Revimac玻璃处理设备目录 - 电子画册在线预览、各类电子画册在线制作-云展网平台

Hollow Glass Technology

Handling

General Catalogue

REVIMAC belongs to the Bottero group of companies . The company boasts an

experience of over 30 years with the major glass containers manufacturers in

the world by supplying a wide range of machinery and equipment in the hot-end

area. On one hand, REVIMAC is engaged in the forming process by supplying high

efficiency forehearth combustion systems and by performing professional IS

machine re-manufacturing and, on the other, it is one of the few companies able

to deliver complete high performance ware handling units and ancillary equipment

such as ware transfers, cross conveyors, stackers, hot treatment hoods and cold

treatment units.

Born with passion, grown through dedication

Forming machine

Re-manufactured IS

Machine

Re-manufactured

section boxes

Gob forming

Servo feeder

mechanism

S.M.A.SH Servo

motor arcuate shears

Mechanical feeder

Servo plunger

mechanism

Conditioning

E-Forehearth &

Control system

Equalizing section

stirrer

Forehearth coloring

system

Glass stirring unit for

coloring forehearth

Ancillaries

Hot-end treatment

hood

Hood lifting unit

Weighing system

CFU

Cold-end treatment

unit

Cold-end dosing unit

NTR cullet conveyor

ON-OFF mold cooling

system

Shear coolant mixing

unit

Constant cushion unit

Articulated hoist

Forming

accessories

Forced Convection

Cooling system

General Catalogue

Servo technology

Servo invert

Servo take-out

Ware handling

Cross conveyor

Ware transfer

Stacker

Customer service

Remote assistance

Training

Spare parts

Ware transfer type HS700 MK2

High Speed mechanical equipment for steady and precise transfer of

glass containers in a straight line from the IS primary conveyor to the

cross-conveyor.

Performance

Up to 500 containers/minute.

Availability of mounting kit to increase the length from 168 to 170 pitch.

Ware transfer

Construction features

• New profile design for high-speed

transferring optimization.

• New paddles assembly split in two different

parts

• Pneumatic torque limiter with electric contact

signal for emergency

• Steel support plate for drive and idle

sprockets and guide plate attachment.

• Drive sprocket equipped with slip clutch to

prevent damage in case of jamming due to

broken glass interference.

• Automatic chain tension adjustment device

mounted on idle sprocket.

• Heavy duty 168 link double row 3/4” pitch

continuous chain with extended pins.

• Special cam design for quick retraction of

paddles.

• Q.C. retractable paddles.

• Self-supporting base frame allowing easy

positioning of transfer head with vertical and

lateral adjustment for accurate ware handling.

• RH and LH versions available to suit any layout requirement.

Safety device

All movable parts are protected by steel housing.

3/4” CHAIN 168 PITCH

MAX

diameter (mm)

Paddles

Q.ty

Paddles type Paddles spacing

(inches)

Spacers

Q.ty

31 42 A700-9-B17/B18 3” 42

68 28 A700-9-B11/B12 4-1/2” 28

83 24 A700-9-B3/B4 5-1/4” 24

85 21 A700-9-B3/B4 6” 21

112 14 A700-9-B5/B6 9” 28

135 12 A700-9-B9/B10 10-1/2” 24

175 12 A700-9-B13/B14 10-1/2” 24

220 6 A700-9-B19/B20 21\" 30

3/4” CHAIN 170 PITCH

MAX

diameter (mm)

Paddles

Q.ty

Paddles type Paddles spacing

(inches)

Spacers

Q.ty

42 34 A700-9-B7/B8 3-3/4” 34

112 17 A700-9-B5/B6 7-1/2” 17

135 10 A700-9-B9/B10 12-3/4” 30

175 10 A700-9-B13/B14 12-3/4” 30

General Catalogue > Ware transfer

High performance ware transfer unit featuring combined single auxiliary belt and primary

conveyor drive.

Ware transfer type XHS700

Construction features

• Ware transfer for high-speed lines with wide selection of paddle spacing.

• Flexibility of paddles set-up featured by Q.C. ware spacing of paddles.

• Q.C. paddles featuring top extraction and spring-loaded locking system.

• Reduction of job change time.

• Stainless steel paddle structure.

• Easy replacement of glass contact material on paddles.

• Stainless steel braid or carbon composite glass contact material.

• Transfer profile designed to minimize the stress induced on the containers.

• Ample radius transfer path to grant excellent containers stability.

• Safety carter with hinged lid for paddles inspection and replacement.

• Transfer head Support with 3 directional adjustment system for precise transfer head

positioning.

• Pneumatic clutch to avoid damages in case of glass cullet jamming.

Performance

Transfer speed up to 750 bpm.

3/4” CHAIN 180 PITCH

MAX

diameter (mm)

Paddles

Q.ty

Paddles type Paddles spacing

(inches)

Spacers

Q.ty

36 60 A700-8-B1/B2 2-1/4” 0

50 45 A700-8-B1/B2 3” 0

77 36 A700-8-B3/B4 3-3/4” 0

93 30 A700-8-B5/B6 4-1/2” 30

Ware transfer for high speed

with auxiliary belt

Single auxiliary belt

Technical features

• Primary Conveyor Drive Unit with single

auxiliary conveyor belt for high stability of

containers during transfer phase.

• Primary Conveyor belt Drive with brushless

motor and gearbox directly connected to

drive sprocket.

• Single Auxiliary Conveyor belt direct drive

with brushless motor and 90° gearbox

(auxiliary belt speed could be set from the

IS machine control system independently

from the primary belt speed) or derived by

chain from the primary conveyor drive.

• Tension adjustment system for the

auxiliary conveyor belt.

• Cross-conveyor connection bracket

hinged at cross-conveyor side and height

adjustment at transfer side for correct

alignment between belt and transfer plate.

• Cross-conveyor idle sprocket easy change

system with sprocket supported on one

side only.

• Adjustment of transfer plate with single

manual remote control.

• Q.C. type underneath idle rollers for belt

return guidance.

• Primary Conveyor Drive Unit steel

supporting frame suitable for LH or RH

delivery.

• Lincoln lubrication connected with the IS

machine central lubrication system.

Main data

• Operating belt speed = up to 70 m/min.

• Primary Conveyor belt width = 150 mm.

standard.

• Auxiliary Conveyor belt width = 150 mm.

standard.

• Sprocket Belt guide: central or lateral.

• Primary and auxiliary belt must be with

protected heads.

General Catalogue > Ware transfer

Ware transfer type XHS900

High performance ware transfer unit featuring combined double auxiliary belt

and primary conveyor drive.

Construction features

• Ware transfer for high-speed lines with wide selection of paddle spacing.

• Flexibility of paddles set-up featured by Q.C. ware spacing of paddles.

• Q.C. paddles featuring top extraction and spring-loaded locking system.

• Reduction of job change time.

• Stainless steel paddle structure.

• Easy replacement of glass contact material on paddles.

• Stainless steel braid or carbon composite glass contact material.

• Transfer profile designed to minimize the stress induced on the containers.

• Ample radius transfer path to grant excellent containers stability.

• Safety carter with hinged lid for paddles inspection and replacement.

• Transfer head Support with 3 directional adjustment system for precise

transfer head positioning.

• Pneumatic clutch to avoid damages in case of glass cullet jamming.

Performance

Transfer speed up to 950 bpm.

3/4” CHAIN 180 PITCH

MAX

diameter (mm)

Paddles

Q.ty

Paddles type Paddles spacing

(inches)

Spacers

Q.ty

36 60 A700-8-B1/B2 2-1/4” 0

50 45 A700-8-B1/B2 3” 0

77 36 A700-8-B3/B4 3-3/4” 0

93 30 A700-8-B5/B6 4-1/2” 30

Double auxiliary belt

Technical features

• Primary Conveyor Drive Unit with double auxiliary conveyor belt for high stability of containers

during transfer phase.

• Primary Conveyor belt Drive with brushless motor and gearbox directly connected to drive

sprocket.

• Double Auxiliary Conveyor belt direct drive with brushless motor and 90° gearbox (auxiliary belt

speed could be set from the IS machine control system independently from the primary belt

speed) or derived by chain from the primary conveyor drive.

• Tension adjustment system for the auxiliary conveyor belt.

• Cross-conveyor connection bracket hinged at cross-conveyor side and height adjustment at

transfer side for correct alignment between belt and transfer plate.

• Cross-conveyor idle sprocket easy change system with sprocket supported on one side only.

• Adjustment of transfer plate with single manual remote control.

• Q.C. type underneath idle rollers for belt return guidance.

• Primary Conveyor Drive Unit steel supporting frame suitable for LH or RH delivery.

• Lincoln lubrication connected with the IS machine central lubrication system.

Main data

• Operating belt speed = up to 70 m/min.

• Primary Conveyor belt width = 150 mm. standard.

• Auxiliary Conveyor belt width = 150 mm. standard.

• Sprocket Belt guide: central or lateral.

• Primary and auxiliary belt must be with protected heads.

General Catalogue > Ware transfer

Parallel conveyor ware transfer

Mechanical equipment for parallel transfer of glass containers from the IS primary conveyor to the

cross-conveyor at different speeds.

Construction features

• Steel support plate for drive and idle sprockets and guide plate attachment.

• Drive sprocket equipped with slip clutch to prevent damage in case of jamming due to broken

glass interference.

• Mechanical chain tension adjustment device mounted on idle sprocket.

• Heavy duty 144 link double row 3/4” pitch continuous chain with extended pins.

• Special cam design for quick retraction of paddles.

• Q.C. retractable paddles.

• Self-supporting base frame allowing easy positioning of transfer head with vertical and lateral

adjustment for accurate ware handling.

• RH and LH versions available to suit any lay-out requirement.

Safety device

All movable parts are protected by steel housing.

Max speed

400 containers/minute approx.

3/4” CHAIN 144 PITCH

MAX

diameter (mm)

Paddles

Q.ty

Paddles type Paddles spacing

(inches)

Spacers

Q.ty

from 10 to 43 24 A700-7-B1/B2 4-1/2” 24

from 44 to 76 24 A700-7-B3/B4 4-1/2” 24

from 77 to 109 18 A700-7-B5/B6 6” 36

3/4” CHAIN 147 PITCH

MAX

diameter (mm)

Paddles

Q.ty

Paddles type Paddles spacing

(inches)

Spacers

Q.ty

from 110 to 142 16 A700-7-B9/B10 6-3/4” 48

General Catalogue >Ware transfer

Ware transfer type 178

Simple and rugged mechanical equipment for the transfer of glass containers in a straight line from

the IS primary conveyor to the cross-conveyor.

Construction features

• Steel support plate for 30 T drive and idle sprockets

and chain guide plate lower attachment.

• Drive sprocket equipped with safety clutch and drive

release mechanism.

• Chain tension adjustment by 22 T center mounted

sprocket.

• Heavy duty 96 link single row 1” pitch continuous

chain with extended pins.

• Two positioning adjustments for lateral setting with

respect to primary conveyor and cross-conveyor

center lines.

• RH and LH versions available to suit any lay-out

requirement.

Safety device

All movable parts are protected by steel housing.

Max speed

300 BPM (TG operation)

200 BPM (DG operation)

100 BPM (SG operation)

Standard accessories

24 “L-shaped” fingers and 24 spacers (fillers) lined with hot glass contact material.

1” CHAIN 96 PITCH

MAX

diameter (mm)

Paddles

Q.ty

Paddles type Paddles spacing

(inches)

Spacers

Q.ty

50 32 ARVM243-1-CGR1A/B/T

ARVM243-1-CGR2A/B/T 3” --

75 24 ARVM243-1-CGR1A/B/T

ARVM243-1-CGR2A/B/T 4” --

120 16 ARVM243-1-BGR1A/B/T

ARVM243-1-BGR2A/B/T 6” 16

Ware transfer type 178

General Catalogue > Ware transfer

Cross conveyor type RC90 (water cooled)

Technical features

• Tubular steel conveyor beam with built–in water cooling system.

• Water requirement: 5/6 lt./minute.

• Height adjustable supporting frame .

• Q.C. return-belt wear plates.

• Q.C. sliding frame equipped with wear plates.

• Dead plates height and planarity adjustment.

• Safety valve for overpressure cooling system.

• Heavy duty stainless steel or cast-iron adjustable transfer plates.

• Machine adaptable to any type of motor drive supplied by the customer.

• RH or LH operation to suit any lay–out requirement.

RECOMMENDED

RAMSEY chain all guard FX with head protection.

Cross conveyor

General Catalogue > Cross conveyor

Cross conveyor type RC900 (no water cooled)

Technical features

• Tubular steel conveyor beam.

• Independent supported beams adjustable in planarity and height.

• Floor supports positioned each side of structure, avoiding central support.

• Height adjustable supporting frame.

• Q.C. return-belt wear plates.

• Q.C. sliding frame equipped with wear plates.

• Dead plates height and planarity adjustment.

• Hinged terminal connection to compensate small height variation between conveyor

drive and cross-conveyor.

• Drive motor in easily accessible position.

• Heavy duty stainless steel or cast-iron adjustable transfer plates.

RECOMMENDED

RAMSEY chain all guard FX with head protection.

General Catalogue > Cross conveyor

Cross conveyor optional

RC90 or RC900 cross conveyors may be equipped with remote dead plates height and

planarity adjustment.

Benefits

• Full safety for the operator.

• Adjustment on the go.

• Crucial tool to handle mixed production.

General Catalogue > Stacker

Three axis servo-stacker RSS100

Construction features • Patented 3 axis servo stacker simulating human arm movement. • Self-standing side uprights (no rails). • Height adjustable framework. • Revolving main beam for push-bar replacement. • Quick change push-bar. • Push-bar holding bracket sliding on rollers to compensate heat related elongation. • Built-in air-cooling system. • Vertical push-bar adjustment • CNC/PLC Motion controller. • Quinconce loading. • Available in 2 size to suit wide annealing lehr. • Shop floor console with start, stop, emergency functions and user-friendly touch-screen

interface PC15”.

• No sensors for home position.

Upgrade software • Off-line loading curve simulation. • Simplified management of loading curve by 4 command inputs only.

Transmission • Brush-less motors. • No-backlash cycloid gearboxes.

Performances • Loading speed: up to 22 cycles/min. • Max. Ware height: 500 mm. • Max. Pursuit speed: 1.100 mm/sec. • Max. Loading stroke: 500 mm.

Position accuracy • Top speed 0,9 mm • Low speed 0,5 mm.

Safety device • Safety fence.

Accessories & optional

Double row push bar equipped with different fingers

design: • “V” shape • “Sawtooth” shape

Glass contact fingers available in graphite compound

or stainless-steel bride.

Software controlled servo-mechanical equipment for the transfer of glass containers from

cross-conveyor to annealing lehr belt.

Servo-stacker

Upgrade software

• Off-line loading curve simulation.

• Simplified management of loading curve by 4 command inputs

only.

Transmission

• Brush-less motors.

• No-backlash cycloid gearboxes.

Performances

• Loading speed: up to 15 cycles/min.

• Max. Ware height: 450 mm.

• Max. Pursuit speed: 800 mm/sec.

• Max. Loading stroke: 450 mm.

Position accuracy

• Top speed 0,9 mm

• Low speed 0,5 mm.

Safety device

• Safety fence.

Accessories & optional

• Flat type brass lined push-bar.

• “V” shape type double row push-bar.

• Push-bar with adjustable inserts.

• Pneumatic steady bar.

Three axis servo-stacker RSS930

Construction features

• Framework sliding on guide rails.

• Height adjustable framework.

• Q.C. push-bar.

• Vertical push-bar adjustment.

• CNC/PLC Motion controller.

• Push-bar holding bracket sliding on rollers to compensate heat related

elongation.

• Torque limit control on each axis.

• Shop Floor console with start, stop, emergency functions and User-friendly

touch-screen interface PC15”.

• No sensors for home position.

• All communications through EtherCat.

• Automatic lubrication.

General Catalogue > Stacker

Five axis servo-stacker RSS950

Construction features

• Framework sliding on guide rails.

• Height adjustable framework.

• Q.C. push-bar.

• Vertical push-bar adjustment.

• CNC/PLC Motion controller.

• Push-bar holding bracket sliding on rollers to compensate heat related elongation.

• Servo-controlled steady bar to perform GRAB MODE.

• Torque limit control on each axis.

• Shop floor console with start, stop, emergency functions and user-friendly touch-screen

interface PC15”.

• No sensors for home position.

• All communications through EtherCat.

• Automatic lubrication.

Upgrade software

Off-line loading curve simulation.

Simplified management of loading curve by 4 command inputs only.

Transmission

• Brush-less motors.

• No-backlash cycloid gearboxes.

Performances

• Loading speed: up to 15 cycles/min.

• Max. Ware height: 450 mm.

• Max. Pursuit speed: 800 mm/sec.

• Max. Loading stroke: 450 mm.

Position accuracy

• Top speed 0,9 mm

• Low speed 0,5 mm.

General Catalogue > Stacker

Safety device

• Safety fence.

Accessories & optional

• Flat type brass lined push-bar.

• “V” shape type double row push-bar.

• Push-bar with adjustable inserts.

Grab mode

The GRAB MODE function

allows containers to be lifted

during transfer and placed

directly on the annealing lehr

belt at synchronized speed.

Benefits

This function is key for to

handle unstable container

and to prevents other defect

like bottom checks.

General Catalogue > Stacker

Control System

The system is enterely based on MOTION CONTROLLER, to operate under maximum reliability conditions. The control enables the interpolation of 3 axis (for RSS100 & RSS930) and 5 axis (for RSS950).

Main features

• Software improvement based on quick operations.

• Self-learning function.

• Few input parameters by the operator.

• Five-levels access parameters.

• Automatic loading curve management.

• Automatic stacker speed and phase adjustment in step with IS machine speed change.

Operating principle

• Software knowing the geometries of the stacker through pre-set parameters.

• Pre-arranged settings based on the mechanical components (arms length, axis stroke, angles, etc.)

• Software capable to define the working area with all the reachable limit points, without operator

intervention.

• Stacker loading speed synchronized over the lehr belt.

Servo-stacker Control System

for RSS100, RSS930 & RSS950

Input parameters

• Height of the bottle.

• Number of sections.

• Number of cavities.

• Number of bottles to be loaded.

• Spacing on the lehr belt.

Based on the above parameters and on the timing signal from the IS machine, the software

calculates and adjust speed and phase of the stacker automatically.

Self Learning

With its Self-Learning algorithm, the software enables the stacker to manage automatically the

loading profile with a few inputs and to phase the loading curve by detecting the speed of the

IS machine. In each stacker cycle the software acquires all the necessary parameters to adjust

itself for a perfect and stable push of the containers on the lehr belt, even when there is a speed

variation and without the intervention of the operator.

Two axis servo-stacker RSS90

Construction Features

• Height adjustable framework

sliding on guide rails.

• Q.C. push-bar.

• Remote control system for

vertical push-bar adjustment

with anti-collision system

integrated.

• Push-bar holding bracket

sliding on rollers to

compensate heat related

elongation.

• Shop floor console with start,

stop, emergency functions

and user-friendly touchscreen interface PC15”.

• No sensors for home position.

• All communications through

Can- Bus.

• Connection cables with

quickfit.

Performances

• Loading speed: up to 13

cycles/min.

• Max. Ware height: 450 mm.

• Max. Pursuit stroke: 540 mm.

• Max. Loading stroke: 510 mm.

Position accuracy

• Top speed 0,9 mm

• Low speed 0,5 mm.

Accessories & optional

• Stabilizing bar with remote

control system.

• Flat type brass lined push-bar.

• “V” shape type double row

push-bar.

Safety device

• Safety fence.

Transmission

• Brush-less motors.

• No-backlash cycloid gearboxes.

Control system

The system is enterely based on MOTION CONTROLLER, to operate under

maximum reliability conditions.

The control enables the interpolation of 2 axis .

General Catalogue > Stacker

Stacker

Mechanical stacker RS90

Electro-mechanical equipment for the transfer

of glass containers from cross-conveyor to

annealing lehr belt.

The RS Series includes the entire range of

mechanical stackers to serve from 1.500 to

4.500 mm wide annealing lehrs at a maximum

speed of 9 cycles per minute.

Technical Features • Rugged equipment suitable for RH or LH

delivery and for lehrs belt up to 4500 mm

wide.

• Built–in height adjustment system. • Container loading by side shifting of push–bar. • Electric motor located on belt tension

adjustment slide for Q.C. replacement.

• Bar lifting device with 400 mm stroke

equipped with pneumatic cylinder suitable for

compressed air from 3.5 bar supply lines.

• Push–bar Q.C. lock–in system. • Remote vertical push-bar adjustment.

Optional • Stabilizing bar with remote control system. • Stand-alone control system.

General Catalogue > Stacker

Push bars

Revimac supplies the following versions of customized push bars:

Flat type push bar versions

• Welded brass profile.

• With hot-glass contact material.

Double row “COMB-TYPE” push bar features

• Designed according to number of rows and ware diameter required by the customer.

• Inserts made of different types of material for glass contact (graphite compound or stainlesssteel bride).

• Quick and easy replacement.

Double row “COMB-TYPE” push bar for

non-round containers features

• Fingers designed for non-round containers

(square or triangular-shaped).

• Inserts made of different types of

material for glass contact (graphite

compound or stainless-steel bride).

Push bar with adjustable fingers features

• Glass wares of different sizes can

be transferred and rows of different

quantities can be loaded by means of

one push-bar only.

• The fingers are movable and can be

positioned all along the bar itself. This

allows the change of the distance

between centers by simple manual

operations.

• Inserts made of different types of

material for glass contact (graphite

compound or stainless-steel bride).

• Quick and easy replacement.

• Availability of inserts for non-round

containers (square or triangular-shaped).

General Catalogue > Stacker

REVIMAC Ensemble EVO

Equipment designed to handle an increased speed of production maintaining the

highest reliability and stability of containers.

Benefits

• Extreme high speed.

• Enhanced stability.

• Assured flexibility.

Composition

• Ware transfer XHS900.

• Cross conveyor RC900.

• Stacker RSS100.

Stand-alone Control System

Integrated control system for independent drive and synchronization of high performance ware

transfer XHS900, cross conveyor RC900 and stacker RSS100.

The system is synchronized with IS machine input parameters.

Main features

• Easy job-setting .

• User friendly interface 15” touch screen.

• 6 Brushless AC servomotor.

• Stand-alone system.

REVIMAC S.r.l.

via Mario Carraro, 19

36075 Montecchio Maggiore

Vicenza - ITALY

Tel. : +39 0444 493494

Fax : +39 0444 492358

www.revimac.com

Discover the Revimac

innovations for Handling

Handling range

Ware Transfer

Cross Conveyor

Stacker

Control system

Service

Handling Engineering

Customer Service

The images and data in this Catalogue are only

indicative and never override the contract

engagement of Revimac S.r.l.

For photographic reasons the products are often

shown complete with accessories that are not

part of the standard equipment of the machine.

快速跳转到指定页