Vatten Metal Seated Ball Valve - 电子书在线预览、各类电子书在线制作-云展网平台

01 Product Overview.... ..02
02 Key Features. ...02
03 Standards.....
04 Technical Parameters.. ..03
05 Sealing Materials ...03
06 Structural Design. ...03
07 Typical Construction. ....05
08Typical Applications.
09 Dimensions ...07
10 Company Information.. ...14

01 / Product Overview

METALSEATED BALL VALVES are particularlydesigned for most demanding flow conditions which features high pressure, high temperature or extreme grinding media. The valves are machined to such precise tolerances that ball and seat lapping does not have to be performed individually for each valve making both the ball and seat freely interchangeable (if equal in nominal size). Its trunnion

mounted ball design offers a polygon stem-to-ball connection, which reduces stress and ensures optimal torque transmission. An additional feature is its self-cleaning system which removes excess particles, minimizes leakage, and extends product life. Other key options include a fire-safe design body gasket and removable hand lever. To ensure that Metal Seated Ball Valve meets the considerably higher benchmark of leak protection required for Isolation service.

02 / Key Features

Excellent abrasion / wear resistance

— Fire-safe —API 607 / API 6FA certified

— Sour service compatible —NACE MR0175 materials for H₂S environments

— Solids handling — can pass small particles, fibers, even some scaling media

—Cryogenic option —special designs work at liquid nitrogen temperatures (-196°C)

—Anti-static design —built-in spring bleeds static, safe for flammable media

— Blow-out proof stem — stem cannot eject even if packing fails

— Double block & bleed (DBB) — both seats seal when closed, cavity can be bled

— High reliability in critical service — fewer unplanned shutdowns in power, oil & gas, mining

03 / Standards Compliance

Category	Applicable Standard
General Design	API 608, API 6D, EN 1983
Flange Connection	ASME B16.5, EN 1092-1, JIS B2220
Butt Welding / Socket Welding	ASME B16.25, EN 12627, EN 12760
Top Mounting	ISO 5211
Face to Face	ASME B16.10, EN 558-1
Fire Test	API 607, API 6FA
Pressure Test	API 598, EN 12266-1
Low Emission Test	ISO 15848-1

04 / Technical Parameters

Category	Specification
Applicable Medium	Gas, liquid, solution, bulk and slurry
Operating Temperature	-196~425℃(Up to 815℃ as option)
Nominal Size	DN15~350
Nominal Pressure	PN10~PN250 (Class 150~Class 1500) Note*
Actuation	Hand level, gear box, electric actuator, pneumatic actuator
Connection	Flange, Thread, Butt welding, Socket Welding
Leakage Rate	API 598 (Vacuum application and ZERO leakage are optional.)
Body Material	C.S, St.st, DSS, SDSS (Hastelloy and Titanium alloy as option)
Ball Material	St.st, DSS, SDSS (Hastelloy and Titanium alloy as option) *

Note: Forged steel would be applied for pressure ratings bigger than PN40. Ball and seat are all made of forged steel.

05 / Sealing Materials

Couple of sealing surface hardening materials and processes is standardized and tested by various industrial applications. However, it's the most important part of a metal seated ball valve and only can be sized according to working conditions case by case.

HardeningMaterial	CorrosionResistance	ErosionResistance	FrictionFactor	HighTemperature	LiquidMedia	Dry Gas
WC-Co	Normal	Excellent	Low	Normal	Applicable	Applicable
H-Cr	Good	Good	Low	Normal	Applicable	N/A
Cobalt Alloy(Stellite)	Good	Very good	High	High	Applicable	Applicable
Nickel Alloy	Good	Very good	Low	High	Applicable	Applicable
CrC	Very good	Very good	Normal	Very high	Applicable	Applicable
PVD	Good(*)	Very good(*)	Very low	Normal(*)	Applicable	Applicable

06 / Structural Design

We offer two typical side entry construction types, floating and trunnion. In general, they differ from ball's mounting and fixation during service. In addition, seat system varies too much.

Floating Ball Valve VS Trunnion Ball Valve

Seat System Schematic Diagram

Trunnion Mounted Ball Valve

Type-1 Typical Floating Seat	Type-2 Trunnion Mounted


Uni-directional Small and middle size ball valve	Bi-directional Steam, Thermal oil, clean gases, Filtered fluids
	Spring loaded seat system
Type-3 Floating Ball	Type-4 Trunnion Mounted

07 / Typical Construction

Cryogenic Ball Valve NPS 8” Class 600

550℃ Ball Valve DN50 PN25

Actuation

ISO 5211 mounting pad enables the valve actuated manually, electrically or pneumatically.

08 / Typical Applications

Industry	Application	Crygenic	Ultra HighTemp.	Vaccum	Ultra HighPress.	Dust-proofSeat	NACE	AbrasionResistant	CorrosionResistant
Oil Refining	Delayed Coking - Coker heaterfeed
Oil Refining	Delayed Coking - Switch valve
Oil Refining	FCCU - Catalyst slide valve bypass
Oil Refining	FCCU - Slurry line
Oil Refining	Hydrocracker-Reactor feed/effluent				●
Oil Refining	Hydrocracker - Hot HP separatorblowdown
Oil Refining	Reforming - Regenerator valve
Oil Refining	Vacuum column - bottom slurry
Petrochemical	Ethylene - Cracked gas quench
Petrochemical	Ethylene - Furnace decoking
Petrochemical	PTA - Oxidation reactor bottom							●	o
Petrochemical	Polyethylene/PP - Powder transfer							●
Petrochemical	Fiber - Melt spinning line
Oil&GasUpstream	Wellhead - Christmas tree blockvalve				●
Oil&GasUpstream	Wellhead-Choke valve downstream				●
Oil&GasUpstream	Subsea - Manifold isolation
Oil&GasUpstream	Gas compression - Anti-surgerecycle
Power Plant	Coal-fired - Soot blower steam
Power Plant	Coal-fired - Ash/slurry handling
Power Plant	IGCC - Coal gasification syngas
Power Plant	Nuclear - Main steam isolation
Coal Chemical	Coal gasification - Lock hoppervalve
Coal Chemical	Coal gasification - Slag tap valve
Coal Chemical	Methanol - Synthesis gas switching
Coal Chemical	CTO/MTO - Catalyst transfer line
Mining&Metallurgy	HPGR - High pressure grindingdischarge
Mining&Metallurgy	Autoclave - Acid leach discharge
Mining&Metallurgy	Tailings pipeline - Isolation
Industrial Gas	Air separation - Hot regeneration
Industrial Gas	Hydrogen - PSA switching valve						O
LNG	LNG loading arm - ESD valve	●
LNG	BOG compressor isolation
Water/Wastewater	Desalination - HP pump discharge
Water/Wastewater	FGD - Limestone slurry
Marine/Shipbuilding	LNG carrier - Cargo piping
Marine/Shipbuilding	Naval - High temp exhaust gas

09 / Dimensions (mm)

Compact 2-Piece Floating Ball Valve PN16

ISO 5211 Pad

DN	øD	L	H	EN 1092-1				ISO 5211 Pad
DN	øD	L	H	øA	øB	T	n-ød	SquareHead	FlangeType
15	15	130	57	95	65	16	4-014	11*11	F04-05
20	20	130	60	105	75	18	4-014	11*11	F04-05
25	25	140	65	115	85	18	4-014	11*11	F04-05
32	32	165	80	140	100	18	4-018	14*14	F05-07
40	38	165	85	150	110	18	4-018	14*14	F05-07
50	50	203	105	165	125	18	4-018	17*17	F07-10
65	64	222	125	185	145	18	8-018	22*22	F10-12
80	76	241	135	200	160	20	8-018	22*22	F10-12
100	98	305	165	220	180	20	8-018	27*27	F12-14

ISO 5211 Pad

Compact 2-Piece Floating Ball Valve PN25

DN	øD	L	H	EN 1092-1				ISO 5211 Pad
DN	øD	L	H	øA	øB	T	n-ød	Square Head	Flange Type
15	15	130	57	95	65	16	4-014	11*11	F04-05
20	20	130	60	105	75	18	4-014	11*11	F04-05
25	25	140	65	115	85	18	4-014	11*11	F04-05
32	32	165	80	140	100	18	4-018	14*14	F05-07
40	38	165	85	150	110	18	4-018	14*14	F05-07
50	50	203	105	165	125	20	4-018	17*17	F07-10
65	64	241	125	185	145	22	8-018	22*22	F10-12
80	76	283	135	200	160	24	8-018	22*22	F10-12
100	98	305	165	235	190	24	8-ø22	27*27	F12-14

2-Piece Ball Valve PN16

Bigger than DN125

DN	H(Operating Temperature)					h	L	EN 1092-1				ISO 5211 Pad
DN	-80~-196℃	-35~-80℃	-35~250℃	250~350℃	≥350℃	h	L	A	B	T	n-φd	Head	FlangeType
15	165	95	45	145	195	55	130	95	65	16	4-φ14	□14	F05
20	165	95	45	145	195	55	130	105	75	18	4-φ14	□14	F05
25	170	100	50	150	200	60	140	115	85	18	4-φ14	□17	F07
32	180	110	60	160	210	65	165	140	100	18	4-φ18	□17	F07
40	190	120	70	170	220	75	165	150	110	18	4-φ18	□22	F10
50	200	130	80	180	230	75	203	165	125	18	4-φ18	□22	F10
65	200	130	80	180	230	95	222	185	145	18	8-φ18	□27	F12
80	300	130	80	180	230	105	241	200	160	20	8-φ18	□36	F14
100	300	130	80	180	230	125	305	220	180	20	8-φ18	□36	F14
125	300	130	80	180	230	198	356	250	210	22	8-φ18	□36	F16
150	350	180	100	200	250	220	394	285	240	22	8-φρ22	□36	F16
200	350	180	100	250	250	245	457	340	295	24	12-φ22	φ50	F16
250	400	200	100	250	250	280	533	405	355	26	12-φ26	φ60	F25
300	400	200	100	250	280	330	610	460	410	28	12-φ26	φ60	F25
350	450	250	100	280	300	370	686	520	470	30	16-φ26	φ72	F25

2-Piece Ball Valve PN25

DN	H(Operatiing Temperature)					h	L	EN 1092-1				ISO 5211 Pad
DN	-80~-196℃	-35~-80℃	-35~250℃	250~350℃	≥350℃	h	L	A	B	T	n-ød	Head	FlangeType
15	165	95	45	145	195	55	130	95	65	16	4-ø14	□14	F05
20	165	95	45	145	195	55	130	105	75	16	4-014	□14	F05
25	170	100	50	150	200	60	140	115	85	18	4-ø14	□17	F07
32	180	110	60	160	210	65	165	140	100	18	4-018	□17	F07
40	190	120	70	170	220	75	165	150	110	18	4-ø18	□22	F10
50	200	130	80	180	230	75	203	165	125	20	4-018	□22	F10
65	200	130	80	180	230	95	222	185	145	22	8-ø18	□27	F12
80	300	130	80	180	230	105	241	200	160	24	8-018	□36	F14

Bigger than DN125

No bigger than DN125

DN	H(Operatiing Temperature)					h	L	EN 1092-1				ISO 5211 Pad
DN	-80~-196℃	-35~-80℃	-35~250℃	250~350℃	≥350℃	h	L	A	B	T	n-ød	Head	FlangeType
100	300	130	80	180	230	125	305	235	190	26	8-ø22	□36	F14
125	300	130	80	180	230	198	356	270	220	28	8-026	□36	F16
150	350	180	100	200	250	220	394	300	250	30	8-ø26	□36	F16
200	350	180	100	250	250	245	457	360	310	32	12-ø26	ø50	F16
250	400	200	100	250	250	280	533	425	370	35	12-ø30	ø60	F25
300	400	200	100	250	280	330	610	485	430	38	16-ø30	ø60	F25
350	450	250	100	280	300	370	686	555	490	42	16-ø33	072	F25

2-Piece Ball Valve PN40

DN	H(Operatiing Temperature)					h	L	EN 1092-1				ISO 5211 Pad
DN	-80~-196℃	-35~-80℃	-35~250℃	250~350℃	≥350℃	h	L	A	B	T	n-ød	Head	FlangeType
15	165	95	45	145	195	55	130	95	65	16	4-014	□14	F05
20	165	95	45	145	195	60	130	105	75	18	4-014	□14	F05
25	170	100	50	150	200	65	140	115	85	18	4-014	□17	F07
32	180	110	60	160	210	75	165	140	100	18	4-018	□17	F07
40	190	120	70	170	220	95	165	150	110	18	4-ø18	□22	F10
50	200	130	80	180	230	95	203	165	125	20	4-018	□22	F10
65	200	130	80	180	230	105	222	185	145	22	8-018	□27	F12
80	300	130	80	180	230	125	241	200	160	24	8-018	□36	F14
100	300	130	80	180	230	125	305	235	190	26	8-ø22	□36	F14
125	300	130	80	180	230	198	356	270	220	28	8-ø26	□36	F16
150	350	180	100	200	250	220	394	300	250	30	8-ø26	□36	F16
200	350	180	100	250	250	245	457	375	320	36	12-ø30	ø50	F16
250	400	200	100	250	250	280	533	450	385	42	12-ø33	ø60	F25
300	400	200	100	250	280	330	610	515	450	52	16-033	ø60	F25
350	450	250	100	280	300	370	686	580	510	58	16-ø36	072	F25

2-Piece Ball Valve PN63

DN	H(Operatiing Temperature)					h	L	EN 1092-1				ISO 5211 Pad
DN	-80~-196℃	-35~-80℃	-35~250℃	250~350℃	≥350℃	h	L	A	B	T	n-φd	Head	FlangeType
15	165	95	45	145	195	55	165	105	75	20	4-φ14	□17	F07
20	170	100	50	150	200	60	190	130	90	22	4-φ18	□17	F07
25	180	110	60	160	210	65	216	140	100	24	4-φ18	□22	F10
32	190	120	70	170	220	75	229	155	110	24	4-φ22	□27	F10
40	200	130	80	180	230	95	241	170	125	26	4-φρ22	□27	F10
50	200	130	80	180	230	95	292	180	135	26	4-φ22	□27	F10
65	200	130	80	180	230	105	330	205	160	26	8-φ22	□27	F12
80	300	130	80	180	230	125	356	215	170	28	8-φ22	□36	F14
100	300	130	80	180	230	125	406	250	200	30	8-φ26	□36	F14
125	300	130	80	180	230	198	508	295	240	34	8-φ30	□36	F16
150	350	180	100	200	250	220	495	345	280	36	8-φ33	□36	F16
200	350	180	100	250	250	245	597	415	345	42	12-φ36	φ60	F16
250	400	200	100	250	280	280	673	470	400	46	12-φ36	φ60	F25

2-Piece Ball Valve PN100

DN	H(Operatiing Temperature)						h	L	EN 1092-1				ISO 5211 Pad
DN	-80~-196℃	-35~-80℃	-35~250℃	250~350℃	≥350℃		h	L	A	B	T	n-ød	Head	FlangeType
15	165	95	45	145	195	60		165	105	75	20	4-ø14	□17	F07
20	170	100	50	150	200	75		190	130	90	22	4-018	□17	F07
25	180	110	60	160	210	75		216	140	100	24	4-ø18	□22	F10
32	190	120	70	170	220	80		229	155	110	26	4-ø22	□27	F10
40	200	130	80	180	230	95		241	170	125	26	4-ø22	□27	F10
50	200	130	80	180	230	105		292	195	145	28	4-ø26	□27	F10
65	200	130	80	180	230	125		330	220	170	28	8-ø26	□36	F14
80	300	130	80	180	230	125		356	230	180	30	8-ø26	□36	F16
100	300	130	80	180	230	140		406	265	210	34	8-ø30	ø60	F16

2-Piece Ball Valve Class 150

NPS	H(Operatiing Temperature)					h	L	ASME B16.34				ISO 5211 Pad
NPS	-80~-196℃	-35~-80℃	-35~250℃	250~350℃	≥350℃	h	L	A	B	T	n-ød	Head	FlangeType
1/2"	165	95	45	145	195	55	108	90	60.3	9.6	4-ø16	□14	F05
3/4"	165	95	45	145	195	55	117	100	69.9	11.2	4-ø16	□14	F05
1"	170	100	50	150	200	60	127	110	79.4	12.7	4-ø16	□17	F07
1-1/4"	180	110	60	160	210	65	140	115	88.9	14.3	4-016	□17	F07
1-1/2"	190	120	70	170	220	75	165	125	98.4	15.9	4-ø16	□22	F10
2"	200	130	80	180	230	80	178	150	120.7	17.5	4-018	□22	F10
2-1/2"	200	130	80	180	230	95	190	180	139.7	20.7	4-ø18	□27	F12
3"	200	130	80	180	230	105	203	190	152.4	22.3	4-018	□36	F14
4"	200	130	80	180	230	125	229	230	190.5	22.3	8-ø18	□36	F14
5"	200	130	80	180	230	198	356	255	215.9	22.3	8-ø22	□36	F16
6"	220	150	100	200	250	220	394	300	250	23.9	8-ø22	□36	F16
8"	240	170	120	220	270	245	457	360	310	27	8-022	ø50	F16
10"	400	200	100	250	280	280	533	425	370	28.6	12-ø26	ø60	F25
12"	400	200	100	250	300	330	610	485	430	30.2	12-ø26	ø60	F25
14"	450	250	100	280	300	370	686	555	490	33.4	12-030	072	F25

2-Piece Ball Valve Class 300

Bigger than NPS 5"

NPS	H(Operating Temperature)					h	L	ASME B16.34				ISO 5211 Pad
NPS	-80~-196℃	-35~-80℃	-35~250℃	250~350℃	≥350°C	h	L	A	B	T	n-φd	Head	FlangeType
1/2"	165	95	45	145	195	55	140	95	66.7	12.7	4-φ16	□17	F07
3/4"	165	95	45	145	195	60	152	115	82.6	14.3	4-φ18	□17	F07
1"	170	100	50	150	200	75	165	125	88.9	15.9	4-φ18	□22	F10
1-1/4"	180	110	60	160	210	75	178	135	98.4	17.5	4-φ18	□22	F10
1-1/2	190	120	70	170	220	80	190	155	114.3	19.1	4-φ22	□27	F10
2"	200	130	80	180	230	95	216	165	127	20.7	8-φ18	□27	F10
2-1/2	200	130	80	180	230	105	241	190	149.2	23.9	8-φ22	□27	F12
3"	200	130	80	180	230	125	282	210	168.3	27	8-φ22	□36	F14
4″	200	130	80	180	230	198	305	255	200	30.2	8-φ22	□36	F14
5"	200	130	80	180	230	198	381	280	235	33.4	8-φ22	□36	F16
6"	220	150	100	200	250	220	403	320	269.9	35	12-φ22	□36	F16
8"	240	170	120	220	270	245	502	380	330.2	39.7	12-φ26	φ50	F16
10"	400	200	100	250	280	280	568	445	387.4	46.1	16-φ30	φ60	F25
12"	400	200	100	250	300	330	648	520	450.8	49.3	16-φ33	φ60	F25
14"	450	250	100	280	300	370	762	585	514.4	52.4	20-φ30	φ72	F25

Note:

1. Face to face is referred as RF sealing surface. It would vary a little for other sealing surface type.

2. Dimension is subject to further change without notice.

3. For valve size beyond above table, please approach sales for detailed drawing.

4. For DN65 PN16, the flange would be optional to fit 4 or 8 bolts which shall be addressed while ordering.

Vatten Valve Group, a globally renowned industrial automation valve enterprise originating from Saarland, Germany, specializes in the research, development, and manufacturing of core products such as automatic control ball valves, butterfly valves, and regulating valves. Leveraging our exceptional technological expertise, we deliver innovative valve solutions and professional technical support to critical industries including energy, chemical, water treatment, pharmaceutical, and food processing.

The Group operates four state-of-the-art manufacturing bases strategically located in Shanghai, Tianjin, Lishui, and Jiaxing, China. To better serve international markets, we have established branch offices in key strategic locations including the United Kingdom, Turkey, Belarus, Saudi Arabia, and Indonesia. Ensuring timely and efficient technical support and services for local partners and clients.

Rooted in the German tradition of precision manufacturing, Vatten Valve maintains its focus on automatic control valves while strictly adhering to international quality standards. We are committed to continuous innovation, providing customers with superior performance products, professional technical support, and comprehensive fluid control solutions, empowering them to address complex industrial fluid control challenges.

SHANGHAI VATTEN VALVE CO.,LTD.

Address No. 788 Chuangzhi Road, Xindai Town, Pinghu, Jiaxing, Zhejiang, China

Tel 86-400-090-1895

Fax 021-54722967

Website www.vattenvalve.com

Mailbox sales@vattenvalve.com

— ONLY SUSTAINABLE VALVE SOLUTION IS THE TASK —

CONTENTS