PC-600 HIGH-PRECISION POD COUNTING MACHINE

FLEXIBLE EFFICIENT

FOSHAN POLYVA MATERIALS CO.,LTD.

HIGH-PRECISION POD COUNTING MACHINE

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PC-600 HIGH-PRECISION POD COUNTING MACHINE

PRODUCTINTRODUCTION

The high-precision pod counting machine is a key module in the complete pod packaging line.It employs a differential speed sorting mechanism to ensure stable and uniform feeding, as well as reliable, continuous production. The latest system, featuring proprietary algorithm technology, works in conjunction with high-precision sensors to achieve accurate counting and multi-mode intelligent control, easily meeting various pods box-packing requirements. It is suitable for personal care manufacturers engaged in standardized, large-scale, and scientifically managed production.

SHINING INTELLIGENT CONNECTIVITY COUNTING SYSTEM UNPARALLELED PRECISION

The Shining Intelligent Connectivity Counting System enables precise counting and efficient cartoning, eliminating material jams and line stoppages caused by blockages, thereby ensuring efficient production and reducing rework and post-sales losses.

HIGHLY EFFICIENT PROPRIETARY MATERIAL-HANDLING STRUCTURE

The proprietary multi-level sorting structure provides stable, vibration-free, and low-noise operation, ensuring efficient separation without sticking. It accommodates all types of pods regardless of shape, resulting in clearly defined granules and more orderly counting and packaging.

LARGE-CAPACITY STORAGE WITH STEPPED-INCLINE UNIFORM FEEDING

The large-capacity storage hopper reduces the frequency of manual refilling, saving on labor costs. The stepped-incline feeding system prevents agglomeration and clumping, reducing the pressure required for subsequent breaking up and helping to improve efficiency.

GUIDED OPERATION ANDSWITCH PACKAGING MODES IN 1 CLICK

The screen features guided operation and a low learning curve, allowing even regular employees to get up to speed quickly. With multi-mode customizable controls and one-click recipe changes for rapid production changeovers, it easily handles all types of pod packaging needs.

CUSTOMIZABLE MODULAR FEATURES SUIT VARIOUS LAYOUTS

With a modular, customizable design, the system adapts to a wide range of factory production line layouts. Independent modules can be shut down for cleaning individually, significantly reducing downtime for cleaning and debugging, and making maintenance more convenient and efficient.

PC-600 HIGH-PRECISION POD COUNTING MACHINE

HIGH-EFFICIENCY | STABLE MULTI-LEVEL HANDLING CONVEYOR SYSTEM

This multi-stage sorting and conveying system combines uniform feeding of thin sheets, step-down height sorting, and differential speed sorting. It effectively prevents clumping, ensures that agglomerated particles are separated into distinct granules, and guarantees counting accuracy.

The front-end thin-layer uniform feeding structure reduces pod agglomeration and clumping, thereby lowering the pressure required for subsequent separation;

The step-down height sorting structure quickly breaks up stacked pod clusters, ensuring that individual pods pass through in an orderly sequence;

Differential speed sorting ensures that the distance between consecutive pods is maintained, providing the necessary conditions for accurate counting and packaging into boxes or bags.

HIGH PRECISION | RELIABLE

SHINING INTELLIGENT CONNECTIVITY COUNTING SYSTEM

The Shining Intelligent Connectivity Counting Chip, combined with intelligent algorithms, achieves 99.99% counting accuracy and 99% box-packing accuracy. With a measured counting error as low as 1/16,000, it reduces under-filling and over-filling anomalies at the source, thereby lowering the costs associated with rework due to secondary verification; high-precision counting and multi-channel storage slots ensure rapid, unobstructed passage of beads, eliminating downtime caused by material jams and ensuring high-efficiency production;

The system automatically records total output and pod-through data for each channel, providing traceable production records that can be integrated with the factory's MES system,meeting the standardized quality control management requirements of brand-name factories.

FLEXIBLE|EFFICIENT CUSTOMIZABLE COUNTING MODES

Comes standard with 10 counting modes, supports custom box-filling quantities, and allows one-touch adjustment of counting quantities for quick changeovers;

Changeovers for similar specifications take only 3-5 minutes, with no need for camera calibration or algorithm training. To adjust the number of items per box for the same specification but different packaging, simply adjust the parameters on the touchscreen. Even new specifications require no debugging by technical specialists; ideal for production models involving multiple SKUs, small batches, and frequent changeovers.

Phone:+86 17796067993

POLYVA

THE LEADER IN WATER SOLUBLE PACKAGING APPLICATION