因技术不断创新，此样本中所载述的产品图文资料如有变动或印刷错误，恕不另行通知，商家订货时请随时联系本公司，以证实相关信息。
温州东力电机工业有限公司拥有最终解释权。

温州东力电机工业有限公司WENZHOU DONGLI M&E INDUSTRY CO.,LTD.

地址：浙江省乐清市北白象镇双黄楼工业区
电话：0577-62712822 62712255 62717798
技术电话：0577-62717799 13868778215
传真：0577-62712811
E-mail: tlm@tlm.net.cn
网址：www.donglimotor.com

HELICALTLM DONGLIM&EINDUSTRYHYPONE GEAR REDUCER东力小型 TKM斜齿- 减速器准双曲面齿轮

日日买日

国标电机高效率造型美观运行稳定

企业简介 Company Profiles

温州东力电机工业有限公司是研发、生产和销售精密齿轮减速机的实体公司。

公司产品主要有交直流6-2200W单相定速、调速减速电机系列、

25-3700W三相减速机系列、KTM减速器、斜齿-准双曲面齿轮减速器。

Wenzhou Dongli M&E Industry Co., Ltd. is an entity that develops, manufactures and sells precision gear reducers.
The company's products mainly include AC and DC 6-2200W single-phase fixed speed and speed reduction motor series.
25-3700W three-phase reducer series, KTM reducer, helical gear-hypoid gear reducer.

温州东力电机工业有限公司成立于2003年5月6日，占地面积8000平方米。公司有拥有雄厚的研发和管理团队，其中高中级职称人员占公司人数的10%，公司加工和检测设备也在逐年更新，现在主要加工设备有：斜导轨转塔刀架数控车床、数控铣床、高精度6轴数控滚齿机、进口加工中心、数控磨床、真空氮化炉、数控高频淬火、自动绕线机、自动嵌线机、自动绑扎机和真空浸漆设备等，主要检测设备有：齿轮检测中心、硬度检测仪、测功机、匝间测试仪、绝缘耐压测试仪、线圈匝数测试仪和电机综合校验合等。

公司通过了ISO9001:2000质量管理体系认证，产品均通过了CCC、CE证认，与国内外同类产品安装尺寸通用，随之更换使用。

产业机械朝自动化、省力化、小型化迈进是我们产品的功能，制造高效率、低噪音、长寿命精巧多样化传动式我们产品的特点。

公司产品安装简便，动作稳定，免维护。主要用于各类工作母机、电力设备、输送机械、包装机械、食品机械、纺织机械、办公机械、印制机械、电子仪器、医疗设备、化工仪器、公害防治机械、运动机械、特种专业机械、电线电缆、金融专业设备等。

公司有完善的客户服务系统，能够帮助广大用户选择合适的产品，欢迎使用。

Wenzhou Dongli M&E Industry Co., Ltd. was established on May 6, 2003 and covers an area of 8,000 square meters. The company has a strong R & D and management team, of which 10% of the company's high-ranking titles, the company's processing and testing equipment is also updated year by year, now the main processing equipment: oblique rail turret tool holder CNC lathe, CNC milling machine, Highprecision 6-axis CNC gear hobbing machine, imported machining center, CNC grinding machine, vacuum nitriding furnace, CNC highfrequency quenching, automatic winding machine, automatic wire bonding machine, automatic lashing machine and vacuumimmersion equipment, etc. The main testing equipments are: gears Testing center, hardness tester, dynamometer, daytime tester, insulation withstand voltage tester, coil turns tester and motor comprehensive calibration.

The company has passed the ISO9001: 2000 quality management system certification, and the products have passed the CCC and CE certification, and are similar to the installation dimensions of similar products at home and abroad, and are replaced with them.

The advancement of industrial machinery towards automation, labor saving, and miniaturization is the function of our products. It is characterized by high efficiency, low noise, long life and compact transmission.

The company's products are easy to install, stable in operation and maintenance-free. Mainly used in various types of work machine, power equipment, conveyor machinery, packaging Machinery, food machinery, textile machinery, office machinery, printing machinery, electronic equipment, medical equipment, chemical equipment, pollution prevention machinery, sports machinery, special professional machinery, wire and cable, financial professional equipment.

The company has a complete customer service system that can help users choose the right products and welcome them.

资质证书 Certifications

用心把质量做到极致，把品牌做成信仰，这就是匠心的真谛，通过积极探索，不断带动行业发展，让东力电机成为优质产品的标志。

It is the essence of the ingenuity to make the brand the ultimate in quality. Through active exploration, it will continue to drive the development of the industry and make Dongli M&E become the symbol of quality products.

质量管理体系认证证书

产品目录 Product Contents

产品总概述- Product overview 01-10
产品构造原理- Basic structure 02
概述- Summarize 03
型号说明-Model Description 04
选型相关参数-Selection related parameters 05
选型举例- Selection example 10
减速器选型表- Product overview 11-13
减速器组合表-Possible geometrical combinations 11
性能参数- Performance parameter 14-28
TKM..(KW)性能参数-Performance parameter 14
外形尺寸图表- Outline dimension sheet 29-43
外形尺寸图表- Outline dimension sheet 29
附件尺寸图表- Outline dimension sheet 39
安装方位图-Installation positionsdiagram 40
安装-Intallation 42
润滑油- Lubricants 44-49
润滑油-Lubricants 44
维护-Maintain 45
存放/定货须知-Storage/Notice for order 45
运转故障-Mulfunctions 47-49
减速器运转故障- Gear unit malfunc tions 47
减速器负载特征表- Charge characteristic chart 48

TKM SERIES HELICAL-HYPOID GEAR UNITS

• 斜齿一准双曲面齿轮减速器·

Us CE IEC MV

产品构造原理 BASIC STRUCTURE

概述 SUMMARIZE

2.1产品特点

TKM系列斜齿-准双曲面齿轮减速器是我公司自主研发的新一代实用性产品。融合了国内外先进技术，具有以下一些主要特点：

采用准双曲面齿轮传动，传动比大；

输出扭矩大，传动效率高，节能环保；

质铝合金铸造，重量轻，不生锈；

传动平稳，噪音小，适合在恶劣环境中长期连续工作；

美观耐用，体积小；

可适应全方位安装，应用广泛，使用方便；

TKM系列减速器安装尺寸与TNRV系列蜗轮蜗杆减速器完全兼容(TKM28与TNRV050部分尺寸不同)；

模块化组合，可多种形式组合，满足各种传动条件的需求。

2.2主要材料

外壳：铝合金(机座：28-58):

齿轮:20CrMnTiH1，渗碳淬火，齿面硬度56-62HRC， 精磨后保持渗碳层厚度0.3-0.5mm;

2.3表面涂装

• 铝合金外壳

先抛丸处理，再经特种防腐处理，保持银白金属感，并耐汽油，二甲苯等有机溶剂的腐蚀；

磷化处理后，再喷RAL9022银灰色涂料。

2.1 Products characteristics

TKM series helical-hypoid gear units is a new-generation of product developed by ourcompany.with a compromise of advanced technol-ogy both at home and abroad, its main features areas follows:

Driven by hypois gear,has big ratios.

Large in output torque,high efficiency, ene-rgy saving and environmental protection.

Made of high-quqlity aluminum alloy, light in weight and nonrusting.

Smooth in running and low in noise, can work long time in dreadful conditions.

Good-Looking in appearance, durable in service life and small in volume.

Suitable for all round installation,wide appli-cation and easy of use.

The mounting dimension of TKM series are compatible with TNRV series worm gear unit (A part of TNRV050 dimensions are different from TKM28).

Modulaw and multistructure can meet the demands of various conditions .

2.2 Main materials

Housing: die-cast aluminum alloy (framesize: 28t0 58);

Gear wheel: 20CrMnTiHl,carbonize & quencher heat treatment make the hardness of gear's surface up to 56\~62HRC,retain carburiza-tion layer's thickness between 0.3 and 0.5mm after precise grinding.

2.3 Surface painting

• Aluminum alloy housing

Shot blasting and special antiseptic treat-ment on the aluminum alloy surface.

After phosphating, spray the paint RAL9022in silver white.

型号说明 MODEL ILLUMINATE

3.1减速电机/Geared motor

订单时请说明是否带电机，一般按不带电机供应。

When ordering, you should show whether the reducers are equippedwith motors. otherwise reducers aren't supplied with motors.

示例Example:TKM58C-200.66-B3-MV71D4

选型相关参数 SELECTION RELATED PARAMETERS

4.1功率P

P1 = / { P _ { 2 } } { \Pi } [ k W ]

P1n≥P1· fs【kW】

P1 输入功率

P2 输出功率

P10电机额定功率

fs 使用系数

传动效率

TKM系列减速器的效率是根据传动级数确定，2级传动效率η为92%，3级传动效率η为90%。

4.2转速n

n1 减速器输入转速

n2 减速器输出转速

若是齿轮箱外部传动装置驱动，为了优化工作条件和提高使用寿命，建议使用1400r/min或更低转速。允许输入较高的输入转速，但在这种情况下，额定扭矩M2会下降。

4.3传动比i

I= / { n + } { n 2 }

传动比通常为小数，在选型表中保留两位小数。

4.4扭矩M

M / { sqrt { 5 } 5 0 * P _ { 1 } * n } { n 2 } [ N m ]

M2n ≥M2 · fs [Nm]
M2 输出扭矩
M2n 选用输出扭矩
P1 输入功率
nfs 传动效率
使用系数

4.5使用系数fs

使用减速器时，应考虑一定的使用系数fs，它是根据每天的运转时间和启停频率Z确定的。根据惯性加速系数确定三种负载类型，在下图中可以读取实际应用的使用系数，按下图选取的使用系数必须小于或等于从性能参数表中提供的使用系数。

4.1 Power P

P1= P2 η [kW]

P1n≥ P1fs [kW]

P1 Input power

P2 Output power

P1n Rated power driving motor

Ts Service factor

7 Transmission efficiency

The efficiency of TKM gear units varies with the number of gear stages,between 94 % (2-stage), 92 % (3-stage).

4.2 Rotation speed n

n1 Gear units input speed n2 Gear units output speed

If driven by the extemal gearing,1400r/min or lower rotation speed is suggested so as to optimize the working conditions and prolong the service life. Higher input rotation speed is permitted, but in this situation, the rated torque M2 will be reduced.

4.3 Transmission ratio i

ni= / { n + } { n 2 }

Usually transmission ratio is decimal fraction with 2 radix point tagged in selection tables.

4.4 Torque M

M2 = / { 9 5 5 0 * P _ { 1 } * n } { n _ { 2 } } [ N m ]

M2n ≥ M2 · fs [Nm] M₂ Output torque M2n Selected output torque P1 Input power η Transmission efficiency fs Service factor

4.5 Service factor fs

The effect of the driven machine on the gear unit is taken into account to a sufficient level of accuracy using the service factor fs. The service factor is determined according to the daily oper-ating time and the starting frequency Z. Three loadclassifications are considered depending on the mass acceleration factor. You can read off the service factor applicable to your application in following Figure.

选型相关参数 SELECTION RELATED PARAMETERS

Theservice factor selected using this diagram must be less than or equal to the service factor as given in the performance parameter table.

#启动频率Z：周期包括所有启动、制动的次数以及变速电机高低速变化时的次数。

4.5.1负载类型

A均匀冲击负载，允许惯性加速系数fa≤0.2

B中等冲击负载，允许惯性加速系数fa≤3

C重冲击负载，允许惯性加速系数fa≤10

负载类型：

轻负载的螺杆输送，风扇，装备线，输送带，小型搅拌器，电梯， 清洗机器，过滤器，控制驱动。

卷扬机，木工机器进料器，货物起重机，平衡器，绞螺纹机器，中型搅拌器，重型输送带，绞盘，滑动闸门，刮料机，包装机械，混凝土搅拌机，行车驱动装置，铣床，齿轮泵。

大型搅拌器，剪床，压机，离心机，旋转支撑装置，重型绞盘和起重机，磨床，石材打磨机，翻斗机，钻床，冲床，凸轴压机，摺床，机床转盘，翻桶装置，振荡装置，破碎机。

4.5.2惯性加速系数

惯性加速系数计算如下：

\# starting frequency Z: The cycles include all starting and braking procedures as well as change overs from low to high speed.

4.5.1 Ioad classifications

A Uniform, permitted mass acceleration factor fa≤ 0.2

B Moderate shock load, permitted mass acceleration factor fa≤ 3

C Heavy shockload, permitted mass acceleration factor fa≤10

oad classifications:

Screw feeders for light materials, fans, assembly lines, conveyor belts for light materials, small mixers, lifts, cleaning machines, fillers, control machines.

Winding devices, woodworking machine feeders, goods lifts, balancers,threading machines, medium mixers, conveyor belts for heavy materials, winches, sliding doors, fertilizer scrapers,packing machines, concrete mixers, crane mechanisms, milling cutters, folding machines, gear pumps.

Mixers for heavy materials, shears, presses, centrifuges, rotating supports, winches and lifts for heavy materials, grinding lathes, stone mills, bucket elevators, drilling machines, hammer mills, cam presses, folding machines, turntables, tumbling barrels, vibrators, shredders.

4.5.2 Mass acceleration factor

the mass acceleration factor is calculated as follows:

选型相关参数 SELECTION RELATED PARAMETERS

fa 惯性加速系数

Jc所有外部传动惯量(kgm2)

Jm 驱动电机的传动惯量(kgm²)

如果惯性加速系数fa>10，请与我们技术部联系。

为了保持减速器的使用寿命，从产品样本中的性能参数表所选择的使用系数fs应等于或略高于计算出的使用系数fs。举例：

惯性加速系数2.5(负载类型B)，运行时间14小时/天，(按16小时/天查图）和每小时200次起停，查图得使用系数fs=1.48。根据性能参数表所选择的使用系数fs≥1.48。

4.6径向载荷和轴向载荷

在确定影响径向载荷时，必须考虑安装在轴端上的传动件类型。不同类型的传动件的传动附加系数fz列表如下：

faMass acceleration factor

Jc All external mass moments ofinertia(kgm2)

Jm Mass moment of inertia on the motor end(kgm2) If mass acceleration factors fa>10, please call our Technical Service.

To keep the service-life of gear units, the use factor fs selected from the catalogue must be equal or slightly higher than the calculated use factor fs.

Example:

Mass acceleration factor 2.5 (load classification B), 14 hours/day operating time (read off at 16h/d) and 200 cycles/hour result in a service factor fs=1.48 choose the service factor fs = 1.48 according to the parameter sheet.

4.6 Overhung loads and axial forces

When determining the resulting radial loads, the type of transmission elements, mountedon the shaft end must be considered. Various transmission elements are corresponding with following transmission element factors fz:

作用在电机和齿轮轴上的径向载荷按如下公式计算：

Fr 作用在轴上的载荷[N]

M 作用在轴上的扭矩[Nm]

d。 安装在轴上传动件的平均直径[mm]

fz传动附加系数

许用径向载荷是根据轴承额定使用寿命L10h来估算的（根据IS0281）。对于特殊的运行条件，许用径向载荷是根据修正使用寿命Lna来确定。

The overhung loads exerted on the motor or gear shaft is then calculated as follows:

FrResulting radial load [N]

MTorque on the shaft [Nm] doMean diameter of the mounted transmis-sion element in [mm]

fzTransmission element factor

The basis for determining the permitted radial loads is the computation of the rated service life LlOh of the bearings (according to IS0281). For special operating conditions, the permitted radial loads can be determined with regard to the modified service life Lna.

选型相关参数 SELECTION RELATED PARAMETERS

当作用点偏离出轴中点时，许用径向载荷须按以下公式来计算，取在x点的许可数值FXL（根据轴承的使用寿命）根据轴承的使用寿命公式：

Frl，Fr2 =性能参数表中的许用径向载荷(x=L/2)【N】

X =从轴肩到受力点的距离【mm】

a，b，=减速器径向转化常量【mm】

The permitted radial loads given in the selection tables must be calculated using the following formula in the event of force application not in the center of the shaft end. The smaller of the two values FxL (according to bearing service life) FxL according to bearing service life :

Fri. Fr2 = Permitted overhung load (x = L/2) for footmounted gear units according to he selec-tion tables i n [ N ]

X = Distance from the shaft shoulder to the force application point in [mm]

a,b = Gear unit constant for overhung loadconversion [mm]

输出轴径向载荷

Output shafts radial loads

TKM减速器径向转化常量

Gear unit constantsfor overhung load conversion

输入轴径向载荷

Fa1=输入轴向载荷 Input axial loads

Input shafts radial loads

选型相关参数 SELECTION RELATED PARAMETERS

右示图的输入不被允许使用（包括三级输入）。

It is forbidden to use the in put on the right chart (including 3 stage input) .

TKM减速器径向转化常量/Gear unit constantsfor overhungIsad conversion:

4.7选型表注释

表示电机与减速器的组合是可行的

表示电机与减速器的组合是不可行的

\* 表示速比可除尽

P1n 电机额定功率【kW】；

n2 输出转速【r/min】；

M2n 输出扭矩【Nm】；

M2 max 最大允许输出扭矩【Nm】；

Fr2 输出轴径向载荷【N】；

减速器公称传动比；

ia 减速器实际传动比；

fs 使用系数；

减速器型号；

电机型号；

page 外形尺寸表页码；

4.7 Selection table annotation

Combination with the motor in the header V row is possible Combination with the motor in the header row is not possible

\* Finite gear unit reduction ratio;

P1n Rated power driving motor [kWI];

n2 Output speed [r/min];

M2n Output torque [Nm];

M2max Max. permissible output torqu \mathsf { \iota } | \mathsf { e } [ \mathsf { N m } ] ;

Fr2Permissible overhung load output side [N];

Gear unit nominal ratio;

ia Gear unit actual ratio;

fsService factor;

Gear unit type;

Motor type;

page Dimension sheet page no;

选型举例 Selection example

5 选型举例

5.1 减速电机

例：被驱动设备所需功率0.25kW工作8小时/天，中等冲击，启动频率100次/小时，输出转速n2=35r/min，减速机要求B3安装，则：

查P7使用系数图表即可选使用系数fs=1.3

查TKM系列性能参数表可确定减速电机型号为：TKM28B-40.09-71B5-7124-B3

5.2减速器

例：被驱动设备所需扭矩为200Nm，工作8小时/天，均匀冲击负载，启动频率400次/小时，减速机要求FA1法兰安装，减速器要求输入转速900r/min，输出转速n2=6r/min，查性能参数表可知，只选能三级传动形式。

查P7使用系数图表即可选使用系数fs=1.05

5 SELECTION EXAMPLE

Example: Required power 0.25kW on driven machine, workfor 8h/day, moderate shock load, start up frequency 100(1/h), n2=35r/min, B3 mounted, So: Check the service factor table at page 7, choose fs=1.3

5.1 Gear motor

Choose type: TKM28B-40.09-71B5-7124-B3

5.2 Gear units

Example: Recluired torque 200Nrn on driven machine, work 8 h/day, uniform load, start up frequency 400(1/h), FA1mounted, n₁=900 r/min, n₂=2.5 r/min, so the only selection is 3 stage after checked the table:

Check the service factor to ble at page 7 ,choose fs=1.05

M₂≥M₂·fs=200x1.05=210[Nm]

查TKM系列性能参数表可确定减速型号为:TKM48C-151.20-FA1

choose type: TKM48C-151.20-FA1

TKM..(IEC)外形尺寸图表 OUTLINE DIMENSION SHEET

TKM48B..

FA

FB

TKM..(IEC)外形尺寸图表 OUTLINE DIMENSION SHEET

TKM58C..

TKM.. / MV外形尺寸图表 OUTLINE DIMENSION SHEET

TKM..HS外形尺寸图表OUTLINE DIMENSION SHEET

TKM..HS附件尺寸图表OUTLINE DIMENSION SHEET

输出轴/Output Shafts

\*非标产品，订单时请说明 \* Only onrequest

TKM..扭力臂/Torque Arm

TKM..防尘盖/Cover

安装方位图/INSTALLATION POSITIONS DIAGRAM

输出法兰位置/Position diagram for output flange

FA1,FB1,FC1,FD1,FE1

FA2,FB2,FC2,FD2,FE2

如没有特殊要求，一般按出厂的标准位置如图F..1方式和B3位置提供

Unless specified otherwise, the gear units is supplied with the flange in pos .F. .1 referred to position B3.

单向输出轴位置/Position diagrm for single output shaft

TKM..安装方式/Mounting postions

符号 Symbol	含义 meaning
	排气阀 Brather valve
	油位塞
	Oil level plug
	放油塞 Oil drain plug

表示在此安装方式，不能仅凭油位塞加注润滑油，油位需高出油位塞，加注量按表内所示。 It means the lubricant can't be added according to the oil level line plug,but also higher the plug the fill quantity sa shown in the table

旋转方向/Direction of totation

TKM..B

TKM..C

减速机在使用时，电机可正反转输入使用；推荐使用左图所示输入轴旋转方向为准双曲面齿轮最佳啮合方向。

The motor can be run either CW or CCW while using with gearbox,theleft chart is recommended

安装/INTALLATION

注意事项

安装减速器时要注意以下一些事项：

减速器与机械设备装配之前，要检查减速器输出轴的旋转方向是否正确；

减速器与原动机、设备装配之前，应检查各轴径、孔径、键和键槽的偏差尺寸，避免装配过紧、过松影响减速器性能；

减速器必须牢固地安装在机械设备上，避免有松动或振动；

尽可能地避免减速器暴露在烈日阳光下和恶劣环境中；

如果减速器存放时间长达4-6个月，应检查油封是否浸润在润滑油中，可能油封唇口会粘在轴上，甚至失去了弹性，由于适当的弹性是油封必须的工作条件，所以推荐更换油封;

所有橡胶件和透气孔不能沾有油漆：

与减速器的空心轴或实心轴配合连接时,应在轴上配合部分涂上润滑油，以免卡死或氧化;

使用时必须检查油位(如油位镜孔或打开油塞，小型号是没有的);

Note recommendations

使用新减速器时，不能满负载起动，应该逐步增大负载

使用各类电机直联型减速器时，若电机重量偏大，应设支撑装置;

确保电机风扇附近有良好的通风环境，以免影响散热效果;

减速器的标准工作环境温度是一5℃至40℃,如果不在这范围时，请与我们技术服务人员联系。

To install the gear units it is necessary to note the following recommendations:

Check the correct direction of rotation of the gear units output shaft before fitting the unit to the machine.

Before mount with the prime mover and device,please check the reducer's every axial diameter, aperture, key and key slot, to be sure their dimensions are not deviation,and avoid assembling too tight or too loose,unless it wi1l influence the reducer's performance.

The mountig on the machine must be stable to avoid anyvibration

Whenver possible,protect the gear units aginst solar radiation and bad weather.

In the case of particularly lengthy periods of storage (4- 6 months) ,if the oil seal is not immersed in the lubricant inside the unit, it is recommended to change it since the rubber could stick to the chaft or may even hav lost the elasticity it needs to function properly

Painting must definitely not go over rubber parts and the holes on the breather plugs,if any.

When connect with hollow or solid shaft, please grease the joint to avoid lock or oxidation.

Check the correct level of the lubricant through the indicator, if there is one.

Starting must take place gradually, without immediately applying the maximum load.

Supporting unit is required when using various of reducer matched with motor directiy and the weight of motor is a little bigger than common.

Ensure the motor cools correctly by assu ring good passage of air from the fan side.

In the case of ambient temperatures<-5℃ or>+40℃ call the Technical Service.

使用限制

这本样本给出的参数基本上是按B3安装方位来编的，即第一级没有完全浸入在油中。对于其他安装方位和输入转速，请参考下面表格中的相应参数。当遇到下列应用情况时，如有必要请与我们技术服务人员联系：

在原有上提高转速时;

应用在惯性特别大的设备上时；

当减速器出现故障有可能会对操作者造成危害时：

应用在减速器过度疲劳状态时

工作环境温度低于一5℃C或高于40℃时:

在化学腐蚀环境中使用时；

在盐性环境中使用时：

在辐射性高的环境中使用时：

在环境气压不在正常大气压力下使用时；

安装方位在这样本中没有提到时。

避免把减速器部分或整台浸入水里或其它液体中。

减速器承受的最大负载扭矩不能超过两倍于性能参数表中规定的正常扭矩(当使用系数fS=1时):这里最大负载扭矩是指能承受瞬间短暂的过载，它出现在过载启动、刹车、振动或其他动态操作环境中。

Critical applications

The performance given in the catalogue correspond to mounting positionB3 or similar, when the first stage is not entirely immersed in oil. For other mounting positions and/or particular input speeds,refer to the tables that highlight different critical situations for each size of gear units. It is also necessary to take due consideration of and carefully assess the following applications by calling our Technical Service:

As a speed increasing.

Applications with especially high inertia

Use in services that could be hazardous for people if the gear units fails.

Applications with high dynamic strain on the case of the gear units.

In places with T° under -5℃ or over 40℃.

Use in chemically aggressive environments.

Use in a salty environment.

Use in radioactive environments.

Use in environments pressures other than atmospheric pressure.

Mounting positions not envisaged in the catalogue.

Avoid applications where even partial immersion of the gear I units is required.

The maximum torque that the gear units can support must not exceed two times the nominal torque (fs=1)stated i n the performance tables.Intended for momentary overloads due to starting at full load,braking,shocks or other causes,particularly those that are dynamic.

润滑油/LUBRICATION

润滑油型号/Types of lubrication

				ISO	SHELL	Mobil mobil		润滑油类型 lubrication type
TKM..				VG220 VG150 VG100	Shell Omala S2 G220 Shell Omala S2 G100	Mobilgear 600XP 220 Mobilgear 600 XP 100	BP Energol GR-XP 220 BP Energol GR-XP 100	矿物油 Mineral oil
		VG68-46 VG32 VG 22 VG 15		Shell Tellus S2V32 Shell Tellius	Mobil ExceI32	BP Energol
					S2V15	Mobil ExcelIT15	HLP—HM15
			VG220		Shell Omala S4 GX220	Mobil SHC 630
			VG150 VG32	Shell Omala S4 GX150 Shell Omala	Mobil Mobil	SHC 629		合成油 Synthetic oil

润滑油加注量

规定的加注量为参考值。精确值的变化与级数和传动比有关。请您在加注润滑油时一定要注意油位螺栓所指示的精确油量。后期调整安装方式时，您必须根据改变后的安装方式相应调整加注润滑剂。下表中列出了不同安装方式(B3.B6,B7....)的减速器相应的标准参考润滑油注入量值。

Lubricant fill quantity

The specified fill quantities are recommended values.The precise values vary depending on the number of stages and gear ratio .When filling, it is essential to check the oil level plug since it indicates the precise oil capac ity. The following tables show guide values for lubricant fill quantities in relation to the mounting position(B3、B6、B7....)

TKM..润滑油加质量/Lubricant fill quantity

维护 MAINTAIN

维护

对于齿轮箱，首次换油必须在工作大约300小时（齿轮磨合期）后进行，在换油时应使用合适的清洗剂小心的冲洗齿轮箱，不得将矿物油和合成油混合

每3000工作小时，最低程度半年，应检测油以及油位，油封密封不严引起滴漏的常规检测，若是IEC输入的减速器，则检测检查弹性体，必要时进行更换。

根据不同的工作条件(见下图)而定，最长每三年检测一次，更换矿物油;更换轴承润滑油脂。

根据不同的工作条件而定，更换输出轴上的油封

产品出现故障时，不要拆卸部件，与本公司销后服务部门联系(需提供减速器规格、出厂日期、编号、己使用时间、主机名称、主机生产单位和故障类型)后，再采取合理的措施。

MAINTENANCE

For gear units, first oil change should be after about 300 hours (run-in period). The right lotion is required to clean the gear units with care. Never mix the synthetic oil and mineral oil together.

Every 3000 working time, at least every 6 months, you have to check the oil and oil level, the seals visually for leakage. For lEC input gear units the elastomer should be tested or replaced if necessary.

Depending on the operating conditions (seechart below), every 3 years at the latest for inspection is needed. Then change the mineral oil andreplace the bearing grease.

Depending on the operating conditions,change the oil seals on output shaft

Once the malfunctions appear, stop disassembling the parts, and firstly please contact the customer service (the information about specification, delivery date, series number, time used, name of machine, machine manufacturer, malfunction problems is required), then take the reasonable measures.

存放/ 定货须知 STORAGE/NOTICE FOR ORDER

每种机油类型的平均值为70°℃ Average value per oil type at 70℃

合成油 Synthetuc oil矿物油 Mineral oil

存放

有顶棚，防雨雪，无振动.

在设备和地面之间垫放木块或其他材料。

开箱后暂不使用的齿轮减速器在其加工表面涂上防锈油，并应及时放回包装箱内。

在定期检查的情况下，两年以及更长时间。在进行检查时，应检查清洁度和机械损伤，检查防锈层是否完好。

STORAGE

Under roof, protected against rain and snow, no shock loads.

Underlay the block and other material between the ground and equipment.

The opened but not used gear units should be added with the anticorrosive oil on its surface,and then return to the packing containers timely.

Two years or more given regular inspections. Check for cleanliness and mechanical damage as part of the inspection Check corrosion protection.

订货须知

减速器定单请向我们提供以下信息：

减速器型.号标记(减速器类型、速比、功率和安装方式)。

减速器表面喷涂颜色，一般按银白色.提供。

订购数量。

其他特殊要求。

单位名称，联系人，联系电弧。

NOTICE FOR ORDER

Please offer the following information when place the orders:

the model mark of the gear units(type, ratio,power and mounting position).

generally the gear units paint in silver.

quantity ordered.

other special requirements.

company, contact and telephone.

减速器运转故障/GEAR UNIT MALFUNC TIONS

1)Short-term oil/grease leakage at the oil seal is possible in the run-in phase (24 hours running time).

减速器负载特征表/CHARGE CHARACTERISTIC CHART参考件/(FOR REFERENCE)

减速器负载特征表/CHARGE CHARACTERISTIC CHART（参考件）/(FOR REFERENCE)

注:A-均匀冲击负载；B-中等冲击负载；C-重冲击负载；\*\*-用于24小时工作制。 Note:A-Uniformload;B-Moderate shockload;C-Heavy shock load;\*\*-for24hour system.