POST-PRESSCOATING EQUIPMENT
SHANGHAI UPG INTERNATIONAL INDUSTRY&TRADE GROUP CO.,LTD.
ZH-105GS
AUTOMATICHIGHSPEEDSPOTUVCOATINGMACHINE
EQUIPMENTFEATURES
This is a high-performance high-speed spot/ful UV coating equipment with the characteristic of being app It is suitable for spot or fullcoating using rubberblankets or flexible resin plates as the printing plates.The precise and effcient.The impression method uses a double-diameter structure,and its effciency is twice t is even,and there is no ink squeezing phenomenon.It is used forthe spot overprinting or fullcoating of the packaging,which can protect the surface of the printed products and enhance their aesthetic appeal. Thepaper transfer method of the machine adopts ful-length gripper bar transfer,and the chain is fully enclc protection measures and a user-friendly operating system,the entire production processis made safe and hour.
ilicable to both water-based and UV coating materials,which can fully meet various coating requirements. : machine adopts a swing-down structure to complete the paper transfer,making the paper handover more hat of traditional coating machines.When performing spot coating,the registration is accurate,the coating :text and paterns of various printed products such as books,milk cartons,color boxes,fims,and high-end osed to reduce stretching,greatly improving the durability of use.With a number of carefully designed safety easy to learn.This machine canachieve high-speed and stable productionataspeed of 10,0oo sheets per
FEEDINGSYSTEM
·The feederadoptsa high-speed feeder head with four pick up and four feeding suckers.It is a highly efficient paper feeding.Its unique maintenance-free design endows it with stronger and more stable paper feeding. While running at high speed,it can ensure that each sheetofpaperisaccuratelyandswiftlytransported, significantly reducing errors and delays during the paper feeding procedure.
· Equipped with shaftless drive mode,it breaks the limitations of conventional shaft structures.It ensures smoother paper feeding and reduces misfeeds caused by mechanical wear.Meanwhile, it improves compatibility with various paper sizes and materials,handling both thin paper and thick cardboard effortlessy.The feeder features simpleoperation,low maintenance costand stable reliable performance.
DRYINGSYSTEM
The UV drying equipment is consist of two (Optional 3pcs)pull-out type UVmercury lamps,which canquickly cure the UV varnish and make it more convenient to replace the lamp tubes.
The control system adopts the full-computer stepless curing technology.The power of the UV lamps is automaticallymatchedwiththemachinespeed,soasto achieve high efficiencyand energy conservation.
●Anauto temperature control device inside the lamp cover shuts offthe lamps if overheating occurs, preventing damage.
•The system is equipped with an IR drying lamps,which is consist of 30 IR lamps and is controllec separately in three groups,and it is used for drying water-based consumables.
The chain gripper mechanism use closed gripper bar under the curing zone,maintaining perfect registration even at maximum production speeds.
DELIVERYSYSTEM
●The mechanical cam flapping system,simple adjustmentand guaranteessmooth,precise paperstacking.
With cooling fans,air-conditioning cooling system is optional.
Apaper slow down suction unit is installed atthe delivery,reduce the running speed of sheets at stacker. With an integrated sheet counter that monitors production volume in real time and allows manual resetwhen needed.
With a cam-driven gripper mechanism,enabling precise sheet registration control while running.
●Equipped with a pneumatic sampling system,providing enhanced safety and simplified operation for sample picking up.
>COATING SYSTEM
·The left and right side lays use a bearing-type design for easy adjustment and precise positioning with left/right fine-tuning function.
●The independentlyadjustable front lay allows fine-tuning during production,greatly facilitating spot UV registration.
The main machine adopts a rain-faling lubrication system with no special maintenance required;it automaticallyalarmsandstopswhenoil is insufficient.
●The equipment uses a high-strength external helical gear transmission,featuring low noise and easy maintenance.
●The coating roller uses a ceramic anilox roller with a closed doctor blade system for precise coating control and reduced splashing (rubber ^ + steel roller optional).
)All imported bearings and chains are used,ensuring stable operation and enhanced durability.
Multiple safety protection devices are installed to ensure operatorsafety.
SPECIFICATIONS
| Max.sheet size (L × W) | 740 × 1060 mm |
| Min. sheet size (L × W) | 320× 406 mm (Could be customized) |
| Max.coating size (L×W) | 730 × 1050 mm |
| Sheet weight | 80-600 gsm |
| Grippermargin | 5-8mm |
| Max. printing speed | 10000 sheets/hour |
| UV lamp | 2×15kW |
| IR lamp | 30×1kW |
| Power | Water-based IR:42kW,Oil-basedUV:42kW |
| Sheet transfer | Swing down structure,double dia.cylinder |
| UV curing system | SteplessUVcuringsystem |
| Feeder pile height | 1400 mm |
| Stackerpile height | 1400 mm |
| Overall dimension | 10653×3345×2235mm |
| Weight | 11910 kg |
ZH-105GW
AUTOMATICHIGH-SPEEDSPOTUVCOATINGMACHINE
EQUIPMENTFEATURES
This isa powerful high-speed spot/fullUV coating equipment. It has the dual characteristics of being applicable to both water-based and UV coating materials,which can fully meet various coating requirements.It is suitable for spot or full coating operations using rubber blankets or flexible resin plates as the printing plates.The machine adopts a swing-down structure to complete the paper transfer,making the paper handover more precise and efficient.The impression method uses a double-diameter structure,and its efficiency is twice that of traditional coating machines.When performing spot coating,the registration is accurate,the coating is even,and there is no ink squeezing phenomenon.It is used for the spot overprinting or full coating of the texts and patterns on various printed products such as books,milk cartons,color boxes,films,and high-end packaging,which can protect the surface of the printed products and enhance their aesthetic appeal.
This equipment adopts a swing-down paper transfer structure.After printing,the printed productsare placed on the high-temperature-resistant Teflon mesh belt by the paper gripper bars for curing and paper feeding.It can achieve high-speed production at a speed of 8,000 to 9,000 sheets per hour.
SPECIFICATIONS
| Max.sheet size (L × W) | 740 ×1060 mm |
| Min. sheet size (L×W) | 320× 406 mm (Could be customized) |
| Max.coating size (L × W) | 730× 1050mm |
| Sheet weight | 80 -600 gsm |
| Gripper margin | 5-8mm |
| Max. printing speed | 8000-9000 sheets/hour |
| UV lamp | 2 ×15kW |
| IR lamp | 30×1kW |
| Power | Water-basedIR:42kW,Oil-basedUV:42kW |
| Sheet transfer | Swing down structure,double dia.cylinder |
| UV curing system | SteplessUVcuringsystem |
| Feederpile height | 1400 mm |
| Stacker pile height | 1400 mm |
| Overall dimension | 13168×3345×2235mm |
| Weight | 11080kg |
ZH-105GS-L
AUTOMATICHIGH-SPEEDDUAL-UNITSPOTUVCOATINGMACHINE
EQUIPMENTFEATURES
The dual-unit with unique design and excellent performance.The first unit dedicated to water based coating,while the second unit can handle both UV product coating and aqueous product coating,enabling synchronized production of water based and UV products.It meets a variety of coating needs,such as soft touch varnish,plastic-free matte varnish,thickened spot UV varnish,and scratch-resistant matte varnish.
The equipment is compatible with rubber blankets or flexible resin plates,excelling in both spot coating and full-surface coating.Featuring a swing-down structure for paper transfer, the sheet is precise and fast.The impression system adopts a double-diameter configuration, with much higher effciency compared to traditional coating machines.Spot or full coating is accurate and even,eliminating any ink squeezing issues.It is suitable for text and pattern coating on books,advertisements,films,and high-end packaging,effectively protecting the printed surface and enhancing aesthetics.The sheet transfer employs a full-length gripper bar transfer,with the chain fully enclosed to reduce stretching and extend the equipment's lifespan.Multiple safety protection measures are in place,and the user-friendly operating system ensures safe and simple production. Capable of stable high-speed production at 7,000-8,Ooo sheets per hour,it provides powerful support for the printing and coating industry.
SPECIFICATIONS
| Max.sheet size (L × W) | 740× 1060mm |
| Min. sheet size (L× W) | 320×406 mm (Could be customized) |
| Max.coating size (L ×W) | 730 ×1050 mm |
| Sheet weight | 80 -600 gsm |
| Grippermargin | 5-8mm |
| Max.printing speed | 7000-8000 sheets/hour |
| UV lamp | 2 ×15kW |
| IR lamp | 30×1kW |
| Power | Water-basedIR:42kW,Oil-basedUV:42kW,Hotair:33kW |
| Sheettransfer | Swing downstructure,double dia.cylinder |
| UV curing system | SteplessUVcuringsystem |
| Feeder pile height | 1400 mm |
| Stacker pile height | 1400 mm |
| Overall dimension | 13945×3342 ×2235mm |
| Weight | 22190 kg |
ZH-S1060
AUTOMATICHIGH-SPEEDSPOTUVCOATINGMACHINE
EQUIPMENTFEATURES
This is a powerful high-speed spot/full uv coating machine,which has the dual functions of water-based and UV coating,and can meet different coating requirements.It is suitable forglazing equipment using rubber blankets or flexible resin plates as the printing plates, and can perform spot full UV coating operations.It performs excellently in spot coating, with accurate and uniform overprinting,and there is no problem of ink squeezing.It can significantly improve the qualityand aesthetic appeal of books,periodicals,food packaging, color boxes,films,and high-end printed products,enabling local overprinting of texts and patterns or full coating.
This equipment adopts an upper swing type paper conveying structure.After printing,the printed products are placed above the high-temperature resistant Teflon mesh belt by the gripper bar for curing and paper feeding.It can achieve high-speed production at a speed of 7,000 - 8,000 sheets per hour.
COATINGSYSTEM
The left and right side gauges adopt a bearingtypedesign,whichis convenient to adjust,offers precise positioning,and also has the function of fine-tuning on both sides.
Theequipment's transmission uses a highstrength external helical gear structure,which has theadvantagesof low operatingnoise,simple maintenance,and easy upkeep.
·The printing plate cylinder is fited with an anti-jam safety device that automatically detects paper jamsandstops themachine.
·The coatingrollerusesa ceramicaniloxroller ^ + closeddoctorblade system for precise ink control, reducing consumable splashingand volatilization.
Fully imported bearings and chains ensure stable operation and extended service life.
Multi-point safety protection devices guarantee safe operator use.
DRYINGSYSTEM
The UV drying equipment is composed of two pull-out type ultraviolet high-pressure mercury lamps,which can quickly cure the UVvarnish,and it is more convenient to replace the lamp tubes.
:The control system uses full-computer stepless curing,with UVlamp powerautomaticallymatched to machine speed for high efficiencyand energy savings.
●An automatic temperature control device is installed inside the lamp cover.When the temperature exceeds the set value of the system,the lamp group willbe automatically turned off to avoid damage to the lamp cover due to overheating.
The Teflon mesh belt has automatic deviation correction; the system stops the belt automatically if the correction limit is exceeded to avoid damage.
The system includes an IR curing unit with 24 short-wave infrared tubes (two independent control groups) forwater-based consumables.
·A lower adsorption device under the mesh belt ensures high-speed,stable paper transport. ·Safety:The curing section is equipped with anti-jam monitoring. If a jam occurs,the system activates protection,shutting down paper feeding and curing for safety.
SPECIFICATIONS
| Max. sheet size (L × W) | 740×1060mm |
| Min. sheet size (L × W) | 320 × 406 mm (Could be customized) |
| Max.coating size (L × W) | 730×1050mm |
| Sheet weight | 80-450 gsm |
| Grippermargin | 5-8mm |
| Max.printing speed | 7000 - 8000 sheets/hour |
| UV lamp | 2 ×15kW |
| IR lamp | 24×1kW |
| Power | Water-based IR:42kW,Oil-based UV: 42kW |
| Sheettransfer | Swingdownstructure,double dia.cylinder |
| UV curing system | Stepless UV curing system |
| Feeder&StackerPileHeight | 1400 mm |
| Overall dimension | 11938×3310×2239mm |
| Weight | 9070 kg |
ZH-145GW/165GW
AUTOMATICHIGH-SPEEDSPOTUVCOATINGMACHINE
EQUIPMENTFEATURES
This is a powerful high-speed spot/full UV coating equipment. It has the dual characteristics of being applicable to both water-based and UV coating,which can fully meet various coating requirements.It is suitable for spot or full coating operations using rubber blankets or flexible resin plates as the printing plates.The machine adopts a swing-down structure to complete the paper transfer work,making the paper handover more precise and eficient.When performing spot coating,theregistration is accurate,the coating is even,and there is no ink squeezing phenomenon.It is used for the spot overprinting or full coating of the texts and patterns on various printed products such as books,advertisements,color boxes,films,and high-end packaging,which can protect the surface of the printed products and enhance their aestheticappeal.
his equipment adopts a swing-down paper transfer structure.After printing,the printed productsare placed on the high-temperature-resistant Teflon mesh belt by the paper gripper bars for curing and paper feeding.Itcan achieve high-speed production at a speed of 8,000 sheets per hour,and its efficiency is more than twice that of traditional coating machines.
SPECIFICATIONS
| Model | ZH-145GW | ZH-165GW |
| Max. sheet size (L × W) | 1100×1450mm | 1200×1650mm |
| Min. sheet size (L ×W) | 460 × 460 mm (Could be customized) | |
| Max.coating size (L × W) | 1080×1430mm | 1180×1630mm |
| Sheet weight | 128 - 600 gsm | 128 - 600 gsm |
| Grippermargin | 5-8mm | 5-8mm |
| Max.printing speed | 8000 sheets/hour | 6500 -7000 sheets/hour |
| UV lamp | 3 ×15kW | 3×15kW |
| IR lamp | 36×1kW | 42×1kW |
| Power | Wi-ber-bed Uv:R:54kW | Wil-ber-bed Uv:R:.60kW |
| Sheet transfer | ||
| UV curing system | Swing down structure,single dia.cylinder Stepless UV curing system | |
| Feeder& Stacker Pile Height 1300 mm | 1300 mm | |
| Overall dimension Weight | 17260×3600×2226mm 18273×3900×2160mm 15490 kg 17580 kg | |
ZH-1280/1450/1650
AUTOMATICHIGH-SPEEDSPOTUVCOATINGMACHINE
SPECIFICATIONS
| Model | ZH-1280 | ZH-1450 |
| Max.sheet size (L × W) | 1100×1280 mm | 1100 × 1450 mm |
| Min. sheet size (L × W) | 350×460 mm | 350 ×460mm |
| Max.coating size (L ×W) | 1090 ×1270 mm | 1190 × 1440 mm |
| Sheet weight | 128 -600 gsm | 128 -600 gsm |
| Gripper margin | 5-8mm | 5-8mm |
| Max. printing speed | 6000 sheets/hour | 5500 sheets/hour |
| UV lamp | 2 ×15kW | 3 ×15kW |
| IR lamp | 30×1kW | 36×1kW |
| Power | Water-basedIR:54kW,Oil-basedUV:58kW | Water-basedIR:60kW, |
| UV curing system | SteplessUVcuringsystem | Stepless UV curing syste |
| Feeder&StackerPileHeight | 1400 mm | 1400 mm |
| Overall dimension | 17260×3600×2226mm | 12200×3060×1870 ml |
| Weight | 15490 kg | 10800 kg |
EQUIPMENTFEATURES
This machine is equipped with a gripper conveying system.The impression cylinder and theplate cylinderare pneumaticallyengaged and disengaged. It can automatically load and unload thecylinders.Theplate installationspace at the main machine is large,facilitating quick and convenient plate loading and unloading. The UV varnish tank is designed with a water heating system,which enables the UVvarnish to maintain good flowout propertiesat anyambient temperature.Thewholemachineuses precision imported rolling bearings,which are easy to maintainand highlyreliable.
Coatingsystem:Equipped witha high-precision ceramic anilox rollerand chambered doctor blade system to ensure even and delicate coating,completely eliminating ink splattering and reducing production costs.(No need for meteringrubberrollers,avoidingproduction downtime causedby rollerdamage.The ceramic aniloxrollerwithchambered doctorbladesystem keeps the varnishapplicationareacleanand tidy, preventing paper stickingand smudging.)
| ZH-1650 |
| 1300× 1650 mm |
| 460×460mm |
| 1260×1630 mm |
| 128-600 gsm |
| 5-8mm |
| 3500-4000 sheets/hour |
| 3×15kW |
| 42×1kW |
| Dil-basedUV:73kW Water-basedIR:71kW,Oil-basedUV:78kW |
| em SteplessUVcuringsystem |
| 1400 mm |
| m 14002×3715×1942mm |
| 12800 kg |
SHANGHAI UPG INTERNATIONAL INDUSTRY&TRADEGROUPCO.,LTD.
23RDFLOORMECHANICAL&ELECTRICALMANSION
NO.600 HENGFENG ROAD SHANGHAI200070P.R.CHINA
0086-21-631739000086-21-63530603
0086-21-63538343
sales@shanghai-upg.com
www.shanghai-upg.com




