AUTOMATION SOLUTIONS
This is who we are GROB-WERKE
Technology at its best
STEP INTO A GREEN FUTURE WITH US
At GROB, we strive for continuous progress and improvement. Not onlydowestrivetodevelopoutstandingsolutionsandproductsfor ourcustomers,butwealsoseektomakeacontributiontoour environment and future generations. This is firmly anchored in our corporatephilosophyandlivedeveryday.
We therefore utilize photovoltaics and geothermal energy in our locations andsupportawidevarietyofsocialprojects.Butwealso placegreatemphasisonSUSTAINABILITYinourinternal departments. Our products are based on the highest energy efficiency andregenerativedrivesystems.We integrateour supplier networkinreducingthecarbonfootprint.
Excellence in sustainabletechnology
Concentrated competence worldwide
INTELLIGENT TECHNOLOGYIS HUMAN
For generations, we at GROB have lived and experienced this principle by making customer requirements the focus of our work. The result is sophisticated technology creating more efficient production processes worldwide and delivering highest quality.
RESEARCH& DEVELOPMENT
With a high degree of creativity and technical intuition, as well as the best engineering expertise, our developers have worked hard to earn the reputation of being a technology leader.
ASSEMBLY
From pre-assembly to machine assembly toprocess commissioning-ouremployees demonstratetheir expertisewithoptimally coordinated workflows.
ENGINEERING
With method development and structured problem solving, our employees in Engineering develop innovative conceptsrepresenting milestones for precision, dynamics, and reliability.
COMMISSIONING
Withsimulationtechniquesandvirtual commissioning,we achieve the highest adherence to delivery dates and product quality.
PRODUCTION
Thehighdegreeofverticalintegrationalongthe entirevalue creationchain,numerousmachining technologiesand ouremployees'distinctive specialistknowledge create thebest conditions for state-of-the-art production.
TECHNICAL APPLICATIONCENTERS
Our production plants in Germany, Brazil, the USA,China, Italy and India have technical application centers for the machining and electromobilitysectors,where ourcustomers can experience GROBtechnologies up close.
GROB automation solutions
THE IDEAL SOLUTION FOR YOUR MACHINE
AUTOMATIONSOLUTIONS
STANDARDAUTOMATION
PSS-R300
PSS-T300
PSS-R450 bis PSS-R1800
PSS-L450 bis PSS-L2700
GROB4Automation - PSS-R/PSS-L
FLEXIBLE ROBOT CELLS
GRC-R12 GRC-R60 bis GRC-R240 GROB4Automation -GRC
FLEXIBLEMANUFACTURINGSYSTEMS
Flexible manufacturing systems Autonomous mobile robot system Turnkey production lines
Smart & easy automation
GROB'S STANDARD AUTOMATION
We will develop an automation concept with you that is perfectly customizedtoyourrequirements!
GROB'sspecificallydeveloped automation solutions allowforboth partially and fully automatic production of exceptional quality. GROBdeliverstheideal productsforautomatedprocesses.
① Multiply output and productivity with GROB pallet storage systems
OReductionof unitcost
O Ensure an efficient production process
0Setup during the machining operation
① Ergonomic machine operation
0 Intuitive production planning on the control system
① Highly dynamic pallet changer systems
0 Clamping hydraulics and high-precision setup stations
OPerfectly matched to the machining center
PSS-R300
GROB ROTARY PALLET STORAGE SYSTEM
The GROB rotary pallet storage system expands the G-module to a flexible manufacturing cell and makes it possible to manufacture small and medium lot sizes and even individual orders with cost-effectiveness. This makes the PSs-R300 an ideal starter solution for automated and highly efficient manufacturing.
FLEXIBLESTORAGECONFIGURATION
OVERVIEW OF SPECIFICATIONS ANDDIMENSIONS
| Availablemachines | G150 | G350 | G350a |
| Design variant PSS-R300 | PSS-R300 | PSS-R300 | |
| Pallet size [mm] | ITS148/PC210/ HSK-A63/HSK-A100/ ITP200/MTS320/ GROB320/UPC320 | ITS148/PC210/ UPC320/MTS398/ GROB400 | MTS398/ GROB400 |
| Palletpositions | 20/20/20/ 20/10/ 10/10 | 20/20/ 10/8/ 8 | 8/8 |
| Max. handling [kg] | 40/80/30/ 150/250/ 300/250 | 40/80/ 250/250/ 300 | 250/ 300 |
| Max.interference diameter[mm] | 0250/0250/0250/ 250/0450/ 450/0450 | 250/0250/ 450/0500/ 500 | 500/ 500 |
| Max.interferenceheight[mm] | 400 | 400 | 400 |
PSS-T300
GROB PALLET TOWER STORAGE SYSTEM
The GROB pallet tower storage system expands the G-module to a flexible manufacturing cell.It is suitable for a single machine as well as for an interlinked system of up to two machines. The PSs-T300 enables the handling of round and square pallets in different sizes. Depending on customer requirements, the arrangement of storage positionscanbefreelyselected.
OVERVIEW OF SPECIFICATIONS ANDDIMENSIONS
| Availablemachines | G150 | G350a/G350 | |||||
| Pallet size[mm] | 320 | 0148 | 0210 | 320 口 | 400 | 0148 | 0210 |
| Max.palletspaces | 38 | 81 | 38 | 38 | 27 | 81 | 38 |
| Max.handling[kg] zero-pointgripper/forkgripper | 250*/300 | 250*/300 | |||||
| Max.interference diameter[mm] | 0550 | 0550 | |||||
| Max.interferenceheight[mm] | 500 | 500 | |||||
\*Other variants upon request
PSS-R450/PSS-R900/PSS-R1800
GROB ROTARY PALLET STORAGE SYSTEM
The GROB rotary pallet storage system expands the G-module to a flexible production cell to offer automated, highly efficient production. Thanks to a further development of the PSs-R900 size, it is now possible to store up to 32 pallets ofsize 630x630 by means of an extension module. The new generation of the rotary pallet storage system can also be prepared for the connection of a GMR (GROB Mobile Robot) or a GRC (GROB Robot Cell). A two-machine connection is alsopossible,especiallyfor customers with a very longpallet runtime.
PSS-R450/PSS-R900/PSS-R1800
OVERVIEWOF SPECIFICATIONS
| Availablemachines | G350a/G350/G350T | G550a/G550/G550T | G440/G640 |
| Designvariant | PSS-R450 | PSS-R900 | PSS-R1800 |
| Pallet size [mm] | 400x400 | 630x630 | max.800x630 |
| Palletpositions | 10/15/20 | 15/17/20/24/29/32 | 10/15 |
| Max.handling[kg] | 450 | 900 | 1,800 |
| Max.interferencediameter[mm] | 0600 | 0900 | 01,050 |
| Max.interferenceheight[mm] | 500 | 725 | 1,300 |
| Connectionoftwomachines | uponrequest | O | |
| Pallettowerstorage(PTS) | uponrequest | O |
PSS-R450/PSS-R900/PSS-R1800
OVERVIEW OF DIMENSIONS
PSS-L450/PSS-L900/PSS-L1450/PSS-L1800/PSS-L2700
GROB LINEAR PALLET STORAGE SYSTEM
The linear pallet storage system is a GROB development that complements the product range with an automated,flexible manufacturing system for a wide variety of part machining. It is suitable for stand-alone machines and for interlinking identical machines.Depending on the customer requirement, two or three magazine levels and the number of required setupstationscanbefreelyselectedforpalletsof thesametype.
OPTIMALACCESSTO THESETUPSTATION
① Allows pallet loading and unloading during the machining operation with accessibility from above
ADVANCEDPRODUCTIONCONTROLSOFTWAREGROB4AUTOMATION
① Permits a longer unmanned production period with a visual organization of production orders and visual display
DYNAMICPALLET CHANGING DEVICE
O Enables the use of up to five machining centers in one system withpallet changer for low cycle times O Enables the use of up to five machining centers in one system with direct loading for medium to high cycle times
OPTIMUMACCESSIBILITYTOTHEWORKAREA
OVERVIEWOF SPECIFICATIONS
| Availablemachines | G150/G350a/ G350/G350T | G550a/ G550/G550T | G750/ G750T | G440/ G640 | G640+/ G840 |
| Designvariant | PSS-L450 | PSS-L900 | PSS-L1450 | PSS-L1800 | PSS-L2700 |
| Pallet size[mm] | 320x320/ 400×400 | 630x630 | 800x800 | 630x500/ 800x630 | 800×630/ 1,000x800 |
| Max.palletspacesinthebasicmodule | 21 | 15 | 9 | 12 | 6/9 |
| Max.palletspacesintheextensionmodule | 24 | 18 | 12 | 15 | 8/12 |
| Max.handling[kg] | 450 | 900 | 1,450 | 1,800 | 2,700 |
| Max.interferencediameter[mm] | 600 | 900 | 01,280 | 0 1,050 | 1,500 |
| Max.interferenceheight[mm] | 500 | 785 | 930 | 1,300 | 1,500 |
AUTOMATIC SETUP STATION
\circ Hydraulic part clamping \circ Automaticallyrotatable for part loading on several sides
PSS-L450/PSS-L900/PSS-L1450/PSS-L1800/PSS-L2700
OVERVIEW OF DIMENSIONS
PSS-R/PSS-L
PROCESS CONTROL SYSTEMGROB4AUTOMATION
Theprocess control system GROB4Automationrounds out the efficiency and performance of GROB automation systems. The operator is provided with intuitive and clear software for configuring, planning and monitoring jobs. To meet all your requirements while providing the best price/performance ratio,GROB4Automation can be customized and tailored to your requirementswithmanyoptions.
YOURBENEFITS
ERP/MES connection (e.g., SAP)
Central NC program distribution including EES support (SIEMENS)
① Tool requirement planning
① Clamping program editor
Order-related parameter transfer
①Hardware support for additional HMls and visualizations
① Analysis of utilization and machine data (GROB4Analyze)
① Support for unmanned manufacturing through push & email notifications for idle state (GROB4Line)
| 29/01/2024 14:37 | |||||||||||||||
| Orders | G552-0001 | V | P | A | 了 | Tool TOOL_1.1 | GROB Overview | ||||||||
| Order | Pal. Quantity | Name | Lfetime t | Nurnber | Required Remaining | Number | Remaining | Pos. IN | Messages | ||||||
| ORDER_TST_4324 | 11 | 3of100 | TOOL_1.1 | 1:00 min | 0 | 0sec | 1:00min | 1:00 min. | Setup tasks | ||||||
| ORDER_GEW_124556 | CT | 2of1555 | TOOL_10.1 | 10:00 min | 0 | 0sec | 10.00min | Planning | |||||||
| ORDER_LKJ_49834 | 4 | 2of100000 | TOOL_11.1 | 00 | 0 | 0 sec | Task lists | ||||||||
| TOOL_12.1 | 00 | 0 | 0 sec | 00 | Tools | ||||||||||
| TOOL_13.1 | 00 | 0 | 0sec | 00 | |||||||||||
| TOOL_14.1 | 00 | 0 | O sec | 00 | |||||||||||
| TOOL_15.1 | 00 | 0 | 0 sec | ||||||||||||
| T0OL_16.1 | 00 | 0 | 0 sec | 00 | |||||||||||
| TOOL_17.1 | 00 | 0 | 0sec | 0 | |||||||||||
| TOOL_18.1 | 00 | 0 | 0 sec | ||||||||||||
| 1611001 | 00 2:00 min | 0 | 0 | 0sec 0 sec | 2:00min | ||||||||||
| T0OL_2.1 | TOOL_20.1 | 00 | 0 | 0sec | 00 | ||||||||||
| TOOL_3.1 | 2:30min | 0 | 13 sec | 2:17min | |||||||||||
| TOOL_4.1 | 4:00 min | 0 | O sec | 4:00min | |||||||||||
| TOOL_5.1 | 5:00 min | 0 | 0 sec | 5:00min | |||||||||||
| 6:00 min | 0 | 0sec | 6.00 | ||||||||||||
| TOOL_6.1 | Manual | ||||||||||||||
| TOQL_7.1 | |||||||||||||||
| 29/01/2024 GROB 14:38 MauBNO Messages |
| PIPELINE LIST |
| C |
| OH G552-0001 01 Place orderhere |
| ORD |
| Setup tasks Planning G552-0002 06:4 Place prder here 门 Tasklists Tools |
| Backlog(8)+Newquick ode Schedule P Pallet Type Deadine Quantity TaskIst Rev. Task Duration |
| 三 ORDER_LDE_945843 0of10000 Task_220650 0 1of3 2min |
| 三 4 ORDER_ZDQ_942725 0of15423 Task_220655 0 1of3 2min |
| 三 3 ORDER_YDV_57392 0of 5000 Task_220678 0 1of4 2min |
| 三 11 ORDER_QFG_38231 7 0of20000 Task_220651 0 1of4 1min |
| 7 ORDER_LDQ_1023784 一 0of3500 Task_220636 0 1of4 1min |
| 三 |
| 2 ORDER_QAS_15543 7 0of5000 Task_220647 0 3of3 2min |
| 三 12 ORDER_KGD_5043546 0of60000 Task_220640 0 5of5 1min 11 ORDER_PWE_32867 7 0of 543003 Task_220651 0 1of4 1min |
| 三 Manual |
Tailored to your requirements
Weprovideyou withflexiblerobotcellstailored toyour needs:
GROB ROBOT CELLS
Round, linear, or flexible configuration
O Part and/or pallet handling
External peripheral device (e.g., cleaning,measuring, marking)
Compact drawerfeed system
① Automatic gripper change
① Automatic gripper jaw adjustment
① Automatic gripper finger and clamping jaw change
① NC-controlled long stroke clamp
GRC-R12
GROB ROBOT CELL
Combined with our universal machining centers G150, G350a and G350, our GROB robot cell GRC-R12 offers maximum flexibility. A wide range of retrofitting options allows our robot cell to be perfectly adapted to your individualrequirements.
OVERVIEW OF SPECIFICATIONS ANDDIMENSIONS
| Availablemachines | G150/G350a/G350 |
| Robot | FANUCM-10iD/12 |
| Max. load [kg] | 12 |
| Robot range (radius) [mm] | 1,441 |
| Pneumatic2-fingerparallelgripper | |
| Single gripper: Max. part weights [kg] | 5 |
| Double gripper: Max.part weights [kg] | 2x 2.5 |
| Drawerfeedunit | |
| Max.drawers | 9 |
| Max. load per drawer [kg] | 100 |
| Usable drawer size [mm] | 600x400 |
| Max.componentheightfor6drawers[mm] | 95 |
| Max.component heightfor9 drawers[mm] | 60 |
GRC-R60/GRC-R150/GRC-R240
GROB ROBOT CELL
The GROB robot cell combined with our G-modules offers maximum flexibility and customization for your manufacturingneeds.
COMPACTDRAWERSYSTEM
① For loading and unloading of the parts during machining operationsthankstoacompactdrawerfeedsystem
ACCESSORIES
① Deburring station; ultrasonic cleaning; measuring; labeling; gripper jaw adjustment; pre-marking and torquing station
ADVANCEDPRODUCTIONCONTROLSOFTWAREGROB4AUTOMATION
① For a longer unmanned production period with a visual organization of production orders
6-AXISINDUSTRIALROBOT
① By FANUC (standard), KUKA and ABB (optional) with quick coupling for gripper change and pallet handling
SETUPSTATION
① Setup of special components Loading and unloading of clamping fixtures
OVERVIEW OF SPECIFICATIONS ANDDIMENSIONS
| Availablemachines | G150/G350/G350a/G550/G550a | ||
| Designvariant | GRC-R60 | GRC-R150 | GRC-R240 |
| Max. load [kg] | 70 | 165 | 270 |
| Nominal robot load max. [kg] | 2,050 | 2,655 | 2,655 |
| Part handling | |||
| Pallethandling | |||
| Drawerfeedunit | |||
| Max.drawers | 6 | ||
| Max.load per drawer [kg] | 400 | ||
| Usable drawer size [mm] | 1,660x600 | ||
| Max.componentheightfor9drawers[mm] | 110 | ||
| Not | |||
Tailored to your needs
BENEFITFROMOUR DIVERSE EQUIPMENTSOLUTIONS
① Gripper opening 20-270 mm
① Use of standard components
① No restriction of the clamping force
Can be retrofitted
①Manual adjustment possible
CLEANING
① Cleaning within the robot cell Reduction of downstream & external process steps Ultrasonic and compressed air cleaning
FEEDING SYSTEMS
①Robust drawer system for rough and finished parts 0 Setup station for manual clamping on machine pallets Setup station for the insertion of clamping fixtures ① Loading/unloading during the machining operation at the drawer system and setup station possible OOtherinterfacesuponrequest
CUSTOMIZEDGRIPPERSOLUTIONS
① 2-finger parallel gripper, vacuum gripper, magnetic gripper
Single or double grippers
① Automatic gripper change
O Integrated gripper deposits
OIntegrated blow-offfunction
MEASUREMENT
①Measuring within the robot cell
① Coordinate measuring machine
LABELING
GRC-R12/GRC-R60/GRC-R150/GRC-R240
PROCESS CONTROL SYSTEMGROB4AUTOMATION
The process control system GROB4Automationrounds out the efficiency and performance of GROB automation systems. The operator is provided with intuitive and clear software for configuring, planning and monitoring jobs. To meet all your requirements while providing the best price/performance ratio, GROB4Automation can be customized and tailored to yourrequirementswithmanyoptions.
YOURBENEFITS
Fast order creation for manufacturing single pieces as well as large series
Rapid scope for action in the event of shifts in manufacturing priorities
① Easy operation of your robot cell- no robot knowledge required - no teaching necessary
①Time-based order planning withresourceverification
① Part feed during machining with a flexible drawer system
Fast change times thanks to"part/pallet preparing"
① Multiple OP10/OP20/OP30 operation steps possible with automated turning
① Integration of the machine axes made possible via overhead loading and unloading
① Automated error handling to avoid production loss in unmanned operation (e.g., tool breakage)
All value added from a single source
FLEXIBLE MANUFACTURING SYSTEMS
Our customers in small, medium, and large-scale production have been relying on GROB automation solutions for decades.The experience gained is fed straight into our automation solutions, making GROB a strong partner - for solutions with pallet or part storage systems to highly flexible, turn-key manufacturing lines. GROB automation technology allows you to flexibly adapt to capacities and guarantees pallet and part handling perfectly in tunewithyourneeds.
0Mechanical machining and automation from a single source
0 Optimal automation for your production plant
① Responsibility for quality and scheduling with one partner
0Turn-keyprojectmanagement
Flexible manufacturing system
COMPLETE PROCESS CHAINFROM A SINGLE SOURCE
The flexible manufacturing system allows for automating both the tool flow and the part flow. This illustration shows a version of a flexible manufacturing system with a central tool magazine. The portal can interchange tools in the disk-type tool magazines of several machines. The part flow is managed by a pallet changing device for pallet handling, to which three setup stations, one high-rack storage system with 90 pallet storage locations and three machining centers are connected.
External periphery can be connected
Flexible installation variants; configurable to your requirements Expandablemodular system
① Combination of rough part storage and pallet storage system
OPTIMALACCESS TO THE SETUP STATION
① Allows pallet loading and unloading during the machining operation with accessibility from above
INTERLINKED
① Increase productivity thanks to simultaneous machining of several part types
For efficient and intelligent material movement
AUTONOMOUS MOBILE ROBOTSYSTEM
No more manual transport and long distances! Our autonomous mobile robot system, also called the GMR (GROB Mobile Robot), revolutionizes your internal movement of material. Rely on fully automated, precise and reliabletransportsolutionstotakeyourmanufacturingprocessestothenextlevel.
Our GMR is the ideal addition for modern and efficient production. Equipped with advanced sensor technology. it effortlessly navigates through your production hall without relying on human guidance. This means less downtime and optimal utilizationof yourresources.
ADVANTAGESTHROUGHTHEUSE OFROTARYPALLETSTORAGESYSTEMS
ADVANTAGESTHROUGHTHEUSE OF TOOLRACKS
High tool weights possible Loading of up to 16 tools simultaneously Unrestricted use of additional magazine possible ① High tool capacity directly on the machine ① Common tool identification systems can be integrated O Transport of tool racks and tool trolleys
Turn-key manufacturing line
ALL VALUE ADDEDFROM A SINGLE SOURCE
The customer plant illustrated has ahighly efficient GROB manufacturing linefor machining transmission cases and clutch housings. In this turn-key project, GROB designed and built the machining centers, and also the complete automation system. The linear gantry can be designed as an I- or H-loader. It has one or two vertical axes per carriage.
TRANSPORTATIONAND
INDUSTRY 4.0
Transparency and connectivity - our modular GROB-NET4lndustry web applicationslet younetworkanddigitalizeyourproductionprocesses across all plants to make your production even more efficient. From planning to engineering tomaintenance,GROB-NET4lndustrycombines relevantmodulesforincreasingproductivityandoffersyouanall-round packageformodernproductionintheIndustry4.0era.
OGROB4AUTOMATIONIntuitive production control software for unmanned operation ① GROB4LINE- watch the machine on your smartphone ① GROB4ANALYZE-machinefeedbackfor theCIP 0GROB4TDX-transfertooldataautomatically
Moving into a digital future
Friendly, committed, competent
GROB SERVICE
From 24-hour service and a comprehensive range of spare parts and training courses to professional machine maintenance and analysis: The GROB service spectrum offers you a comprehensive range of productsandservicesandisavailabletoyouworldwidethanksto ourglobalproductionplantsandservicebranches.
0Worldwideservicenetwork
①Available24/7/360
0 One hotline for everything
①We are right where our customers are
Worldwide throughout the machine service life GROB - GLOBAL AND INTERNATIONAL
From Bavaria to the world: Since our founding in 1926 in Munich, we as a global, family-managed company have been on a constant growth trajectory developing and manufacturing systems and machine tools. Our customers include the world's leading automotive manufacturers, their suppliers, and renowned companies from the aerospace, mechanical engineering,and otherindustries.With our production facilities in Germany,Brazil,theUSA,China,Italy and India, as well as 16 worldwide service centers and sales branches, we are represented around the globe, ensuring the highest quality.
EUROPE
Mindelheim, Germany
Pianezza, Italy
Stratford-upon-Avon, Great Britain
Hengelo, Netherlands
Lyon, France
Baar,Switzerland
Poznan,Poland
Gy?r, Hungary
Istanbul, Turkiye
Steyr, Austria
ASIA
Dalian, China Bangalore, India Bejing, China Shanghai, China Yokohama, Japan Suwon, South Korea Haiphong, Vietnam Bangkok, Thailand
GROB-WERKE GmbH & Co. KG
Pioneersindesigning andbuildinghighlyinnovative productionandautomationsystemsforalmost100years.
#MachiningTechnology #UniversalMachiningCenters #AssemblyPlants#Electromobility#Automation #AdditiveManufacturing #Digitalization #NewAndQualityCheckedUsedMachines#Service
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