绷缝机一体机自动剪线使用说明书User manual of W1500 All-in one Auto-Trimmer servo Motor前言Foreword

欢迎使用本公司产品，制衣行的正确投资选择！

Welcome to use our products, it is the right investment choices in garment industry!

本说明书为本公司新研发的“绷缝机自动剪线”产品做对照参考手册，请认真阅读此手册以便更好的运用本公司产品！

The User manual is for our newly developed “ W1500 Auto-Trimmer servo Motor system \" products ReferenceManual,Please read this manual carefully, hope it can give you useful help. 1、用户使用作业前必须可靠接地，保证人身安全！

The user must be grounded before operations to ensure safety

2、非专业人士请勿拆卸控制箱

non-professionals do not disassemble the control box

3、控制箱与电机远离强磁高辐射环境

The control box and motor away from the magnetic high radiation environment

4、不要在过热环境中作业

Do not work in hot environments

5、不要在过于潮湿环境中作业

Do not work in humid environments too

6、用户保证供电电压的稳定（210V~240V）

Users to ensure stable supply voltage (210V ~ 240V)

安全叮嘱：Safety requirement

1、电机接通时请不要把脚放在脚踏板上

Do not put your feet on the pedals when the motor is switched on

2、本产品请专业人士安装调试

Let professionals to install and debug this product

3、严禁在通电时打开控制箱与电机端盖

Do not open the control box and the motor cover when energized

4、换针，穿线或更换底线时请关闭电源

Please turn off the power when changing the needle, threading or replacing the bottomline5、安装，拆卸维修时请关闭电源

During installation and removal service, please turn off the power

6、翻抬缝纫机时请关闭电源

Please turn off the power when turn lift sewing machine

保修策略：Warranty Policy

1、本产品自购买起免费保修 2 年，终身维护。保修期内除人为损坏外出现任何质量问题可免费修Since from the purchase of this product, we give 2-year warranty for free, LifetimeMaintenance.during the warranty period ,Any quality problems the product will be free repaired, Except artificialdamage. 2、未经本公司同意自行拆卸，改装造成损坏将不给于保修. without our consent disassemble or modify, the damaged will not give in warranty3、但凡出现无法解决的问题可以联系本公司

Whenever find the problem can not be solved, you can contact the company

阅读本说明前以下要求说明请注意

Before reading the manual, Please note the following requirements

目录Contents

电控介绍Servo SystemIntroduction一：显示屏常用操作介绍Introduction of display screen common Operation

二：如何进入参数与如何修改参数How to enter parameters and how to modify the parameters

三：操作参数说明表

Operating Parameter Description Table

四：控制箱端口说明

The control box Port Description

五：错误代码解析

Error code analysis

一：显示屏常用操作介绍Introduction of display screen common Operation

1、显示屏介绍如下：The display screen is described as follows

2.功能介绍：Function introduction

序 号

Serial

No.按键图标

Button

Icons

功 能 说 明

Function Description

快捷说明Quick description1

中途抬压脚与半后踏抬压脚功能键

※：功能开启时按键将亮起，屏幕显示半后踏抬压脚：开；功能关闭时按键将变暗，屏幕显示半后踏抬压脚：关

Middle foot lifter and half-back step foot lifter

function key

※：the key lights on when the function is on, the screen shows half-back step foot lifter

function is on, the key lights off when the

function is off, the screen shows half-back step

foot lifter function is off

长按进入压脚功能模块Long press enterintoAuto-footlifter Function modules显示区：Display area

操作区：Operating area

模式：自由缝 慢启动：关停车针位：上针位 剪线：开剪线后抬压脚：关 LED 灯：2

半后踏抬压脚：开 速度：3800

2

剪线自动抬压脚模式（剪线后自动抬起压脚）※：功能开启时按键将会亮起，功能关闭时按键将会变暗。Auto- trimmer and auto-foot lifter function(after auto-trimmer, the foot lifterautomatically)

※：when the function is open, the key lights on; when the functionoff, thekeylightsoff

3

剪刀功能开启和关闭键

※：功能开启时按键将亮起，功能关闭时按键将变暗，功能关闭时扫线功能关闭

Auto-trimmer function On or Off key

※：when the function is open, the key is on;

when function off, the key is off, the function of

pulling out the thread will be off when the

trimmer function is off

长按进入剪刀功能模块Long press enterintoAuto-trimmer Functionmodules4

扫线键（剪线功能打开此功能自动打开）

Thread wiper key (the function will be on when

the trimmer function is on)

长按进入扫线器功能模块Long press into Threadwiperfunction module

5

机头 LED 灯开关键

※：亮度 0-5, 0 表示机头 LED 关闭，此时按键变暗，1-5 档时机头LED开启，按键变亮

Machine head LED light On or Off key

※：luminance value 0-5, 0 means the LED light off, the key will be off. 1-5meanstheLED light on, the key will be on

6

慢启动功能键

※：开启后按键将亮起，关闭时按键将变暗。Slow start function key

※：when the function is on, the key will light on, when the functionoff, thekeywilllight off. 7

上下停针位切换键，相应功能将可视化

※：屏幕显示停车针位：上停针，表示上停针功能开启；屏幕显示停车针位：下停针，表示下停针功能开启；

Up or down needle position transfer key, the related function will be Visualization※：the display screen shows needle stop position: upper needle position, meanstheupper needle stop position is open; the display screen shows needle stopposition:down needle position, means the down needle stop position is open8 速度键（按一下增加 50 转速度）

Speed key (increase 50 RPM when press the key for once)

9

自由缝纫模式

※：开启后按键将亮起， 将变暗，多段缝模式关闭Free sewing mode

When open, the key will be light on, the will be light off, the multi-partsewing mode off

10 参数确定保存键

Parameter determines the Save button

长按OK锁屏Long press to lockthescreen

11

多段缝模式键

※：开启后按键将亮起， 将变暗，自由缝模式关闭

Multi-part sewing mode key

※：the key will light on when open the

function, the will be light off，the free

sewing mode off

长按进入多段缝设置，可调节段数和每段针数Long press to enter thesettingofmulti-part sewing, toadjusttheprats number andtheneedlenumber

12

设置键

可进入：用户设置；系统设置（需密码）；维护设置；错误查看；屏幕设置；恢复出厂设置（需长按进入并输入密码）

Setting key

Press to enter: user settings; system settings (needs password); maintenancesettings;error checking; screen setting; return to factory setting(needlongpressthekey and enter the password)

13 “+”键（修改参数时加），处于主界面时按一下加50 速度“+”button (modify the parameters plus ), increase 50RPMwhen pressingthekeyforonce time on the host interface

14 “-”键（修改参数时减）,处于主界面时按一下减50 速度“-”button (modify the parameters minus )，decrease 50RPMwhenpressingthekeyfor once time on the host interface

15

步进参数功能键（长按进入步进电机参数设置）Stepper parameter function key( long press to enter the parameter settingofthestepper motor)

二、如何进入参数与如何修改参数How to enter parameters and how to modify the parameters

系统参数进入解析：

1.按（ ）键，选择用户设置，进入用户参数，选择需调整的参数，用（ ）（）键调整参数值，按（ ）键确认。

2..按（ ）键，选择系统设置，进入系统参数，选择需调整的参数，用（ ）（）键调整参数值，按（ ）键确认。

3.修改完毕参数后按（ ）键退回上一个页面，按（ ）键进入下一个页面，按（<<<）键返回设置界面，按 （ ）键返回主界面。注：以上是进入方法，具体参数号代表的参数意思详情如下 “3.操作参数说明表”System parameters entering analysis:

1. Press （ ） key and choose the user settings to enter the user parameter, select the parameter andadjustthe value with （ ）and （ ） key, confirm with （ ） key. 2. Press （ ） key and choose the system settings to enter the system parameter, select the parameterandadjust the value with （ ）and （ ） key, confirm with （ ） key. 3. After modifying the parameter value, press（ ）key to return back to the previous interface, press（）key to enter next interface, press （<<<）key to return back to the setting interface, press （）key tobacktothehost interface. Note: the upper is entry method, specific parameters No. on behalf of the parameters meaningasfollows:“三：Operating Parameter Description Table”三：操作参数说明表：Operating Parameter Description Table

系统参数列表： System parameter list

菜单号

System

parameter list

功能说明

Function Description

功能参数默认值

Function parameter default values功能参数范围

Function parameter

ranges参数说明Parameter DescriptionP1

最大缝纫速度

MAX Sewing speed

3800 200 ~ 6500

转/ 分钟Round / MinuteP2

起缝速度

Start sewing speed

200 150 ~ 800

转/ 分钟Round / MinuteP3

踏板加速曲线

Pedal acceleration curve 85 10 —100 %

P11 慢启动选择 0 0 — 1 0：禁用1：启用

Slow Start Selection 0: Disable 1: EnabledP12

慢启动针数

Slow start Stitches number 2 1 — 30

针数Stitch number P13

慢启动速度

Slow start speed

350 200 — 800

转/ 分钟Round / MinuteP22

电机驱动方向

Motor drive orientation

1 0 — 1

0：逆时针1：顺时针0: Counterclockwise 1: Clockwise P23

显示当前速度

Displays the current speed

0

显示当前的电机转速Displays the current motorspeedP24

显示调速器电压

Display foot controller voltage 0

显示调速器输出电压Display foot controlleroutputvoltage P25

自动磨合运行

Automatic running-in

operation

0 0 — 1

0：关闭1：启动0：OFF 1: ONP34

上停针角度

The angle of upper needle

stop position

0

P35

下停针角度

The angle of down needle

stop position

180

P36

剪刀动作延时启动时间

Delayed start time for knife action

005 0 — 2000 毫秒Millisecond

P37

剪刀动作时间（全功率+维

持功率）

Knife action time (full

power + maintain power)

110 10 — 2000 毫秒Millisecond

P38

剪刀动作全功率时间

Full power scissors action

time 260 10 — 990 毫秒Millisecond

P40

剪刀动作维持功率调整

maintain power adjustment

for knife action

50 1 — 100 百分比Percentage P41

剪刀动作释放保护时间

Knife action release the protection time 35 20 — 800 毫秒Millisecond

P43

剪刀动作复位开关使能

Scissors action reset switch

enable 1 0 — 1

0：禁用1：启用0: Disable 1: Enabledp44 下剪刀手动动作模式 1 0-1

0：禁用（缝制过程中结束或者用手转动机器后，后踏不剪线）1：启用（缝制过程中结束或者用手转动机器后，后踏可以剪线）0: Disable 1: EnabledP46

拨线动作延时启动时间

Wiper action delayed start

time 40 0 — 2000 毫秒Millisecond

P47

拨线动作时间（全功率+维

持功率）

Wiper action time (full

power + maintain power)

70 10 — 2000 毫秒Millisecond

P48

拨线动作全功率时间

Wiper action time at full

power time 35 10 — 990 毫秒Millisecond

P50

拨线动作维持功率调整

Wiper action time at maintain power adjustment

50 1 — 100 百分比Percentage P51

拨线动作释放保护时间

Wiper action release the protection time 50 20 — 800 毫秒Millisecond

P55

吹气模式

Blow mode 000 0-4

0：普通扫线normal Sweepthread1: 剪一次吹一次cut onetimeblow one time2：每次抬压脚都吹Blowforeachfoot lifter3：长吹Long blowing4：断吹break blowP56

压脚动作延时启动时间

Foot-lifter action delayed

start time 110 0 — 2000 毫秒Millisecond

P57

压脚动作时间（全功率+维

持功率）

Foot-lifter action time (full

power + maintain power)

260 100 — 2000 毫秒Millisecond

P58

压脚动作全功率时间

Foot-lifter action time at

full power time 160 10 — 990 毫秒Millisecond

P60

压脚动作维持功率调整

Foot-lifter action time at maintain power adjustment

20 1 — 90 百分比Percentage P61

压脚动作释放保护时间

Foot-lifter action release the protection time 80 20 — 800 毫秒Millisecond

P62

压脚抬起后自动放下时间

Automatic presser foot lifter down time 10 1 — 120 秒Second

P65

半后踏抬压脚延时启动时间

Half-back step pedal foot

lifter delay start time 120 0 — 2000 毫秒Millisecond

P70

电机最大电流限制

Motor max electric current

350 50 — 600

P71

最高速度锁定

Maximum speed lock

4200 200 — 6500

转/ 分钟Round / MinuteP72

系统密码

System Password

2014 0000 — 9999

P73语音音量Voice volume 25 0-30 P74语言选择 Language selection 0 0-1 0 中文1 EnglishP75开机语音Boot voice 0 0-1 0 关闭1 开启P99显示屏版本号 Display version 101 P100主控版本号 Controller version 0 P101步进方向 Step direction 1 0 — 1 P102步进原点偏移量Step origin offset 32 0 — 360 度P103步进原点功率 Step origin power 10 0 — 12 P104步进剪线功率 Step thread cutting power 100 P105步进剪线角度 Step thread cutting angle 600 0 — 1500 P106步进进刀速度 Step forward knife speed 350 0 — 950 P107步进退刀速度 Step backward knife speed 150 0 — 950 P108步进进刀力度 Step forward knife power 5 P109步进退刀力度 Step backward knife power 2 P110步进抬压脚角度 Step motor presser foot lift angle 340 0 — 1500 P111步进抬压脚速度 Step motor presser foot lift speed 390 0 — 950 P112步进放压脚速度 Step motor release presser foot speed 300 0 — 950 P113步进抬压脚力度 Step motor presser foot lift power 6 P114步进放压脚力度 Step motor release presser foot power 2

四：控制箱端口说明

The control box Port Description

端口序号

The port number

端口连接的器件名称

Port device name for the connection

端口说明Port instruction

①

LED 机头灯插孔

head LED socket

2:1 2:5V1:GND②

安全开关信号线端口

Safety switch signal wire port

1:2:3:4

1:5V2:GND3:信号Signal 4:GND③

步进电机相位信号线端口

Stepper motor phase signal wire port

④

剪线功能端口

Trimming function port

2:1 2:GND1:34V⑤

扫线功能端口

Sweeping thread function port

2:1 2:GND1:34V⑥

抬压脚功能端口

Lifting presser foot function port

2:1 2:GND1:34V⑦

步进电机码盘信号端口

Stepper motor encoder signal port

⑧

主轴电机 4 线驱动端口

Principle motor 4 wire driving port

⑨

主轴电机相位信号线端口

Principle motor phase signal wire port

⑩

电源线接头

Power plug

⑪

脚踏板端口，连接调速器

Foot pedals port , connect foot controller 1:2:3:4

1:GND2:GND3:信号Signal4:5V

五：错误代码解析 ：Error code analysis

显示的错误码

Display error code错误码意思

Error code meaning

错误的产生

Various possible for the erro解决错误Solution

ER-01

找不到停针位

Not find needle position

1:手轮和电机靠的不够近

2：手轮上磁钢脱落

3：手轮磁铁极性装反

4：九针端子头接触不良

5：电机霍尔损坏，跟换电机

1：Hand wheel and motor 2：Hand wheel magnet off

3：Hand wheel magnet polarity reversal

4：Nine-pin terminal head Poor contact

5：Motor hall damaged, with the change motor

1：检查电机信号线有无松动2：更换手轮3：更换电机1: check whether the motor signal lineisloose 2:replace the wheel

3: replace the motor

ER-02

脚踏板信号错误

Foot controller signal error

1：开机时没插调速器

2：调速器插反

3：调速器线断开

4：调速器损坏

1：Not plugged foot controller into control

box

2: foot controller inserted upside 3: foot control box line broken

4: foot controller damage

1：检查调速器信号线2：更换调速器3：更换控制器1: check the foot controller signal line2: change the foot controller 3: replace the foot controller

ER-03

电机相位信号错误

Motor phase signal error

1：九针插头接触不良

2：电机安装时霍尔和转子存在大偏差

3：电机霍尔坏

1: Nine-pin terminal plug Poor connect

2: Hall and rotor has large deviations when the motor is mounted

3: Motor hall damage

1：打开电机上的橡皮盖通过孔看电机转子与定子是否在同一平面保障误差不超过1MM

2：更换电机3：更换控制器1: open the rubber cover onthemotorthrough the hole to see whetherthemotorrotor and stator in the same surfacetoensure the error is not more than1MM2:replace the motor 3: replace the control box ER-04

电机堵转保护

Motor stall protection

1：缝纫机过重或堵死

2：电机过载

3：电机 4 线驱动线没连接好或插反

1: Sewing machine overweight or blocked

2: Motor overload

3: 4-wire motor drive cable is not connected or inserted upside

1：检查电机4P 线2：检查缝纫机是否过重3：更换控制器1: check motor 4P line 2: check whether the sewing machineistooheavy

3: replace the controller ER-05

硬件过流保护

Hardware over current

1：缝纫机过重或堵死

2：电机过载

3：电机相位信号线没连接好

4.功率管损坏

1: Sewing machine overweight or blocked

2: Motor overload

3: Motor phase signal line is not

connected

4: Power tube damage

ER-07

串口通讯超时

Serial communication

timeout

1：显示屏连接主板线连接不良

2：主板芯片损坏

1: Display bad cable connection Motherboard

2: Motherboard chip damage

1：检查显示屏与控制器连接线2：检查控制器是否还可运行，如不能运行就是控制器损坏3：检查机器旁是否有高频机器干扰4：更换显示屏1:Check the connection line betweenthedisplay screen and the control box. 2: check whether the controller runwell,ifnot, controller damage 3: check whether there is a highfrequencymachine near the machine interference4: change the display panel

ER-09

存储器不良

Poor memory

1:主板存储器损坏或不良

1: Motherboard memory corruption or bad

1：控制器损坏1: control box damage

ER-12

剪刀没有复位报警

Knife is not reset the alarm

1：复位检测器坏了

2：剪刀卡住没复位

1: Reset the detector is broken

2: knife stuck not reset

1：检查霍尔是否损坏2：检查感应磁铁是否没有感应到3：检查感应磁铁磁极是否装反3. 更换电控1：check the hall is damageornot2:check whether the inductionmagnet is detected or not

3: check inductionmagnet poleisinstalled in reverse or not

4. change the control boxER-15

编码器故障

the motor board error ER-16

过压

Over load

1.电机驱动电源电压过高，220V 电源电压超过限定值（AC310V），或负载惯性过大导至再生电压超过限定值(DC440V),或电压检测回路故障。（110V控制系统电源电压超过限定值（AC155V），或负载惯性过大导至再生电压超过限定值(DC220V)。1. The motor drive power supply voltage is too high, the 220Vpower supplyvoltageexceeds the limit value(AC310V), or the load inertia is too large to the regenerativevoltage exceeds the limit value(DC440V), or the voltage detection circuit fails.Note:(110Vcontrol system power supply voltage exceeds limit value(AC155V), or loadinertiaistoolarge to regeneration voltage exceeds limit value(DC220V). ER-20

欠压故障

Under voltage error

1.电机驱动电源电压过低，220V 电源电压低于限定值（AC91V），或电机驱动电源电压低于限定值（DC130V）,或电压检测回路故障。

注：（110V 电源电压低于限定值（AC45.5V），

或电机驱动电源电压低于限定值（DC65V））

1. The motor drive power supply voltage is too low, the 220V power supplyvoltageislower than the limit value(AC91V), or the motor drive power supply voltageislowerthan the limit value(DC130V), or the voltage detection circuit fails. Note:(110 V power supply voltage is below the limit(AC45.5 V), or motor drivepowersupply voltage is below the limit(DC 65V))