CUP POTHIGH END AUTOMATIONSPECIAL EOUPMENT

杯壶高端自动化专用设备

公司简介COMPANY PROFILE

永康市长新机械设备有限公司成立于2011年，公司坐落在中国著名的五金之都--浙江永康，占地面积2600平方米，交通方便。

本公司专业制造：不锈钢保温杯、保温壶、锅、户外用品等相关设备，是一家集研发、生产、销售、售后为一体的现代化制造企业。

主要产品有：激光分杯机、激光割头机、激光焊机、缩口机、数控螺纹机、数控整形机等设备。

YongkangChangxinMachineryEquipmentCo.，Ltd.wasestablishedin2011andis locatedinYongkang，Zhejiang，thefamoushardwarecapitalofChina.Thecompany coversanareaof26oosquaremetersandhasconvenienttransportation.

Ourcompanyspecializesinmanufacturingstainlesssteel insulatedcups,insulated kettles,pots,outdoorproductsandotherrelatedequipment.Weareamodern manufacturingenterprisethatintegratesresearchanddevelopment,production， sales,andafter-salesservice

Themainproductsinclude:lasercupsortingmachine，lasercutting headmachine, laserweldingmachine，neckingmachine,CNCthreadingmachine,CNCshaping machineandotherequipment.

10 X 年 从业杯壶机械制造经历 PracticingCupPotMachinery Manufacturingexperience

100 + 项 产品设计和实用专利 Productdesignandutilitypatents

400 + 家 全球服务客户 GlobalCustomerService

2600 M² 公司占地面积 Thecompanyoccupiesanareaof 焊接流程 Welding process 内壳工艺流程 Innershell process flow

用于保温杯壶金工自动化制造的生产线

Production lineforautomatedmanufacturingof insulated cup and kette metalworking

设备特点

Equipmentfeatures

* 高度集成的控制系统，使设备能够实现高速、高精度的生产过程，确保产品质量的稳定性和一致性；
* 流水线整线连机，传动更高效，稳定；
机械手采用齿轮齿条传动，维护简单，故障率低；
* 通过人性化的界面设计和简洁直观的操作方式，使员工可以轻松上手，并且能够快速适应和掌握设备的易用性和可维护性。 Ahighlyinteatedotrsablspenttchespddgrecisoductiooceesurintai and consistency of product quality;
Theentireassemblylineisconnected tothemachine,resulting inmoreefficientand stable transmission;
The roboticarmadopts gear rack transmission,which iseasy to maintainand hasa lowfailure rate;
Troughuefrltefeidpldituiplossilddcldattt the usabilityand maintainability of the equipment.

设备参数 Equipment parameters

用于杯壶口部旋压缩口工艺

Used for the spinning and shrinking process of cup and pot mouth

设备特点

Equipmentfeatures

主体架构，使用精密铸造工艺，精选国内外优质系统及零配件（广州数控包修二年、TBI滑轨、进口级配对轴承等）；
●安装润滑监测系统，采用进口级研磨丝杆使用寿命延长；
三工位操作设计，投资少，占地面积小，省人工，并且效率大幅提升。 ●Main architecture,using precision casting technology,selecting high-qualitysystemsand spare parts from bothdomesticand foreign sources (Guangzhou CNC warranty for two years,TBl slide rail, imported matching bearings,etc.);
* Install lubricationmonitoring system,using imported grade grinding screwto extend the service life;
* Threestationoperationdesign, low investment,small footprint, labor-saving,and significantly improved effciency.

加工展示Processing display

设备参数 Equipmentparameters

用于杯壶口部旋压缩口工艺

Used for the spinning and shrinking process of cup and pot mouth

设备特点

Equipment features

* 主体架构，使用精密铸造工艺，精选国内外优质系统及零配件（广州数控包修二年、TBI滑轨、进口级配对轴承等）；
* 安装润滑监测系统，采用进口级研磨丝杆使用寿命延长；
* 四工位操作的设计，实现投资少，省人工，提升效率的同时可衔接目前主流金工生产线。

Mainarchitecture,using precision casting technology, selecting high-qualitysystemsand spare parts from both domestic and foreignsources (Guangzhou CNC warranty for two years,TBl slide rail,importedmatching bearings,etc.); * Install lubrication monitoring system,using imported grade grinding screw to extend the service life; ●The design of four workstation operation achieves low investment,saves labor,improves efficiency,and can be connected to current mainstream metalworking production lines.

加工展示Processing display

设备参数Equipmentparameters

用于杯壶口部旋压缩口工艺

Used for the spinning and shrinking process of cup and pot mouth

设备特点

Equipmentfeatures

主体架构，使用精密铸造工艺，精选国内外优质系统及零配件（广州数控包修二年、TBI滑轨、进口级配对轴承等）；
●安装润滑监测系统，采用进口级研磨丝杆使用寿命延长；
●三工位操作设计，投资少，占地面积小，省人工，并且效率大幅提升。

Mainarchitecture,using precision casting technology, selectinghigh-qualitysystemsandsparepartsfromboth domestic and foreign sources (Guangzhou CNC warranty for two years,TBl slide rail, imported matching bearings,etc.); ●Install lubrication monitoring system,using imported grade grinding screwto extend the service life; Threestationoperationdesign, low investment,small footprint,labor-saving,and significantly improved efciency.

加工展示Processing display

设备参数 Equipmentparameters

用于杯壶水涨后分割和切割杯壶口底工序

Usedfortheprocessofdividingandcutting thebottomofcupandpotmouthsafter the waterinthecupandpothas risen

设备特点

Equipmentfeatures

主轴采用进口级配对轴承，确保平行度、同轴度；
* 本机型采用集成模组结构，线性滑轨精度高、使用寿命长。

设备参数 Equipmentparameters

用于杯壶缩口后的切割工艺

Cutting process for cup and pot after shrinking mouth

设备特点

Equipmentfeatures

主轴采用进口级配对轴承，确保平行度、同轴度；

设备参数 Equipment parameters

用于杯壶内胆和外壳压配焊接工艺

Used for pressure fitting welding process of cup and pot inner liner and outer shell

设备特点

Equipmentfeatures

用于杯壶杯口螺纹滚压工序

Used for the thread rolling process of cup and pot mouth

设备特点

Equipmentfeatures

* 主副轴均采用伺服电机，运转平稳；
* 直接在触摸屏可设置多种齿轮比，方便简单；
* 内外螺纹均可滚压，一机两用；
* 主轴采用精密锻打主轴，强度可靠。 ●Both the main and auxiliary shaftsare equipped with servo motors,ensuring smooth operation;
* Multiplegearratioscanbesetdirectlyonthetouch screen,whichisconvenientandsimple;
←Both internal and external threadscan be rolled, making it a dual-use machine;
* Thespindle adopts precision forging spindle,with reliablestrength.

加工展示Processing display

用于杯壶类整肩、滚肩、整底、整形工艺

For Cup and pot shoulder,shoulder roll,bottom,shaping process

设备特点

Equipmentfeatures

* 选用PLC加触摸屏控制，操作简单；
* 选用伺服电机推动，产品稳定，尺寸精准生产效率高；
* 主轴采用精密锻打主轴，强度可靠。

●Using PLC and touch screen control, easy to operate; Powered byservomotors,theproductisstable,with precise dimensions and high production efficiency; Thespindle adopts precision forgingspindle,with reliable strength.

加工展示

Processing display

用于杯壶类防水颈滚压和杯口割料头工艺

Used for waterproof neck roling and cup mouth cutting process of cups and pots

设备特点

设备参数 Equipment parameters

用于杯壶杯身与杯底焊接工序

Used forwelding process of cup bodyand cup bottom

设备特点

Equipmentfeatures

加工展示Processing display

* 主轴采用伺服电机 ^ + 行星减速机，转动平稳，工作稳定；
* 采用双工位设计，可有效提高生产效率；
* 触摸屏控制，可设置焊接时间，转速等各种参数，操作简单；
* 可适配激光焊机和氩弧焊等。 ●Thespindleadoptsservomotor+planetaryreducer,whichrotates smoothly and worksstably;
* Adopting a dual workstation design can effectively improve production efficiency;
* Touch screen control, can set various parameters such as welding time andspeed, easy to operate;
* Compatible with laser welding machines and argon arc welding,etc.

设备参数 Equipmentparameters

用于杯壶杯身与杯底焊接工序

Used forweldingprocess of cup bodyand cup bottom

设备特点

设备参数 Equipmentparameters

用于异型杯壶水涨后分割和切割异型杯壶口底工序

Usedfortheprocessofdividingandcutting themouthandbotomofireguarcupsandpotsafterthewaterlevelhas risen

设备特点

Equipmentfeatures

设备参数 Equipmentparameters

用于异形杯壶杯身与杯底焊接工序

Used forwelding process of irregularcup bodyand cup bottom

设备特点

Equipmentfeatures

主轴采用伺服电机 ^ + 行星减速机，转动平稳，工作稳定；
* 激光器可配置两路分光，两工位分时焊接，无需等待时间；
* 触摸屏控制，可设置焊接时间，转速等各种参数，操作简单；
* 本机型采用三轴集成模组结构，线性滑轨精度高，确保焊接稳定性。 ●The spindle adopts servo motor+planetary reducer,which rotates smoothlyand worksstably;
●The laser can be configured with two beam splitters,and the two stations can be welded in a time-sharing manner without waiting time; * Touch screen control,can set various parameters such as welding time and speed, easy to operate;
* Thismodel adoptsa three-axis integrated module structure,with high precision linear slides to ensure welding stability.

加工展示

Processing display

设备参数 Equipmentparameters

用于保温杯内胆外壳拉伸扩口成型工艺

Used for insulation cup inner liner shell, stretch expansion,molding process

设备特点

Equipmentfeatures

* 强大的拉伸能力和高效的工作速度，帮助用户实现更精确、更高效的生产过程；
* 智能化的设计，采用先进的控制系统和精确的位移传感器，操作更方便，让用户能够快速上手；
* 紧凑的设计和稳定的结构，使得它能够轻松适配各种工作平台，最大程度地节省空间；

●Powerful stretching ability and efficient working speed help users achieve more precise and efficient production processes; * Intelligent design,using advanced control systems and precise displacement sensors,making operationmore convenientand allowing users to quickly get started; * The compact design and stable structure make it easy to adapt to various work platforms,saving space to the greatest extent possible;

加工后After processing

设备参数 Equipment parameters

用于杯壶口部焊接后进行磨光工艺

Used for polishing processafterwelding the mouth of cupsand kettles

设备特点

Equipmentfeatures

* 采用简易数控系统，编程操作简单方便；
* 选用伺服电机传动，稳定高、速度快；
* 磨头采用可旋转角度设计，弧口，外口等，均可磨削。 ●Adopting a simple numerical control system,programming operation is simple and convenient;
●Using servo motor transmission,stable and fast speed;
The grinding head adoptsa rotatable angle design,and thearc mouth,outer mouth,etc.canallbe ground.

加工展示Processing display

用于管料压平长焊缝工艺

Used for Cup pot inner linerand outer shell press matching process

设备特点

Equipmentfeatures

* 采用PLC和触摸屏控制，操作简单；
* 采用液压站控制，压力稳定；
* 滚压的行程位置采用数控设置，速度快慢任意调节。 ●Adopting PLC and touch screen control,easy to operate;
●Adopting hydraulic station control,stable pressure;
●The stroke position of roling is set by CNC,and the speed can be adjusted freely.

加工展示

Processing display

用于杯壶水涨后压平焊缝工艺

Used for flattening the welding seam process after the water in cups and pots has risen

设备特点

Equipmentfeatures

* 采用一体机和旋钮开关控制，操作简单；
* 采用液压站控制，压力稳定；

用于杯壶口部和底部平面车削

Usedfor flatturningof cupmouthand bottom

设备特点

Equipment features

* 采用PLC触摸屏控制功能齐全、操作简便；
* 主轴采用变频器控制，转速任意调节可快速刹车；
* 采用四轴联动，实现两端同时车削、稳定性高、速度快、提高生产效率。 Adopting PLCtouchscreencontrolwithcomplete functionsand easy operation;
* Thespindle is controlled bya frequency converter, and the speed can be adjusted freely for quick braking; * Adopting four axis linkage,achieving simultaneous turningatbothends,highstability，fastspeed,and improved production efficiency.

长新保温杯设备

加工展示

Processing display

用于杯壶口部和底部平面车削

Usedforflatturningofcupmouthandbottom

设备特点

Equipment features

用于杯壶不锈钢圆管料割断工序

Used for the segmentation process of stainless steel round tubes for cups and pots

设备特点

Equipmentfeatures

采用PLC触摸屏控制功能齐全、操作简便；
* 选用伺服电机传动，产品尺寸稳定性高、速度快，更加省电。

●Adopting PLC touch screen control with complete functions and easy operation; * Adopting servo motor transmission,the product has high dimensional stability,fast speed,and more energy-saving.

加工展示Processing display

用于杯壶检测是否真空

Used fordetectingvacuum incupsand pots

设备特点

Equipment features

* 选用温控仪 ^ + 时间控制；
* 每个口风量及温度均匀平稳；
* 采用30个出风口、分左右两工位、操作更便捷，产量高。 ●Choose temperaturecontroller+timecontrol;
●Each port hasa uniformand stableairflowand temperature;
Adopting30airoutlets,dividedintoleftandrightworkstations,moreconvenientoperation,and highoutput.

用于杯壶口部及底部卷边工艺

Used for the edge rolling processat the mouthand bottom of cupsand kettles

设备特点

Equipment features

* 采用简易数控系统，专注于杯壶的卷边，压边；
* 机身采用一体化钢结构，稳定可靠；
* 选用伺服电机传动，产品尺寸稳定性高、速度快。 ●Adopting a simple CNC system,focusing on curling and pressing the edges of cupsand pots;
Thebodyadoptsanintegratedsteelstructure,whichis stableand reliable;
（204号 * Using servo motor drive,the product has high dimensional stabilityand fast speed.

加工展示

Processing display

用于杯壶配合焊接修整工序

Used for the welding and finishing process of cupsand pots

设备特点

Equipmentfeatures

* 脚踏开关设计，提高生产效率；
* 夹具简单，快速更换。
●Foot switch design to improve production efficiency;
●The fixture is simple and easy to replace.

用于杯壶水涨后一分为二工艺

Used for the process of spliting cupsand pots in half after the water has risen

用于杯壶内胆和外壳压配工艺

Used for the pressure fitting process of cup and pot inner linerand outershell

设备特点

Equipmentfeatures

脚踏开关设计，提高生产效率；
夹具简单，快速更换；
* 选用手轮和丝杆调整行程大小。 ●Foot switch design to improve production efficiency;
●The fixture is simple and easy to replace;
* Usea handwheel and screw to adjust the stroke size.

加工展示

Processing display

用于杯壶口部或底部扩大

Used for enlarging the mouth or bottom of cups and pots

设备特点

Equipmentfeatures

采用液压站控制，操作简单；
比拉伸机方便省电，提高生产效率；
●夹具简单，更换快捷。

●Adopting hydraulic station control,easy to operate; * BiLa stretching machine is convenient and energy-saving, improving production efficiency; Thefixtureissimpleandeasyto replace.

用于不锈钢圆管两端滚毛刺及杯壶口部滚斜口工序

Used for stainless steel round pipe both ends rollburr and Cuppot mouth inclined roling process

设备特点

Equipmentfeatures

上下行程调节方便，满足产品工艺要求；

用于杯壶类杯口割料头工艺

Used for cutting material heads of cup and pot cups

用于保温杯壶金工自动化生产线

Used for automated production line of insulated cup and kettle metalworking

设备特点

Equipment features

* 高度集成的控制系统，使设备能够实现高速、高精度的生产过程， 确保产品质量的稳定性和一致性；
·升级机台整体材料厚度，增加刚性，并采用模块化设计，更换配件 可实现各种功能；
* 升级机台整体外包，增加安全性，适配性；
●可与各种机械手更方便的衔接，既可以单机使用也可以连机使用。 ←Ahighly integrated control system enablesequipment toachieve high-speed and high-precision production processes,ensuring the stabilityand consistency of product quality;
●Upgrade the overall material thickness of the machine,increase rigidity,and adoptmodulardesign.Replacingaccessoriescanachievevariousfunctions; * Upgrade the overall outsourcing of the machine to increasesafetyand adaptability;
* It can be easily connected with various robotic arms,and can be used alone or in combination.

加工展示

Processing display

用于保温杯壶金工自动化生产线

Used for automated production line of insulated cup and kettle metalworking

设备特点

Equipment features

* 高度集成的控制系统，使设备能够实现高速、高精度的生产过程， 确保产品质量的稳定性和一致性；
·升级机台整体材料厚度，增加刚性，并采用模块化设计，更换配件 可实现各种功能；
* 升级机台整体外包，增加安全性，适配性；
●可与各种机械手更方便的衔接，既可以单机使用也可以连机使用。 ●Ahighly integrated controlsystemenablesequipmenttoachieve high-speed and high-precision production processes,ensuring the stability and consistency of product quality;
●Upgrade the overall material thickness of the machine,increase rigidity,and adoptmodulardesign.Replacingaccessoriescanachievevariousfunctions; * Upgrade theoveralloutsourcingof themachine toincreasesafetyand adaptability;
* It can be easily connected with various robotic arms,and can be used alone orincombination.

加工展示

Processing display

用于保温杯壶金工自动化生产线

Used for cutting material heads of cup and pot cups

设备特点

Equipment features

* 高度集成的控制系统，使设备能够实现高速、高精度的生产过程，确保产品质量的稳定性和一致性；

●升级机台整体材料厚度，增加刚性，并采用模块化设计，更换配件可实现各种功能；

* 升级机台整体外包，增加安全性，适配性；

·可与各种机械手更方便的衔接，既可以单机使用也可以连机使用。

●Ahighly integrated control system enables equipment to achieve high-speed and high-precision production processes, ensuring the stability and consistency of product quality;
●Upgrade the overall material thicknessof the machine,increase rigidity,and adoptmodulardesign.Replacingaccessoriescanachievevarious functions; * Upgrade the overall outsourcing of the machine to increasesafetyand adaptability;
* It can be easily connected with various robotic arms,and can be used alone or in combination.

加工展示

Processing display

把产品里的空气抽出来后在加热密封出气口

Draw the air out of the product and then heat and seal the outlet

设备特点

Equipment features

* 选用PLC ^ + 触摸屏人机界面控制，实现高真空保护，防止扩散泵油氧化或返油；
* 双工位的不锈钢真空保温容器进行保温杯真空加热除气；
* 保证极高的除气速度，提高真空度和加热效率；
* 采用触摸屏指示工作流程和当前状态，实现误操作提示和保护功能，时时进行系统故障诊断和提示；
* 通过自动运行和手动操作，可以分别实现低温容器真空加热除气和系统真空检漏的多种功能，使用简单，维护方便。 Selecttouhreamachntefaotroltceeacuprotetdpeentdifpupoidatio; Dual station stainless steel vacuum insulated container for vacuum heating and degassing of insulated cups;
* Ensureextremely high degassing speed,improve vacuum degree and heating efficiency;
* Adoptingtoua diagnosis and prompts;
Thoughtoadtiic vacuum,respectivelyMultiple functionsof leakdetection,easy touseandmaintain.

加工展示Processing display

设备参数 Equipment parameters

用于产品内部进行腐蚀表面污渍

Used for corrosion and surface stains inside the product

设备特点

加工展示

Equipment features

* 选用化学药水原理对保温杯内胆进行电解光洁效果；
* 该设备采用45个工位设计，操作简单；
* 采用涡轮减速电机传动，将45个注入酸液工位头上下移动、 可根据保温杯长度不同调整行程；
* 手动连续上下取料，产量高。 ●Using the principle of chemical solution to achieve electrolytic smoothing effect on the inner liner of the insulated cup;
●Thedevice is designed with 45workstationsand is easy to operate; Usinga turbine reductionmotor drive,the heads of 45acid injection stationsare moved upand down The travel can be adjusted according to the length of the thermos cup;
* Manual continuous up and down feeding, high output.

Processing display

设备特点

Equipmentfeatures

制管机主要分为两大种 Thereare twomaintypes of pipemakingmachines

其中一种是常见的高频焊管机，另一种是不锈钢制管机，高频焊管机主要是用于生产各种的铁管，水管等。 Oneofthemistomongfreqecyeingpipemacinendteotisthetainlesstelemakingmachiigfrey welding pipe machine ismainly used to produce various iron pipes,waterpipes,etc.

制管机主要生产流程如下 The main production process of the pipe making machine is as follows

上料架--成型--焊接--内焊缝整平--打磨--粗定径矫直--光亮退火炉--精定径矫直--在线钢管涡流检测--定尺切料--成品架。操作简便，性能稳定的激光切割机，为不同行业开辟广泛的切割应用领域。

Loadingrackfoingelngntealeldvelinolisngoughgstraenigaealinfuacntritg -onlinesteeppeddenttestingttingtgthsdprodctackAlsetgachtatisoateadble performance,opening upa wide range of cutting application fields for different industries.

制管机Pipe making machine

外形尺寸Overall dimensions4250×900×1500mm

激光割管机Lasercuttingmachine

外形尺寸 Overall dimensions4000x1200x1300mm

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放料架Materialrack

刀片切管机Bladecuttingmachine

外形尺寸Overalldimensions1100×860x1100mm

外形尺寸Overalldimensions4600×700x1600mm