Bottero Forming Engineering Technology Catalogue - 电子画册在线预览、各类电子画册在线制作-云展网平台

Hollow Glass Technology

Forming

Engineering

As a global leader in hollow glass and flat glass

processing technology, we have been helping to

shape one of the most beautiful and useful materials

in the world for over 60 years. Its unique qualities,

combined with the passion for technology and

innovation, guide us in seeking for newer and more

effective solutions to improve and expand its use.

We know glass, we love glass

We believe

in glass

The Forming Engineering FE department praises over ten years on production support

and facility supplier worldwide. The team is composed by engineers and production

experts that cooperate each other to support customer in reaching the highest

production efficiency.

The reading will introduce to FE main activities and capabilities available for our

customers.

“The article is obtained by forming,

The form is obtained by heat

extraction...”

IS machine for forming engineers is an heat exchange device.

The cooling capability is the essence for forming and its performance and control are object

of continuous improvement and studies.

What Market needs:

We simulate the full forming

process (BB, PB, NNPB) in

order to give to our partners

the best parison, article and

equipment design.

Cooling capability

is the full answer

to the market needs

“The E-MOC concept is the Bottero

solution for cooling capability and

market needs...”

E-MOC is the most advanced heat exchange device.

The airflow enters in the molds from the side and the cooling rate can be repartitioned in the

following points:

E-MOC cooling system

Bottom plate

Neck ring

Lower blow mold Lower blank

Upper blow mold Upper blank

Blow mold Blank mold

The cooling adjusting is performed by differentiating:

• The number of rows between up and down;

• The number of holes for each row;

• The diameter of holes;

• The circumferential distribution.

Conjugate heat transfer analysis: cooling

specifications, mold temperature, thermal

transfer and glass behaviour are all inside the

simulation.

“Priority to efficiency and cost per

Ton: Faster trial and sampling...”

The Forming Engineering services provided are:

• Cooling design;

• Parison and Mold Design;

• Consultation and conversion from DG to TG;

• Consultation and conversion from B&B to NNPB;

• New container design;

• Production and Mold Design training;

• Production support.

50%

Engineering

“We do not design molds, we

design heat exchange cleverly...”

Project Time

35%

Drawings

15%

Modelling ALL IN ONE

configurator

Glass thickness correlation: glass

bottle vs. simulations.

“We give possibility to glass to

become an article...”

Strength and dimensional qualities are strictly related to glass distribution all over the article.

Keywords for glass distribution are:

The mission of Mold Engineering service is to supply a “plug&play” mold equipment reducing

machine timing settings to control the cooling effect.

Parison design Cooling technology

E-MOC 360° cooling;

Vertiflow;

Stack cooling;

Machine timing

• Process BB,PB,NNPB;

• Machine center distance;

• Mold assembly;

• Invert;

• Neck ring size;

• Interlock type.

• Cooling system;

• Baffle type;

• Mold design;

• Neck ring, guide ring,

• plunger design;

Parison study

Model INPUT Blank configurator Final design

“We give possibility to glass to

become an article...”

As well as the parison study, the Blow cavity is modelled according to glass shrinkage.

Engravings and Dot-code are placed according to inspection machine reading. Given input

specifications, the Blow configurator generates the mold in real time.

• Machine center distance;

• Mold assembly;

• Invert;

• Vacuum;

• Interlock type.

• Cooling system;

• Bottom plate design;

• Mold design;

Cavity study

Model INPUT Blow side configurator Final design

• Glass shrinkage;

• Engravings;

• Dot-code;

What ever is the cooling technology whatever available in your plant, the engineering service

will supply the most efficient design.

E-MOC 360° cooling

Airflow balancing through cooling duct

optimization.Result: cooling capacity

balancing between cavities.

FCC

FCC with double row cooling channels

with fins intercepting the flux.

Result: higher heat extraction

and better mold temperature

homogeneity.

Stack cooling

Blank stack cooling optimization to

balance air delivery between cavities.

Result: lower air consumption, higher

heat extraction and better mold

temperature homogeneity.

“The invariability of variable

equipment...”

Engineers support customer in the definition of the variable equipment reducing the number

of components, costs and job change time.

Starting from refractories up to machine mountings, customer will be sure to get the best

performances given a set of articles.

Increasing

FE team will guide customers to maximize

the profit through conversion from double to

triple gob.

Reducing

FE team will guide customers to minimize

costs and energy consumption through

conversion from double to triple gob.

Enhanced mold

design software

to optimize the

mold equipment

design.

• Plant Audit;

• Training & Recommendation;

• Sampling & Defect Analysis;

• Production Assistance

• SOP: article design and quality

specification

• Mold design services

“From B&B to NNPB...”

The FE team will guide customers to increase article quality, production speed and reduce

glass weight through the conversion from Blow&Blow process to Narrow Neck Press&Blow.

PSA

Production Service Assistance

“Time to market approach...”

For an important investment the right guarantee. FE team evaluates with our customers the

performance directly in glass factory.

Bottle cut analysis after sampling. Quality control inspection graphs.

Sampling

Quality report

+15%

+20%

+25%

2013 2014 2015 2015

Production support days in glass factory

from 2013 to 2016

Machine timing set up. Production optimization.

Technicians with experience

more than 25 years on glass work

will support customers for any

production problem related.

Just one mission, increase production

efficiency.

Adjustments Production

Production support service

• IS machine operator

activities;

• Machine equipment

setting;

• IS machine

start up;

• Job change assistance;

• Production

improvement;

• Cross conveyor

• Proportional valves set

up;

• Defects analysis;

• Specific customer

requests.

Production services

“Customer training...”

FE team and customers are partner.

They organizes in-Bottero or in-glass factory trainings in order to improve technical skills

related on:

• Article design;

• Machine limits;

• BB-PB-NNPB process;

• BB parison design;

• PB parison design;

• NNPB parison design;

• Blank cooling;

• Mold cooling;

• Neck ring cooling;

• Equipment design;

• Mold design book;

• Tailored solutions

Mold design

Article Design

Parison Design

Cooling Design

Equipment Design

Hollow Glass Technology

Bottero has a unique know-how

in glass processing available to

customers who need technological

development.

We support customers’

development

Bottero, a global technological

partner for customers growth

Thanks to the experience earned in the field through thousands of installations and thanks

to the continuous and significant investments in research and development, Bottero has

deserved the trust of many among the most important manufacturers of glass containers

in the world. The international dimension of the company, the ability to be highly innovative

and the independent market positionput Bottero in the ideal condition to supply every

customer with solutions for the optimization of production processes and indications on new

opportunities for technological investments.

Thanks to the presence in the hollow glass and flat glass sectors, Bottero

can boast a widespread presence and top-class technical and commercial

assistance.

Bottero S.p.A. - Headquarters

via Genova 82 - 12100 Cuneo - Italy

Bottero S.p.A. - Trana

Trana - Italy

Bottero S.p.A. - Pesaro

Pesaro - Italy

Revimac S.r.l.

Vicenza - Italy

Bottero GmbH

Grevenbroich - Germany

Bottero UK Limited

Rochdale - Great Britain

Bottero France SA

Nice – France

Bottero do Brasil

S.Paolo – Brasil

Bottero Flat Glass Inc.

Kernersville - North Carolina - USA

Bottero Glass Industry Co. Ltd

Shangai – China

BOTTERO S.p.A.

via Genova 82

12100 Cuneo Italy

Tel. : +39 0171 310611

Fax : +39 0171 401611

www.bottero.com

Discover the Bottero

technology for Hollow Glass

Technology

Forming Machine

E-MOC Technology

Gob Forming

Servo Technology

Ware Handling

Pneumatic Mechanism

Automation

Architecture

Control System

Service

Forming Engineering

Customer Service

The images and data in this Catalog are only

indicative and never override the contract

engagement of Bottero S.p.A.

For photographic reasons the products are often

shown complete with accessories that are not

part of the standard equipment of the machine.

快速跳转到指定页