Work Material
Hardened Steel
~ 55HRC ~ 62HRC ~ 66HRC ~ 70HRC
RE LU
(mm)
Speed
(min-1)
Feed
(mm/min)
ap
(mm)
Pf
(mm) Speed
(min-1)
Feed
(mm/min)
ap
(mm)
Pf
(mm) Speed
(min-1)
Feed
(mm/min)
ap
(mm)
Pf
(mm) Speed
(min-1)
Feed
(mm/min)
ap
(mm)
Pf
(mm) Speed
(min-1)
Feed
(mm/min)
ap
(mm)
Pf
(mm)
R0.8
4 36,000 3,500 0.08 0.16 34,800 2,700 0.08 0.16 31,200 2,000 0.03 0.08 28,100 1,700 0.03 0.08 22,500 1,280 0.03 0.08
8 28,800 2,800 0.08 0.16 27,600 2,100 0.08 0.16 24,000 1,400 0.03 0.08 21,600 1,190 0.03 0.08 17,300 890 0.03 0.08
12 25,200 1,700 0.05 0.1 24,000 1,380 0.05 0.1 21,600 990 0.03 0.08 19,500 840 0.03 0.08 15,600 630 0.03 0.08
16 16,800 760 0.05 0.1 15,600 600 0.05 0.1 13,200 400 0.03 0.08 11,900 340 0.03 0.08 9,600 260 0.03 0.08
20 14,400 360 0.03 0.05 13,200 280 0.03 0.05 12,000 200 0.03 0.05 10,800 170 0.03 0.05 8,700 130 0.03 0.05
R1
2.5 50,000 6,400 0.1 0.2 50,000 6,000 0.1 0.2 50,000 4,400 0.05 0.1 50,000 3,740 0.05 0.1 43,200 2,810 0.05 0.1
3 50,000 6,000 0.1 0.2 50,000 5,700 0.1 0.2 50,000 4,000 0.05 0.1 48,600 3,400 0.05 0.1 38,900 2,550 0.05 0.1
4 50,000 5,600 0.1 0.2 50,000 5,300 0.1 0.2 48,000 3,600 0.05 0.1 43,200 3,060 0.05 0.1 34,600 2,300 0.05 0.1
5 48,000 4,500 0.1 0.2 46,800 4,300 0.1 0.2 40,800 2,700 0.05 0.1 36,800 2,300 0.05 0.1 29,400 1,730 0.05 0.1
6 43,200 2,800 0.1 0.2 42,000 2,700 0.1 0.2 36,000 1,800 0.05 0.1 32,400 1,530 0.05 0.1 26,000 1,150 0.05 0.1
8 30,000 2,400 0.1 0.2 28,800 2,300 0.1 0.2 24,000 1,500 0.05 0.1 21,600 1,280 0.05 0.1 17,300 960 0.05 0.1
10 24,000 2,200 0.1 0.2 22,800 2,000 0.1 0.2 20,400 1,400 0.05 0.1 18,400 1,190 0.05 0.1 14,700 890 0.05 0.1
12 19,200 1,900 0.1 0.2 18,000 1,700 0.1 0.2 15,600 1,100 0.05 0.1 14,100 940 0.05 0.1 11,300 710 0.05 0.1
13 19,200 1,800 0.1 0.2 18,000 1,600 0.1 0.2 15,600 1,050 0.05 0.1 14,100 890 0.05 0.1 11,300 670 0.05 0.1
14 18,000 1,700 0.1 0.2 16,800 1,500 0.1 0.2 14,400 1,000 0.05 0.1 13,000 850 0.05 0.1 10,400 640 0.05 0.1
16 16,800 1,600 0.1 0.1 15,600 1,400 0.1 0.1 13,200 950 0.05 0.1 11,900 810 0.05 0.1 9,600 610 0.05 0.1
18 15,600 1,500 0.1 0.1 14,400 1,200 0.1 0.1 12,000 800 0.05 0.1 10,800 680 0.05 0.1 8,700 510 0.05 0.1
20 13,200 1,100 0.05 0.1 12,000 890 0.05 0.1 10,800 640 0.05 0.1 9,800 540 0.05 0.1 7,800 410 0.05 0.1
22 10,800 950 0.05 0.1 10,800 860 0.05 0.1 9,000 570 0.05 0.1 8,100 480 0.05 0.1 6,500 360 0.05 0.1
25 10,800 760 0.03 0.05 10,800 680 0.03 0.05 9,000 450 0.03 0.05 8,100 380 0.03 0.05 6,500 290 0.03 0.05
30 10,800 470 0.02 0.05 10,800 360 0.02 0.05 9,000 240 0.02 0.05 8,100 200 0.02 0.05 6,500 150 0.02 0.05
35 9,000 230 0.02 0.03 8,400 130 0.02 0.03 7,200 100 0.02 0.03 6,500 90 0.02 0.03 5,200 70 0.02 0.03
40 7,200 140 0.02 0.03 7,200 100 0.02 0.03 7,200 90 0.02 0.03 6,500 80 0.02 0.03 5,200 60 0.02 0.03
R1.25
6 28,800 3,600 0.1 0.2 27,600 3,400 0.1 0.2 24,000 2,400 0.05 0.1 21,600 2,040 0.05 0.1 17,300 1,530 0.05 0.1
8 26,400 3,350 0.1 0.2 25,200 3,150 0.1 0.2 21,600 2,150 0.05 0.1 19,500 1,830 0.05 0.1 15,600 1,370 0.05 0.1
10 24,000 3,100 0.1 0.2 22,800 2,900 0.1 0.2 19,200 1,900 0.05 0.1 17,300 1,620 0.05 0.1 13,900 1,220 0.05 0.1
15 20,400 2,600 0.1 0.2 19,200 2,400 0.1 0.2 16,800 1,600 0.05 0.1 15,200 1,360 0.05 0.1 12,100 1,020 0.05 0.1
20 18,000 1,700 0.1 0.2 16,800 1,600 0.1 0.2 14,400 1,000 0.05 0.1 13,000 850 0.05 0.1 10,400 640 0.05 0.1
25 13,200 950 0.03 0.05 12,000 830 0.03 0.05 10,800 590 0.03 0.05 9,800 500 0.03 0.05 7,800 380 0.03 0.05
30 10,800 760 0.03 0.05 9,600 650 0.03 0.05 8,400 450 0.03 0.05 7,600 380 0.03 0.05 6,100 290 0.03 0.05
35 9,000 470 0.02 0.03 8,400 430 0.02 0.03 7,200 290 0.02 0.03 6,500 250 0.02 0.03 5,200 190 0.02 0.03
FROM NEXT
FROM NEXT
1. Use a rigid and precise machine and holder.
2. When machining carbon steels or hardened steels, using MQL (Minimum Quantity Lubrication / oil mist coolant) or air blow is recommended.
3. Use an air blow or a suitable cutting fluid with high smoke retardant properties.
4. The above cutting conditions are for contouring operation with low-load and stable condition. Refer to the table above to set the milling conditions in accordance
with the actual situation.
5. Please adjust conditions based on machining accuracy, machining shape and machining path.
6. When using a tool with a diameter of φ 0.5 (R0.25) or less, or L/D (aspect ratio) is greater than 10, high loads can cause tool breakage.
Therefore, adjust the cutting conditions based on the machining situation.
7. When RPM are insufficient, please reduce the RPM and feed rates at same ratio as listed above.
PXSH AE-LNBD-H AE-CPR2-H AE-CPR4-H AE-BD-H AE-BM-H AE-HFE-H AE-CRE-H AE-ML-H AE-MS-H AE-MSS-H
100多刃型 Multi-flute type圆弧角型 Radius Type球头型 Ball Type长颈型 Long Neck Type
加工材料
工具钢・调质钢
・预硬钢
Tool Steel ・Hardened Steel
Prehardened Steel
SKD11・SKD61・NAK80
(~45HRC)
调质钢
颈长 转速 进给速度 转速 进给速度 转速 进给速度 转速 进给速度 转速 进给速度
可换头式 Exchangeable Head
加工材料
Work Material
工具钢・调质钢
・预硬钢
Tool Steel ・Hardened Steel
Prehardened Steel
SKD11・SKD61・NAK80
(~45HRC)
调质钢
Hardened Steel
~ 55HRC ~ 62HRC ~ 66HRC ~ 70HRC
RE 颈长
LU
(mm)
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
ap
(mm)
Pf
(mm)
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
ap
(mm)
Pf
(mm)
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
ap
(mm)
Pf
(mm)
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
ap
(mm)
Pf
(mm)
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
ap
(mm)
Pf
(mm)
R1.5
6 49,800 6,200 0.15 0.3 38,400 4,800 0.15 0.3 31,800 3,300 0.06 0.15 28,700 2,810 0.06 0.15 22,900 2,110 0.06 0.15
8 36,000 4,200 0.15 0.3 30,000 3,500 0.15 0.3 26,400 2,400 0.06 0.15 23,800 2,040 0.06 0.15 19,100 1,530 0.06 0.15
10 30,000 3,600 0.15 0.3 24,000 2,800 0.15 0.3 21,600 2,000 0.06 0.15 19,500 1,700 0.06 0.15 15,600 1,280 0.06 0.15
12 24,000 2,800 0.15 0.3 21,600 2,500 0.15 0.3 19,200 1,700 0.06 0.15 17,300 1,450 0.06 0.15 13,900 1,090 0.06 0.15
13 22,800 2,650 0.15 0.3 19,800 2,250 0.15 0.3 17,400 1,500 0.06 0.15 15,700 1,280 0.06 0.15 12,600 960 0.06 0.15
14 21,600 2,500 0.15 0.3 18,000 2,000 0.15 0.3 15,600 1,300 0.06 0.15 14,100 1,110 0.06 0.15 11,300 830 0.06 0.15
15 19,200 2,200 0.1 0.3 15,600 1,800 0.1 0.3 13,200 1,200 0.06 0.15 11,900 1,020 0.06 0.15 9,600 770 0.06 0.15
16 19,200 1,900 0.1 0.2 15,600 1,500 0.1 0.2 13,200 1,100 0.06 0.15 11,900 940 0.06 0.15 9,600 710 0.06 0.15
20 16,800 1,700 0.1 0.2 13,200 1,600 0.1 0.2 12,000 1,000 0.06 0.15 10,800 850 0.06 0.15 8,700 640 0.06 0.15
25 14,400 1,100 0.05 0.1 10,800 820 0.05 0.1 9,600 580 0.05 0.1 8,700 490 0.05 0.1 7,000 370 0.05 0.1
30 10,800 760 0.03 0.05 8,400 590 0.03 0.05 7,200 400 0.03 0.05 6,500 340 0.03 0.05 5,200 260 0.03 0.05
35 9,000 570 0.02 0.05 7,200 460 0.02 0.05 6,000 300 0.02 0.05 5,400 260 0.02 0.05 4,400 200 0.02 0.05
40 7,800 470 0.02 0.03 6,000 360 0.02 0.03 4,800 230 0.02 0.03 4,400 200 0.02 0.03 3,500 150 0.02 0.03
R1.75
10 24,000 3,100 0.1 0.3 19,200 2,200 0.1 0.3 16,800 1,500 0.07 0.15 15,200 1,280 0.07 0.15 12,100 960 0.07 0.15
15 21,600 2,800 0.1 0.3 16,800 2,000 0.1 0.3 14,400 1,300 0.07 0.15 13,000 1,110 0.07 0.15 10,400 830 0.07 0.15
16 20,400 2,700 0.1 0.3 15,600 1,900 0.1 0.2 13,200 1,250 0.07 0.15 11,900 1,060 0.07 0.15 9,600 800 0.07 0.15
20 19,200 2,500 0.1 0.2 14,400 1,800 0.1 0.2 12,000 1,200 0.07 0.15 10,800 1,020 0.07 0.15 8,700 770 0.07 0.15
25 14,400 1,900 0.1 0.1 10,800 1,300 0.1 0.1 9,600 920 0.07 0.15 8,700 780 0.07 0.15 7,000 590 0.07 0.15
30 12,000 1,500 0.05 0.1 9,600 1,100 0.05 0.1 8,400 770 0.05 0.1 7,600 650 0.05 0.1 6,100 490 0.05 0.1
35 10,800 950 0.05 0.05 8,400 700 0.05 0.05 6,000 400 0.05 0.05 5,400 340 0.05 0.05 4,400 260 0.05 0.05
40 9,000 760 0.05 0.05 7,200 580 0.05 0.05 4,800 300 0.05 0.05 4,400 260 0.05 0.05 3,500 200 0.05 0.05
45 7,800 570 0.03 0.03 6,000 420 0.03 0.03 4,800 260 0.03 0.03 4,400 220 0.03 0.03 3,500 170 0.03 0.03
R2
8 37,200 5,700 0.2 0.5 28,800 4,400 0.2 0.5 24,000 3,200 0.08 0.2 21,600 2,720 0.08 0.2 17,300 2,040 0.08 0.2
10 30,000 4,200 0.2 0.5 24,000 3,300 0.2 0.5 21,600 2,300 0.08 0.2 19,500 1,960 0.08 0.2 15,600 1,470 0.08 0.2
12 24,000 3,400 0.2 0.5 20,400 2,900 0.2 0.5 16,800 1,900 0.08 0.2 15,200 1,620 0.08 0.2 12,100 1,220 0.08 0.2
13 24,000 3,400 0.2 0.5 19,800 2,800 0.2 0.5 15,600 1,750 0.08 0.2 14,100 1,490 0.08 0.2 11,300 1,120 0.08 0.2
14 24,000 3,400 0.2 0.5 19,800 2,800 0.2 0.5 15,600 1,750 0.08 0.2 14,100 1,490 0.08 0.2 11,300 1,120 0.08 0.2
15 24,000 3,400 0.2 0.5 19,200 2,700 0.2 0.5 14,400 1,600 0.08 0.2 13,000 1,360 0.08 0.2 10,400 1,020 0.08 0.2
16 21,600 3,000 0.2 0.5 18,000 2,500 0.2 0.5 12,000 1,300 0.08 0.2 10,800 1,110 0.08 0.2 8,700 830 0.08 0.2
20 19,200 2,600 0.2 0.4 16,800 2,300 0.2 0.4 9,600 1,000 0.08 0.2 8,700 850 0.08 0.2 7,000 640 0.08 0.2
25 19,200 2,600 0.1 0.3 15,600 2,200 0.1 0.3 7,200 810 0.08 0.2 6,500 690 0.08 0.2 5,200 520 0.08 0.2
30 16,800 2,200 0.1 0.2 14,400 1,900 0.1 0.2 6,000 630 0.08 0.2 5,400 540 0.08 0.2 4,400 410 0.08 0.2
35 14,400 1,700 0.1 0.2 10,800 1,200 0.1 0.2 4,800 420 0.08 0.2 4,400 360 0.08 0.2 3,500 270 0.08 0.2
40 10,800 1,200 0.05 0.1 9,600 1,000 0.05 0.1 4,800 400 0.05 0.1 4,400 340 0.05 0.1 3,500 260 0.05 0.1
45 9,000 950 0.05 0.05 8,400 890 0.05 0.05 4,400 360 0.05 0.05 3,900 310 0.05 0.05 3,200 230 0.05 0.05
50 7,800 660 0.02 0.05 7,200 600 0.02 0.05 4,400 280 0.02 0.05 3,900 240 0.02 0.05 3,200 180 0.02 0.05
AE-LNBD-H 切削条件基準表 Cutting Condition
FROM NEXT
FROM
加工路径以等高线加工为前提。 The machining path is on condition of contouring line operation
NEXT
使用上的注意请参考p.102。 See p.102 for precaution for use.
101
加工材料
Work Material
工具钢・调质钢
・预硬钢
Tool Steel ・Hardened Steel
Prehardened Steel
SKD11・SKD61・NAK80
(~45HRC)
调质钢
Hardened Steel
~ 55HRC ~ 62HRC ~ 66HRC ~ 70HRC
RE 颈长
LU
(mm)
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
ap
(mm)
Pf
(mm)
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
ap
(mm)
Pf
(mm)
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
ap
(mm)
Pf
(mm)
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
ap
(mm)
Pf
(mm)
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
ap
(mm)
Pf
(mm)
R2.5
10 30,000 5,400 0.25 0.5 22,800 4,000 0.25 0.5 19,200 2,800 0.1 0.25 17,300 2,380 0.1 0.25 13,900 1,790 0.1 0.25
15 24,000 3,900 0.25 0.5 20,400 3,300 0.25 0.5 15,600 2,000 0.1 0.25 14,100 1,700 0.1 0.25 11,300 1,280 0.1 0.25
20 19,200 3,300 0.25 0.5 15,600 2,700 0.25 0.5 9,600 1,300 0.1 0.25 8,700 1,110 0.1 0.25 7,000 830 0.1 0.25
25 18,000 3,000 0.2 0.3 14,400 2,400 0.2 0.3 7,200 960 0.1 0.25 6,500 820 0.1 0.25 5,200 620 0.1 0.25
30 16,800 2,300 0.1 0.3 13,200 1,800 0.1 0.3 4,800 520 0.1 0.25 4,400 440 0.1 0.25 3,500 330 0.1 0.25
35 14,400 1,500 0.1 0.3 12,000 1,100 0.1 0.3 3,900 280 0.1 0.25 3,500 240 0.1 0.25 2,800 180 0.1 0.25
40 12,000 1,100 0.1 0.2 10,800 990 0.1 0.2 3,600 260 0.1 0.2 3,300 220 0.1 0.2 2,600 170 0.1 0.2
45 10,800 850 0.1 0.1 9,600 660 0.1 0.1 3,600 200 0.1 0.1 3,300 170 0.1 0.1 2,600 130 0.1 0.1
50 9,000 760 0.1 0.1 8,400 610 0.1 0.1 3,400 190 0.1 0.1 3,100 160 0.1 0.1 2,500 120 0.1 0.1
R3
10 26,400 5,600 0.3 0.5 21,600 3,800 0.3 0.5 18,600 2,800 0.1 0.2 16,800 2,380 0.1 0.2 13,400 1,790 0.1 0.2
12 24,000 5,200 0.3 0.5 19,200 3,400 0.3 0.5 16,200 2,500 0.1 0.2 14,600 2,130 0.1 0.2 11,700 1,600 0.1 0.2
15 22,200 4,800 0.3 0.5 17,400 3,250 0.3 0.5 14,400 1,850 0.1 0.2 13,000 1,570 0.1 0.2 10,400 1,180 0.1 0.2
20 19,200 3,900 0.3 0.5 14,400 3,000 0.3 0.5 9,600 1,600 0.1 0.2 8,700 1,360 0.1 0.2 7,000 1,020 0.1 0.2
25 14,400 3,000 0.3 0.5 12,000 2,500 0.3 0.5 7,200 1,200 0.1 0.2 6,500 1,020 0.1 0.2 5,200 770 0.1 0.2
30 12,000 2,400 0.3 0.5 10,800 2,100 0.3 0.5 4,800 740 0.1 0.2 4,400 630 0.1 0.2 3,500 470 0.1 0.2
35 10,800 2,100 0.2 0.4 10,800 2,000 0.2 0.4 4,200 620 0.1 0.2 3,800 530 0.1 0.2 3,100 400 0.1 0.2
40 10,800 1,900 0.2 0.3 10,800 1,800 0.2 0.3 3,600 480 0.1 0.2 3,300 410 0.1 0.2 2,600 310 0.1 0.2
45 9,600 1,700 0.2 0.3 9,600 1,600 0.2 0.3 3,400 440 0.1 0.2 3,100 370 0.1 0.2 2,500 280 0.1 0.2
50 8,400 1,500 0.2 0.3 8,400 1,400 0.2 0.3 3,000 400 0.1 0.2 2,700 340 0.1 0.2 2,200 260 0.1 0.2
60 7,200 1,250 0.2 0.3 7,200 1,150 0.2 0.3 2,800 350 0.1 0.2 2,500 300 0.1 0.2 2,000 230 0.1 0.2
切削深度
Depth of Cut
FROM NEXT
1. Use a rigid and precise machine and holder.
2. When machining carbon steels or hardened steels, using MQL (Minimum Quantity Lubrication / oil mist coolant) or air blow is recommended.
3. Use an air blow or a suitable cutting fluid with high smoke retardant properties.
4. The above cutting conditions are for contouring operation with low-load and stable condition. Refer to the table above to set the milling conditions in accordance
with the actual situation.
5. Please adjust conditions based on machining accuracy, machining shape and machining path.
6. When using a tool with a diameter of φ 0.5 (R0.25) or less, or L/D (aspect ratio) is greater than 10, high loads can cause tool breakage.
Therefore, adjust the cutting conditions based on the machining situation.
7. When RPM are insufficient, please reduce the RPM and feed rates at same ratio as listed above.
Pf
Pf
ap
PXSH AE-LNBD-H AE-CPR2-H AE-CPR4-H AE-BD-H AE-BM-H AE-HFE-H AE-CRE-H AE-ML-H AE-MS-H AE-MSS-H
102多刃型 Multi-flute type圆弧角型 Radius Type球头型 Ball Type长颈型 Long Neck Type可换头式 Exchangeable Head
1. 请使用刚性较高的机床和刀柄。
2. 推荐使用MQL(油雾冷却)或气冷加工碳素钢、淬火钢。
3. 请根据加工材料使用气冷或发烟性少的切削油剂。
4. 上表为等高线加工负荷较少可稳定加工状态下的标准。数值为参考值,实际加工中的切削条件请参考上表并根据状况进行设定。
5. 请根据加工精度、加工形状、加工路径适当调整加工条件。
6. φ0 .5(R0.25)以下或L/D大于10时、微小的负荷增大也会导致折损、根据切削状况适当调节切削条件。
7. 转速不足的情况下,请按上表同比率下调转速和进给速度。
Unequal spacing teeth suppresses chattering
□1
□2
□3
DUROREY Coating
Optimal cutting edge specifications to enable stable machining of high-hardness steels
α1=α3≠α2≠α4
外径φ25
Outer diameter φ25
α2
α1
α3
α4
外径φ20以下
Outer diameter φ20 or above
α1≠α2≠α3
α2
α1
α3
103
高硬度钢用可换头式铣刀
多刃平头型
Multi-flute square type exchangeable head end mills for high-hardness steels
PXSH
□1 不等分割刃抑制振动
□2 最优化的刃尖式样实现稳定
加工高硬度钢
使用工具
Tool
刀头 Head :PXSH160C16-06R000
刀杆 Holder :PXMZ-C16SS16-S100
尺寸
Size φ16
加工材料
Work Material SKH51(65HRC)
加工方法
Milling Method
侧面切削
Side Milling
切削速度
Cutting Speed 60m/min(1,190min-1)
进给速度
Feed 685mm/min(0.096mm/t)
切削深度
Depth of Cut ap=14.4mm ae=0.32mm
悬长
Overhang Length
48mm(L/D=3)
切削油剂
Coolant
气冷
Air-blow
使用机械
Machine
立式加工中心(BT40)
Vertical Machining Center
PXSH 硬质合金整体式 Solid Carbide
加工38.5m时的
外周刃磨损情况
Wear condition of outer peripheral cutting edge
after milling 38.5m
□3 DUROREY 涂层
・具有高耐热性和耐磨损性,更具有优异的韧性使其在高硬度钢加工中
发挥超群性能。
・Exhibits outstanding performance in high-hardness steels due to its excellent toughness,
high heat resistance and abrasion resistance characteristics
PXSH AE-LNBD-H AE-CPR2-H AE-CPR4-H AE-BD-H AE-BM-H AE-HFE-H AE-CRE-H AE-ML-H AE-MS-H AE-MSS-H
104多刃型 Multi-flute type圆弧角型 Radius Type球头型 Ball Type长颈型 Long Neck Type
加工数据 Cutting Data
使用工具
Tool
刀头 Head :PXSH160C16-06R000
刀杆 Holder :PXMZ-C16SS16-S100
尺寸
Size φ16
加工材料
Work Material SKH51(65HRC)
加工方法
Milling Method
侧面切削
Side Milling
切削速度
Cutting Speed 60m/min(1,190min-1)
进给速度
Feed 685mm/min(0.096mm/t)
切削深度
Depth of Cut ap=14.4mm ae=0.32mm
悬长
Overhang Length 48mm(L/D=3)
切削油剂
Coolant
气冷
Air-blow
使用机械
Machine
立式加工中心(BT40)
Vertical Machining Center
使用工具
Tool
刀头 Head :PXSH160C16-06R000
刀杆 Holder :PXMZ-C16SS16-S090CS
其他公司产品
Competitor
尺寸
Size φ16
加工材料
Work Material SKD11(60HRC)
加工方法
Milling Method
侧面切削
Side Milling
切削速度
Cutting Speed 105m/min(2,090min-1)
进给速度
Feed 1,130mm/min(0.09mm/t)
切削深度
Depth of Cut ap=14.4mm ae=0.24mm
悬长
Overhang Length 64mm(L/D=4)
切削油剂
Coolant
气冷
Air-blow
使用机械
Machine
立式加工中心(BT50)
Vertical Machining Center
长寿命
Long Tool Life
65HRC的高硬度钢加工中,实现稳定的耐久性
Achieves stable durability in high hardness steel of 65 HRC
高速加工
High-speed Milling
L/D=4的高硬度钢高速加工中,磨损稳定
Stable wear transition in high-speed machining of high-hardness steel at L/D = 4
0
0.05
0.10
0.15
403530252015105
后刃面磨损宽度Flank Wear
(mm)
切削长度 Milling Length (m)
PXSH
0.20
0.15
0.01
0.05
0 5 10 15 20 25 30
后刃面磨损宽度Flank Wear
(mm)
切削长度 Milling Length (m)
PXSH
加工38.5m 后的刃尖磨损情况
Wear condition of the cutting edge after milling 38.5m
PXSH 其他公司产品
Competitor
切削长度 28m
Milling Length
切削长度 14m
Milling Length
刃尖的磨损情况
Wear condition of the cutting edge
PXSH
Competitor
其他公司产品
可换头式 Exchangeable Head
PXSH SPEED
FEED
P110・P111
APMX
LF
DC DCON
Cs
105
高硬度钢用可换头式铣刀 PXM Exchangeable Head End Mill PXM for High-Hardness Steels
无内冷油孔 without Coolant Hole
单位 :mm Unit:mm
无内冷油孔 without Coolant Hole
PXSH 平头型 Square Type
库存种类都为 C(即标准库存品)。 Stock are categorized as C (Standard stock item).
・标识说明请参考 p.12。 ・ See p.12 for explanation of icons.
商品号
EDP No.
名称
Designation
外径
DC
刃数
ZEFP
刃长
APMX
全长
LF
颈径
DCON
螺旋角
FHA
安装规格
Cs
材质
Grades
7830380 PXSH120C12-06R000 12 6 12 18 11.7 43° C12 XP6703
7830381 PXSH160C16-06R000 16 6 16 23.5 15.7 43° C16 XP6703
7830382 PXSH200C20-06R000 20 6 20 27.5 19.6 43° C20 XP6703
7830383 PXSH250C25-08R000 25 8 25 35 24 43° C25 XP6703
PXMZ
1. Adjust the position of the coolant nozzles accordingly so that the chips do not get tangled.
2. Also compatible with PXMZ shank holder with coolant hole.
LF
LB
DCONWS DCONMS
LF
LB
DCONMS DCONWS
BHTA
Type1
Type2
Head LB
DC
PXSH AE-LNBD-H AE-CPR2-H AE-CPR4-H AE-BD-H AE-BM-H AE-HFE-H AE-CRE-H AE-ML-H AE-MS-H AE-MSS-H
106多刃型 Multi-flute type圆弧角型 Radius Type球头型 Ball Type长颈型 Long Neck Type
PXM用 直柄刀杆 Straight Shank Holder for PXM
无内冷油孔 without Coolant Hole
无内冷油孔 without Coolant Hole
刀头安装时的有效长度 Head + LB
无内冷油孔 without Coolant Hole
硬质合金刀杆 Carbide Shank 单位 :mm Unit:mm
商品号
EDP No.
名称
Designation
颈径
DCONWS
柄径
DCONMS
角度
BHTA
全长
LF
颈长
LB
刀头安装时的有效长度
Head + LB 安装
规格
Cs
形状
Type PXSH 外径 DC
φ12、16、 20、25
7801831 PXMZ-C12SS12-S075CS
11.7
12 0° 75 24 42
C12
1
7801811 PXMZ-C12SS12-L100CS 12 0° 100 45.9 63.9 1
7801832 PXMZ-C12SS12-L115CS 12 0° 115 64.2 82.2 1
7801841 PXMZ-C12TP16-LL135CS 16 1.3° 135 83.8 101.8 2
7801833 PXMZ-C16SS16-S090CS
15.7
16 0° 90 39.2 62.7
C16
1
7801812 PXMZ-C16SS16-L130CS 16 0° 130 61.2 84.7 1
7801834 PXMZ-C16SS16-L135CS 16 0° 135 84.2 107.7 1
7801842 PXMZ-C16TP20-LL165CS 20 1.1° 165 115 138.5 2
7801835 PXMZ-C20SS20-S090CS
19.6
20 0° 90 39.1 66.6
C20
1
7801813 PXMZ-C20SS20-L150CS 20 0° 150 78.4 105.9 1
7801836 PXMZ-C20SS20-L180CS 20 0° 180 109.1 136.6 1
7801843 PXMZ-C20TP25-LL200CS 25 1.1° 200 140 167.5 2
7801814 PXMZ-C25SS25-L200CS 24 25 0° 200 96.6 131.6 C25 1
库存种类都为 C(即标准库存品)。 Stock are categorized as C (Standard stock item).
1. 请适当调整冷却喷嘴的位置,以免切屑卷曲缠绕。
2. 即使安装于 PXMZ 带内冷油孔刀杆上也可加工。
可换头式 Exchangeable Head
PXMZ
1. Adjust the position of the coolant nozzles accordingly so that the chips do not get tangled.
2. Also compatible with PXMZ shank holder with coolant hole.
1. Please refer to p.112 for cautions during use.
2. Please refer to the table above for tightening torque.
3. Contact your nearest OSG sales representative for details of our dedicated adjustable torque wrench for tightening inserts.
φDc
L
ℓ2 ℓs
φDs
φD2 LF
LB
DCONWS DCONMS Ds
L
L2 ls
D2D3
M
D2
M
PXBM
DCONWS
LF
DCONMS
LB
BHTA
Type1
Type2
Head LB
DC
107
无内冷油孔 without Coolant Hole
无内冷油孔 without Coolant Hole
PXM用 直柄刀杆 Straight Shank Holder for PXM
刀头安装时的有效长度 Head + LB
无内冷油孔 without Coolant Hole
钢制刀杆 Steel Shank 单位 :mm Unit:mm
商品号
EDP No.
名称
Designation
颈径
DCONWS
柄径
DCONMS
角度
BHTA
全长
LF
颈长
LB
刀头安装时的有效长度
Head + LB 安装
规格
Cs
形状
Type PXSH 外径 DC
φ12、16、20、25
7801801 PXMZ-C12SS12-S100
11.7
12 0° 100 18 36
C12
1
7801821 PXMZ-C12TP20-S145 20 5° 145 47.4 65.4 2
7801802 PXMZ-C16SS16-S100
15.7
16 0° 100 23 46.5
C16
1
7801822 PXMZ-C16TP25-S155 25 5° 155 53.1 76.6 2
7801803 PXMZ-C20SS20-S120
19.6
20 0° 120 28 55.5
C20
1
7801823 PXMZ-C20TP32-S170 32 5° 170 70.8 98.3 2
7801804 PXMZ-C25SS25-S140 24 25 0° 140 34.5 69.5 C25 1
库存种类都为 C(即标准库存品)。 Stock are categorized as C (Standard stock item).
1. 请适当调整冷却喷嘴的位置,以免切屑卷曲缠绕。
2. 即使安装于 PXMZ 带内冷油孔刀杆上也可加工。
PXM专用扳手请另购。
There spanner are speciÿcally for PXM, and sold separately from the cutters.
商品号
EDP No.
名称
Designation
适用刀头外径
Applicable Head Dia.
安装规格
Cs
推荐安装扭矩
Recommended Tightening Torque
7801890 PXMP8-10 φ12 C12 12N・m
7801891 PXMP13-16
φ16 C16 30N・m
φ20 C20 50N・m
7801892 PXMP21 φ25 C25 60N・m
扳手
Spanner
■ 零件 Accessories
1. 使用注意事项请参考p.112。
2. 安装扭矩请参考上表。
3. 专用扭矩扳手请咨询本公司营业人员。
Applying buttress screw makes
easy and reduces time to desorb
heads
PXMC
Remarkable
Difference!
PXMC Collet Features
PXM Exchangeable Head Features
All the knowledge and know-how acquired by designing
solid carbide end mills are found in these exchangeable
heads.
·Various types are available to meet various machining
methods.
End Face + Taper = Double Face Clamping
·High rigidity and accuracy of tightening
·High precision of run out≦0.015mm
·High head replacing accuracy = ±0.03mm
PXSH AE-LNBD-H AE-CPR2-H AE-CPR4-H AE-BD-H AE-BM-H AE-HFE-H AE-CRE-H AE-ML-H AE-MS-H AE-MSS-H
108多刃型 Multi-flute type圆弧角型 Radius Type球头型 Ball Type长颈型 Long Neck Type
可换头式铣刀 PXM专用夹具 Collet for PXM Exchangeable Head End Mill
● 与一体式刀柄相比,即便发生问题
也仅需要更换筒夹配件即可,具有
超高性价比
Greater cost performance compared to monoblock type holders,
only need to change the collet in case of trouble.
● 丰富的刀头品种
・适用于钢、不锈钢、铝
・从粗加工至精加工的广泛加工范围
A wide variety of exchangeable heads
· Suitable for steel, stainless steel and aluminum
· Wide processing range from roughing to ÿnishing
● 即使小型加工中心也能取得惊人的
排屑性
Powerful chip evacuation even on small machining center
● 实现短悬长,刚性UP与理想的
回转平衡性
The reduction of overhang length improves rigidity and
rotational balance
■ PXMC 夹具特点 以往组合 Conventional Combination
PXMC 超短型
PXMC Collet Extra Short Type
显著的差别!
■ PXM 刀头特点
活用整体铣刀的设计·实绩·专业
技术的刃形・可对应各式各样的加工
端面+锥形=双面固定
・确保高刚性与精度
・外周刃的振动精度 :0.015mm 以下
・更换刀头精度(轴向)±0.03mm
采用锯齿螺纹
・刀头的装卸更方便
・更换刀具时间的短缩
可换头式 Exchangeable Head
Extra Short
Short
DCONWS BD
LF
l2
C
L2
1. Contact your local OSG sales representative for information regarding pricing.
2. The PXMC collet is compatible with the HYPRO Shrink Collet System.
Holder Type B
with Center-through
109
可换头式铣刀 PXM专用夹具 Collet for PXM Exchangeable Head End Mill
■形状尺寸表 Specification
超短型
短型
夹具B型
中心内冷
类型
Type
商品号
EDP No.
名称
Designation
颈径
DCONWS BD LF 颈长
l2
刀头安装时的有效长度
Head +l2 安装
规格
Cs
PXSH 外径 DC
φ12、16、20、25
超短型
Extra Short
7834001 PXMC-C1205 11.7 26 10.5 5 23 C12
7834002 PXMC-C1605 15.7 26 10.5 5 28.5 C16
7834003 PXMC-C2005 19.6 26 10.5 5 32.5 C20
7834004 PXMC-C2505 24 26 10.5 5 40 C25
短型
Short
7834011 PXMC-C1230 11.7 26 35.5 30 48 C12
7834012 PXMC-C1630 15.7 26 35.5 30 53.5 C16
7834013 PXMC-C2030 19.6 26 35.5 30 57.5 C20
7834014 PXMC-C2530 24 26 35.5 30 65 C25
单位 :mm Unit:mm
库存种类都为 C(即标准库存品)。 Stock are categorized as C (Standard stock item).
1. PXMC是\"OSG PHOENIX PXM 系列 \"刀头专用夹具。
1. The PXMC exchangeable head is designed speciÿcally for the “OSG PHOENIX PXM” series.
单位 :mm Unit:mm
类型
Type
商品号
EDP No.
名称
Designation C
L2
超短型
Extra Short
短型
Short
夹具 B 型
Holder Type B
8910000 BT30-SLK12-35 P30T-1(MAS1) 38 45.5 70.5
8910001 BT30-SLK12-35 P30T-2(MAS2) 38 45.5 70.5
8910002 BT40-SLK12-45 38 55.5 80.5
8910003 BT40-SLK12-75 38 85.5 110.5
8910005 A63-SLK12-75 38 85.5 110.5
8910006 A63-SLK12-135 38 145.5 170.5
*1
*1
■ 对应HYPRO热缩刀柄 产品一览 Product Listing of PXMC corresponding to the HYPRO Shrink System
1. 价格请咨询我司营业。
2. PXMC 夹具可与HYPRO 热缩刀柄互换。
*1:仅BT30用刀柄附带拉钉螺栓。
*1:Only BT30 holders come with a pull stud bolt.
PXSH AE-LNBD-H AE-CPR2-H AE-CPR4-H AE-BD-H AE-BM-H AE-HFE-H AE-CRE-H AE-ML-H AE-MS-H AE-MSS-H
110多刃型 Multi-flute type圆弧角型 Radius Type球头型 Ball Type长颈型 Long Neck Type
PXSH 切削条件基准表 Cutting Condition
PXMZ直柄刀杆/PXMC夹具通用 For both PXMZ straight shank holder / PXMC collet
侧面切削 Side Milling
L/D≦4
4<L/D≦5
加工材料
Work Material
调质钢(~45HRC)
・预硬钢 Hardened Steel・Prehardened Steel
SCM・SKD61・NAK80
调质钢
Hardened Steel
~ 55HRC ~62HRC ~66HRC ~70HRC
切削速度
Cutting Speed
(m/min)
110 ~130 80 ~100 60 ~80 50 ~70 40 ~60
外径
Mill Dia.
(mm)
转速
Speed
(min-1)
进给速度 Feed
(mm/min)
转速
Speed
(min-1)
进给速度 Feed
(mm/min)
转速
Speed
(min-1)
进给速度 Feed
(mm/min)
转速
Speed
(min-1)
进给速度 Feed
(mm/min)
转速
Speed
(min-1)
进给速度 Feed
(mm/min)
12 3,180 2,290 2,390 1,720 1,860 940 1,590 690 1,330 510
16 2,390 2,290 1,790 1,720 1,390 930 1,190 690 1,000 510
20 1,910 2,290 1,430 1,720 1,110 930 960 690 800 510
25 1,530 2,450 1,150 1,840 890 1,000 760 730 640 510
切削深度
Depth of Cut
ap ae
1D 0.05D
ae Max = 1mm
ap ae
1D 0.03D
ae Max = 1mm
ap ae
1D 0.02D
ae Max = 0.5mm
ap
ae
加工材料
Work Material
调质钢(~45HRC)
・预硬钢 Hardened Steel・Prehardened Steel
SCM・SKD61・NAK80
调质钢
Hardened Steel
~ 55HRC ~62HRC ~66HRC ~70HRC
切削速度
Cutting Speed
(m/min)
75 ~95 55 ~75 40 ~60 35 ~55 25 ~45
外径
Mill Dia.
(mm)
转速
Speed
(min-1)
进给速度 Feed
(mm/min)
转速
Speed
(min-1)
进给速度 Feed
(mm/min)
转速
Speed
(min-1)
进给速度 Feed
(mm/min)
转速
Speed
(min-1)
进给速度 Feed
(mm/min)
转速
Speed
(min-1)
进给速度 Feed
(mm/min)
12 2,260 1,630 1,730 1,250 1,330 480 1,190 340 930 200
16 1,690 1,620 1,290 1,240 1,000 480 900 350 700 200
20 1,350 1,620 1,040 1,250 800 480 720 350 560 200
25 1,080 1,730 830 1,330 640 720 570 550 450 360
切削深度
Depth of Cut
ap ae
1D 0.03D
ae Max = 1mm
ap ae
1D 0.02D
ae Max = 1mm
ap ae
0.7D 0.02D
ae Max = 0.5mm
ap
ae
1. 请使用刚性较高的机床和刀柄。
2. 产生振动时,请同比例下调转速和进给速度。
3. 当悬长过长时,易发生振动,请适当调整转速、进给速度和切削深度。
4. 请考虑被夹具夹持的柄部(PXMZ)的悬长与刀头全长(LF)相加的悬长来
选定切削条件。
5. 请根据加工材料使用气冷或发烟性少的切削油剂。
1. Use a rigid and precise machine and holder.
2. When chattering occurs, reduce the speed and feed simultaneously.
3. Please adjust the cutting condition when the overhang length is longer.
4. Please consider the overhang length as the total length of replaceable
head and overhang length of shank holder.
5. Use an air blow or a suitable cutting fluid with high smoke retardant
properties.
可换头式 Exchangeable Head
The PXM is an exchangeable head end mill series with the same high performance of a solid
tool and the cost e°cienc y of an indexable tool. A single exchangeable head body is able to
accommodate a wide range of exchangeable heads to meet various application needs.
111
加工材料
Work Material
调质钢(~45HRC)
・预硬钢 Hardened Steel・Prehardened Steel
SCM・SKD61・NAK80
调质钢
Hardened Steel
~ 55HRC ~62HRC ~66HRC ~70HRC
切削速度
Cutting Speed
(m/min)
160 ~180 140 ~160 95 ~115 80 ~100 60 ~80
外径
Mill Dia.
(mm)
转速
Speed
(min-1)
进给速度 Feed
(mm/min)
转速
Speed
(min-1)
进给速度 Feed
(mm/min)
转速
Speed
(min-1)
进给速度 Feed
(mm/min)
转速
Speed
(min-1)
进给速度 Feed
(mm/min)
转速
Speed
(min-1)
进给速度 Feed
(mm/min)
12 4,510 2,600 3,980 2,290 2,790 1,130 2,390 860 1,860 600
16 3,380 2,600 2,990 2,300 2,090 1,130 1,790 860 1,390 600
20 2,710 2,600 2,390 2,290 1,670 1,130 1,430 860 1,110 600
25 2,170 2,780 1,910 2,440 1,340 1,210 1,150 920 890 640
切削深度
Depth of Cut
ap ae
1D 0.05D
ae Max = 1mm
ap ae
1D 0.03D
ae Max = 1mm
ap ae
1D 0.015D
ae Max = 0.5mm
ap ae
1D 0.01D
ae Max = 0.2mm
ap
ae
加工时产生的火花以及破损造成的发热现象有导致火灾的危险。
请做好防火措施。
此表为使用高速高精度加工中心时的基准条件表。
L/D≦4
PXMZ直柄刀杆/PXMC夹具通用 For both PXMZ straight shank holder / PXMC collet
高速侧面切削 High-Speed Side Milling
PXSH 切削条件基准表 Cutting Condition
1. 加工过程中会产生火花,切勿使用发火性的切削油剂。
2. 请使用刚性较高的机床和刀柄。
3. 产生振动时,请同比例下调转速和进给速度。
4. 请考虑被夹具夹持的柄部(PXMZ)的悬长与刀头全长(LF)相加的悬
长来选定切削条件。
5. 请根据加工材料使用气冷或发烟性少的切削油剂。
1. Tools can cause sparks. Do not use flammable fluids.
2. Use a rigid and precise machine and holder.
3. When chattering occurs, reduce the speed and feed simultaneously.
4. Please consider the overhang length as the total length of replaceable
head and overhang length of shank holder.
5. Use an air blow or a suitable cutting fluid with high smoke retardant
properties.
Caution: sparks generated during operation or heat caused by tool breakage can cause ÿre.
Be sure to use all proper ÿre prevention measures.
The conditions below are for high speed / high precision machining centers.
丰富的刀头种类!可换头式铣刀 PXM
Abundant exchangeable milling heads! Exchangeable head end mill PXM
通过发挥与整体型相同加工性能的刀头部和刀头部的更换,实现刀体部的通用性,从而降低加工成本。
丰富的刀头种类对应多种多样的加工场景。
・平头型
Square Type
・粗加工型
Roughing Type
・圆弧角型
Corner Radius Type
・球头型
Ball Type
形状类型
Available shapes
详情请参阅 OSG PHOENIX 样本。
Please see OSG PHOENIX Catalog for details.
Initial Tightening
Tighten by hand
With gap
Confirmation
Conÿrm that there is no gap
Without gap
· Only use the spanner wrenches that are designed specifically for the PXM (p.107) for
attaching PXM heads .
Please do not use alternative spanner wrenches sold on the market as a replacement.
· Please refer to p.107 for tightening torque.
· Please tighten until the head and the shank holder faces meet. Confirm that there is
no gap.
· Degreasing the connecting thread may result in over tightening or a possible
separation of the faces. Please do not degrease.
· Please make sure that the spanner wrench is inserted properly and turn it slowly
during use.
Cautions
during use
Make sure the fastening portion of the collet is clean then
insert it into the holder. Turn the pull stud to tighten.
*For models other than BT30 please refer to the
instructions below.
To prevent the collet from rotating, support the tip of the
collet by hand, tighten with the wrench by turning to the
right, then fastening to the required torque.
*Recommended tightening torque: 18N·m
Insert the hexagon socket wrench into the
pull screw hexagonal section.
*For pull studs with holes (φ6 or above), it is
operational with the stud being attached.
· Only use the spanner wrenches that are designed specifically for the PXM (p.107) for
attaching PXM heads .
Please do not use alternative spanner wrenches sold on the market as a replacement.
· Please refer to p.107 for tightening torque.
· Please tighten until the head and the collet faces meet. Confirm that there is no gap.
· Degreasing the connecting thread may result in over tightening or a possible
separation of the faces. Please do not degrease.
· Please make sure that the spanner wrench is inserted properly and turn it slowly
during use.
PXSH AE-LNBD-H AE-CPR2-H AE-CPR4-H AE-BD-H AE-BM-H AE-HFE-H AE-CRE-H AE-ML-H AE-MS-H AE-MSS-H
112多刃型 Multi-flute type圆弧角型 Radius Type球头型 Ball Type长颈型 Long Neck Type
PXMZ 锁紧顺序 Tightening procedure
①清洗
Cleaning
将刀头和柄部之间的垃圾以及污垢擦干净
Remove dirt and chips from the connecting thread and shank
③最终锁紧
Final Tightening
使用专用扳手锁紧
Tighten with a spanner wrench
②暂锁
手动锁紧
有空隙
④确认
确认是否有空隙
无空隙◎
・安装刀头时请使用PXM 专用扳手。
(非专用扳手不能使用。)
・推荐安装扭矩请参考p.107。
・刀头与夹具端面安装时,请确认无间隙。
・安装部脱油会使得安装更加困难,有可能达不到端面。所以请勿脱油。
・请将扳手插入刀头凹槽处,慢慢回转。
使用上的
注意
PXMC 安装顺序 Mounting Procedure
①临时拧紧(BT30)Initial Tightening
清扫刀柄的安装部分,并插入。
转动拉钉,使其临时拧紧。
※BT30以外的请参考下面。
②最终拧紧 Final Tightening
用扳手拧紧。
Tighten with a spanner wrench
③清 扫 Cleaning
清除刀头、夹具之间的垃圾及污垢。
Remove dirt and chips from the connecting thread
and collet
②不转动夹具,在夹具的先端处握住
扳手进行转动(右转)。按指定扭
矩进行安装。
※推荐安装扭矩:18N・m
※BT30以外的安装顺序 Mounting procedure for holders other than BT30
①在螺纹六角部插入六角扳手。
※有孔的拉钉(φ6 以上)时,
可将拉钉安装着进行操作。
④安装刀头 Mounting the Head
用手拧紧后,再用 PXM专用扳手拧紧。
After screwing the head in by hand, use the PXM
spanner wrench to tighten.
・安装刀头时请使用PXM 专用扳手。
(非专用扳手不能使用。)
・推荐安装扭矩请参考p.107。
・刀头与夹具端面安装时,请确认无间隙。
・安装部脱油会使得安装更加困难,有可能达不到端面。所以请勿脱油。
・请将扳手插入刀头凹槽处,慢慢回转。
使用上的
注意
Cautions
during use 可换头式 Exchangeable Head
MEMO
113
O S G 一直致力于环境保护政策
OSG’s Environmental Initiatives
再研磨・再涂层
Tool Reconditioning
无法再使用的工具的翻新和再
利用,有助于节约资源和全球
环境保护活动。
Tool reconditioning contributes to resource
conservation by bringing worn cutting tools back to life,
which is environmentally friendly and sustainable.
再研磨・再涂层
Tool Reconditioning
02
再研磨
Regrinding
01
接受验货
Inspection upon arrival
04
检 査
Inspection
05
包装・发货
Packaging and
shipment
03
再涂层
Recoating
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