AKF10 Series Professional AKF109/1013/1019/1022

Product User Manual Product Specification

Dongguan Hangyuan Hardware Tools Co., Ltd

GeneralSafetyWarningforElectricTools

Readall warnings and all instructions. Failure to follow the following warnings and instructions will result in electric shock,fire and/or serious injury. Keep all warningsand instructions for future reference.

Inall the following warnings,the term "power tools" refersto power toolsdriven by mains electricity (wired) or battery-powered (wireless).

General Safety Warning for Electric Tools - Worksite

1) Keep the workplace clean and bright.Amessy and dark place is likely to cause accidents.

2) Do not operate power tools in explosive environments,such as those with flammable liquids,gases or dust.Sparks generated by power tools may ignite dust or gases.

3) Operate power tools after children and bystanders have left.
Inattentivenessmaycause the operatorto lose control of the tool.

General SafetyWarningforElectricToolsElectrical Safety

1)The plug of an electric tool must match the socket.It is strictly forbidden to modify the plug in any way. Grounded electric tools cannot use any adapter plug.Unmodified plugs and matching sockets will reduce the risk of electric shock.

2)Avoid coming into contact with grounded surfaces such as pipes,heat sinks and refrigerators.Grounding your body wil increase the risk of electric shock.

3) Do not expose electric tools to rain or damp environments. Waterentering the electric tool will increase the risk of electric shock.

4)Donot overusewires.Do not usewires to move,pull electric tools or unplug their plugs. Keep wires away from heat sources, oil,sharp edges or moving parts.Damaged or twisted flexible wireswill increase the risk of electric shock.

5)When using electric tools outdoors,use external flexible wires suitable for outdoor use.Suitable outdoor flexible wires will reduce the risk of electric shock.

6)If it is inevitable to operate electric tools in a damp environment,use a residual current device (RCD). Using an RCD can reduce the risk of electric shock.

General Safety Warning for Electric Tools - Personal Safety

1) Stay alert.When operating power tools,focus on the operation you are undertaking and stay clear-headed.Do not operate power tools when you feel tired,or when under the influence of drugs, alcohol or therapeutic reactions.Amomentary lapse of attention while operating power tools can lead to serious personal injury. 2)Use personal protective equipment.Always wear goggles. Safety devices,such as dust masks,slip-resistant safety shoes, safety helmets,hearing protection devices,etc., underappropriate conditions,can reduce personal injury. 3) Do not extend your hands too far.Always pay attention to your footingandbody balance.This will enable you to control the power tool well in case of an unexpected situation.

4) Prevent accidental start-up.Ensure that the switch is in the off position when connecting the power supply and/or battery box, when picking up or transporting the tool,and when fingers are placed on the switch that has been connected to the_power supply or when the switch is in the plug-in position.Placing fingers on the switch that has been connected to the power supply or when the switch is in the plug-in position may lead to danger.

5) Before the electric tool is connected,remove all adjustment keys or wrenches.Keys or wrenches left on the rotating parts of the electric tool may cause personal injury.

6)Dress appropriately.Do not wear loose clothes or wear accessories.Keep clothes,glovesand hair away from moving parts.Loose clothes,accessories and long hair may get caught in the moving parts.

7)If devices for connecting to the chip removal and dust collection equipment are provided,ensure that they are properly connected and used. Using these devices may reduce the danger caused by dust.

Safety Precautions for Electric Tools Usage

1) Do not abuse electric tools.Use the appropriate electric tools for the purpose.Choosing electric tools with proper design will make yourwork more effective and safer.

2) If the switch cannot be turned on or off to cut off the power supply of the tool, do not use the electric tool.Electric tools that cannot be controlledby the switch are dangerous and must be repaired.

3) Before making any adjustments,replacing attachments or storing the electric tool,you must unplug the plug from the power source and/or disconnect the tool from the battery box.This protective measure will reduce the risk of accidental start-up of the tool.

4)Store the idle electric toolsout of the reach ofchildrenand do not allow people who are not familiarwith the electric tool ordo not understand these instructions to operate the electric tool.Electric tools in the hands of untrained users are dangerous.

5) Maintain the electric tool.Check whether the moving parts areadjusted properly orstuck,and check fordamage to the partsand other conditions that affect the operation of the electric tool.If there isdamage, the electric tool should be repaired before use.Many accidents are caused by poorly maintained electric tools.

6)Keep the cutting tools sharp and clean.Well-maintained toolswith sharp cutting edges are less likely to get stuck and easier to control.

7）Use the electric tool,attachments and the tool head according to the usage instructions,considering the working conditions and the operations being performed. Using the electric tool for operations that do not match the purpose may lead to danger.

General Safety WarningforElectricToolsMaintenance

Have your electric tools sent to professional repairmen for maintenance.Use the same spare parts for the repair.Thiswillensure the safetyof the repaired electric tools.

Supplementary Safety Rules forAngle Grinder Special requirements forchamferingoperation

1）Keep the electric tools firmly held.Especially when the machine starts,make sure to hold the body steadilyto prevent it from vibrating back and forth.

2) Keep your hands away from the rotating parts.

3)Please install the chamfering cutter insert before using.

4) Secure the workpiece.Use a fixing device ora vice to fix the workpiece.Itwill be more stable than holding it by hand.Do not use the chamfering machine to clamp it on a vise or fixture.Do not use it when your face or hands are close to the rotating parts during operation.

5) Do not process materials containing asbestos.Asbestos may cause cancer.

6)The edges and fragments of the workpiece are very sharp. Please wear protective equipment. Depending on the applicable situation,usea face mask,safety goggles or safety glasses.When applicable,weara dust mask,hearing protection device,gloves and a work apron that can block workpiece fragments.

7) Keep bystanders at a certain safe distance from the working area.Anyone entering the working area must wear protective equipment.

8) The workplace must be kept clean.Different types of work dust, when mixed,are prone to cause chemical reactions and are very dangerous.Metal dust is prone to catching fire or causing an explosion.

9) Do not let the tool run without anyone present. Only operate when holding the tool in hand.Do not place the rotating machine on the ground or workbench until the chamfering machine is completely stationary.

10)Do not place the chamfering machine on the workpiece fragments.Otherwise,it may cause damage to the tool or malfunction.

11) Please avoid the rotating parts of the machine touching the power cord.This may lead to a serious electric shock accident.Do not use the chamfering machine with damaged power cords.If the power cord is damaged during operation,do not touch the damaged wire and immediately pull out the plug. Damaged wires will increase the risk of electric shock for the user.

12) Make sure to stand firmly.Do not have anyone under the work area when working at heights.

13) Do not touch the blades immediately after operation.Because they may be extremely hot and cause skin burns.

14) If the machine falls or collides accidentally,please check if the blades and the machine are damaged,cracked or deformed.

15)If using an extension cable,please use a double-insulated cablewith the same specificationsas this tool.

16)Regularly clean the ventilation ports of the chamfering machine.The motor fan will suck in dust into the casing.Excessive deposition of metal powder can lead to electrical hazards.

17) Do not use accessories that require coolant. Using water or other cooling fluids may cause electrochemical corrosion or electric shock.

18) Do not stand where the tool will move when it rebounds.The rebound will drive the tool to move in the opposite direction of the cutting motion at the winding point.

To avoid the risk of cuts,do not touch the working blade of the machine.

Marking

To minimize the damage,users should carefully read the instruction manual.

Warning sign

心 4 口 O 0O

Double insulation

Please wear ear protection.

Please wear protective glasses

Please weara dust mask.

Before carrying out any debugging ormaintenanceworkonthe machine,please be sure to unplug the power plug first.

Function indication of the chamfering machine

Some of the accessories mentioned in the illustrations or text are not included in the scope of supply.

The main functions and key parameters of the chamfering machine

This product is a handheld angle grinder powered by brushless permanent magnet motor.

This productisapplicableforangle grindingof metal materials without heattreatmentin generalenvironment such as angle grinding of molds,machine tools,and mechanical processing parts.

This productiswidelyused inindustriessuchasshipbuilding,wind powergeneration,moldanddiebases,molc processing,metal processing,flangesand valves,mechanical manufacturing,steel structures,andacrylic.

Machine specifications

Random attachments/quantity

Nsuggestthatyouselectyouraccsoriesfromthestorewhereyoupurchasedthischamferingmachine.Choosethecorectacssories :hat are suitable for your work.

ease referto the accessory packaging.You willobtain more methodsand assistance forusing the accessories.

Special workpiece

Designed for special countersunk holes,narrow spaces,rails,mountain bridge tracks and other workpieces; Customized long-length version AKFlol9Lis available for selection.

Operation Instructions

Before using the machine，please read the instruction manual carefully.

I.Main shaft locking key (see Figure B)

The spindle lock key isonly for changing the cutting inserts or for later maintenance. Please do not press the spindle lock while the machine is running.

II.Startup/Shutdown (See Figure C)

Note: Before inserting the plug into the power supply,make sure to check andconfirmthattheswitchisintheoffposition.

Power On: Turn the switch lever to the "1"position,and the tool will start. Power Off:Turn the switch lever to the " 0 " position,and the tool will be in a closed state.

Ill. Replacement and Installation of Blades (See Figure D)

Note:Please ensuretouse the original AocKEbrand blades forthe knife blades.

Note:When replacing the blade,please ensure that the machine is turned off and the power plug is unplugged.

Before using the machine,please check if the blade is worn.Worn or blunt bladeswill affect the chamfering effect and shorten the service life of the machine.

The output shaft of the knife holder is equipped with 2 blades.Each blade has4 cutting edges (around the periphery).When the cutting edges of the blades become blunt,please rotate both sides of the blades by 9 0 ^ { \circ } touse the new cutting edges.When all 8 cutting edges of both sides of the blades become blunt,please replace the new blades.

Please follow the following steps each time you replace the blade.

a) Loosen the internal hexagonal tightening screw a. b) Rotate the arc guiding plate b counterclockwise until it is removed. c) Use the included red flag wrench to remove the countersunk screws c thatfasten the blade,then rotate the blade d to expose the cuting edge or replace the blade d.

IV.Adjusting the size of chamfers (refer to Fi gure D)

Note: Before adjusting or checking the functions of the tool,please make sure that the machine is turned off and the power plug is unplugged.

If the required chamfer size is larger than C2.5,please complete it in multiple steps.It is recommended to increase by 1 - 2 \mathsf {mm } each time. Otherwise,it will reduce the surface quality of the machined part,shorten the machine's service life and increase the wear of the cutting tool.If the chamfer requirement is too high,please perform trial chamfering until it meets the requirements.

a) Loosen the internal hexagonal tightening screw a.

b) Rotate the arc guiding plate b.

c) When rotating counterclockwise,the cutting amount decreases;when rotating clockwise,the cuttingamount increases.

d) Adjust to the required size and then tighten the internal hexagonal tightening screwa.

The specific chamfer size can be seen in Figure G.

Figure B

Figure C

Figure D

Figure E

Figure F

Figure G

V.Instructions for Chamfering Operation

Note: Due to the fact that excessive milling operations may cause machine overload,blade damageand poor surface quality of the machined part,the miling depth fora single pass during milling operations should not exceed 2 . 5 \mathsf {mm } .Multiple passes can be carried out to achieve a greater milling effect.

a)Place the arc guiding plate above the workpiece to be machined without allowing the blade to come into contact with it.

b) Then turn on the machine switch and wait until the machine reaches its maximum speed.

c)When chamfering curvesand straight edges,make the guiding wheel adhere to the surface of the workpiece (see Figure E) and advance slowly in the forward direction.At this time,it is required to keep the guiding wheel and the arc guiding plate parallel to the surface of theworkpiece and advance ata uniform speed until the final machining is completed.

d) When chamfering internal and external round holes,make the guiding wheel adhere to the surface of the workpiece and advance around the inner or outer circle once.This can achieve the chamfering effect.If necessary,it can be repeated for two or more circles to obtain the best chamfering effect.The cutting direction is shown in Figure F.

e) The shape and size of the chamfer can be referred to Figure G.

VI.Maintenance and Care

Note: Before maintenance or servicing,please make sure to turn off the power switch of the machine and unplug the plug.Do not use gasoline, benzene,thinner，alcohol or similar substances to clean the tools. Otherwise,it may cause the tools to change color,deform or develop

1. Keep the ventilation openings clean.

The machine's inlet and outlet vents should be cleaned regularly or cleaned immediately when they get clogged.

2.Replace the carbon brushes

a) Usea screwdriver to remove the screws of the rear cover,then remove the rear cover.

b) Pull out the carbon brush connector plug from the brush holder pins, pull up the coil spring,and remove the worn carbon brush.

c) Replace with a new carbon brush.

3.Before using the beveling machine or during daily checks,at least the following itemsshould be included:

a)The tool-using unit must have a dedicated person for regular inspections.

b) Check if the screws are tightened.

c) Check if the shell and handle have cracks or damages.

d) Check if the power cord and power plug are intact.

e) Check if the power switch is normal,flexible,and has no defects or cracks.

f) Check if the rotating part of the output shaft rotates flexibly,smoothly andwithoutresistance.

g) Check if the guiding bearing is damaged or loose.

n) Check if the knife particles are damaged or blunt.

i) If the workpiece surface is not smooth,it is prone to impact,damaging the blade.When operating the beveling machine,avoid impact.

j) If themachine moves too fast or the single milling depth is too large,it will lead to poor milling quality,damage to the blade and the motor.

Warranty Policy

Dear User,

Thank youverymuch forpurchasingtheAOCKEOujan Profesional Handheld Beveling Machine.Toensureyoureceivehigh-quality after-sales service,please pay close attention to the following matters:

1.TheAOCKE Oujian Professional Handheld Beveling Machine has undergone strictinspection before leavingthefactory.
2.ThewarrantycommitmentofAOCKEOujanProfessonal HandheldBevelig Machineisonlyapplicabletoconsumerswhopurchase
genuine AOCKE Oujian Professional Handheld Beveling Machine.
3.Underormalusageconditions,theAOCKEOujanAKF10seriesevelingmachineis guarantedforawarrantyperiodof1monthsfrom
the purchase date.
4.Toensureyoucanjoythewarrantysevice,leaseimmediatelyflloutthewarrantycardandretutereplyslipwitin2weekstothe
AOCKE Authorized After-sales Service Center.We highly value and appreciate your valuable opinions.
5.Forwarranty matters,please contact your nearby designated dealerorafter-salesservice centerdirectly.
6.When applying for warranty service,please bring the following materials and items:
6.1Providethecomplete productand ensure thelabelsareintact,withserialnumbersand batch numbers identifiable;
6.2 Attach the purchase voucher (invoice receipt,etc.);
6.3 Warranty card and warranty record sheet.
7.Typicalfaults and wear-and-tear parts are not covered by waranty:
7.1 Components such as gears,power cords,switches,bearings,andsealingrings thatare prone to wearand tear.
7.2Usingthemacheyoditssigneductiosigtachifngperiodoftieadatgntesitytemotoat
ing,the rotor or stator being burned out,cannot be regarded as covered by warranty.
8.The following situations are not covered by warranty:
8.1 The machine is misused or abused;
8.2The machine is severely overloaded;
8.3The productisdamaged byexternalobjects,foreignsubstances (sandgrainsorironfilings),oraccidentalaccdents;
8.4 Any product that has been opened,repaired,replaced parts,or modified by the user;
8.5 Damage caused by improper transportation or storage after the product is sold;
8.6 Damage caused by the user's improper use of AOCKE Oujian original parts and accessories;
8.7Replacement of wear-and-tear parts such as sealing rings,carbon brushes,and consumable accessories.
9.Duetocontiuousimprovementandupgradingoftheproduct,iftherearenconsistenciesinappearanceorparameters,theactualproduct
shall prevail.

Best regards,

AOKE After-sales Service Center

Address: No.42, Shenghuan Road,Yankupu Village,
FenggangTown，DongguanCity，Guangdong
Province
Telephone:0769-82083030
Postal Code: 523707

Common Questions and Troubleshooting Methods

When the maintenance involves replacing parts,we suggest that you select the original accessories from the store where you purchased this chamfering machine.Please choose the correct accessories that suit your work requirements.

Maintenance Tips (Based on Practical Experience)

1.Always use AOCKE original accessories and attachments forassembly,which is simple,safe and reliable.

2.Conduct a preliminary inspection and safety check on the returned tools.
3. Use special tools if necessary.
4.EnsurethathetwoalvesofteousingcanfullyosewhencosingthhousingOtherwise,somepartsmaystillhaveproblmsrte
sealing ring may be damaged due to the screws being tightened too tightly.
5.Mixingother lubricants with theoriginallubricants willweaken thelubricationefectduetodifferentformulations.
6.Assemble the parts in groups first,and then complete the overall assembly.
7.If possible,start the assembled motor ata low voltage,such as 50V\~.
8.Do nottighten the housing on the rotor bearing too tightly.
9.If there are scratches on the rotorthat rub against the stator coil,check the rotor bearing.
10.The carbon brush should be able to slide easily in the brush holder.
11.Use a file to slightly chamfer the edge of the carbon brush to make it easier to install.
12.The commutator can be cleaned with a special "CRATEX" grinding pencil.
13.Check if the plug is fixed and not loose.
14.Do not add grease when adjusting the gear clearance,such as for crown gears and bevel gears.
15.Eachrepairroomshouldbeequippedwithhardenedfixtures(jigs)andpulertoolsforinserting orremoving bearings,etc.
16.When inserting the ballbearing into the shaft,only apply pressure to the inner ring.
17.When pressing the ballbearing into the outersleeve,only apply pressure to the outer ring.
18.Useahanoperatedprestopressthearinginorout.Tiswillmakeiteasierforyoutofel,suchwhetherthearingisaight.
19.When cleaningthe housing,coverthe bearing.Contact with thecleaning agent wildamage thelubricating oil.
20.AftercleaningbowoutandreapplythelubricatingoiltotheballbearingThelubricatingoilshouldnotexceedonethidofthespace.
21.Avoid using brute force.Think about it: why?Then take appropriate actions.
22.There mustbeawellarranged,tidyand clean workingarea.Unused toolsshould be placedindrawers oronshelves.
23.Whendoingrepairs,thinkaboutthecustomer.Thecustomerwillppreciateusgivingtheminstructionsonoperationandusage.
24.Finally,be sure to conduct final electronic and functional tests.
25.Please use the AOCKE original series blades for knife inserts.

Environmental protection

Handlingwaste

Inresponse toenvironmental protection,damaged machines,spare partsand packaging materials must be classified and handled in detail to facilitate recycling.

Dfacilitate classification and recycling,materialidentification is made for each plastic part.

The names and contents of harmful substances in the product.

This product contains certain harmful substances.Its environmental protection usage period is 25 years.During the environmental protection usage period starting from the production date,toxic and harmful substances or elements in the product willnot leak or mutate.Using this product wil not cause serious environmental polution or adverse damage to the user's person or property.It zan be used with confidence.After the environmental protection usage period,it should enter the recycling system."Environmentalprotectionusageperiod"isnotthesafeusageperiod,anditisparticularlydiferentfrom :heusage period limited based on electrical performance safety,electromagnetic safetyand other factors. 'Environmental protection usageperiod"isnot the quality guarantee period of theproduct.

Explanation:

1.Switch: Contains cadmium in its contacts;
2. Plug power cord: The copper alloy of the plug pins contains lead;
3.Copper inserts:The copper inserts in the connection blocks contain lead,and the copper inserts u sed for fixing the casing also contain lead.

AOCKE奥坚

Product warranty card

Unified service telephone 0769-82083030

Dongguan Hangyuan hardware tools Co.,LTD No.42,Deep Ring Road,Youganpu Village,Fenggang Town,Dongguan City Zip Code:523707 www.aocke.cn

AOCKE奥坚

Product warranty card

Unified service telephone 0769-82083030

Dongguan Hangyuan hardware tools Co.,LTD No.42,Deep Ring Road,Youganpu Village,Fenggang Town,Dongguan City Zip Code:523707 www.aocke.cn

Please be careful Please wear protective glasses Please wear protective earmuffs
Read the instructions
Please wear a dust mask 4 Waming mark 回

AOCKE奥坚 Product warranty card

Important: Inorderto guarantee the free warranty of your Ojian power tools,please complete the form belowand return itwithin one month.

Username: Lady/Gentleman Unitname: Yourindustry: Mold mold frame Mold processing machining sheet metal valve shipbuildingindustry stee structure Boilerpiping High-speedrailtrackotherindustries Whichperfomancedoesyourcomparypaymostattentionto: Chamferfinish Morecutting □Easiertouse □

Address: province _city District/County street Zip CODE: Email: Landline: Mobile Phone:

Machine model: Usage: Date of Purchase: Invoice Number:

Dealer Name:
Dealer Address:
Distributor phone: Dealer seal:

AOCKE奥坚 Product warranty card

Duringthewarrantyperiod,theusermustpresentthiscardandpurchaseticketinordertoperformthe warrantyservice.

User name: Lady/Gentleman Unitname: Yourindustry: Mold mold frame Mold processing machining sheet metal valve shipbuildingindustry steel structure Boiler piping High-speed rail track Otherindustries Whichperfommancedoesyourcompanypaymostattentionto:Chamferfinish Morecutting Easierto use □

Address: province city District/County street Zip CODE: Email: Landline: MobilePhone:

Machine model: Usage: Date of Purchase: Invoice Number:

Dealer Name:
Dealer Address:
Distributor phone:_ Dealerseal: