unit and lean injection units in the international standard sizes of

70 to 1670.

Combimould stands for WITTMANN BATTENFELD’s multi-component injection molding technology. In

this process, a basic part is produced in the first injection molding station, then plastic components

in different colors or made of different materials are added in one or several more injection molding

stations, all in one cyclical sequence. In this way, various material attributes are combined with each

other to create a composite part of better quality in terms of visual attractiveness and functionality.

This material combination technology can be used to produce individual parts as well as integrated

components joined together by assembly injection molding. Depending on the parts geometry in each

case, this requires different process variants.

The SmartPower Combimould in sizes from 110 to 400 t combines the advantages of the generously

dimensioned and flexibly adjustable SmartPower clamping unit with the high performance of the EcoPower’s all-electric injection units. A great variety of combination options with one or several additional

plasticizing/injection aggregates in different configurations makes it possible to create a highly flexible

and efficient design tailored to fit all conceivable requirements.

17

© PLAYMOBIL®

SmartPower Combimould

Applications

» Back molding

Simple back molding of two or three plastic layers

on a base part or certain areas thereof is the most

frequent application. Examples are decorations or

anti-wear protection layers.

» Assembly injection molding

By targeted use of the differences in attributes of the

plastic materials combined with each other, assemblies can be produced with individual movable or

detachable parts. Examples are flexible toy figures,

chain links, switch rockers or spout closures with

resealing caps.

» Hard-soft composites

An important field of application for assembly injection molding is seal installation. In this process, sealing

lips made of silicone or thermoplastic elastomers can

be molded directly onto housing bodies or technical

parts in a second injection molding step.

» Overmolding

“Overmolding” is a special form of hard-soft combination, where soft, skid-resistant surfaces are created

on housing parts or appliance handles with elastomer

layers.

» Sandwich injection molding – co-injection technology

This process serves to produce parts with a three-layer

structure, consisting of two continuous outer surface

layers and a core layer. In terms of process technology,

this is achieved by consecutive injection of two materials through the same nozzle into a conventional mold.

A foamed or reinforced core component improves the

part’s mechanical attributes. Costs can be reduced

by using regrind and Cellmould foam technology. The

surface layers consisting of high-grade materials provide the desired high-quality surface attributes. In the

packaging industry, barrier layers can be incorporated

in the parts. Reproducible, attractive marbling effects

can be achieved by switching several times between

two materials of different colors. Depending on the

area of application and the requirements to be met by

the production equipment, a sandwich adapter plate

or a sandwich and interval nozzle is used.

18

COMBIMOULD PROCESS TECHNOLOGY

Optimally coordinated solution

» Rotary unit process

The standard process

Rotary unit technology is the most frequently used

Combimould variant. It is used both for overmolding

and back molding. Here, the ejector half of an X +

X-cavity mold is mounted on a rotary unit. The rotary

unit can be designed for alternating rotation movements of +/- 180 degrees (2 stations), 120 degrees (3

stations) or 90 degrees (4 stations).

Following the injection molding process in station

1, the base part produced there is transferred to the

overmolding station by opening and rotating the mold

half on the ejector side. Parallel to molding the additional components in the subsequent stations, the next

base part is produced in station 1. The finished part is

removed from the last station.

» Index plate process

For complex part design

In index plate technology, the rotation and transfer

mechanism is an integral part of the mold. This

process must be applied if the second component is

to be added on both sides of the part. To this end, the

preform must be transferred to a station to receive a

modified shape on both sides. This is carried out with

the help of an intermediate plate inside the mold, also

known as index plate, by which the parts are lifted out

of station 1, turned and then re-inserted into station 2.

The drive system for the index plate is either integrated

in the mold or may be connected to the machine with

a servo-electric drive. Rotations of +/- 180 degrees (2

stations), 120 degrees (3 stations) or 90 degrees (4

stations) are possible. The index plate system offers

the maximum possible flexibility for molded parts

engineering.

19

» Transfer process

For special cases and small series projects

This process is used as an alternative to the index plate

process where the molded part No. 1, due to its geometry, has an insufficient contact area on the index plate

for being transported by the index plate between the

injection molding stations. Other types of applications

are combinations of bulky inserts (such as screwdrivers

or knife blades) with plastic components, or a low-cost

production alternative for small series.

» Valve gate retraction process

To add flat components without parts transfer

In valve gate technology, the second component is

added without prior mold opening and rotation. The

different geometry required inside the cavity is produced by a hydraulic valve gate which, when retracted,

provides the space for adding the second component.

In spite of a longer cycle time due to serial production steps, the valve gate process may be of interest

economically in mold technology for small numbers

of units because of the lower cost of mold technology.

In some cases, the compact mold design even allows

the use of smaller machines. However, a possible use

strongly depends on the design of the molded part and

on flat geometries of the additions.

20

COMBIMOULD INJECTION UNIT

The right combination for every application

» V configuration

Injection from above, also into the mold parting line

– Generously dimensioned adjustment range

– Slide device with linear guides

– Simple horizontal adjustment

– V aggregate completely retractable to the rear to

provide an absolutely free mold space

– Nozzle position stroke measurement incl. display

in the control system

» L configuration

Injection from the non-operator side, even into

the mold parting line

– Slide device free on the rear of the fixed platen

– Injection unit supported on linear guides

– Large adjustment range

– Access to the nozzles and to the mold from the

rear via large operator safety gate

– Fixed platen free for standard linear robot

– Nozzle position stroke measurement incl. display in control system

» S configuration

Positioned diagonally above horizontal injection unit

– Compact machine design

– Small footprint

– S and H aggregates movable independently

– Individually adjustable, moment-free nozzle

contact force

– Excellent nozzle accessibility

H-H combination and other configurations

and more than 2 injection units upon

request

» H-H configuration

Two parallel horizontal aggregates

– Both aggregates movable independently

of each other

– Good thermal separation of the aggregates

– Compact configuration

– Easy barrel change

– Brief material testing

In addition to their aggregate in the standard H position (horizontal), SmartPower Combimould machines can be fitted with further

aggregates in the following configurations: V (vertical), L (horizontal on the machine’s rear side), S (slanted or “piggy-back”), or HH

(horizontal, parallel, side by side). In the Combimould version of

the SmartPower machines, the horizontal aggregate comes as an

all-electric injection unit as standard. The first additional aggregate

is controlled via the hydraulic main drive module and thus offers a

higher performance level.

A third injection unit can be operated easily via an additional

hydraulic module integrated in the oil tank. As an option, all three

injection units can also be delivered as electric models.

The Combimould machine concept is designed for unrestricted

parallel operation of all injection units with each other. If required,

operation of the ejector and the core pulls parallel to the clamping

movement is also available as an option.

21

For SmartPower Combimould machines, rotary units with a servoelectric drive and ranging from 600 to 1090 mm in diameter are

available as an option.

» Specific technical data

– Short rotation cycle times thanks to servo-electric drive

– All rotary units are laid out for rotary feed-through of the

connected media – for up to 12 media circuits (temperature

control, pneumatics, hydraulics) as well as power circuits and

sensors.

– All rotary units are available for 2-, 3- and 4-station operation.

– Available for both reversing and round-loop cycles

– Accurate positioning with electronic rotation angle measurement

– End position dampening

– Indexing device

– Rotation parallel to machine and robot movements possible

– Rotation module can be deactivated via control system

– Easy, flexible installation and removal possible

» Extension options

– Extended number of media circuits

– Customized ejector positions

– Installation of magnetic mold platens

– Data transfer modules

» Tie-bar removal device available as standard

For the insertion of bulky or extra-large molds, one of the tie-bars

can be retracted and subsequently returned to its original position

in just a few steps.

SERVO-ELECTRIC ROTARY UNIT

Fast and precise

22

TECHNICAL DATA SmartPower B8X

Material Factor

ABS 0.88

CA 1.02

CAB 0.97

PA 0.91

PC 0.97

PE 0.71

PMMA 0.94

POM 1.15

PP 0.73

Material Factor

PP + 20 % Talc 0.85

PP + 40 % Talc 0.98

PP + 20 % GF 0.85

PS 0.91

PVC hard 1.12

PVC soft 1.02

SAN 0.88

SB 0.88

The maximum shotweights (g)

are calculated by multiplying the

theoretical shot volume (cm3

) by

the above factor.

• SmartPower B8X • SmartPower B8X with e-unit (Option)

COMBINATIONS OF CLAMPING UNITS/INJECTION UNITS

Clamping unit Injection unit

t 70 130 210 350 525 750 1000 1330 1670 2250 3400

38 •• •• ••

50 •• •• •• •

60 •• •• •• •

80 •• •• •• •• ••

90 •• •• •• •• ••

110 •• •• •• •• ••

120 •• •• •• •• ••

XL 135 •• •• •• ••

160 •• •• •• •

180 •• •• •• •

XL 190 •• •• •• ••

210 •• •• •• ••

240 •• •• •• ••

XL 250 •• •• •• •• •

300 •• •• •• •• •

350 •• •• •• •• •

400 •• •• •• • •

23

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seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. 650

280

420

17,5 52,5

100 H7 O

100 H7 O

30

400 150 116

450

175

210

245

70

105

880 140

214 550

150

381 661

1263 88,9

1320

140 35

175 70

210

250

244 280

370

320 55 O

530

451 555 165

1171

1793

50 45-

550

15

88,9

185 465

80

StP38M12-`24 (92x)

1909

550

492

450 533 1513

O 28 (4x)

R 35

M12-`24 (8x)

180 EUROMAP 18 - E5 / E6 23

M8-` 103

16 (4x)

WP 80

M16-`24

105

O 170

45° 45°

O 13 (4x)

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung

seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. KAllitlDINISO2768DktttDktd650

280

420

17,5 52,5

100 H7 O

100 H7 O

30

400 150 116

450

175

210

245

70

105

880 140

214 550

150

381 661

1263 88,9

1320

140 35

175 70

210

250

244 280

370

320 55 O

530

451 555 165

1171

1793

50 45-

550

15

88,9

185 465

80

Smart Power 38

M12-`24 (92x)

1909

550

492

450 533 1513

O 28 (4x)

R 35

M12-`24 (8x)

180 EUROMAP 18 - E5 / E6 23

M8-` 103

16 (4x)

WP 80

M16-`24

105

O 170

45° 45°

O 13 (4x)

DATA SmartPower B8X 38

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position

6) max. ½ on fixed platen || max. 2/3 on moving platen

Clamping unit SmartPower B8X 38

Clamping force kN 380

Distance between tie bars mm x mm 370 x 320

Mold height (min.) mm 150

Opening stroke/opening force mm/kN 400/34

Maximum daylight mm 550

Ejector stroke/ejector force mm/kN 150/26.4

Dry cycle time1) s − mm 1.75 – 224

Injection unit 70 130 210

Screw diameter mm 14 18 22 18 22 25 30 25 30 35

Screw stroke mm 70 90 90 90 110 125 125 125 150 150

Screw L/D ratio 20 20 20 22 22 22

Theoretical shot volume cm3 10.8 22.9 34.2 22.9 41.8 61.4 88.4 61.4 106 144

Specific injection pressure bar 3000 3000 2056 3000 2864 2218 1540 2940 2042 1500

Max. screw speed

Hydraulic | e-unit (Option) min–1 685

600

438

475

341

400

Max. plasticizing rate (PS)2)

Hydraulic | e-unit (Option) g/s 2.4

2.1

6.9

6.1

10.1

8.8

4.4

4.8

6.4

7

12

13

17

18

9

11

13

16

21

24

Max. screw torque

Hydraulic | e-unit (Option) Nm 65

65

120

120

231

150

120

120

238

150

340

250

357

250

340

340

490

400

490

400

Nozzle stroke/contact force mm/kN 250/47 250/47 250/86

Injection rate into air

Hydraulic | e-unit (Option) cm3

/s 37.9

61.6

62.7

102

93.6

152

45

50.9

67.2

76

86.8

98

125

141

65.5

98.2

94.3

141

128.3

192

Injection rate into air with

additional pump (option) cm3

/s 65,5 108 162 78 116 150 216 113 163 222

Barrel heating power kW 2.9 5.7 6.5 5.7 6.5 9.2 9.5 9.2 9.5 10.6

Number of heating zones 4 4 4

Energy efficiency class3) 5+ 5+ 5+ 5+ 6+ 5+ 6+ 7+

Drive

Oil tank volume l 200 200 200

Electrical power supply

without/with Europackage

Hydraulic | e-unit (Option)

kVA 16/39

20/43

19/42

22/45

22/45

25/48

Emission sound pressure level4) dB(A) 64 64 64

Weights, dimensions

Net weight (exclusive oil)

Hydraulic | e-unit (Option) kg 3000

3300

3000

3300

3100

3400

Length x width x height5)

Hydraulic | e-unit (Option) m 3.4 x 1.3 x 1.9

3.8 x 1.3 x 1.9

3.5 x 1.3 x 1.9

3.9 x 1.3 x 1.9

3.6 x 1.3 x 1.9

4 x 1.3 x 1.9

Max. mold weight6) kg 700

Min. mold dimension mm x mm 226 x 226

24

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung

seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. WittmannBatteneldEAKm

Allgemeintoleranzen - DIN ISO 2768 - .

AllgemeintoleranzenENISO13920Dokumentstatus

Dokumentverwendung

650

280

420

17,5 52,5

125 H7 O

125 H7 O

30

400 200 116

450

175

210

245

70

105

140

880

214 600

150

381 661

1263 88,9

1320

140 70

175 105

210

250

244 280

370

320 55 O

530 451 555 165

1171

1793

50 45-

550

15

88,9

185 465

80

Smart Power 60

M12-`24 (68x)

1909

550

492

450 533 1513

O 28 (4x)

R 35

M12-`24 (8x)

180 EUROMAP 18 - E6 23

M8-`16 (4x) 103

WP 80

M16-`24

DATA SmartPower B8X 50/60

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position

6) max. ½ on fixed platen || max. 2/3 on moving platen

Clamping unit SmartPower B8X 50 SmartPower B8X 60

Clamping force kN 500 600

Distance between tie bars mm x mm 370 x 320

Mold height (min.) mm 200

Opening stroke/opening force mm/kN 400/34

Maximum daylight mm 600

Ejector stroke/ejector force mm/kN 150/26.4

Dry cycle time1) s − mm 1.75 – 224

Injection unit 70 130 210 350

Screw diameter mm 14 18 22 18 22 25 30 25 30 35 30 35 40

Screw stroke mm 70 90 90 90 110 125 125 125 150 150 150 175 175

Screw L/D ratio 20 20 20 22 22 22 22

Theoretical shot volume cm3 10.8 22.9 34.2 22.9 41.8 61.4 88.4 61.4 106 144 106 168 220

Specific injection pressure bar 3000 3000 2056 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595

Max. screw speed

Hydraulic | e-unit (Option) min–1 685

600

438

475

341

400

273

–

Max. plasticizing rate (PS)2)

Hydraulic | e-unit (Option) g/s 2.4

2.1

6.9

6.1

10

8.8

4.4

4.8

6.4

7

12

13

17

18

9

11

13

16

21

24

11

–

16

–

26

–

Max. screw torque

Hydraulic | e-unit (Option) Nm 65

65

120

120

231

150

120

120

238

150

340

250

357

250

340

340

490

400

490

400

600

500

621

500

621

500

Nozzle stroke/contact force mm/kN 250/47 250/47 250/86 250/86

Injection rate into air

Hydraulic | e-unit (Option) cm3

/s 37.9

61.6

62.7

102

93.6

152

45

50.9

67.2

76

86.8

98.2

125

141

65.5

98.2

94.3

141

128.3

192

67.9

141

92.4

192

120.7

251

Injection rate into air with

additional pump (option) cm3

/s 65.5 108 162 78 116 150 216 113 163 222 117 160 209

Barrel heating power kW 2.9 5.7 6.5 5.7 6.5 9.2 9.5 9.2 9.5 10.6 9.5 10.6 13.7

Number of heating zones 4 4 4 4

Energy efficiency class3) 5+ 5+ 5+ 5+ 5+ 5+ 6+ 5+ 6+ 7+ 5+ 6+ 7+

Drive

Oil tank volume l 200 200 200 200

Electrical power supply

without/with Europackage

Hydraulic | e-unit (Option)

kVA 16/39

20/43

19/42

22/45

22/45

25/48

27/50

30/53

Emission sound pressure level4) dB(A) 64 64 64 64

Weights, dimensions

Net weight (exclusive oil)

Hydraulic | e-unit (Option) kg 3000

3300

3000

3300

3100

3300

3100

–

Length x width x height5)

Hydraulic | e-unit (Option) m 3.4 x 1.3 x 1.9

3.8 x 1.3 x 1.9

3.5 x 1.3 x 1.9

3.9 x 1.3 x 1.9

3.6 x 1.3 x 1.9

4 x 1.3 x 1.9

3.8 x 1.3 x 1.9

–

Max. mold weight6) kg 700

Min. mold dimension mm x mm 226 x 226

25

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung

seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Wittmann Batteneld EA

Km

Hauptdokument

Allgemeintoleranzen - DIN ISO 2768 - .

Allgemeintoleranzen - EN ISO 13920 - .

GeometrischeTolerierung-ENISO1101Dokumentstatus

Dokumentverwendung

580

50 45-

1331 88,9

1990 2109

88,9

451 728

300

750

30

15

450

1646 125 O H7 125 O H7

146

475

234 700

Smart Power 90

420 65 O

663

470

680

451 690 165

1306

1460

348

70

140

175

210

350

560

680

O 28 (4x)

615

533

150

80

1030

225

R 35

M16-`32

EUROMAP 18 - E8315

M16-`32 (64x) 175 140 70

180

M8-`16 (4x)

WP 80

2335 103 105

M16`24

280

210 245

245

DATA SmartPower B8X 80/90

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position

6) max. ½ on fixed platen || max. 2/3 on moving platen

Clamping unit SmartPower B8X 80 SmartPower B8X 90

Clamping force kN 800 900

Distance between tie bars mm x mm 470 x 420

Mold height (min.) mm 225

Opening stroke/opening force mm/kN 475/42

Maximum daylight mm 700

Ejector stroke/ejector force mm/kN 150/41.2

Dry cycle time1) s − mm 1.9 – 294

Injection unit 70 130 210 350 525

Screw diameter mm 14 18 22 18 22 25 30 25 30 35 30 35 40 35 40 45

Screw stroke mm 70 90 90 90 110 125 125 125 150 150 150 175 175 175 200 200

Screw L/D ratio 20 20 20 22 22 22 22 22

Theoretical shot volume cm3 10.8 22.9 34.2 22.9 41.8 61.4 88.4 61.4 106 144 106 168 220 168 251 318

Specific injection pressure bar 3000 3000 2056 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2500 2100 1659

Max. screw speed

Hydraulic | e-unit (Option) min–1 750

600

475

475

435

400

350

350

278

325

Max. plasticizing rate (PS)2)

Hydraulic | e-unit (Option) g/s 2.6

2.1

7.6

6.1

11

8.8

4.8

4.8

7

7

13

13

18

18

12

11

17

16

26

24

14

14

21

21

34

34

17

20

27

31

35

41

Max. screw torque

Hydraulic | e-unit (Option) Nm 65

65

120

120

231

150

120

120

238

150

340

250

357

250

340

340

490

400

490

400

600

500

621

500

621

500

770

700

Nozzle stroke/contact force mm/kN 250/47 250/47 250/86 250/86 300/86

Injection rate into air

Hydraulic | e-unit (Option) cm3

/s 48.3

61.6

79.8

102

119,2

152

57.3

50.9

85.6

76

111

98.2

159

141

83.3

98.2

120

141

163

192

86.4

141

118

192

154

251

89

192

117

251

148

318

Injection rate into air with

additional pump (option) cm3

/s 65.5 108 162 78 116 150 216 113 163 222 117 160 209 147 192 243

Barrel heating power kW 2.9 5.7 6.5 5.7 6.5 9.2 9.5 9.2 9.5 10.6 9.5 10.6 13.7 10.6 13.7 16.7

Number of heating zones 4 4 4 4 4

Energy efficiency class3) 4+ 4+ 4+ 4+ 4+ 4+ 5+ 4+ 5+ 6+ 5+ 6+ 7+ 6+ 7+ 8+

Drive

Oil tank volume l 280 280 280 280 280

Electrical power supply

without/with Europackage

Hydraulic | e-unit (Option)

kVA 23/46

27/50

24/47

27/50

26/49

29/52

27/50

30/53

31/54

38/58

Emission sound pressure level4) dB(A) 64 64 64 64 64

Weights, dimensions

Net weight (exclusive oil)

Hydraulic | e-unit (Option) kg 3900

4200

4000

4300

4100

4400

4100

4400

4200

4600

Length x width x height5)

Hydraulic | e-unit (Option) m 4.1 x 1.45 x 2.1

4.1 x 1.45 x 2.1

4.1 x 1.45 x 2.1

4.2 x 1.45 x 2.1

4.1 x 1.45 x 2.1

4.4 x 1.45 x 2.1

4.1 x 1.45 x 2.1

4.6 x 1.45 x 2.1

4.3 x 1.45 x 2.1

4.8 x 1.45 x 2.1

Max. mold weight6) kg 900

Min. mold dimension mm x mm 246 x 246

26

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung

seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. 650

50 45-

1990

1383

88,9

352

30

255 800

550 250

156

125 H7 O

450

125 H7 O

850

451 760 165

1376

750

520

470 70 O

750

1530

70

140

175

245

315

35 105

350

560

15

80

203,2 88,9

50,8

203,2

2109

16 (88x)

50,8

702

533

1733

210

486 762

150

1140

750

O 28 (12x)

280

R 35

M16-`32 (8x)

EUROMAP 18 - E9 350 140 175 70 210 245 280 400

180

23 103

M8-`17 (4x)

WP 80

M16`24

DATA SmartPower B8X 110/120

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position

6) max. ½ on fixed platen || max. 2/3 on moving platen

Clamping unit SmartPower B8X 110 SmartPower B8X 120

Clamping force kN 1100 1200

Distance between tie bars mm x mm 520 x 470

Mold height (min.) mm 250

Opening stroke/opening force mm/kN 550/53

Maximum daylight mm 800

Ejector stroke/ejector force mm/kN 150/41.2

Dry cycle time1) s − mm 2.1 – 329

Injection unit 130 210 350 525 750

Screw diameter mm 18 22 25 30 25 30 35 30 35 40 35 40 45 40 45 50

Screw stroke mm 90 110 125 125 125 150 150 150 175 175 175 200 200 200 225 225

Screw L/D ratio 20 20 22 22 22 22 22 22

Theoretical shot volume cm3 22.9 41.8 61.4 88.4 61.4 106 144 106 168 220 168 251 318 251 358 442

Specific injection pressure bar 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2500 2100 1659 2500 2116 1714

Max. screw speed

Hydraulic | e-unit (Option) min–1 475

475

496

400

397

350

325

325

276

325

Max. plasticizing rate (PS)2)

Hydraulic | e-unit (Option) g/s 4,8

4,8

7

7

13

13

18

18

13

11

19

16

30

24

15

14

24

21

38

34

20

20

31

31

41

41

26

31

35

41

42

49

Max. screw torque

Hydraulic | e-unit (Option) Nm 120

120

238

150

340

250

357

250

340

340

490

400

490

400

600

500

621

500

621

500

770

700

998

900

Nozzle stroke/contact force mm/kN 250/47 250/86 250/86 300/86 350/86

Injection rate into air

Hydraulic | e-unit (Option) cm3

/s 65

50.9

98

76

126

98.2

182

141

95.2

98.2

137

141

187

192

98.8

141

134

192

176

251

102

192

133

251

169

318

117

251

149

318

184

393

Injection rate into air with

additional pump (option) cm3

/s 78 116 150 216 137 197 268 142 193 252 147 192 243 150 190 235

Barrel heating power kW 5.7 6.5 9.2 9.5 9.2 9.5 10.6 9.5 10.6 13.7 10.6 13.7 16.7 13.7 16.7 22.1

Number of heating zones 4 4 4 4 4 4 5

Energy efficiency class3) 3+ 3+ 3+ 3+ 3+ 5+ 6+ 5+ 6+ 7+ 6+ 7+ 8+ 6+ 7+ 8+

Drive

Oil tank volume l 340 340 340 340 340

Electrical power supply

without/with Europackage

Hydraulic | e-unit (Option)

kVA 26/49

29/52

28/51

31/54

30/53

33/56

31/54

35/58

37/60

42/65

Emission sound pressure level4) dB(A) 64 64 64 64 64

Weights, dimensions

Net weight (exclusive oil)

Hydraulic | e-unit (Option) kg 4400

4700

4500

4800

4500

4900

4600

5000

4600

5000

Length x width x height5)

Hydraulic | e-unit (Option) m 4.3 x 1.5 x 2.1

4.5 x 1.5 x 2.1

4.3 x 1.5 x 2.1

4.7 x 1.5 x 2.1

4.3 x 1.5 x 2.1

4.9 x 1.5 x 2.1

4.4 x 1.5 x 2.1

5 x 1.5 x 2.1

4.7 x 1.5 x 2.1

5.6 x 1.5 x 2.1

Max. mold weight6) kg 1400

Min. mold dimension mm x mm 296 x 296

27

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten.

502 165

810

850

80

300

340 220

200

15

30

450 5381793

1445 1000

950

O28 (12x)

88,9

810

537 854 365

720

50,8

203,2

690

88,9 50,8

203,2

1413

1990 2109

50 45-

570

1675

1517

70

140

210

280

350

520

70

140 280 425 380

805

O 80

210

35 105

350

560

R 35

160 H7 160 H7

650 M16-`32 (56x)

M16-`32 (8x)

EUROMAP 18 - E9

M20`30

DATA SmartPower B8X XL 135

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position

6) max. ½ on fixed platen || max. 2/3 on moving platen

Clamping unit SmartPower B8X XL 135

Clamping force kN 1350

Distance between tie bars mm x mm 570 x 520

Mold height (min.) mm 300

Opening stroke/opening force mm/kN 650/81

Maximum daylight mm 950

Ejector stroke/ejector force mm/kN 200/65

Dry cycle time1) s − mm 2.4 – 364

Injection unit 350 525 750 1000

Screw diameter mm 30 35 40 35 40 45 40 45 50 45 50 55

Screw stroke mm 150 175 175 175 200 200 200 225 225 225 250 250

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 106 168 220 168 251 318 251 358 442 358 491 594

Specific injection pressure bar 2835 2083 1595 2500 2100 1659 2500 2116 1714 2490 2016 1666

Max. screw speed

Hydraulic | e-unit (Option) min–1 625

350

500

325

380

325

260

300

Max. plasticizing rate (PS)2)

Hydraulic | e-unit (Option) g/s 24

14

38

21

60

34

30

20

48

31

62

41

36

31

47

41

57

49

33

38

40

45

49

56

Max. screw torque

Hydraulic | e-unit (Option) Nm 600

500

621

500

621

500

770

700

998

900

1540

1200

Nozzle stroke/contact force mm/kN 300/86 300/86 350/86 400/100

Injection rate into air

Hydraulic | e-unit (Option) cm3

/s 160

141

218

192

285

251

166

192

217

251

274

318

170

251

215

318

266

393

183

318

226

393

273

475

Injection rate into air with

additional pump (option) cm3

/s – – – – – – – – – 267 330 399

Barrel heating power kW 9.5 10.6 13.7 10.6 13.7 16.7 13.7 16.7 22.1 16.7 22.1 22.6

Number of heating zones 4 4 4 4 5 4 5 5

Energy efficiency class3) 5+ 6+ 7+ 5+ 6+ 7+ 6+ 7+ 8+ 6+ 7+ 8+

Drive

Oil tank volume l 450 450 450 450

Electrical power supply

without/with Europackage

Hydraulic | e-unit (Option)

kVA 39/62

42/65

42/65

46/69

44/67

49/72

46/69

52/75

Emission sound pressure level4) dB(A) 65 65 65 65

Weights, dimensions

Net weight (exclusive oil)

Hydraulic | e-unit (Option) kg 7100

7500

7200

7600

7300

8100

7900

8700

Length x width x height5)

Hydraulic | e-unit (Option) m 4.9 x 1.65 x 2.1

5.2 x 1.65 x 2.1

4.9 x 1.65 x 2.1

5.6 x 1.65 x 2.1

5 x 1.65 x 2.1

5.8 x 1.65 x 2.1

5.3 x 1.65 x 2.1

6.1 x 1.65 x 2.1

Max. mold weight6) kg 2000

Min. mold dimension mm x mm 346 x 346

28

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten.

502 165

810

850

80

300

340 220

200

15

30

450 5381793

1445 1000

950

O28 (12x)

88,9

810

537 854 365

720

50,8

203,2

690

88,9 50,8

203,2

1413

1990 2109

50 45-

570

1675

1517

70

140

210

280

350

520

70

140 280 425 380

805

O 80

210

35 105

350

560

R 35

160 H7 160 H7

650 M16-`32 (56x)

M16-`32 (8x)

EUROMAP 18 - E9

M20`30

DATA SmartPower B8X 160/180

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position

6) max. ½ on fixed platen || max. 2/3 on moving platen

Clamping unit SmartPower B8X 160 SmartPower B8X 180

Clamping force kN 1600 1800

Distance between tie bars mm x mm 570 x 520

Mold height (min.) mm 300

Opening stroke/opening force mm/kN 650/81

Maximum daylight mm 950

Ejector stroke/ejector force mm/kN 200/65

Dry cycle time1) s − mm 2.4 – 364

Injection unit 525 750 1000 1330

Screw diameter mm 35 40 45 40 45 50 45 50 55 50 55 60

Screw stroke mm 175 200 200 200 225 225 225 250 250 250 275 275

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 168 251 318 251 358 442 358 491 594 491 653 778

Specific injection pressure bar 2500 2100 1659 2500 2116 1714 2490 2016 1666 2470 2041 1715

Max. screw speed

Hydraulic | e-unit (Option) min–1 500

325

380

325

260

300

207

–

Max. plasticizing rate (PS)2)

Hydraulic | e-unit (Option) g/s 30

20

48

31

62

41

36

31

47

41

57

49

33

38

39

45

49

56

31

–

39

–

41

–

Max. screw torque

Hydraulic | e-unit (Option) Nm 770

700

998

900

1540

1200

1940

–

Nozzle stroke/contact force mm/kN 300/86 350/86 400/100 400/100

Injection rate into air

Hydraulic | e-unit (Option) cm3

/s 166

192

217

251

274

318

170

251

215

318

266

393

183

318

226

393

273

475

184

–

223

–

265

–

Injection rate into air with

additional pump (option) cm3

/s – – – – – – 267 330 399 269 326 388

Barrel heating power kW 10.6 13.7 16.7 13.7 16.7 22.1 16.7 22.1 22.6 22.1 22.6 23.6

Number of heating zones 4 4 4 5 4 5 5 5

Energy efficiency class3) 5+ 6+ 7+ 6+ 7+ 8+ 6+ 7+ 8+ 7+ 7+ 8+

Drive

Oil tank volume l 450 450 450 450

Electrical power supply

without/with Europackage

Hydraulic | e-unit (Option)

kVA 42/65

46/69

44/67

49/72

46/69

51/74

54/77

–

Emission sound pressure level4) dB(A) 65 65 65 65

Weights, dimensions

Net weight (exclusive oil)

Hydraulic | e-unit (Option) kg 7200

7600

7300

8100

7900

8700

8000

–

Length x width x height5)

Hydraulic | e-unit (Option) m 4.9 x 1.65 x 2.1

5.4 x 1.65 x 2.1

5.1 x 1.65 x 2.1

5.8 x 1.65 x 2.1

5.4 x 1.65 x 2.1

6.3 x 1.65 x 2.1

5.6 x 1.65 x 2.1

–

Max. mold weight6) kg 2000

Min. mold dimension mm x mm 346 x 346

29

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung

seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH

gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall

der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten.

70140 280 210 350

450 505

70

140

210

280

350

420

M20-`40 (80x)

700

950

955 620 O 80

502 990 165

1657

1810

560

840

35 75

M20-`40(8x)

EUROMAP 18 - E11

450 538

1943

1605 1150

85 15

30

750 350 260

360 1100

200

O 160 H7

O 160 H7

R 35

O 28 (12x)

88,9

950

605 922

435

860

50

790

45- 50,8 88,9

1493

203,2

2200

50,8

203,2

2320

M20`30

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung

seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH

gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall

der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten.

70140 280 210 350

450 505

70

140

210

280

350

420

M20-`40 (80x)

700

950

955 620 O 80

502 990 165

1657

1810

560

840

35 175

M20-`40(8x)

EUROMAP 18 - E11

450 538

1943

1605 1150

85 15

30

750 350 260

360 1100

200

O 160 H7

O 160 H7

R 35

O 28 (12x)

88,9

950

605 922

435

860

50

790

45- 50,8 88,9

1493

203,2

2200

50,8

203,2

2320

M20`30

DATA SmartPower B8X XL 190

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position

6) max. ½ on fixed platen || max. 2/3 on moving platen

Clamping unit SmartPower B8X XL 190

Clamping force kN 1900

Distance between tie bars mm x mm 700 x 620

Mold height (min.) mm 350

Opening stroke/opening force mm/kN 750/100

Maximum daylight mm 1100

Ejector stroke/ejector force mm/kN 200/65

Dry cycle time1) s − mm 2.6 – 434

Injection unit 750 1000 1330 1670

Screw diameter mm 40 45 50 45 50 55 50 55 60 55 60 65

Screw stroke mm 200 225 225 225 250 250 250 275 275 275 300 300

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 251 358 442 358 491 594 491 653 778 653 848 995

Specific injection pressure bar 2500 2116 1714 2490 2016 1666 2470 2041 1715 2343 1969 1678

Max. screw speed

Hydraulic | e-unit (Option) min–1 380

325

350

300

278

300

275

275

Max. plasticizing rate (PS)2)

Hydraulic | e-unit (Option) g/s 36

31

47

41

57

49

44

38

53

45

66

56

42

45

52

56

55

59

51

51

54

54

61

61

Max. screw torque

Hydraulic | e-unit (Option) Nm 998

900

1540

1200

1940

1500

1940

1900

Nozzle stroke/contact force mm/kN 350/86 400/100 400/100 500/100

Injection rate into air

Hydraulic | e-unit (Option) cm3

/s 170

251

215

318

266

393

246

318

304

393

368

475

248

344

300

416

357

495

261

357

311

425

365

499

Injection rate into air with

additional pump (option) cm3

/s – – – 330 408 494 333 403 480 351 418 490

Barrel heating power kW 13.7 16.7 22.1 16.7 22.1 22.6 22.1 22.6 23.6 22.6 23.6 24.2

Number of heating zones 4 4 5 4 5 5 5 5

Energy efficiency class3) 5+ 6+ 7+ 6+ 7+ 8+ 7+ 7+ 8+ 7+ 7+ 8+

Drive

Oil tank volume l 600 600 600 600

Electrical power supply

without/with Europackage

Hydraulic | e-unit (Option)

kVA 50/73

55/78

51/74

57/80

54/77

60/83

57/80

63/86

Emission sound pressure level4) dB(A) 65 65 65 65

Weights, dimensions

Net weight (exclusive oil)

Hydraulic | e-unit (Option) kg 10800

11600

11500

12200

11500

13000

11700

13200

Length x width x height5)

Hydraulic | e-unit (Option) m 5.7 x 1.8 x 2.3

6.2 x 1.8 x 2.3

5.7 x 1.8 x 2.3

6.4 x 1.8 x 2.3

5.9 x 1.8 x 2.3

6.8 x 1.8 x 2.3

6.2 x 1.8 x 2.3

7 x 1.8 x 2.3

Max. mold weight6) kg 3000

Min. mold dimension mm x mm 396 x 396

30

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten.

70140 280 210 350

450 505

70

140

210

280

350

420

M20-`40 (80x)

670

950

955 620 O 90

502 990 165

1657

1810

560

840

35 75

M20-`40(8x)

EUROMAP 18 - E11

450 538

1943

1605 1150

85 15

30

750 350 260

360 1100

200

O 160 H7

O 160 H7

R 35

O 28 (12x)

88,9

950

605 922

435

860

50

790

45- 50,8 88,9

1493

203,2

2200

50,8

203,2

2320

M20`30

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten.

70140 280 210 350

450 505

70

140

210

280

350

420

M20-`40 (80x)

670

950

955 620 O 90

502 990 165

1657

1810

560

840

35 175

M20-`40(8x)

EUROMAP 18 - E11

450 538

1943

1605 1150

85 15

30

750 350 260

360 1100

200

O 160 H7

O 160 H7

R 35

O 28 (12x)

88,9

950

605 922

435

860

50

790

45- 50,8 88,9

1493

203,2

2200

50,8

203,2

2320

M20`30

DATA SmartPower B8X 210/240

Clamping unit SmartPower B8X 210 SmartPower B8X 240

Clamping force kN 2100 2400

Distance between tie bars mm x mm 670 x 620

Mold height (min.) mm 350

Opening stroke/opening force mm/kN 750/100

Maximum daylight mm 1100

Ejector stroke/ejector force mm/kN 200/65

Dry cycle time1) s − mm 2.6 – 434

Injection unit 750 1000 1330 1670

Screw diameter mm 40 45 50 45 50 55 50 55 60 55 60 65

Screw stroke mm 200 225 225 225 250 250 250 275 275 275 300 300

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 251 358 442 358 491 594 491 653 778 653 848 995

Specific injection pressure bar 2500 2116 1714 2490 2016 1666 2470 2041 1715 2343 1969 1678

Max. screw speed

Hydraulic | e-unit (Option) min–1 380

325

350

300

278

300

275

275

Max. plasticizing rate (PS)2)

Hydraulic | e-unit (Option) g/s 36

31

47

41

57

49

44

38

53

45

66

56

42

45

52

56

55

59

51

51

54

54

61

61

Max. screw torque

Hydraulic | e-unit (Option) Nm 998

900

1540

1200

1940

1500

1940

1900

Nozzle stroke/contact force mm/kN 350/86 400/100 400/100 500/100

Injection rate into air

Hydraulic | e-unit (Option) cm3

/s 170

251

215

318

266

393

246

318

304

393

368

475

248

344

300

416

357

495

261

357

311

425

365

499

Injection rate into air with

additional pump (option) cm3

/s – – – 330 408 494 333 403 480 351 418 490

Barrel heating power kW 13.7 16.7 22.1 16.7 22.1 22.6 22.1 22.6 23.6 22.6 23.6 24.2

Number of heating zones 4 4 5 4 5 5 5 5

Energy efficiency class3) 5+ 6+ 7+ 6+ 7+ 8+ 7+ 7+ 8+ 7+ 7+ 8+

Drive

Oil tank volume l 600 600 600 600

Electrical power supply

without/with Europackage

Hydraulic | e-unit (Option)

kVA 50/73

55/78

51/74

57/80

54/77

60/83

57/80

63/86

Emission sound pressure level4) dB(A) 65 65 65 65

Weights, dimensions

Net weight (exclusive oil)

Hydraulic | e-unit (Option) kg 10800

11600

11400

12200

11500

13000

11700

13200

Length x width x height5)

Hydraulic | e-unit (Option) m 5.7 x 1.8 x 2.3

6.2 x 1.8 x 2.3

5.7 x 1.8 x 2.3

6.4 x 1.8 x 2.3

5.9 x 1.8 x 2.3

6.8 x 1.8 x 2.3

6.2 x 1.8 x 2.3

7 x 1.8 x 2.3

Max. mold weight6) kg 3000

Min. mold dimension mm x mm 396 x 396

31

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte vorbehalten.

35175

700

980 M20-`40 (8x)

EUROMAP 18 - E13 140 210 280530 350 420 625

140

210

280

350

420

490

720 O 115

1155

800

M20-`40 (88x)

488 1154 165

1130

1807

1960

450 538

2143

30

15

850 400 310

428 1250

250

M24`36

O 160 H7

O 160 H7

R 35

80

1855 1305

555

1055

50,8

203,2

900

50 45- 50,8 88,9203,2 1613

2350 2470

O 28 (12x)

1130

88,9

680 997

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte vorbehalten.

35175

700

980 M20-`40 (8x)

EUROMAP 18 - E13 140 210 280530 350 420 625

140

210

280

350

420

490

720 O 115

1155

800

M20-`40 (88x)

488 1154 165

1130

1807

1960

450 538

2143

30

15

850 400 310

428 1250

250

M24`36

O 160 H7

O 160 H7

R 35

80

1855 1305

555

1055

50,8

203,2

900

50 45- 50,8 88,9203,2 1613

2350 2470

O 28 (12x)

1130

88,9

680 997

DATA SmartPower B8X XL 250

Clamping unit SmartPower B8X XL 250

Clamping force kN 2500

Distance between tie bars mm x mm 800 x 720

Mold height (min.) mm 400

Opening stroke/opening force mm/kN 850/136

Maximum daylight mm 1250

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s − mm 2.8 – 504

Injection unit 750 1000 1330 1670 2250

Screw diameter mm 40 45 50 45 50 55 50 55 60 55 60 65 55 65 75

Screw stroke mm 200 225 225 225 250 250 250 275 275 275 300 300 275 325 325

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 251 358 442 358 491 594 491 653 778 653 848 995 653 1078 1436

Specific injection pressure bar 2500 2116 1714 2490 2016 1666 2470 2041 1715 2343 1969 1678 2500 2070 1555

Max. screw speed

Hydraulic | e-unit (Option) min–1 380

325

400

300

315

300

315

275

255

–

Max. plasticizing rate (PS)2)

Hydraulic | e-unit (Option) g/s 36

31

47

41

57

49

50

38

60

45

75

56

48

45

59

56

62

59

59

51

62

54

70

61

48

–

57

–

109

–

Max. screw torque

Hydraulic | e-unit (Option) Nm 998

900

1540

1200

1940

1500

1940

1900

2500

–

2625

–

2625

–

Nozzle stroke/contact force mm/kN 350/86 400/100 400/100 500/100 650/129

Injection rate into air

Hydraulic | e-unit (Option) cm3

/s 170

251

215

318

266

393

281

318

347

393

420

475

283

344

343

416

408

495

299

357

357

425

417

499

242

–

338

–

450

–

Injection rate into air with

additional pump (option) cm3

/s – – – 365 451 546 369 446 531 388 462 542 315 440 585

Barrel heating power kW 13.7 16.7 22.1 16.7 22.1 22.6 22.1 22.6 23.6 22.6 23.6 24.2 20.3 24.7 31.3

Number of heating zones 4 4 5 4 5 5 5 5 6

Energy efficiency class3) 5+ 6+ 7+ 6+ 7+ 7+ 7+ 7+ 8+ 7+ 7+ 8+ 7+ 8+ 8+

Drive

Oil tank volume l 750 750 750 750 750

Electrical power supply

without/with Europackage

Hydraulic | e-unit (Option)

kVA 58/81

63/86

60/83

66/89

63/86

69/92

67/90

73/96

71/94

–

Emission sound pressure level4) dB(A) 65 65 65 65 65

Weights, dimensions

Net weight (exclusive oil)

Hydraulic | e-unit (Option) kg 13800

14600

14400

15200

14500

16000

14700

16200

16500

–

Length x width x height5)

Hydraulic | e-unit (Option) m 6.1 x 1.95 x 2.5

6.6 x 1.95 x 2.5

6.1 x 1.95 x 2.5

6.8 x 1.95 x 2.5

6.3 x 1.95 x 2.5

7.2 x 1.95 x 2.5

6.6 x 1.95 x 2.5

7.4 x 1.95 x 2.5

7.2 x 1.95 x 2.5

–

Max. mold weight6) kg 4000

Min. mold dimension mm x mm 446 x 446

32

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten.

35175

700

980 M20-`40 (8x)

EUROMAP 18 - E13 140 210 280530 350 420 625

140

210

280

350

420

490

720 O 115

1155

800 M20-`40 (88x)

488 1154 165

1130

1807

1960

450 538

2143

30

15

850 400 310

428 1250

250

M24`36

O 160 H7

O 160 H7

R 35

80

1855 1305

555

1055

50,8

203,2

900

50 45- 50,8 88,9203,2 1613

2450 2570

O 28 (12x)

1130

88,9

680 997

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten.

35175

700

980 M20-`40 (8x)

EUROMAP 18 - E13 140 210 280530 350 420 625

140

210

280

350

420

490

720 O 115

1155

800 M20-`40 (88x)

488 1154 165

1130

1807

1960

450 538

2143

30

15

850 400 310

428 1250

250

M24`36

O 160 H7

O 160 H7

R 35

80

1855 1305

555

1055

50,8

203,2

900

50 45- 50,8 88,9203,2 1613

2450 2570

O 28 (12x)

1130

88,9

680 997

DATA SmartPower B8X 300

Clamping unit SmartPower B8X 300 SmartPower B8X 350

Clamping force kN 3000 3500

Distance between tie bars mm x mm 800 x 720

Mold height (min.) mm 400

Opening stroke/opening force mm/kN 850/136

Maximum daylight mm 1250

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s − mm 2.8 – 504

Injection unit 750 1000 1330 1670 2250

Screw diameter mm 40 45 50 45 50 55 50 55 60 55 60 65 55 65 75

Screw stroke mm 200 225 225 225 250 250 250 275 275 275 300 300 275 325 325

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 251 358 442 358 491 594 491 653 778 653 848 995 653 1078 1436

Specific injection pressure bar 2500 2116 1714 2490 2016 1666 2470 2041 1715 2343 1969 1678 2500 2070 1555

Max. screw speed

Hydraulic | e-unit (Option) min–1 380

325

400

300

315

300

315

275

255

–

Max. plasticizing rate (PS)2)

Hydraulic | e-unit (Option) g/s 36

31

47

41

57

49

50

38

60

45

75

56

48

45

59

56

62

59

59

51

62

54

70

61

48

–

71

–

109

–

Max. screw torque

Hydraulic | e-unit (Option) Nm 998

900

1540

1200

1940

1500

1940

1900

2500

–

2625

–

2625

–

Nozzle stroke/contact force mm/kN 350/86 400/100 400/100 500/100 650/129

Injection rate into air

Hydraulic | e-unit (Option) cm3

/s 170

251

215

318

266

393

281

318

347

393

420

475

283

344

343

416

408

495

299

357

357

425

417

499

242

–

338

–

450

–

Injection rate into air with

additional pump (option) cm3

/s – – – 365 451 546 369 446 531 388 462 542 315 440 585

Barrel heating power kW 13.7 16.7 22.1 16.7 22.1 22.6 22.1 22.6 23.6 22.6 23.6 24.2 20.3 24.7 31.3

Number of heating zones 4 4 5 4 5 5 5 5 6

Energy efficiency class3) 5+ 6+ 7+ 6+ 7+ 7+ 6+ 7+ 8+ 7+ 7+ 8+ 7+ 8+ 8+

Drive

Oil tank volume l 750 750 750 750 750

Electrical power supply

without/with Europackage

Hydraulic | e-unit (Option)

kVA 58/81

63/86

60/83

66/89

63/86

69/92

67/90

73/96

71/94

–

Emission sound pressure level4) dB(A) 65 65 65 65 65

Weights, dimensions

Net weight (exclusive oil)

Hydraulic | e-unit (Option) kg 13800

14600

14400

15200

14500

16000

14700

16200

16500

–

Length x width x height5)

Hydraulic | e-unit (Option) m 6.1 x 1.95 x 2.5

6.6 x 1.95 x 2.5

6.1 x 1.95 x 2.5

6.8 x 1.95 x 2.5

6.3 x 1.95 x 2.5

7.2 x 1.95 x 2.5

6.6 x 1.95 x 2.5

7.4 x 1.95 x 2.5

7.2 x 1.95 x 2.5

–

Max. mold weight6) kg 4000

Min. mold dimension mm x mm 446 x 446

33

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte vorbehalten.

35175

700

980 M20-`40 (8x)

EUROMAP 18 - E13 140 210 280530 350 420 625

140

210

280

350

420

490

720 O 115

1155

800

M20-`40 (88x)

488 1154 165

1130

1807

1960

450 538

2143

30

15

950 400 310

428 1350

250

M24`36

O 160 H7

O 160 H7

R 35

80

2005 1455

555

1055

50,8

203,2

900

50 45- 50,8

203,2 88,9 1613

2350 2470

O 28 (12x)

1130

88,9

680 997

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte vorbehalten.

Smart Power 400

35175

700

980 M20-`40 (8x)

EUROMAP 18 - E13 140 210 280530 350 420 625

140

210

280

350

420

490

720 O 115

1155

800

M20-`40 (88x)

488 1154 165

1130

1807

1960

450 538

2143

30

15

950 400 310

428 1350

250

M24`36

O 160 H7

O 160 H7

R 35

80

2005 1455

555

1055

50,8

203,2

900

50 45- 50,8

203,2 88,9 1613

2350 2470

O 28 (12x)

1130

88,9

680 997

DATA SmartPower B8X 400

Clamping unit SmartPower B8X 400

Clamping force kN 4000

Distance between tie bars mm x mm 800 x 720

Mold height (min.) mm 400

Opening stroke/opening force mm/kN 950/136

Maximum daylight mm 1350

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s − mm 3 – 504

Injection unit 1000 1330 1670 2250 3400

Screw diameter mm 45 50 55 50 55 60 55 60 65 55 65 75 65 75 85

Screw stroke mm 225 250 250 250 275 275 275 300 300 275 325 325 325 375 375

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 358 491 594 491 653 778 653 848 995 653 1078 1436 1078 1657 2128

Specific injection pressure bar 2490 2016 1666 2470 2041 1715 2343 1969 1678 2500 2070 1555 2500 2022 1574

Max. screw speed

Hydraulic | e-unit (Option) min–1 400

300

315

300

315

275

255

–

177

–

Max. plasticizing rate (PS)2)

Hydraulic | e-unit (Option) g/s 50

38

60

45

75

56

48

45

59

56

62

59

59

51

62

54

70

61

48

–

71

–

109

–

50

–

76

–

106

–

Max. screw torque

Hydraulic | e-unit (Option) Nm 1540

1200

1940

1500

1940

1900

2500

–

2625

–

2625

–

3000

–

3780

–

3780

–

Nozzle stroke/contact force mm/kN 400/100 400/100 500/100 650/129 650/129

Injection rate into air

Hydraulic | e-unit (Option) cm3

/s 281

318

347

393

420

475

283

344

343

416

408

495

299

357

357

425

417

499

242

–

338

–

450

–

260

–

346

–

445

–

Injection rate into air with

additional pump (option) cm3

/s 365 451 546 369 446 531 388 462 542 315 440 585 338 450 578

Barrel heating power kW 16.7 22.1 22.6 22.1 22.6 23.6 22.6 23.6 24.2 20.3 24.7 31.3 24.7 31.3 34.1

Number of heating zones 4 5 5 5 5 6 6

Energy efficiency class3) 6+ 7+ 7+ 7+ 7+ 8+ 7+ 7+ 8+ 7+ 8+ 8+ 8+ 8+ 9+

Drive

Oil tank volume l 800 800 800 800 800

Electrical power supply

without/with Europackage

Hydraulic | e-unit (Option)

kVA 60/83

66/89

63/86

69/92

66/89

73/96

71/94

–

75/98

–

Emission sound pressure level4) dB(A) 65 65 65 65 65

Weights, dimensions

Net weight (exclusive oil)

Hydraulic | e-unit (Option) kg 15400

16200

15500

17000

15700

17200

17500

–

18500

–

Length x width x height5)

Hydraulic | e-unit (Option) m 6.5 x 1.95 x 2.5

7 x 1.95 x 2.5

6.6 x 1.95 x 2.5

7.4 x 1.95 x 2.5

6.9 x 1.95 x 2.5

7.6 x 1.95 x 2.5

7.4 x 1.95 x 2.5

–

7.6 x 1.95 x 2.5

–

Max. mold weight6) kg 4000

Min. mold dimension mm x mm 496 x 496

34

DATA SmartPower B8X COMBIMOULD

H horizontal V vertical S diagonal L horizontal from the

non-operator side

Other combinations and B and HH arrangements available on request

SmartPower B8X Combimould 110 / 120

Injection unit 130 H 210 H 350 H 525 H 750 H

70 V – L – S V – L – S V – L – S V – L – S V – L – S

130 V – L – S V – L – S V – L – S V – L – S V – L – S

210 V – L – S V – L – S V – L – S V – L – S V – L – S

SmartPower B8X Combimould 160 / 180

Injection unit 210 H 350 H 525 H 750 H 1000 H

130 V – L – S V – L – S V – L – S V – L – S V – L – S

210 V – L – S V – L – S V – L – S V – L – S V – L – S

350 V – L – S V – L – S V – L – S V – L – S V – L – S

SmartPower B8X Combimould 210 / 240

Injection unit 350 H 525 H 750 H 1000 H 1330 H

130 V – L – S V – L – S V – L – S V – L – S V – L – S

210 V – L – S V – L – S V – L – S V – L – S V – L – S

350 V – L – S V – L – S V – L – S V – L – S V – L – S

525 V – L – S V – L – S V – L – S V – L – S V – L – S

SmartPower B8X Combimould 300 / 350 / 400

Injection unit 525 H 750 H 1000 H 1330 H 1670 H

130 V – L – S V – L – S V – L – S V – L – S V – L – S

210 V – L – S V – L – S V – L – S V – L – S V – L – S

350 V – L – S V – L – S V – L – S V – L – S V – L – S

525 V – L – S V – L – S V – L – S V – L – S V – L – S

750 V – L – S V – L – S V – L – S V – L – S V – L – S

35

der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Wittmann Batteneld EA

Km

01.01.2099

01.01.2099

Allgemeintoleranzen - DIN ISO 2768 - .

Allgemeintoleranzen - EN ISO 13920 - .

Geometrische Tolerierung - EN ISO 1101

Tolerierungsgrundsatz - DIN ISO 8015

Werkstückkanten - DIN ISO 13715

Oberflächenbeschaffenheit - EN ISO 1302

Material

Dokumentstatus

Dokumentverwendung

Benennung

Geprüft

Erstellt

URHEBERSCHUTZ nach ISO 16016

VL DL

VV DV

ES

ASAS

EV

EL

SV

SL

SmartPower B8X Combimould

110 / 120

SmartPower B8X Combimould

160 / 180

SmartPower B8X Combimould

210 / 240

SmartPower B8X Combimould

300 / 350 / 400

H-Stellung 130 210 350 525 750 210 350 525 750 1000 350 525 750 1000 1330 525 750 1000 1330 1670

Gewicht1) kg 6700 6700 6900 7000 8500 9700 9800 10000 10500 11200 13500 13700 14200 14700 14700 16700 16700 17900 17900 18400

L mm 4500 4700 4900 5000 5600 5000 5200 5600 5800 6300 5800 6000 6200 6400 6800 6400 6600 6800 7200 7400

B mm 1500 1650 1800 1950

H mm 2100 2200 2400 2500

V-Stellung 70 130 210 130 210 350 130 210 350 525 130 210 350 525 750

HV mm 3500 3500 3700 3600 3800 4000 3800 4000 4200 4400 4000 4200 4400 4600 4800

EV mm 190 220 245 295

DV mm 60 60 75 75

VV mm 90 115 150 150

SV mm 100 125 125 175

L-Stellung 70 130 210 130 210 350 130 210 350 525 130 210 350 525 750

BL mm 1600 1600 1850 1600 1850 1850 1600 1850 1850 2200 1600 1850 1850 2200 2200

EL mm 215 245 270 325

DL mm 60 60 75 75

VL mm 90 115 150 150

SL mm 100 125 125 175

S-Stellung 70 130 210 130 210 350 130 210 350 525 130 210 350 525 750

HS mm 2650 2650 2800 2650 2800 2900 2750 2900 3000 3100 2850 3000 3100 3200 3300

ES mm 30 30 30 30

AS mm 125 150 150 200

1) with largest additional injection unit

36

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht

ausdrücklich von WB Wittmann Group Holding GmbH

gestattet. Alle Rechte vorbehalten.

WittmannBattenfeldAEmK

Allgemeintoleranzen - DIN ISO 2768 -      .

AllgemeintoleranzenENISO13920Dokumentstatus

Dokumentverwendung

D

W

Z1

Z2

Z3 Z4

110/120 160/180 210/240 300/350/400

Diameter rotation unit D mm 680 750 910 1090

Height stand./from 6 cooling circ. mm 120 120/140 180/200 180/200

Weight kg 550 700 1300 1700

Rotation time 180° s 1,0 1,2 1,4 1,6

Number of cooling and/

or hydraulic circuits Z1 – Z4 2 x G 3/8\" 2 x G 3/8\" 4 x G 3/8\" 4 x G 3/8\"

Min. mold diameter mm x mm 296 x 296 346 x 346 396 x 396 446 x 446

Max. mold diameter W mm 720 800 945 1120

Max. total mold weight kg 1100 2000 3000 3000

Max. mold weight on rotation unit kg 700 1200 2000 2000

Max. mold torque on rotation unit kgm 135 230 600 600

Ejector cross

SPI/EUROMAP inch 7\" x 7\" 7\" x 7\"

16\" x 4\" 16\" x 4\" 16\" x 4\" 16\" x 4\"

1) technical data for standard and additional injection units dependent on combinations

2) according to WITTMANN BATTENFELD standard

Rotary table on the moving platen

70 130 210

Screw diameter mm 14 18 22 18 22 25 30 25 30 35

Screw stroke mm 70 90 90 90 110 125 125 125 150 150

Screw L/D ratio mm 20 20 20 22 22 22

Theoretical shot volume cm3 10.8 22.9 34.2 22.9 41.8 61.4 88.4 61.4 106 144

Specific injection pressure bar 3000 3000 2056 3000 2864 2218 1540 2940 2042 1500

Max. screw speed minˉ1 685 438 341

Max. plasticizing rate (PS)2) g/s 2.4 6.9 10.1 4.4 6.4 12 17 9 13 21

Screw torque Nm 65 120 231 120 238 340 357 340 490 490

Nozzle stroke/contact press mm/kN 250/47 250/47 250/86

Injection rate into air cm3

/s 37.9 62.7 93.6 45 67.2 86.8 125 65.5 94.3 128.3

Barrel heating power kW 2.9 5.7 6.5 5.7 6.3 9.2 9.5 9.2 9.5 10.6

Number of heating zones 4 4 4

Additional Injection units V – L – S1)

350 525 750

Screw diameter mm 30 35 40 35 40 45 40 45 60

Screw stroke mm 150 175 175 175 200 200 200 225 225

Screw L/D ratio mm 22 22 22

Theoretical shot volume cm3 106 168 220 168 251 318 251 358 442

Specific injection pressure bar 2835 2083 1595 2500 2100 1659 2500 2116 1714

Max. screw speed minˉ1 350 325 276

Max. plasticizing rate (PS)2) g/s 14 21 34 20 31 41 26 35 42

Screw torque Nm 600 621 621 770 998

Nozzle stroke/contact press mm/kN 250/86 300/86 350/86

Injection rate into air cm3

/s 86.4 117.6 154 102 133 169 117 149 184

Barrel heating power kW 9.5 10.6 13.7 10.6 13.7 16.7 13.7 16.7 22.1

Number of heating zones 4 4 4 4 5

37

TPE based on

polyamide

TPE-polyesterelastomers

TPE based on

polyolefin

TPE based on

styrene

TPE thermoplastic plyurethane

TPE types with

modified adhesive properties

ABS ■ ■ ■ ■ ▲ ▲

ASA ▲ ▲

CA ▲

PA 6 ▲ ■ ■ ▲ ▲

PA 6.6 ▲ ■ ▲ ▲

PA-Blend ▲ ■ ■ ▲

PBTP ■ ■ ▲ ■ ▲

PC ■ ■ ■ ■ ▲ ▲

PC/ABS ■ ■ ■ ■ ▲ ▲

PC/PBT ■ ■ ■ ■ ▲ ▲

PC/PET ■ ■ ■ ■ ▲ ▲

PE ■ ■ ■ ▲

PETP ■ ▲

PMMA ■ ■ ▲

POM ■ ▲ ▲

PP ■ ■ ▲ ▲

PPO ■ ▲

PS ■ ■ ■ ▲

PAN ■ ▲ ▲ ABS ASA CA PA 6 PA 6.6 PA-Blend PBTP PC PC/ABS PC/PBT PC/PET PE PETP PMMA POMPP PPOPS SAN TPE/TPU

ABS ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ■ ▲ ▲ ■ ■ ■ ■

ASA ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ■ ▲ ▲ ■ ■ ■ ■ ▲ ■

CA ▲ ▲ ▲ ▲ ■ ■ ■ ■

PA 6 ▲ ▲ ▲ ▲ ▲ ■ ▲ ▲ ▲ ■ ■ ■ ■ ■ ■

PA 6.6 ▲ ▲ ▲ ▲ ▲ ■ ▲ ▲ ▲ ■ ■ ■ ■ ■ ■

PA-Blend ▲ ▲ ▲ ■ ■ ■ ■

PBTP ▲ ▲ ▲ ▲ ■ ▲ ▲ ▲ ▲ ▲ ■ ▲ ■ ■ ■ ■ ▲ ■

PC ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ■ ▲ ■ ■ ■ ▲ ■

PC/ABS ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ■ ■ ■ ■ ■

PC/PBT ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ■ ▲ ▲ ■ ■ ■ ■

PC/PET ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ■ ▲ ▲ ■ ■ ■ ■

PE ■ ■ ■ ■ ■ ■ ▲ ▲ ■ ▲

PETP ▲ ▲ ▲ ▲ ▲ ▲ ■ ▲ ■

PMMA ▲ ▲ ■ ▲ ▲ ■ ▲ ■ ■ ■ ▲ ■

POM ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ▲ ■

PP ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ▲ ■

PPO ■ ■ ■ ■ ■ ■ ■ ■ ▲ ■

PS ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ▲ ▲ ■

SAN ■ ▲ ▲ ▲ ▲ ■ ■ ■ ■ ▲ ■ ■ ▲ ▲

TPE/TPU ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ▲ ■ ■ ■ ▲ ■ ■ ▲ ▲

Due to the great variety

of TPE types, the bonding

strength must be checked

in each individual case.

The bonding strength

also depends on the

part geometry, process

conditions and processes

involved.

In some cases, particularly where modified

materials are involved,

tests must be carried out

to check the bonding

strength.

Bonding of hard-soft material combinations

Bonding of thermoplastic materials in multi-component injection molding

■ limited bonding

■ no bonding

▲ good bonding

▲ excellent bonding

38

STANDARD

Base machine

Drop – voltage 230/400 V/3p+N-TN/TT, 50 Hz

Painting RAL 7047 tele grey / RAL 7016 anthracite / RAL 3004 crimson

Air cooling system for drive unit, water cooling for feeding zone and oil

cooler with solenoid valve

One-piece base frame with 3 disposal directions

Injection moulding machine according to machinery directive

2006/42/EG incl. declaration of conformity and CE-marking

Test-run with hydraulic oil HLP32 zinc free according to DIN 51524

T2 / purity level 17/15/12 according to ISO 4406 (Attention: oil is

not included in delivery), lubricants according to H2-quality

Printed operating manual incl. user manual on USB flash drive in any

EU language acc. to definition of country

Injection molding machine according to machinery directive 2006/42/EG

Levelling pads

Hydraulics

Drive unit S0 with speed controlled servo motor for hydraulic pump to

increase the energy efficiency

Hydraulics with oil cooler controlled in water inlet of cooling, oil level

monitoring, oil filtration with electrical clogging indicator

Oil preheating of hydraulic drive

Clamping unit

Clamping force and closing and opening forces adjustable

Mold safety program

Moving platen supported by positioned linear guides

Mold platen according to EUROMAP 2, clamping surface metallic

bright, rest painted

Fixing holes for robot on fixed platen as per EUROMAP 18

Hydraulic multi stroke ejector

Clamping cylinder plunger induction hardened & hard chrome-plated, ejector piston hard chrome-plated, position sensor with linear potentiometer

Injection unit

Hydraulic screw drive

Injection axis/nozzle carriage – injection, holding and back pressure

controlled with defined nozzle contact pressure

Plasticizing unit AK+ for thermoset processing, 3-zone universal screw, flowoptimized check valve, heater bands up to 350 °C with heat insulation of

feed zone grooving

Thermocouple failure monitor

Maximum temperature supervision

Plug-in ceramic heater bands

Temperature control of feed throat integrated

Swivelling injection unit

Linear guides in standard design, position sensor with linear potentiometer

Selectable barrel stand-by temperature

Decompression before and/or after metering

Physical units – bar, ccm, mm/s etc.

Screw protection

Auxiliary screw speed indication

Linear interpolation of holding pressure set values

Bar chart for barrel temperature with set value and actual value display

Selectable injection pressure limitation

Changeover from injection to holding pressure depending on stroke,

time and pressure

Open nozzle R35 split

Splash guard and barrel covering in standard execution according to EN

ISO 20430, L/D 22 protected via limit switch

Material hopper 6 litres (MH206) for automatical material feed,

sliding device with shut-off function for material with sliding guide

Safety gate

Covering injection side – maintenance door screwed together

Safety gate in standard execution, acrylic glass clear / frame RAL 3004

crimson

Safety gate at operator and non-operator side manually operated

Monitored safety gate electrically controlled according to CE on front

and rear side

Maintenance-free safety gate locked by electromagnet

Safety gate free for mold change and handling by robot

Electrics

Control zone for nozzle heater band 230 V

AmbiLED-status indicator

Switch cabinet cooling – circulation fan for environment temp. to 30 °C

Emergency stop switch button

USB connection on control unit for printer or network

1 Ethernet interface (switch cabinet)

Control system

Control system Unilog B8X – 21,5\" multi-touch screen (full HD)

Control panel with selectable haptic keys

Software for operating hours counter

Closing/Opening – 5 profile steps

Ejection forward/back – 3 profile steps

Nozzle forward/back – 3 profile steps

Injection/Holding pressure – 10 profile steps

Screw speed/Back pressure – 6 profile steps

Parts counter with good/bad part evaluation

Purging program through open mold

Stroke zero offset settings

Start-up program

Switchover to holding pressure MASTER/SLAVE by injection time, screw

stroke/injection volume and injection pressure

Self-teaching temperature controller

Display of temperature inside electrical cabinet

Seven-day timer

Access authorization via RFID system (1 x check card IT-level-15, 1 x token

customer level-30 and 1 x token customer service level-20 incl. in delivery)

Freely configurable status bar

Physical, process-related units

Automatic dimming

Logbook with filter function

User programming system (APS)

Userpage

Note pad function

Cycle time analysis

Hardcopy function

Internal data storage via USB connection or network

Online language selection

Online selection of imperial or metric units

Time monitoring

Basic Quality Monitoring (1 freely configurable network connection,

quality table with 1000 storage depth, events protocol (logbook) for

1000 events, actual value graphics with 5 curves, 1 envelope curves

monitoring)

Injection integral supervision, Metering integral supervision

Alarm message via e-mail

SmartEdit – sequence editor

QuickSetup – assistance program for initial parameter setting

Energy consumption monitoring for motors and heating

2 outputs, freely programmable

39

OPTIONS

Base machine

Special voltage

Handling package with open machine safety gate on non operator side

Parts hopper w/o separation of sprues, good/bad parts or photoelectric

ejection check

Non-standard mold height/opening stroke

Machine frame increased

Special paint

Hydraulics/Pneumatics

Drive unit with speed controlled servo motor for hydraulic pump incl.

additional pump for core pull movement, parallel ejection, fast injection

and/or hydraulic mold shut-off nozzle

Injection parallel to clamp force build-up1)

Raw filter in water inlet of cooling incl. adapter with ball valve for oil

maintenance on oil tank

Hydraulic core pull for clamping plate, interface according to EUROMAP

13, incl. or without core pull pressure release

Pneum. core pull on clamping plate/nozzle plate

Hydraulic, pneumatic manifolds for one mold shut-off nozzle or more

Air valves on nozzle plate/clamping plate

Compressed air pressure maintenance unit incl. 1 or more way pressure

regulation incl. directional exhaust valve with blocking function

Clamping unit

Support for middle plate or heavy molds

Mold platen according to SPI, JIS, T-slots

Mold platen incl. cooling channels

Manuel tie-bar retract device

Hydraulic ejector in reinforced execution

Ejector pressure/speed controlled by P/Q servo valve

Unscrewing device in lieu of ejector

Double check valve to keep ejector in end-position

Ejector cross according to EUROMAP/SPI, JIS

Mechanical or pneumatic ejector coupling

Ejector platen safety

Mechanical mold safety mechanism

Injection unit

Screw drive by A.C. servo-motor for parallel recovery during cycle, Injection axis via servo motor and def. hydraulic nozzle contact pressure1)

Injection, holding and back pressure controlled via servo valve with

defined nozzle contact pressure

Linear guides in standard design, position sensor with non-contact

stroke transducer

Splash guard and barrel covering in standard execution according to EN 201,

L/D 22 protected via transponder switch

High torque hydraulic screw drive

Check valve to hold screw in position after end of dosing

Corrosion resistance injection unit

Plasticizing unit AK++ in high wear and corrosion resistant execution

Plasticizing unit AKCN in wear and corrosion resistant execution, for

processing PMMA and ABS and PC

Barrier section, screw with mixing section

Ball type screw tip

Melt pressure transducer, melt temperature sensor

Heater bands up to 450 °C

Plasticizing unit in special execution for LIM, MIM, CIM, PVC, Cellmould

Open nozzles in special execution

Needle type shut-off nozzle operated pneumatically

Pneumatic cross-bolt type shut-off nozzle

Open Airmould nozzle, pressure controlled

Barrel covering and splash guard in special execution

Vacuum package incl. vacuum pump

Material hopper in special execution

Hopper magnet

Safety gate

Safety gate clamping side, rear side and/or operator side elevated,

lowered or extended

Insider package WITTMANN rear side incl. conveyor belt

Front side gate safety system for manual part removal incl. clearance

of ejector

Cooling and conditioning

Cooling water distributor with/without blow-off valve

Solenoid valve for cooling water distributor

Machine cooling by T-piece in inlet pipe

Filter back flushable/water pressure supervision in inlet pipe

Distributor block on nozzle plate/clamping plate

WFC 120 integrated into control system

Electrics

Emergency stop switch button in control panel and on non operator side

Temperature control zones for hot runner

Acustic element integrated in signal lamp

Socket combination

Additional fan in electric switch cabinet for increased environment

temperature

Cabinet air conditioner

Interface for robot, conveyor belt, TCU, dosing unit, Airmould,

mold surveillance, production data logging system,

RJG eDart, Priamus BlueLine, danger zone boundary, ejection in mold

middle plate, brushing device, relay signals, vacuum pump

Integration package Wittmann 4.0 BASE consisting of: Router for integration respectively protection of injection moulding cell in production network

Control system

Cavity pressure switchover

BNC sockets for injection process analysis

Expert Quality Monitoring (4 freely configurable network connections,

quality table with 10000 storage depth, events protocol (logbook) for

10000 events, actual value graphic with 16 curves, 4 envelope curves

monitoring, SPC charts, trend diagrams)

Mold identification

Special programs on customer request

HiQ Packages

Software Tandemmould, multiple data sets

Energy consumption analysis

Clamp force supervision

Injection compression and venting program

Initiation of next cycle by closing safety gate

Special program ejector ejection of cold slug

Additional output card/input card, freely programmable

Integration package Wittmann 4.0

Additional equipment

Plinth for robot

Tool kit

Lighting in mold space

Mold clamping systems in mechanical, electrical or hydraulic execution

Integration package (robot, feeder, dosing unit, TCU, mold integration)

Wittmann Battenfeld web service during warranty period free of charge

Remote control package

1) only in combination with the e-injection unit (option)

WITTMANN BATTENFELD GmbH

Wiener Neustädter Strasse 81

2542 Kottingbrunn | Austria

Tel.: +43 2252 404-0

info@wittmann-group.com

www.wittmann-group.com SmartPower B8X | Article number: BPK0000077 (English) | 2024/06 | Subject to change. | Printed in Austria.