81
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
被加工材料
Workpiece
牌号
Grade
颜色
Color
涂层类型
Coating Type
涂层构成
Coating Structure
特点
Features
GM4135
暗黄色
Dark
Yellow
PVD
● 最新 TiAlSiN 多层涂层,搭配高强度细晶硬
质合金基体,具有良好的耐磨性、韧性及热稳
定性。
● 适用于不锈钢、钛合金等难加工材料的粗加
工与不稳定工况加工。
● The latest TiAlSiN multilayer coating,
with high-strength fine-grained cemented
carbide substrate, has good wear
resistance, toughness and thermal stability.
● It is suitable for rough machining and
unstable working conditions of difficult-tomachine materials such as stainless steel
and titanium alloy.
GM2140 黑色
Black CVD
● 全面升级的 MT-TiCN+ Al2O3 涂层搭配高强度
细晶硬质合金基体,兼备耐磨性、韧性及热稳
定性。
● 适用于不锈钢和钛合金的半精到粗加工。
● The upgraded MT-TiCN+ Al2O3 coating
is matched with a fine-grained cemented
carbide Substrate, which has wear
resistance, toughness and thermal stability.
● Suitable for semi-finish to rough
machining of stainless steel and titanium
alloys.
加工M类材料牌号
Grade for M
铣削用刀片牌号简介
Milling Inserts Grade
82 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
加工N类材料牌号
Grade for N
被加工材料
Workpiece
牌号
Grade
颜色
Color
涂层类型
Coating Type
涂层构成
Coating Structure
特点
Features
GN9125 —无涂层
Uncoatig
● 无涂层细晶粒硬质合金牌号,良好的耐磨性
能与韧性兼备。
●适合于铜、铝等有色金属的半精到粗加工。
● Uncoated fine-grained cemented
carbide Grade, with good wear resistance
and toughness.
● Suitable on semi-finishing to
roughing processing of copper and
aluminum.
铣削用刀片牌号简介
Milling Inserts Grade
被加工材料
Workpiece
Material
牌号
Grade
颜色
Color
涂层类型
Coating Type
涂层构成
Coating Structure
特点
Features
GS4130
紫灰色
Grey
Purple
PVD
● 最新纳米 TiAlN 涂层搭配高韧性微细晶粒硬
质合金基体,兼备良好的耐磨性与韧性。
● 适用于不锈钢和钛合金等难加工材料的粗加
工工况。
● The latest nano TiAlN coating is matched
with a high-toughness fine-grained
cemented carbide substrate, which has
good wear resistance and toughness.
● Suitable on semi finishing to roughing
processing of titanium and high
temperature alloy.
GSM7130 银白色
Silver PVD
● 新开发具有极高硬度、优异抗粘结磨损性的
涂层技术,搭配高钴强韧性基体,保证了加工
的高寿命和高可靠性。
● 适用于钛合金的中低速加工,加工表面质量
高。
● Newly-developed PVD coating with high
hot hardness and superior resistance
to adhesive wear,combined with tough
substrate to provide high cutting
performance and well stability.
● Suitable for medium and low speed
machining of titanium alloys with high
surface quality.
加工S类材料牌号
Grade for S
83
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
订货号
Ordering Code
尺寸
Dimension(mm)
涂层硬质合金
Coating Grade
硬质
合金
coated
金属
陶瓷
cermet
LE W1 S BS D1 RE GA4225 GA4230 GA4325 GA4330 GP4225 GP2115 GM4135 GM2140 GK4125 GK2115 GS4130 GSM7130 GH4115 GN9125 GP01TM
ADGT10T302R-SM 9.9 6.9 3.9 1.7 3.0 0.2 ●
ADGT10T304R-SM 9.9 6.9 3.9 1.9 3.0 0.4 ●
ADGT10T308R-SM 9.9 6.9 3.9 2.0 3.0 0.8 ●
ADGT10T312R-SM 9.8 6.9 3.9 2.3 3.0 1.2 ●
ADGT10T316R-SM 9.8 6.9 3.9 2.6 3.0 1.6 ●
ADGT10T320R-SM 9.7 6.9 3.9 2.9 3.0 2.0 ●
ADGT10T330R-SM 9.6 6.9 3.9 3.9 3.0 3.0 ●
ADGT120402R-SM 12.3 8.2 5.0 1.7 3.95 0.2 ●
ADGT120404R-SM 12.3 8.2 5.0 1.9 3.95 0.4 ●
ADGT120408R-SM 12.3 8.2 5.0 2.3 3.95 0.8 ●
ADGT120412R-SM 12.3 8.2 5.0 2.3 3.95 1.2 ●
ADGT120416R-SM 12.3 8.2 5.0 2.7 3.95 1.6 ●
ADGT120420R-SM 12.3 8.2 5.0 2.9 3.95 2.0 ●
ADGT120430R-SM 12.1 8.2 5.0 3.9 3.95 3.0 ●
ADGT180602R-SM 17.2 11.2 6.4 1.7 4.97 0.2 ●
ADGT180604R-SM 17.2 11.2 6.4 1.9 4.97 0.4 ●
ADGT180608R-SM 17.2 11.2 6.4 2.3 4.97 0.8 ●
ADGT180612R-SM 17.2 11.2 6.4 2.7 4.97 1.2 ●
ADGT180616R-SM 17.1 11.2 6.4 3.2 4.97 1.6 ●
ADGT180620R-SM 17.1 11.2 6.4 3.6 4.97 2.0 ●
ADGT180630R-SM 16.9 11.2 6.4 5.0 4.97 3.0 ●
ADGT180640R-SM 16.9 11.2 6.4 5.0 4.97 4.0 ●
ADGT180650R-SM 16.8 11.2 6.4 5.7 4.97 5.0 ●
ADGT
正型两刃方肩铣刀片
Positive two edges square-shoulder milling
cutter insert
●标准库存Stock ○需预定Available Upon Order
方肩铣削
Shoulder Milling
84 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
方肩铣削
Shoulder Milling
钛合金材料工件切削
Ti alloy Workpiece Material cutting
SM
低切削阻力切削
获得更好的加工质量
Cutting of low cutting force
Get better processing quality
ADGT 系列槽型
ADGT Series Geometry
85
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
MET190
心轴式
Arbor
订货号
Ordering Code
直径
Diameter
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
图示
Shape
库存
Stock DC DCON LF KWW KDP
MET190050R05A22AD12 50 5 50 22 40 10.4 6.3 11 ADGT1204 √ Fig1 ●
MET190050R07A22AD12 50 7 50 22 40 10.4 6.3 11 ADGT1204 √ Fig1 ●
MET190050R04A22AD18 50 4 50 22 40 10.4 6.3 16 ADGT1806 √ Fig1 ●
MET190050R05A22AD18 50 5 50 22 40 10.4 6.3 16 ADGT1806 √ Fig1 ●
MET190052R04A22AD18 52 4 52 22 40 10.4 6.3 16 ADGT1806 √ Fig1 ●
MET190063R06A22AD12 63 6 63 22 40 10.4 6.3 11 ADGT1204 √ Fig1 ●
MET190063R08A22AD12 63 8 63 22 40 10.4 6.3 11 ADGT1204 √ Fig1 ●
MET190063R05A22AD18 63 5 63 22 40 10.4 6.3 16 ADGT1806 √ Fig1 ●
MET190063R06A22AD18 63 6 63 22 40 10.4 6.3 16 ADGT1806 √ Fig1 ●
MET190066R05A22AD18 66 5 66 22 40 10.4 6.3 16 ADGT1806 √ Fig1 ●
MET190080R07A27AD12 80 7 80 27 50 12.4 7 11 ADGT1204 √ Fig1 ●
MET190080R10A27AD12 80 10 80 27 50 12.4 7 11 ADGT1204 √ Fig1 ●
MET190080R06A27AD18 80 6 80 27 50 12.4 7 16 ADGT1806 √ Fig1 ●
MET190080R08A27AD18 80 8 80 27 50 12.4 7 16 ADGT1806 √ Fig1 ●
MET190100R08B32AD12 100 8 100 32 50 14.4 8 11 ADGT1204 × Fig2 ●
MET190100R12B32AD12 100 12 100 32 50 14.4 8 11 ADGT1204 × Fig2 ●
MET190100R07B32AD18 100 7 100 32 50 14.4 8 16 ADGT1806 × Fig2 ●
MET190100R09B32AD18 100 9 100 32 50 14.4 8 16 ADGT1806 × Fig2 ●
MET190125R08B40AD18 125 8 125 40 63 16.4 9 16 ADGT1806 × Fig2 ●
MET190125R11B40AD18 125 11 125 40 63 16.4 9 16 ADGT1806 × Fig2 ●
MET190160R09C40AD18 160 9 160 40 63 16.4 9 16 ADGT1806 × Fig3 ●
MET190160R12C40AD18 160 12 160 40 63 16.4 9 16 ADGT1806 × Fig3 ●
●标准库存 Stock ○需预定 Available Upon Order
Fig3
方肩铣削
Shoulder Milling
Fig1 Fig2
86 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
MET190
圆柱直柄式
Cylindrical Straight Type
订货号
Ordering Code
直径
Diameter
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
图示
Shape
库存
Stock DC DCON LF LU
MET190016R02P16AD10 16 2 16 16 100 30 9 ADGT10T3 √ Fig4 ●
MET190016R02P16AD10L 16 2 16 16 170 50 9 ADGT10T3 √ Fig4 ●
MET190016R02P16NAD10 16 2 16 16 100 - 9 ADGT10T3 √ Fig4 ●
MET190018R02P16AD10 18 2 18 16 170 40 9 ADGT10T3 √ Fig4 ●
MET190020R02P20AD10 20 2 20 20 100 30 9 ADGT10T3 √ Fig4 ●
MET190020R02P20AD10L 20 2 20 20 150 40 9 ADGT10T3 √ Fig4 ●
MET190020R03P20AD10 20 3 20 20 150 20 9 ADGT10T3 √ Fig4 ●
MET190020R03P20AD10L 20 3 20 20 200 50 9 ADGT10T3 √ Fig4 ●
MET190020R02P20AD12 20 2 20 20 100 40 11 ADGT1204 √ Fig4 ●
MET190020R02P20AD12L 20 2 20 20 170 60 11 ADGT1204 √ Fig4 ●
MET190025R03P25AD10 25 3 25 25 100 30 9 ADGT10T3 √ Fig4 ●
MET190025R03P25AD10L 25 3 25 25 150 40 9 ADGT10T3 √ Fig4 ●
MET190025R04P25AD10L 25 4 25 25 200 50 9 ADGT10T3 √ Fig4 ●
MET190025R02P25AD12 25 2 25 25 100 40 11 ADGT1204 √ Fig4 ●
MET190025R02P25AD12L 25 2 25 25 200 60 11 ADGT1204 √ Fig4 ●
MET190025R03P25AD12 25 3 25 25 100 40 11 ADGT1204 √ Fig4 ●
MET190025R03P25AD12L 25 3 25 25 200 60 11 ADGT1204 √ Fig4 ●
MET190032R04P32AD10 32 4 32 32 100 30 9 ADGT10T3 √ Fig4 ●
MET190032R04P32AD10L 32 4 32 32 150 40 9 ADGT10T3 √ Fig4 ●
MET190032R05P32AD10L 32 5 32 32 200 50 9 ADGT10T3 √ Fig4 ●
MET190032R03P32AD12 32 3 32 32 110 50 11 ADGT1204 √ Fig4 ●
MET190032R03P32AD12L 32 3 32 32 210 80 11 ADGT1204 √ Fig4 ●
MET190032R04P32AD12 32 4 32 32 110 50 11 ADGT1204 √ Fig4 ●
MET190032R04P32AD12L 32 4 32 32 210 80 11 ADGT1204 √ Fig4 ●
MET190032R02P32AD18 32 2 32 32 110 50 16 ADGT1806 √ Fig4 ●
MET190032R02P32AD18L 32 2 32 32 210 80 16 ADGT1806 √ Fig4 ●
MET190032R03P32AD18 32 3 32 32 110 50 16 ADGT1806 √ Fig4 ●
MET190032R03P32AD18L 32 3 32 32 210 80 16 ADGT1806 √ Fig4 ●
MET190035R03P32AD12 35 3 35 32 160 - 11 ADGT1204 √ Fig4 ●
MET190035R03P32AD12L 35 3 35 32 250 - 11 ADGT1204 √ Fig4 ●
MET190035R04P32AD12 35 4 35 32 160 - 11 ADGT1204 √ Fig4 ●
MET190035R04P32AD12L 35 4 35 32 250 - 11 ADGT1204 √ Fig4 ●
MET190040R03P32AD18 40 3 40 32 160 - 16 ADGT1806 √ Fig4 ●
MET190040R03P32AD18L 40 3 40 32 250 - 16 ADGT1806 √ Fig4 ●
MET190040R04P32AD18 40 4 40 32 160 - 16 ADGT1806 √ Fig4 ●
MET190040R04P32AD18L 40 4 40 32 250 - 16 ADGT1806 √ Fig4 ●
●标准库存 Stock ○需预定 Available Upon Order
Fig4
方肩铣削
Shoulder Milling
87
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
订货号
Ordering Code
直径
Diameter
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
图示
Shape
库存
Stock DC DCSFMS DCON LF CRKS
MET190020R02M10AD12 20 2 20 18 10.5 28 M10 11 ADGT1204 √ Fig5 ●
MET190025R03M12AD12 25 3 25 23 12.5 35 M12 11 ADGT1204 √ Fig5 ●
MET190032R03M16AD12 32 3 32 30 17 40 M16 11 ADGT1204 √ Fig5 ●
MET190032R04M16AD12 32 4 32 30 17 40 M16 11 ADGT1204 √ Fig5 ●
MET190032R02M16AD18 32 2 32 30 17 45 M16 16 ADGT1806 √ Fig5 ●
MET190032R03M16AD18 32 3 32 30 17 45 M16 16 ADGT1806 √ Fig5 ●
MET190040R04M16AD12 40 4 40 30 17 40 M16 11 ADGT1204 √ Fig5 ●
MET190040R04M20AD12 40 4 40 37 21 45 M20 11 ADGT1204 √ Fig5 ●
MET190040R05M16AD12 40 5 40 30 17 40 M16 11 ADGT1204 √ Fig5 ●
MET190040R05M20AD12 40 5 40 37 21 45 M20 11 ADGT1204 √ Fig5 ●
MET190040R03M16AD18 40 3 40 30 17 45 M16 16 ADGT1806 √ Fig5 ●
MET190040R03M20AD18 40 3 40 37 21 45 M20 16 ADGT1806 √ Fig5 ●
MET190040R04M16AD18 40 4 40 30 17 45 M16 16 ADGT1806 √ Fig5 ●
MET190040R04M20AD18 40 4 40 37 21 45 M20 16 ADGT1806 √ Fig5 ●
●标准库存 Stock ○需预定 Available Upon Order
方肩铣削
Shoulder Milling
MET190
可换式刀头
Replaceable Tool Head
Fig5
88 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
方肩铣削
Shoulder Milling
刀体配件列表
Spare Parts
零件名称
Part Name
刀片螺钉
Insert Screw
刀片螺钉扳手
Insert Screw Wrench
形状
Shape
适用刀片
Inserts
ADGT10T3
规格
Specification SI60M2.5X6.5-03510I TI07P -
订货号
Ordering Code SI60M025065-03610IS TI07PB -
ADGT1204
(DC20-DC25)
规格
Specification SI60M3.5X6.9-04805I TI10P -
订货号
Ordering Code SI60M035069-04805IB TI10PB -
ADGT1204
(DC32-DC35)
规格
Specification SI60M3.5X8-04805I TI10P -
订货号
Ordering Code SI60M035080-04805IB TI10PB -
ADGT1204
(DC ≥ 40)
规格
Specification SI60M3.5X9-04806I TI10P TI10T
订货号
Ordering Code SI60M035090-04806IB TI10PB TI10TB
ADGT1806
规格
Specification SI60M4.5X10-06212I TI20P TI20T
订货号
Ordering Code SI60M045100-06212IB TI20PB TI20TB
89
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
刀具规格
Specification ADGT120430R-SM
刀具牌号
Grade GSM7130
刀体规格
Size MET190-032R04P32-AD12
工件材料
Workpiece Material TC4
切削速度
Cutting Speed 40m/min
进给量
Feed Rate 0.15mm/z
切削量
Cutting Amount 2.0mm
切削方式
Cutting Method 型腔铣 Cavity milling
冷却方式
Cooling Method
水基乳化液,外冷
Water based emulsion,
External cooling
切削效果
Processing Result
中低速下,耐磨性高,
较欧美竞品寿命提升40%
High wear resistance at mediu
m and low speeds, 40% longer
service life than European and
American competitors
被加工材料
Workpiece Material
材料硬度
Hardness
牌号
Grade
规格
Specification
推荐
切深
ap
(mm)
切削速度
Cutting Speed
Vc(m/min)
进给 / 齿
Feed Per Tooth
fz(mm)
耐热合金、
钛合金
Heat-resistant
Alloy and
Titanium Alloy
HRC30-45 GSM7130
ADGT10T3 2
50
(20-80)
0.1
(0.05-0.15) ADGT1204 3
ADGT1806 4
推荐切削参数
Recommended Cutting Data
应用案例
Case
案例1:ADGT+MET190 航空钛合金框件腹板型腔铣加工
Case1: ADGT+MET190 Milling Machining of Web Cavity of Aerospace Titanium Alloy Frame
加工时间 Tool life(min)
GW-45min
GESAC-45min
GESAC-63min
0 20 40 60 80
+40%
GESAC
GW
90 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
刀具规格
Specification ADGT180630R-SM
刀具牌号
Grade GSM7130
刀体规格
Size MET190-032R03P32-AD18
工件材料
Workpiece Material TC18(HRC40-45)
切削速度
Cutting Speed 35m/min
进给量
Feed Rate 0.11mm/z
切削量
Cutting Amount 1.0mm
切削方式
Cutting Method 槽铣 Slot milling
冷却方式
Cooling Method
水基乳化液,外冷
Water based emulsion,External cooling
切削效果
Processing Result
中低速下,高耐磨性,
较欧美竞品寿命提升28%
High wear resistance at medium and low
speeds, 28% longer service life than Euro
pean and American competitors
应用案例
Case
案例2:ADGT+MET190 航空钛合金结构件槽铣加工
Case2: ADGT+MET190 Slot milling of aeronautical titanium alloy structure
加工时间 Tool life(min)
GESAC
0 20 40 60 80 100
SS
+28%
91
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
订货号
Ordering Code
尺寸
Dimension(mm)
涂层硬质合金
Coating Grade
硬质
合金
coated
LE W1 S D1 RE GM4135 GM2140 GS4130 GN9125
XDHT190402FR-AL 19 9.5 4.76 4.6 0.2 ●
XDHT190408FR-AL 19 9.5 4.76 4.6 0.8 ●
XDHT190420FR-AL 19 9.5 4.76 4.6 2.0 ●
XDHT190432FR-AL 19 9.5 4.76 4.6 3.2 ●
XDHT190440FR-AL 19 9.5 4.76 4.6 4.0 ●
XDHT190450FR-AL 19 9.5 4.76 4.6 5.0 ●
XDHT
铝用方肩铣刀片
Shoulder Milling Insert For Aluminium
●标准库存Stock ○需预定Available Upon Order
铝材通用切削
General Cutting
for Aluminum Alloys
AL
大前角、锋利刃,切削轻快,抛光处理,排屑良好。
Large rake angle, sharp edge, light cutting, polishing and good chip removal
XDHT 系列槽型
XDHT Series Geometry
方肩铣削
Shoulder Milling
92 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
MEH190
心轴式
Arbor
订货号
Ordering Code
直径
Diameter
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
图示
Shape
库存
Stock DC DCON LF KWW KDP
MEH190040R03A16XD19 40 3 40 16 50 8.4 5.6 18 XDHT1904(RE ≤ 4) × Fig1 ●
MEH190050R04A22XD19 50 4 50 22 50 10.4 6.3 18 XDHT1904(RE ≤ 4) × Fig1 ●
MEH190063R04A22XD19 63 4 63 22 50 10.4 6.3 18 XDHT1904(RE ≤ 4) × Fig1 ●
MEH190063R05A22XD19 63 5 63 22 50 10.4 6.3 18 XDHT1904(RE ≤ 4) × Fig1 ●
MEH190080R04A27XD19 80 4 80 27 50 12.4 7 18 XDHT1904(RE ≤ 4) × Fig1 ●
MEH190080R05A27XD19 80 5 80 27 50 12.4 7 18 XDHT1904(RE ≤ 4) × Fig1 ●
MEH190100R05B32XD19 100 5 100 32 50 14.4 8 18 XDHT1904(RE ≤ 4) × Fig2 ●
MEH190100R08B32XD19 100 8 100 32 50 14.4 8 18 XDHT1904(RE ≤ 4) × Fig2 ●
MEH190125R05B40XD19 125 5 125 40 63 16.4 9 18 XDHT1904(RE ≤ 4) × Fig2 ●
MEH190125R06B40XD19 125 6 125 40 63 16.4 9 18 XDHT1904(RE ≤ 4) × Fig2 ●
●标准库存 Stock ○需预定 Available Upon Order
Fig1 Fig2
方肩铣削
Shoulder Milling
93
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
MEH190
圆柱直柄式
Cylindrical Straight Type
订货号
Ordering Code
直径
Diamete
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
图示
Shape
库存
Stock DC DCON LF LU
MEH190025R02P25XD19 25 2 25 25 121 50 18 XDHT1904(RE ≤ 4) × Fig3 ●
MEH190025R02P25XD19L 25 2 25 25 165 63 18 XDHT1904(RE ≤ 4) × Fig3 ●
MEH190032R02P32XD19S 32 2 32 32 125 65 18 XDHT1904(RE ≤ 4) × Fig3 ●
MEH190032R02P32XD19 32 2 32 32 165 80 18 XDHT1904(RE ≤ 4) × Fig3 ●
MEH190032R02P32XD19L 32 2 32 32 190 100 18 XDHT1904(RE ≤ 4) × Fig3 ●
MEH190032R03P32XD19S 32 3 32 32 125 65 18 XDHT1904(RE ≤ 4) × Fig3 ●
MEH190032R03P32XD19 32 3 32 32 165 80 18 XDHT1904(RE ≤ 4) × Fig3 ●
MEH190032R03P32XD19L 32 3 32 32 190 100 18 XDHT1904(RE ≤ 4) × Fig3 ●
●标准库存 Stock ○需预定 Available Upon Order
Fig3
MEH190
可换式刀头
Replaceable Tool Head
订货号
Ordering Code
直径
Diamete
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
图示
Shape
库存
Stock DCX DCON DCSFMS LF CRKS
MEH190025R02M12XD19 25 2 25 12.5 24 45 M12 18 XDHT1904(RE ≤ 4) × Fig4 ●
MEH190032R03M16XD19 32 3 32 17 29 52 M16 18 XDHT1904(RE ≤ 4) × Fig4 ●
MEH190040R03M16XD19 40 3 40 17 32 52 M16 18 XDHT1904(RE ≤ 4) × Fig4 ●
●标准库存 Stock ○需预定 Available Upon Order
Fig4
方肩铣削
Shoulder Milling
94 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
MEH190
一体式-HSK63A
Integrated Cutter-HSK63A
订货号
Ordering Code
直径
Diamete
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
图示
Shape
库存
Stock DC DCON LF LU
MEH190025R02HA63XD19S 25 2 25 63 90 50 18 XDHT1904(RE ≤ 4) × Fig5 ●
MEH190025R02HA63XD19 25 2 25 63 100 63 18 XDHT1904(RE ≤ 4) × Fig5 ●
MEH190032R02HA63XD19S 32 2 32 63 100 63 18 XDHT1904(RE ≤ 4) × Fig5 ●
MEH190032R02HA63XD19 32 2 32 63 120 80 18 XDHT1904(RE ≤ 4) × Fig5 ●
MEH190032R03HA63XD19S 32 3 32 63 100 63 18 XDHT1904(RE ≤ 4) × Fig5 ●
MEH190032R03HA63XD19 32 3 32 63 120 80 18 XDHT1904(RE ≤ 4) × Fig5 ●
MEH190040R03HA63XD19S 40 3 40 63 100 63 18 XDHT1904(RE ≤ 4) × Fig5 ●
MEH190040R03HA63XD19 40 3 40 63 120 80 18 XDHT1904(RE ≤ 4) × Fig5 ●
●标准库存 Stock ○需预定 Available Upon Order
Fig5
推荐切削参数
Recommended Cutting Data
被加工材料
Workpiece
材料硬度
Hardness
牌号
Grade
规格
Specification
推荐
切深
ap(mm)
切削速度
Cutting
Speed
Vc(m/min)
进给 / 齿
Feed Per Tooth fz(mm)
轻切削
Light
Cutting(L)
中切削
Medium
Cutting(M)
重切削
Heavy
Cutting(H)
铝 材
Aluminium HB60-210 GN9125 XDHT1904 7 ≥ 300 0.15
(0.1-0.2)
0.2
(0.1-0.3)
0.3
(0.2-0.4)
方肩铣削
Shoulder Milling
刀体配件列表
Spare Parts
零件名称
Part Name
刀片螺钉
Inserts Screw
刀片螺钉扳手
Insert Screw Wrench
形状
Shape
适用刀片
Inserts
XDHT1904 订货号
Ordering Code SI60M040075-05505WW TT15PB TT15TB
95
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
订货号
Ordering Code
尺寸 (mm)
Dimension(mm)
涂层硬质合金
Coating Grade
硬质
合金
coated
IC S RE D1 GM4135 GM2140 GS4130 GN9125
RPET1003M0-GL 10 3.18 5 4.4
RPET1204M0-GL 12 4.76 6 4.4
RPET08T2M0-GM 8 2.78 4 2.9 ●
RPET1003M0T-GM 10 3.18 5 4.4
RPET1204M0-GM 12 4.76 6 4.4
RPET1204M0T-GM 12 4.76 6 4.4
RPET1606M0T-GM 16 6.35 8 5.5 ●
RPET1606M0T-GH 16 6.35 8 5.5
RPET1606M0-SM 16 6.35 8 5.5 ● ●
RPEW08T2M0 8 2.78 4 2.9
RPEW1003M0 10 3.18 5 4.4
RPEW10T3M0 10 3.97 5 4.4
RPEW1003M0T 10 3.18 5 4.4
RPEW1204M0T 12 4.76 6 4.4
RP
正型精密仿形铣刀片
Profile Milling Inserts (Positive)
仿形铣削
Profile Milling
●标准库存 Stock ○需预定 Available Upon Order
96 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
订货号
Ordering Code
尺寸 (mm)
Dimension(mm)
涂层硬质合金
Coating Grade
硬质
合金
coated
IC S RE D1 GM4135 GM2140 GS4130 GN9125
RPMT10T3M0-GM 10 3.97 5 4.4 ○
RPMT1003M0T-GM 10 3.18 5 4.4 ● ●
RPMT1204M0-GM 12 4.76 6 4.4 ○ ●
RPMT1204M0T-KM 12 4.76 6 4.4 ●
RPMW1003M0T 10 3.18 5 4.4
RPMW1204M0T 12 4.76 6 4.4 ●
RP
正型经济仿形铣刀片
Profile Milling Inserts (Positive)
●标准库存 Stock ○需预定 Available Upon Order
仿形铣削
Profile Milling
97
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
RP 系列槽型
RP Series Geometry
通用材料轻切削
Light Cutting for
General Material
通用材料中切削
Medium Cutting for
General Material
铸铁材料中切削
Medium Machining of
General Cast Iron
难加工材料中切削
Medium Machining of
Nonferrous Metal
通用材料重切削
Heavy Cutting for General Material
GL GM KM SM GH None
大前角设计,
切削刃更加锋利。
Big rake angle,
sharper edge.
适中刃宽及前角设
计,兼顾刃带强度
及锋利性。
Suitable edge
width and rake
design, has good
strength and
sharpness.
适中刃宽及圆弧前
角设计,提升排屑
性及锋利性。
Suitable edge
width and rake
design, has good
strength and
sharpness.
适中刃宽及前角设
计,实现难加工材
料高稳定性加工。
Suitable edge
width and rake
design, has good
strength and
sharpness.
小前角 / 平板设计,
切削刃强度更高。
Small rake angle, flat design, high edge
strength.
98 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
MPB100
心轴式
Arbor
Fig1 Fig2
订货号
Ordering Code
直径
Diamete
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
压板
Clamp
图示
Shape
库存
Stock DC DCON LF KWW KDP
MPB100040R04A16RP10 40 4 40 16 40 8.4 6.3 5 RP**1003 × √ Fig1 ●
MPB100040R05A16RP08 40 5 40 16 40 8.4 6.3 4 RP**08T2 × × Fig1 ●
MPB100050R04A22RP10 50 4 50 22 50 10.4 6.3 5 RP**1003 × √ Fig1 ●
MPB100050R04A22RP12 50 4 50 22 50 10.4 6.3 6 RP**1204 × √ Fig1 ●
MPB100063R04A22RP16 63 4 63 22 40 10.4 6.3 8 RP**1606 × × Fig1 ●
MPB100063R05A22RP12 63 5 63 22 50 10.4 6.3 6 RP**1204 × √ Fig1 ●
MPB100063R06A22RP12 63 6 63 22 50 10.4 6.3 6 RP**1204 × √ Fig1 ●
MPB100080R06A27RP16 80 6 80 27 50 12.4 7 8 RP**1606 × × Fig1 ●
MPB100100R07B32RP16 100 7 100 32 50 14.4 8 8 RP**1606 × × Fig2 ●
MPB100125R08B40RP16 125 8 125 40 63 16.4 9 8 RP**1606 × × Fig2 ●
●标准库存 Stock ○需预定 Available Upon Order
MPB100
圆柱直柄式
Cylindrical Straight Type Fig4
Fig3
订货号
Ordering Code
直径
Diamete
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
压板
Clamp
图示
Shape
库存
Stock DC DCON LF LU
MPB100016R02P16RP08S 16 2 16 16 120 40 4 RP**08T2 × × Fig3 ●
MPB100016R02P16RP08 16 2 16 16 160 50 4 RP**08T2 × × Fig3 ●
MPB100020R02P20RP08 20 2 20 20 160 50 4 RP**08T2 × × Fig3 ●
MPB100020R02P20RP10 20 2 20 20 160 50 5 RP**1003 × √ Fig3 ●
MPB100025R02P20RP10 25 2 25 20 160 50 5 RP**1003 × √ Fig4 ●
MPB100025R02P20RP10L 25 2 25 20 200 50 5 RP**1003 × √ Fig4 ●
MPB100025R02P25RP12 25 2 25 25 160 50 6 RP**1204 × √ Fig3 ●
MPB100025R03P25RP08 25 3 25 25 160 50 4 RP**08T2 × × Fig3 ●
MPB100032R02P25RP12 32 2 32 25 160 50 6 RP**1204 × √ Fig4 ●
MPB100032R02P25RP12L 32 2 32 25 200 60 6 RP**1204 × √ Fig4 ●
MPB100032R03P25RP12 32 3 32 25 160 50 6 RP**1204 × √ Fig4 ●
MPB100040R02P32RP16 40 2 40 32 200 65 8 RP**1606 × × Fig4 ●
●标准库存 Stock ○需预定 Available Upon Order
仿形铣削
Profile Milling
99
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
订货号
Ordering Code
尺寸 (mm)
Dimension(mm)
涂层硬质合金
Coating Grade
硬质
合金
coated
IC S RE D1 GM4135 GM2140 GS4130 GN9125
RCET10T3M0-EM 10 3.97 5 4.4
RCET1204M0-EM 12 4.76 6 4 ●
RCET1606M0-EM 16 6.35 8 5.5 ○ ○
RCET2006M0-EM 20 6.35 10 6.5
RCET1204M0T-EH 12 4.76 6 4.4
RCET1606M0T-EH 16 6.35 8 5.5 ○
RCET2006M0T-EH 20 6.35 10 6.5
RCET1204M0-MM 12 4.76 6 4 ○
RCET1204M0-KM 12 4.76 6 4
RCET1606M0T-KH 16 6.35 8 5.5
RC
正型精密仿形铣刀片
Profile Milling Inserts (Positive)
●标准库存Stock ○需预定Available Upon Order
仿形铣削
Profile Milling
100 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
订货号
Ordering Code
尺寸 (mm)
Dimension(mm)
涂层硬质合金
Coating Grade
硬质
合金
coated
IC S RE D1 GM4135 GM2140 GS4130 GN9125
RCMT1606M0T-KM 16 6.35 8 5.5 ●
RC
正型经济仿形铣刀片
Profile Milling Inserts (Positive)
●标准库存 Stock ○需预定 Available Upon Order
仿形铣削
Profile Milling
101
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
RC 系列槽型
RC Series Geometry
通用材料中切削
Medium Cutting for
General Material
不锈钢材料中切削
Medium Cutting of
Stainless Steel
铸铁材料中切削
Heavy Cutting of
General Material
通用材料重切削
Heavy Cutting for General Material
EM MM KM EH KH
一般工况下,
实现高稳定性加工。
In general
circumstances, high
stability machining is
realized.
双前角设计,兼顾
刃带强度及锋利性。
Double rake angle
design, has good
strength and
sharpness.
双前角设计,实现一般
工况下高稳定性加工。
Double rake angle
design, has vibration
resistance in general
machining condition.
小前角 + 倒棱设计,切削刃强度更高。
Small rake angle and chamfer design, higher
edge strength.
102 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
MPC100
心轴式
Arbor
Fig1 Fig2
订货号
Ordering Code
直径
Diamete
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
图示
Shape
库存
Stock DC DCON LF KWW KDP
MPC100050R04A22RC12 50 4 50 22 50 10.4 6.3 6 RC**1204 × Fig1 ●
MPC100050R05A22RC12 50 5 50 22 50 10.4 6.3 6 RC**1204 × Fig1 ●
MPC100063R04A22RC12 63 4 63 22 50 10.4 6.3 6 RC**1204 × Fig1 ●
MPC100063R04A22RC16 63 4 63 22 50 10.4 6.3 8 RC**1606 × Fig1 ●
MPC100063R05A22RC12 63 5 63 22 50 10.4 6.3 6 RC**1204 × Fig1 ●
MPC100063R05A22RC16 63 5 63 22 50 10.4 6.3 8 RC**1606 × Fig1 ●
MPC100063R06A22RC12 63 6 63 22 50 10.4 6.3 6 RC**1204 × Fig1 ●
MPC100080R05A27RC16 80 5 80 27 50 12.4 7 8 RC**1606 × Fig1 ●
MPC100080R06A27RC12 80 6 80 27 50 12.4 7 6 RC**1204 × Fig1 ●
MPC100080R06A27RC16 80 6 80 27 50 12.4 7 8 RC**1606 × Fig1 ●
MPC100100R06B32RC16 100 6 100 32 50 14.4 8 8 RC**1606 × Fig2 ●
MPC100100R06B32RC20 100 6 100 32 50 14.4 8 10 RC**2006 × Fig2 ●
MPC100125R07B40RC20 125 7 125 40 63 16.4 9 10 RC**2006 × Fig2 ●
MPC100160R08B40RC20 160 8 160 40 63 16.4 9 10 RC**2006 × Fig2 ●
●标准库存 Stock ○需预定 Available Upon Order
MPC100
圆柱直柄式
Cylindrical Straight Type
订货号
Ordering Code
直径
Diamete
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
图示
Shape
库存
Stock DC DCON LF LU
MPC100020R02P20RC10 20 2 20 20 110 60 5 RC**10T3 × Fig3 ●
MPC100025R02P20RC10 25 2 25 20 160 50 5 RC**10T3 × Fig4 ●
MPC100032R02P25RC12 32 2 32 25 200 50 6 RC**1204 × Fig4 ●
MPC100040R03P32RC12 40 3 40 32 200 50 6 RC**1204 × Fig4 ●
●标准库存 Stock ○需预定 Available Upon Order
Fig3
Fig4
仿形铣削
Profile Milling
103
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
刀体配件列表
Spare Parts
零件名称
Part Name
压板螺钉
Clamp Screw
压板
Clamp
刀片螺钉
Inserts Screw
刀片螺钉扳手
Insert Screw Wrench
形状
Shape
适用刀片
Inserts
RP**08
规格
Specification
-- -- SI60M2.5X6.5-03509 TT07P --
订货号
Ordering
Code
-- -- SI60M025065-03509S TT07PQ --
RP**10
规格
Specification
SI60M3.5X10-05510 CAX1 SI60M4X8.9-05313 TT15P --
订货号
Ordering
Code
SI60M035100-05510S CAX01RQ SI60M040089-05313S TT15PQ --
RC**10
规格
Specification
-- -- SI60M4X8.9-05313 TT15P --
订货号
Ordering
Code
-- -- SI60M040089-05313S TT15PQ --
RP**12
规格
Specification
SI60M3.5X12-05314 CAX2 SI60M4X8.9-05313 TT15P --
订货号
Ordering
Code
SI60M035120-05314S CAX02RQ SI60M040089-05313S TT15PQ --
RC**12
规格
Specification
-- -- SI60M3.5X8-05314 TT15P --
订货号
Ordering
Code
-- -- SI60M035080-05314S TT15PQ --
RP**16/RC**16
规格
Specification
-- -- SI60M5X10.8-07209 TT20P TT20T
订货号
Ordering
Code
-- -- SI60M050108-07209S TT20PQ TT20TQ
RC**20
规格
Specification
-- -- SI60M6X16-08509 -- TT25T
订货号
Ordering
Code
-- -- SI60M060160-08509S -- TT25TQ
104 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
推荐切削参数
Recommended Cutting Data
● 刀具转速 (min-1)=(1000 X 切削速度 )(3.14 X 刀具切削刃直径 )。
● 机床工作台进给量 (mm/min)= 每刃进给量 X 刀具刃数 X 刀具转速。
● S 类材料推荐参数搭配 SM 槽型使用。
● RPM(min-1)=(1000*cutting speed)/(3.14*cutter diameter)
● Machine feed(mm/min)=feed per tooth * flute No.* RPM
● Class S material are matched with SM Geometry
被加工材料
Workpiece
材料硬度
Hardness
牌号
Grade
切削速度
Cutting Speed
Vc(m/min)
刀片
规格
Specification
进给 / 齿
Feed Per Tooth fz(mm)
轻切削
Light
Cutting(L)
中切削 (M)
Medium
Cutting(M)
重切削 (H)
Heavy
Cutting(H)
不锈钢 ( 铁素
体、马氏体 )
Stainless
(Ferrite,
Martensite)
≤ HB270 GM2140
GM4135
140
(100-180)
05 0.08
(0.05-0.15)
0.1
(0.08-0.15)
0.12
(0.08-0.2)
07
08
0.08
(0.05-0.15)
0.12
(0.08-0.18)
0.15
(0.1-0.25)
10
12
0.15
(0.1-0.25)
0.2
(0.15-0.3)
0.25
(0.2-0.35)
16 0.18
(0.1-0.25)
0.25
(0.15-0.35)
0.35
(0.2-0.45)
20 0.2
(0.12-0.25)
0.3
(0.15-0.4)
0.35
(0.2-0.45)
不锈钢 ( 奥氏
体、双相 )
Stainless
(Austenite,
Diphasic)
≤ HB270 GM2140
GM4135
120
(80-160)
05 0.08
(0.05-0.15)
0.1
(0.08-0.15)
0.12
(0.08-0.2)
07
08
0.08
(0.05-0.15)
0.12
(0.08-0.18)
0.15
(0.1-0.25)
10
12
0.15
(0.1-0.25)
0.2
(0.15-0.3)
0.25
(0.2-0.35)
16 0.18
(0.1-0.25)
0.25
(0.15-0.35)
0.35
(0.2-0.45)
20 0.2
(0.12-0.25)
0.3
(0.15-0.4)
0.35
(0.2-0.45)
耐热合金、
钛合金
Heat-resistant
Alloy and
Titanium Alloy
HRC30-45 GS4130 40
(30-60) 16 0.08
(0.05-0.15)
0.12
(0.08-0.15) -
105
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
RP/RC 刀片推荐每齿进给量与切深关系
RP/RC Recommend Cutting Feed and Cutting Depth
刀片
规格
Specification
工况
Working
Conditions
切深 ap(mm)
0.1 0.5 1 1.5 2 2.5 3 4 5
05
中切削
Medium
Maching(M)
0.35
(0.22-0.63)
0.17
(0.08-0.26)
0.12
(0.06-0.21)
0.1
(0.05-0.17) - - - - -
重切削
Heavy
Maching(H)
0.45
(0.29-0.95)
0.2
(0.12-0.38)
0.16
(0.09-0.28)
0.14
(0.07-0.25) - - - - -
07
08
中切削
Medium
Maching(M)
0.59
(0.23-0.9)
0.27
(0.1-0.41)
0.2
(0.08-0.3)
0.17
(0.06-0.26)
0.15
(0.03-0.23) - - - -
重切削
Heavy
Maching(H)
0.68
(0.32-1.13)
0.31
(0.14-0.52)
0.23
(0.11-0.38)
0.19
(0.09-0.32)
0.17
(0.08-0.29) - - - -
10
轻切削
Light
Maching(L)
0.75
(0.25-0.9)
0.34
(0.11-0.41)
0.25
(0.08-0.3)
0.21
(0.07-0.25)
0.19
(0.06-0.23)
0.17
(0.05-0.21) - - -
中切削
Medium
Maching(M)
0.9
(0.25-1.26)
0.41
(0.11-0.57)
0.30
(0.08-0.42)
0.25
(0.07-0.35)
0.23
(0.06-0.31)
0.21
(0.05-0.28) - - -
重切削
Heavy
Maching(H)
1.01
(0.35-1.51)
0.46
(0.16-0.69)
0.33
(0.12-0.5)
0.28
(0.1-0.42)
0.25
(0.09-0.38)
0.23
(0.08-0.35) - - -
12
轻切削
Light
Maching(L)
0.83
(0.28-1.1)
0.38
(0.13-0.5)
0.27
(0.09-0.36)
0.23
(0.08-0.3)
0.2
(0.07-0.27)
0.18
(0.06-0.25)
0.17
(0.06-0.23) - -
中切削
Medium
Maching(M)
0.99
(0.28-1.38)
0.45
(0.13-0.63)
0.33
(0.09-0.45)
0.27
(0.08-0.38)
0.24
(0.07-0.34)
0.22
(0.06-0.31)
0.21
(0.06-0.29) - -
重切削
Heavy
Maching(H)
1.1
(0.39-1.65)
0.5
(0.18-0.75)
0.36
(0.13-0.54)
0.3
(0.11-0.45)
0.27
(0.09-0.4)
0.25
(0.08-0.37)
0.23
(0.08-0.35) - -
16
轻切削
Light
Maching(L)
1.14
(0.32-1.59)
0.52
(0.14-0.72)
0.37
(0.1-0.52)
0.31
(0.09-0.43)
0.27
(0.08-0.38)
0.25
(0.07-0.35)
0.23
(0.06-0.32)
0.21
(0.06-0.29) -
中切削
Medium
Maching(M)
1.27
(0.32-1.9)
0.57
(0.14-0.86)
0.41
(0.1-0.62)
0.34
(0.09-0.51)
0.30
(0.08-0.45)
0.28
(0.07-0.41)
0.26
(0.06-0.38)
0.23
(0.06-0.35) -
重切削
Heavy
Maching(H)
1.59
(0.44-2.54)
0.72
(0.20-1.15)
0.52
(0.14-0.83)
0.43
(0.12-0.69)
0.38
(0.11-0.6)
0.35
(0.1-0.54)
0.32
(0.09-0.51)
0.29
(0.08-0.46) -
20
重切削
Heavy
Maching(H)
2.14
(0.59-3.49)
0.97
(0.25-1.60)
0.71
(0.18-1.17)
0.58
(0.15-0.96)
0.5
(0.14-0.81)
0.46
(0.13-0.73)
0.42
(0.12-0.68)
0.38
(0.11-0.61)
0.34
(0.1-0.55)
备注: 圆刀片切削加工,一般情况 ap<25%IC,当超过此切深时推荐用 Kr=45°的 SNEU/SEET 系刀片。
Note: Remark: During round Insert application, in general, the ap should less than 25%IC. Otherwise, we suggest to us Kr=45 SNUE/SEET
series insert.
106 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
订货号
Ordering Code
尺寸 (mm)
Dimension(mm)
涂层硬质合金
Coating Grade
硬质
合金
coated
金属
陶瓷
cermet
IC S D1 RE GA4225 GA4230 GA4325 GA4330 GP4225 GP2115 GM4135 GM2140 GK4125 GK2115 GS4130 GSM7130 GH4115 GN9125 GP01TM
SOET09T312-SM 9.525 3.97 4.2 1.2 ●
SOMT09T312-SM 9.525 3.97 4.2 1.2 ●
SOET120420-SM 12.7 4.76 4.4 2.0 ●
SOMT120420-SM 12.7 4.76 4.4 2.0 ●
SOMT090412-ST 9.525 4.76 4.0 1.2 ●
SOMT120512-ST 12.7 5.56 4.4 1.2 ●
SOE (M)T
正型四刃快进给铣
Positive four edges high feed milling cutter insert
● SM槽型刀片对应MKT113系列刀体。
● ST槽型刀片对应MKT213系列刀体。
● The inserts of SM geometry correspond to MKT113 cutters.
● The inserts of ST geometry correspond to MKT213 cutters.
快进给铣削
High Feed Milling
●标准库存 Stock ○需预定 Available Upon Order
107
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
SOE(M)T 系列槽型
SOE(M)T Series Geometry
钛合金材料中切削
Ti alloy Workpiece Material medium cutting
钛合金材料中切削
Ti alloy Workpiece Material medium cutting
SM ST
正前角,适合中载切削。
Positive rake angle, good for medium cutting.
渐变式前角,适合中载切削。
Gradient rake angle, good for medium cutting.
108 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
MKT113
心轴式
Arbor
订货号
Ordering Code
直径
Diameter
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
图示
Shape
库存
Stock DC DCX DCON LF KWW KDP
MKT113040R04A16SO09 40 4 26 40 16 40 8.4 5.6 1.2 SOE(M)T09T3 √ Fig1 ●
MKT113040R05A16SO09 40 5 26 40 16 40 8.4 5.6 1.2 SOE(M)T09T3 √ Fig1 ●
MKT113042R04A16SO09 42 4 28 42 16 40 8.4 5.6 1.2 SOE(M)T09T3 √ Fig1 ○
MKT113042R05A16SO09 42 5 28 42 16 40 8.4 5.6 1.2 SOE(M)T09T3 √ Fig1 ○
MKT113050R05A22SO09 50 5 36 50 22 40 10.4 6.3 1.2 SOE(M)T09T3 √ Fig1 ●
MKT113050R06A22SO09 50 6 36 50 22 40 10.4 6.3 1.2 SOE(M)T09T3 √ Fig1 ●
MKT113050R07A22SO09 50 7 36 50 22 40 10.4 6.3 1.2 SOE(M)T09T3 √ Fig1 ●
MKT113050R05A22SO12 50 5 33.3 50 22 40 10.4 6.3 1.4 SOE(M)T1204 √ Fig1 ●
MKT113052R06A22SO09 52 6 38 52 22 40 10.4 6.3 1.2 SOE(M)T09T3 √ Fig1 ○
MKT113052R07A22SO09 52 7 38 52 22 40 10.4 6.3 1.2 SOE(M)T09T3 √ Fig1 ●
MKT113052R05A22SO12 52 5 34.3 52 22 40 10.4 6.3 1.4 SOE(M)T1204 √ Fig1 ○
MKT113063R06A22SO09 63 6 49 63 22 40 10.4 6.3 1.2 SOE(M)T09T3 √ Fig1 ●
MKT113063R08A22SO09 63 8 49 63 22 40 10.4 6.3 1.2 SOE(M)T09T3 √ Fig1 ●
MKT113063R06A27SO09 63 6 49 63 27 50 12.4 7 1.2 SOE(M)T09T3 √ Fig1 ○
MKT113063R08A27SO09 63 8 49 63 27 50 12.4 7 1.2 SOE(M)T09T3 √ Fig1 ●
MKT113063R05A22SO12 63 5 45.3 63 22 40 10.4 6.3 1.4 SOE(M)T1204 √ Fig1 ●
MKT113063R06A22SO12 63 6 45.3 63 22 40 10.4 6.3 1.4 SOE(M)T1204 √ Fig1 ●
MKT113063R05A27SO12 63 5 45.3 63 27 50 12.4 7 1.4 SOE(M)T1204 √ Fig1 ●
MKT113063R06A27SO12 63 6 45.3 63 27 50 12.4 7 1.4 SOE(M)T1204 √ Fig1 ●
MKT113066R05A27SO12 66 5 48.3 66 27 50 12.4 7 1.4 SOE(M)T1204 √ Fig1 ●
MKT113080R06A27SO12 80 6 62.3 80 27 50 12.4 7 1.4 SOE(M)T1204 √ Fig1 ●
MKT113080R08A27SO12 80 8 62.3 80 27 50 12.4 7 1.4 SOE(M)T1204 √ Fig1 ●
MKT113100R07B32SO12 100 7 82.3 100 32 50 14.4 8 1.4 SOE(M)T1204 × Fig2 ●
MKT113125R08B40SO12 125 8 107.3 125 40 63 16.4 9 1.4 SOE(M)T1204 × Fig2 ●
●标准库存 Stock ○需预定 Available Upon Order
快进给铣削
High Feed Milling
Fig1 Fig2
109
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
MKT113
圆柱直柄式
Cylindrical Straight Type
订货号
Ordering Code
直径
Diameter
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
图示
Shape
库存
Stock DC DCX DCON LF LU
MKT113025R02P25SO09S 25 2 11 25 25 110 40 1.2 SOE(M)T09T3 √ Fig3 ○
MKT113025R02P25SO09 25 2 11 25 25 150 50 1.2 SOE(M)T09T3 √ Fig3 ●
MKT113025R02P25SO09L 25 2 11 25 25 200 75 1.2 SOE(M)T09T3 √ Fig3 ●
MKT113025R03P25SO09S 25 3 11 25 25 110 40 1.2 SOE(M)T09T3 √ Fig3 ●
MKT113025R03P25SO09 25 3 11 25 25 150 50 1.2 SOE(M)T09T3 √ Fig3 ●
MKT113025R03P25SO09L 25 3 11 25 25 200 75 1.2 SOE(M)T09T3 √ Fig3 ●
MKT113032R03P32SO09S 32 3 18 32 32 120 40 1.2 SOE(M)T09T3 √ Fig3 ●
MKT113032R03P32SO09 32 3 18 32 32 180 60 1.2 SOE(M)T09T3 √ Fig3 ●
MKT113032R03P32SO09L 32 3 18 32 32 250 100 1.2 SOE(M)T09T3 √ Fig3 ●
MKT113032R04P32SO09S 32 4 18 32 32 120 40 1.2 SOE(M)T09T3 √ Fig3 ●
MKT113032R04P32SO09 32 4 18 32 32 180 60 1.2 SOE(M)T09T3 √ Fig3 ●
MKT113032R04P32SO09L 32 4 18 32 32 250 100 1.2 SOE(M)T09T3 √ Fig3 ●
MKT113032R02P32SO12S 32 2 14.3 32 32 120 40 1.4 SOE(M)T1204 √ Fig3 ●
MKT113032R02P32SO12 32 2 14.3 32 32 180 60 1.4 SOE(M)T1204 √ Fig3 ●
MKT113032R02P32SO12L 32 2 14.3 32 32 250 100 1.4 SOE(M)T1204 √ Fig3 ●
MKT113032R03P32SO12S 32 3 14.3 32 32 120 40 1.4 SOE(M)T1204 √ Fig3 ●
MKT113032R03P32SO12 32 3 14.3 32 32 180 60 1.4 SOE(M)T1204 √ Fig3 ●
MKT113032R03P32SO12L 32 3 14.3 32 32 250 100 1.4 SOE(M)T1204 √ Fig3 ●
MKT113035R04P32SO09S 35 4 21 35 32 120 40 1.2 SOE(M)T09T3 √ Fig3 ●
MKT113035R04P32SO09 35 4 21 35 32 180 40 1.2 SOE(M)T09T3 √ Fig3 ●
MKT113035R04P32SO09L 35 4 21 35 32 250 40 1.2 SOE(M)T09T3 √ Fig3 ●
MKT113035R03P32SO12S 35 3 17.3 35 32 120 40 1.4 SOE(M)T1204 √ Fig3 ●
MKT113035R03P32SO12 35 3 17.3 35 32 180 40 1.4 SOE(M)T1204 √ Fig3 ●
MKT113035R03P32SO12L 35 3 17.3 35 32 250 40 1.4 SOE(M)T1204 √ Fig3 ●
●标准库存 Stock ○需预定 Available Upon Order
快进给铣削
High Feed Milling
Fig3
110 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
MKT113
可换式刀头
Replaceable Tool Head
订货号
Ordering Code
直径
Diameter
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
图示
Shape
库存
Stock DC DCX DCSFMS DCON LF CRKS
MKT113025R02M12SO09 25 2 11 25 23 12.5 35 M12 1.2 SOE(M)T09T3 √ Fig4 ○
MKT113025R03M12SO09 25 3 11 25 23 12.5 35 M12 1.2 SOE(M)T09T3 √ Fig4 ●
MKT113032R03M16SO09 32 3 18 32 29 17 40 M16 1.2 SOE(M)T09T3 √ Fig4 ●
MKT113032R04M16SO09 32 4 18 32 29 17 40 M16 1.2 SOE(M)T09T3 √ Fig4 ●
MKT113032R02M16SO12 32 2 14.3 32 29 17 40 M16 1.4 SOE(M)T1204 √ Fig4 ●
MKT113032R03M16SO12 32 3 14.3 32 29 17 40 M16 1.4 SOE(M)T1204 √ Fig4 ●
MKT113035R03M16SO09 35 3 21 35 29 17 40 M16 1.2 SOE(M)T09T3 √ Fig4 ●
MKT113035R04M16SO09 35 4 21 35 29 17 40 M16 1.2 SOE(M)T09T3 √ Fig4 ●
MKT113035R03M16SO12 35 3 17.3 35 29 17 40 M16 1.4 SOE(M)T1204 √ Fig4 ●
MKT113040R05M16SO09 40 5 26 40 29 17 40 M16 1.2 SOE(M)T09T3 √ Fig4 ●
MKT113042R04M16SO12 42 4 24.3 42 29 17 40 M16 1.4 SOE(M)T1204 √ Fig4 ●
●标准库存 Stock ○需预定 Available Upon Order
快进给铣削
High Feed Milling
Fig4
111
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
MKT213
心轴式
Arbor
订货号
Ordering Code
直径
Diameter
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
图示
Shape
库存
Stock DC DCX DCON LF KWW KDP
MKT213040R04A16SO09 40 4 24.8 40 16 40 8.4 5.6 1.1 SOMT0904 √ Fig1 ○
MKT213040R05A16SO09 40 5 24.8 40 16 40 8.4 5.6 1.1 SOMT0904 √ Fig1 ○
MKT213042R04A16SO09 42 4 26.8 42 16 40 8.4 5.6 1.1 SOMT0904 √ Fig1 ○
MKT213042R05A16SO09 42 5 26.8 42 16 40 8.4 5.6 1.1 SOMT0904 √ Fig1 ○
MKT213050R05A22SO09 50 5 35.3 50 22 40 10.4 6.3 1.1 SOMT0904 √ Fig1 ○
MKT213050R06A22SO09 50 6 35.3 50 22 40 10.4 6.3 1.1 SOMT0904 √ Fig1 ○
MKT213050R07A22SO09 50 7 35.3 50 22 40 10.4 6.3 1.1 SOMT0904 √ Fig1 ●
MKT213050R05A22SO12 50 5 29.5 50 22 40 10.4 6.3 1.8 SOMT1205 √ Fig1 ●
MKT213052R06A22SO09 52 6 36.8 52 22 40 10.4 6.3 1.1 SOMT0904 √ Fig1 ○
MKT213052R07A22SO09 52 7 36.8 52 22 40 10.4 6.3 1.1 SOMT0904 √ Fig1 ○
MKT213052R05A22SO12 52 5 31.5 52 22 40 10.4 6.3 1.8 SOMT1205 √ Fig1 ○
MKT213063R06A22SO09 63 6 47.8 63 22 40 10.4 6.3 1.1 SOMT0904 √ Fig1 ●
MKT213063R08A22SO09 63 8 47.8 63 22 40 10.4 6.3 1.1 SOMT0904 √ Fig1 ●
MKT213063R06A27SO09 63 6 47.8 63 27 50 12.4 7 1.1 SOMT0904 √ Fig1 ○
MKT213063R08A27SO09 63 8 47.8 63 27 50 12.4 7 1.1 SOMT0904 √ Fig1 ○
MKT213063R06A22SO12 63 6 42.4 63 22 40 10.4 6.3 1.8 SOMT1205 √ Fig1 ●
MKT213063R06A27SO12 63 6 42.4 63 27 50 12.4 7 1.8 SOMT1205 √ Fig1 ○
MKT213066R05A27SO12 66 5 45.4 66 27 50 12.4 7 1.8 SOMT1205 √ Fig1 ○
MKT213080R06A27SO12 80 6 59.4 80 27 50 12.4 7 1.8 SOMT1205 √ Fig1 ○
MKT213080R08A27SO12 80 8 59.4 80 27 50 12.4 7 1.8 SOMT1205 √ Fig1 ○
MKT213100R07B32SO12 100 7 79.7 100 32 60 14.4 8 1.8 SOMT1205 × Fig2 ○
MKT213125R08B40SO12 125 8 104.7 125 40 60 16.4 9 1.8 SOMT1205 × Fig2 ○
●标准库存 Stock ○需预定 Available Upon Order
快进给铣削
High Feed Milling
Fig1 Fig2
112 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
MKT213
圆柱直柄式
Cylindrical Straight Type
订货号
Ordering Code
直径
Diameter
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
图示
Shape
库存
Stock DC DCX DCON LF LU
MKT213025R02P25SO09S 25 2 9.9 25 25 110 40 1.1 SOMT0904 √ Fig3 ○
MKT213025R02P25SO09 25 2 9.9 25 25 150 50 1.1 SOMT0904 √ Fig3 ○
MKT213025R02P25SO09L 25 2 9.9 25 25 200 75 1.1 SOMT0904 √ Fig3 ○
MKT213025R03P25SO09S 25 3 9.9 25 25 110 40 1.1 SOMT0904 √ Fig3 ○
MKT213025R03P25SO09 25 3 9.9 25 25 150 50 1.1 SOMT0904 √ Fig3 ●
MKT213032R03P32SO09S 32 3 16.8 32 32 120 40 1.1 SOMT0904 √ Fig3 ○
MKT213032R03P32SO09 32 3 16.8 32 32 180 60 1.1 SOMT0904 √ Fig3 ●
MKT213032R03P32SO09L 32 3 16.8 32 32 250 100 1.1 SOMT0904 √ Fig3 ○
MKT213032R04P32SO09S 32 4 16.8 32 32 120 40 1.1 SOMT0904 √ Fig3 ○
MKT213032R04P32SO09 32 4 16.8 32 32 180 60 1.1 SOMT0904 √ Fig3 ●
MKT213032R04P32SO09L 32 4 16.8 32 32 250 100 1.1 SOMT0904 √ Fig3 ○
MKT213032R02P32SO12S 32 2 11.5 32 32 120 40 1.8 SOMT1205 √ Fig3 ○
MKT213032R02P32SO12 32 2 11.5 32 32 180 60 1.8 SOMT1205 √ Fig3 ○
MKT213032R02P32SO12L 32 2 11.5 32 32 250 100 1.8 SOMT1205 √ Fig3 ○
MKT213032R03P32SO12S 32 3 11.5 32 32 120 40 1.8 SOMT1205 √ Fig3 ○
MKT213032R03P32SO12 32 3 11.5 32 32 180 60 1.8 SOMT1205 √ Fig3 ●
MKT213032R03P32SO12L 32 3 11.5 32 32 250 100 1.8 SOMT1205 √ Fig3 ○
MKT213035R04P32SO09S 35 4 19.9 35 32 120 40 1.1 SOMT0904 √ Fig3 ○
MKT213035R04P32SO09 35 4 19.9 35 32 180 40 1.1 SOMT0904 √ Fig3 ●
MKT213035R04P32SO09L 35 4 19.9 35 32 250 40 1.1 SOMT0904 √ Fig3 ○
MKT213035R03P32SO12S 35 3 14.4 35 32 120 40 1.8 SOMT1205 √ Fig3 ○
MKT213035R03P32SO12 35 3 14.4 35 32 180 40 1.8 SOMT1205 √ Fig3 ●
MKT213035R03P32SO12L 35 3 14.4 35 32 250 40 1.8 SOMT1205 √ Fig3 ○
●标准库存 Stock ○需预定 Available Upon Order
快进给铣削
High Feed Milling
Fig3
113
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
MKT213
可换式刀头
Replaceable Tool Head
订货号
Ordering Code
直径
Diameter
刃数
Teeth
尺寸
Dimension(mm) 最大
切深
APMX
匹配刀片
Suitable for
内冷
Coolant
图示
Shape
库存
Stock DC DCX DCSFMS DCON LF CRKS
MKT213025R02M12SO09 25 2 9.9 25 23 12.5 35 M12 1.1 SOMT0904 √ Fig4 ○
MKT213025R03M12SO09 25 3 9.9 25 23 12.5 35 M12 1.1 SOMT0904 √ Fig4 ●
MKT213032R03M16SO09 32 3 16.8 32 29 17 40 M16 1.1 SOMT0904 √ Fig4 ○
MKT213032R04M16SO09 32 4 16.8 32 29 17 40 M16 1.1 SOMT0904 √ Fig4 ●
MKT213032R02M16SO12 32 2 11.5 32 29 17 40 M16 1.8 SOMT1205 √ Fig4 ○
MKT213032R03M16SO12 32 3 11.5 32 29 17 40 M16 1.8 SOMT1205 √ Fig4 ●
MKT213035R04M16SO09 35 4 19.9 35 29 17 40 M16 1.1 SOMT0904 √ Fig4 ●
MKT213035R03M16SO12 35 3 14.4 35 29 17 40 M16 1.8 SOMT1205 √ Fig4 ●
MKT213040R05M16SO09 40 5 24.8 40 29 17 40 M16 1.1 SOMT0904 √ Fig4 ●
MKT213042R04M16SO12 42 4 21.4 42 29 17 40 M16 1.8 SOMT1205 √ Fig4 ○
●标准库存 Stock ○需预定 Available Upon Order
快进给铣削
High Feed Milling
Fig4
114 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
零件名称
Part Name
刀片螺钉
Insert Screw
刀片螺钉扳手
Insert Screw Wrench
形状
Shape
适用刀片
Inserts
SOE(M)T09T312-SM
规格
Specification SI60M035076-04808I TI10K -
订货号
Ordering Code SI60M035076-04808IB TI10KB -
SOE(M)T120420-SM
规格
Specification SI60M040100-05510I TT15K TI15T
订货号
Ordering Code SI60M040100-05510IS TI15KB TI15TB
SOMT090412-ST
规格
Specification SI60M035076-04808I TI10K -
订货号
Ordering Code SI60M035076-04808IB TI10KB -
SOMT120512-ST
规格
Specification SI60M040100-05510I TT15K TI15T
订货号
Ordering Code SI60M040100-05510IS TI15KB TI15TB
刀体配件列表
Spare Parts
快进给铣削
High Feed Milling
115
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
刀片规格
Specification
近似编程圆角
Approximate Corner
Ratio R(mm)
切削残留量
Remains K(mm) 示意图
SOET09T312-SM 2.34 0.9
SOMT09T312-SM 2.34 0.9
SOET120420-SM 3.29 1.0
SOMT120420-SM 3.29 1.0
SOMT090412-ST 2.20 0.7
SOMT120512-ST 2.79 1.0
加工程序参数
Parameters for Programing
Remains K
Remains K
Approximate
Corner Ratio R
Approximate
Corner Ratio R
被加工材料
Workpiece Material
材料硬度
Hardness
牌号
Grade
规格
Specification
推荐
切深
ap(mm)
切削速度
Cutting
Speed
Vc(m/min)
进给 / 齿
Feed Per Tooth fz(mm)
中切削 (M)
Medium
Machining(M)
重切削 (H)
Heavy
Machining(H)
钛合金
Titanium Alloy HRC30-45 GSM7130
SOE(M)T09T3 1.2
40
(30-60)
0.4
(0.3-0.7)
0.6
(0.4-1.0)
SOE(M)T1204 1.4 0.5
(0.3-0.8)
0.7
(0.4-1.1)
SOMT0904 1.1 0.4
(0.3-0.7)
0.6
(0.4-1.0)
SOMT1205 1.8 0.5
(0.3-0.8)
0.7
(0.4-1.1)
推荐切削参数
Recommended Cutting Data
116 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
刀具规格
Specification SOET09T312-SM
刀具牌号
Grade GSM7130
刀体规格
Size MKT113-050R06A22-SO09
工件材料
Workpiece Material TC4
切削速度
Cutting Speed 47 m/min
进给量
Feed Rate 0.6 mm/z
切削量
Cutting Amount ap=0.6 mm,ae=40 mm
切削方式
Cutting Method 型腔铣 Cavity milling
冷却方式
Cooling Method
水基乳化液,外冷
Water based emulsion,External cooling
切削效果
Processing Result
同样工况,刀片寿命较竞品提升20%
Under the same working condition, the
service life of the blade is 80% longer
than that of the competitors
应用案例
Case
案例1:SOE(M)T+MKT113&213 钛合金吊挂后梁加工
Case1: SOE(M)T+MKT113&213 Titanium alloy hanging rear beam processing
加工时间 Tool life(min)
GESAC
0 50 100 150
JT
+20%
117
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
刀具规格
Specification SOMT09T312-SM
刀具牌号
Grade GSM7130
刀体规格
Size MKT113-025R02P25-SO09
工件材料
Workpiece Material TC18(HRC40-45)
切削速度
Cutting Speed 35 m/min
进给量
Feed Rate 0.11 mm/z
切削量
Cutting Amount ap=0.5 mm,ae=10-35 mm
切削方式
Cutting Method 型腔铣 Cavity milling
冷却方式
Cooling Method
水基乳化液,外冷
Water based emulsion,External cooling
切削效果
Processing Result
同样工况,刀片寿命较竞品提升80%
Under the same working condition, the
service life of the blade is 80% longer than
that of the competitors
应用案例
Case
案例2:SOE(M)T+MKT113&213 外副作动器粗加工
Case2: SOE(M)T+MKT113&213 Rough machining of external auxiliary actuator
加工时间 Tool life(h)
GESAC-SOMT
SS
GESAC
0 1 2 3 4 5
SS
+80%
整体硬质合金立铣刀
Solid Carbide Endmills
119
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
涂层名称
Coatings
维氏硬度
Microhardness
(HV0.05)
摩擦系数
Coefficient
Friction
最高适用温度
Max. service
Temperature (℃)
特点与应用
Characteristic and Application
AlCrN 3200 0.45 1100
◇ 高抗氧化性和高温耐磨性能极其优异;
◇ 适用于中低硬度普通钢,模具钢,或钛合金的干式切削。
High oxidation resistance, extremely good of high
temperature abrasion resistance, suitable for ordinary
steel, low hardness of die steel or titanium alloy dry
milling.
AlCrSiN 3300 0.4 1100
◇ 专为铣削加工开发,高抗氧化性,实现耐磨性与韧性完美平衡;
◇ 通用性极高,适用于55HRC以下的普通钢,模具钢,钛合
金的各种铣削加工。
Specially designed for milling, high oxidation resistance,
good balance of abrasion resistance and toughness,
versatility is extremely high, suitable for ordinary steel
under HRC55, die steel and titanium alloy milling.
TiAlN 2900 0.35 900
◇ 良好的红硬性与晶粒细化控制;
◇ 主要适用于不锈钢铣削加工,和一部分高硬度钢的干式加
工,钛合金钻削加工。
Super-high micro hardness and fine-grain, suitable for
stainless steel, some high hard steel drying cutting and
titanium alloy milling.
AlTiN纳米
AlTiN Nano 3000 0.45 900
◇ 结晶方位精密控制,硬度与韧性的完美平衡;
◇ 钻削与铣削通用涂层,适用于不锈钢,高硬钢的高速,高
进给切削。
Extremely crystal texture control, good balance of micro
hardness and toughness, universal milling and drilling
coatings, suitable for stainless steel, high hard steel
moderately high speed and high feed cutting.
AlCrN/TiSiN多层
AlCrN/TiSiN 3100 0.35 1100
◇ 高抗氧化性,高红硬性,良好的韧性,超光滑表面;
◇ 适用于不锈钢、铸铁钻削加工。
High oxidation resistance, good hot hardness, good
toughness, and super-smooth surface, suitable for
stainless steel and cast iron drilling.
AlTiN/TiSiN
纳米多层
AlTiN/TiSiN
Multilayer
3300 0.35 1100
◇ 超高稳定性,超高韧性;
◇ 钻头通用涂层,适用于普通钢钻削。
Super high thermal-stability, super toughness, bit general
coating, especially suitable for ordinary steel drilling.
TiAlCrSiN 4000 0.35 1100
◇ 高硬度,高抗氧化性与红硬性;
◇ 特别适用于50-60HRC的高硬度钢铣削加工。
High micro hardness, high oxidation resistance and hot
hardness, suitable for high hard steel above 55HRC milling.
TiAlSiN 4000 0.35 1200
◇ 高硬度,高抗氧化性与红硬性;
◇ 特别适用于55-65HRC的高硬度钢铣削加工。
High micro hardness, high oxidation resistance and hot
hardness, suitable for high hard steel above 55-65HRC milling.
粗晶金刚石
Normal diamond
coating
8500 - 700
◇ 高硬度,高热导率,高耐磨性;
◇ 适用于石墨加工。
High hardness, thermal conductivity and wear resistance,
suitable for graphite machining.
超细晶金刚石
Ultra-fine grain
diamond coating
8000 - 700
◇ 表面光滑,自润滑性好, 高硬度、高热导率,高耐磨性;
◇ 适用于非铁材料,碳纤维复合材料等加工。
Smooth surface, good self-lubricity, hardness, thermal
conductivity and wear resistance, suitable for nonferrous
materials, carbon fiber composite machining, etc.
富Ti涂层
Titanium-rich
coating
4000 0.35 900
◇ 高硬度、自润滑性好、优异的抗粘结性
◇ 适用于钛合金、铝合金等有色金属的加工。
High hardness,good self-lubricity,excellent adhesion
resistance.
Suitable for titanium alloy, aluminum alloy and other nonferrous metal milling.
涂层特性
Coating Characteristic
金鹭的涂层
GESAC Coating
120 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
主要PVD纳米涂层的定位
Position of Main PVD Nano-structure Coating
PVD涂层精确控制晶粒尺寸(10nm~500nm),可获得很高的硬度、良好的抗氧化性能,并能有效降低摩擦系数。
PVD coating provides for superior control of coating grain size (from 10nm to 500nm), achieves excellent hardness, good
oxidation resistant, and improved reduction of the coefficient of friction.
涂层硬度与最高适用温度
Microhardness and Max. Service Temperature
最高适用温度
Max. service Temperature(℃)
硬度(HV) Microhardness(HV)
硬度(HV) Microhardness(HV)
0 2000 2500 3000 3500 4000
200
1000
600
800
1200
1300
400
TiN
AlTiN纳米
AlCrSiN
涂层硬度与摩擦系数
Microhardness and Coefficient of Friction
摩擦系数
Coefficient Friction
0.5
0 2000 2500 3000 3500 4000
0.1
0.3
0.4
0.2
TiN
AlTiN纳米
TiAlCrSiN
TiAlSiN
AlCrSiN
TiAlCrSiN
TiAlSiN
121
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
通用高性能涂层AlCrSiN
Universal High Performance Coating AlCrSiN
高硬涂层TiAlSiN
High Hardness Coating TiAlSiN
纳米涂层AlTiN
Nano Coating AlTiN
● 通用性好,以高效率切削加工显著提升生产力。
● 独特的结构设计使得涂层韧性、热冲击稳定性、残余应力达到完美平衡。
● 显微硬度可达4000HV,具有良好的耐磨性。
● 特殊过渡层设计,保证高硬涂层与基体间超强结合力,附着力可达100N以上。
● 纳米复合涂层设计,具备超强的抗氧化性,氧化开始温度高达1200℃,高温稳
定性好。
● 高的铝含量提供了优异的红硬性和抗氧化温度。
● 特殊的涂层方式优化涂层结构,提高了稳定性,表面液滴大幅度减少。
涂层断面形貌
SEM Photograph of Coating
涂层断面形貌
SEM Photograph of Coating
涂层断面形貌
SEM Photograph of Coating
AlCrSiN涂层
AlCrSiN Coating
TiAlSiN涂层
TiAlSiN coating
AlTiN涂层
AlTiN Nano Coating
硬质合金基体
The Carbide Substrate
硬质合金基体
The Carbide Substrate
硬质合金基体
The Carbide Substrate
● High aluminum content provides excellent hot hardness and oxidation
resistance.
● Special method optimizes the structure of coating, significantly improve
stability, reducing the number of surface droplet.
● Micro hardness up to 4000HV, with good wear resistance.
● Special transition layer design to ensure the high bonding strength
between high hardness coating and substrate, adhesion of up to 100N.
● Nano composite coating design, have super strong oxidation resistance,
oxidation starts at temperatures as high as 1200℃,high temperature
stability.
● Productivity increase due to significantly higher cutting speed and feed for
application in a wide range of materials. Significantly EHance productivity.
● Particular design of structure brings good balance between toughness,
thermo-shock stability and residual stress.
122 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
粗晶金刚石涂层
Normal diamond coating
● 高纯度金刚石涂层,涂层硬度能达到 85GPa 以上。 ● 高耐磨金刚石涂层晶种, 具有极强的硬度及优越的耐
磨性。
● 适用于石墨加工。
涂层断面形貌 涂层表面形貌
金刚石涂层
硬质合金基体
超细晶金刚石涂层
Ultra-Fine Grain Diamond Coating
● 高纯度金刚石涂层,涂层硬度能达到 80GPa 以上。
● 涂层表面光滑,摩擦系数低。 ● 适用于非铁材料的精加工,如石墨、高硅铝合金、
碳纤维、玻璃纤维、陶瓷等。
涂层断面形貌 涂层表面形貌
金刚石涂层
● High purity diamond coating, with hardness up to 硬质合金基体
80GPa.
● Ultra smooth and shiny surface, low coefficient
friction. ● Suitable for finish machining nonferrous materials,
such as graphite, aluminum, carbon fiber, ceramic,
etc.
Diamond Coating
The Carbide Substrate
SEM Photograph of Coating Surface Morphology
SEM Photograph of Coating Surface Morphology
Diamond Coating
The Carbide Substrate
● High purity diamond coating, with hardness up to
80GPa. ● High wear-resisting diamond coating, with extremely
high hardnessand strongly wear resistance.
● Suitable for graphite machining.
123
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
标记说明
Guidelines to lcons
标示
Mark
说明
Description
柄部
形状
Shank
ISO 标准柄部
ISO Standard
Shank h5
ISO 标准柄部
ISO Standard
Shank h6
涂层
Coating
AlCrN涂层
AlCrN Coating
AlCrSiN涂层
AlCrSiN Coating
TiAlN涂层
AlTiN Coating
AlTiN纳米涂层
Nano Coating
AlTiN
AICrN/TiSiN多层
AICrN/TiSiN
Coating
AITiN/TiSiN纳米多层
Nano Coating
AITiN/TiSiN
TiAlCrSiN
TiAlCrSiN Coating
TiAlSiN
TiAlSiN Coating
粗晶金刚石涂层
Normal Diamond
Coating
超细晶金刚石涂层
Ultra-Fine Grain
Diamond Coating
富Ti涂层
Titanium-rich
coating
切削
方式
Cutting
Condition
侧铣
For Side Milling
槽铣
Slot Milling
仿形切削
For Profile Milling
螺旋铣削
Spiral Milling
摆线铣削
Trochoidal Milling
标示
Mark
说明
Description
底刃
形状
Endteeth
Type
平头
Square End
圆角头
Corner Radius
球头
Ballnose
刀尖倒角
Square End
with Chamfer
倒角
Chamfer
螺旋角
Helix
左20°螺旋角
-20°Helix
15°螺旋角
15°Helix
20°螺旋角
20°Helix
工件
材料
Workpiece
Material
钢
Steels
不锈钢
Stainless Steels
铸铁
Cast Iron
非铁材料
Non-ferrous
Materials
高温合金、
钛合金
Heat-resistant
Super Alloys,
Titanium Alloys
高硬度材料
High Hardened
Materials
标示
Mark
说明
Description
螺旋角
Helix
28°螺旋角
28°Helix
30°螺旋角
30°Helix
35°螺旋角
35°Helix
38°螺旋角
38°Helix
40°螺旋角
40°Helix
45°螺旋角
45°Helix
双螺旋角
Variable Helix
双螺旋角
Variable Helix
双螺旋角
Variable Helix
双螺旋角
Variable Helix
不等螺旋角
Variable Helix
刃数
No.of
Flutes
1 刃立铣刀
1 Flute
2 刃立铣刀
2 Flutes
3 刃立铣刀
3 Flutes
4 刃立铣刀
4 Flutes
5 刃立铣刀
5 Flutes
6 刃立铣刀
6 Flutes
12 刃立铣刀
12 Flutes
SHANK
h5
SHANK
h6
TiAIN
AICrN/
TiSiN
AITiN/
TiSiN
N-DIA
U-DIA
TiAlCrSiN
Titaniumrich
AITiN
nano
AICrN
AICrSiN
Square
Corner-R
Ballnose
Chamfer
12346
Helix
40°
Helix
38°
Helix
35°
Helix
45°
Helix
47 /45 /43
Helix
35 /38
Helix
38 /40
Helix
38 /41 5
12
Helix
-20°
Helix
15°
Helix
20°
Helix
15 /40
Helix
30°
Helix
28°
TiAlSiN
124 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
整体硬质合金立铣刀型号(订货号)表示规则
Solid Carbide Endmills Identification System
SA300 -
①
工件材料
Workingpiece
①系列号
Code of Series
系列说明
Series Description
不锈钢
Stainless Steel SS600 高强度钢加工系列
High Strength Machining Series
铝合金
Aluminium Alloy
SA210 铝合金粗加工系列
Rough Machining Series for Aluminum
SA300 铝合金高速加工系列
High Speed Machining Series for Aluminum
DNM100 标准PCD圆角头立铣刀系列
PCD Round-head Endmill
复合材料
Composite Materials SD200 复合材料加工立铣刀系列
General Machining for Composite Material
高温合金
Heat Resistant Super
Alloys
SN200 高温合金加工立铣刀系列
High Efficiency Machining Series for Heat Resistant Super Alloys
STB200 锥度球头立铣刀
Taper Ball Endmill for Heat Resistant Super Alloys
钛合金
Titanium Alloys ST210 钛合金高性能加工立铣刀系列
High Performance Machining Series for Titanium Alloys
125
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
②底刃形状
Endteeth Type
S 平头
Square
B 球头
Ballnose
R 圆弧角
Cornor Radius
C
刀尖倒角
Square End
with Chamfer
③特征项
Length of Flute
N 长颈
Reduce Neck
H 长柄
Long Shank
L 长刃
Long Flute
S 短刃
Short Flute
空
Blank
标准
Standard
⑤刃径
Diameter
0.6mm 006
6mm 060
10mm 100
⑥特性码
Code Characteristic
1
平头\\球头
a. 颈长
b. 刃长
6-06 10-10
Square End\\
Ballnose:
a. Neck Length
b. Flute Length
6-06 10-10
2
圆角头
r0.2-02
r1-10
Cornor Radius:
r0.2-02
r1-10
3
刀尖倒角
C0.03-03
C0.13-13
Chamfered Corner:
C0.03-03
C0.13-13
④刃数
No. of Flutes
2
3
4
6
S S 2- 060 09
② ③ ④ ⑤ ⑥
126 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
适用加
工材料
Suitable
Material
刃数
No.of
Flutes
底刃
形状
En
dteeth
Type
涂层
Coating
刀具名称及外形
Description
系列型号
Type
尺寸范围
Diameter
Range
尺寸表
页码
Dimension
Page
切削参数
页码
Cutting
Parameters
Page
铝合金
Aluminium
Alloy
SA210
3 刃长颈粗加工
3 Flutes with a long neck,
Corner Radius
SA210-WR D12 ~ D25 133 140 3 刃长颈粗加工(内冷涂层)
3 Flutes with a long neck,
Corner Radius, Internal Coolant, Coating
SA210-WR-IC D12 ~ D25 136 140 3 刃粗加工
3 Flutes Corner Radius SA210-NR D6 ~ D20 139 140 SA300
3 刃平头
3 Flutes Square SA300-S3 D6 ~ D20 142 162 2 刃长颈圆角头
2 Flutes Corner Radius with
Reduced Neck
SA300-RN2 D6 ~ D32 143 162 3 刃长颈圆角头
3 Flutes Corner Radius with
Reduced Neck
SA300-RN3 D6 ~ D32 147 162 2 刃长颈球头
2 Flutes Ball Nose with
Reduced Neck
SA300-BN2 D6 ~ D20 151 163 4 刃长颈平头
4 Flutes with a long neck,
Square-head
SA300-SF-SN4 D6 ~ D20 154 164 4 刃长颈平头(内冷涂层)
4 Flutes with a long neck,
Square-head, Internal Coolant, Coating
SA300-SF-IC-SN4 D12 ~ D20 155 164 4 刃长颈圆角头
4 Flutes with a long neck,
Corner Radius
SA300-SF-RN4 D12 ~ D20 156 164 4 刃长颈圆角头(内冷涂层)
4 Flutes with a long neck,
Corner Radius, Internal Coolant, Coating
SA300-SF-IC-RN4 D12 ~ D20 158 164 6 刃长颈圆角头
6 Flutes with a long neck,
Corner Radius
SA300-WF-RN6 D16 ~ D25 160 164 6 刃长颈圆角头(内冷涂层)
6 Flutes with a long neck,
Corner Radius, Internal Coolant, Coating
SA300-WF-ICRN6 D16 ~ D25 161 164 钛合金
Titannium
Alloy
ST210
4 刃平头
4 Flutes Square ST210-S4 D2 ~ D20 166 174 4 刃圆角头
4 Flutes Corner Radius ST210-R4 D2 ~ D20 167 174 4 刃长颈圆角头
4 Flutes Corner Radius with
Reduced Neck
ST210-RN4 D6 ~ D20 169 174 5 刃长刃圆角头
5 Long Flutes Corner Radius ST210-RL5 D16 ~ D25 172 175 4 刃球头
4 Flutes Ball Nose ST210-B4 D2 ~ D20 173 175 Corner-R
Corner-R
Corner-R
Corner-R
Corner-R
Corner-R
Corner-R
Corner-R
Corner-R
3
3
3
3
3
2
2
Square
Square
Square
刀具系列目录(按系列)
Endmill Catalog(by series)
◎ 非常适合most suitable ○ 一般适合suitable
Corner-R
4
4
4
4
AICrN
AICrN
Square
Corner-R
Corner-R
4
4
4
4
AICrN
AICrN
AICrN Ballnose
6
6
x Titaniumrich
Titaniumrich
Titaniumrich
Titaniumrich
127
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
工件材料
Workpiece Material
1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 4 5 1 2 3 4 1 2 3 4
碳钢、
合金钢
Carbon
Steel,Alloy
合金钢
Alloy Steel
不锈钢
Stainless
Steel
铸铁
Cast Iron
铝合金
Aluminium
Alloys
铜合金
Copper
Alloys
石墨、
复合材料
Graphite,
Composite
Materials
高温合金
Heat
Resistant
Super
Alloys
钛合金
Titanium
Alloys
高硬钢
Hardened
Steel
高硬钢
Hardened
Steel
高硬钢
Hardened
Steel
< 35HRC ≤ 48HRC 45-55HRC 55-60HRC > 60HRC
◎
◎
◎
◎
◎
◎
◎
◎
◎
◎
◎
◎
◎
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128 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
适用加
工材料
Suitable
Material
刃数
No.of
Flutes
底刃
形状
En
dteeth
Type
涂层
Coating
刀具名称及外形
Description
Difficulttomachine
Material
系列型号
Type
尺寸范围
Diameter
Range
尺寸表
页码
Dimension
Page
切削参数
页码
Cutting
Parameters
Page
不锈钢
Stainless
Steel
US260
4 刃平头
4 Flutes, Standard Length US260-SS4A D1 ~ D12 177 182 4刃平头
4 Flutes, Standard Length US260-S4A D1 ~ D16 178 182 4 刃短刃圆角头
4 Flutes, Corner Radius US260-RS4 D1 ~ D10 179 182 4 刃圆角头
4 Flutes, Corner Radius US260-R4 D1.5 ~ D6 180 182 SS600
4 刃平头
4 Flutes Corner Radius SS600-S4 D2 ~ D20 184 193 4 刃短刃平头
4 Short Flutes Corner Radius SS600-SS4 D2 ~ D20 185 193 5 刃平头
5 Flutes Square SS600-S5 D6 ~ D25 186 194 4 刃圆角头
4 Flutes Corner Radius SS600-R4 D2 ~ D20 187 193 4 刃短刃圆角头
4 Short Flutes Corner Radius SS600-RS4 D2 ~ D20 189 193 5 刃圆角头
5 Flutes Corner Radius SS600-R5 D6 ~ D25 190 194 4 刃球头
4 Flutes Ball Nose SS600-B4 D6 ~ D20 192 194 高温
合金
Heat
Resistant
Super
Alloy
SN200
4 刃圆角头
4 Flutes Corner Radius SN200-R4 D1 ~ D20 196 202 4 刃长柄圆角头
4 Flutes Long Shank Corner Radius SN200-RH4 D8 ~ D16 199 202 4 刃球头
4 Flutes Ball Nose SN200-B4 D2 ~ D12 200 202 4 刃长柄球头
4 Flutes Long Shank Ball Nose SN200-BH4 D8 ~ D12 201 202 难加工
材料
Description
Difficulttomachine
Material
STB200
4 刃锥度球头
4 Flutes Taper Ball Nose STB200-B4 D3 ~ D8 204 205 4
4
4
4
4
TiAIN
TiAIN
TiAIN
TiAIN
TiAIN
TiAIN
TiAIN
Square
Square
Square
刀具系列目录(按系列)
Endmill Catalog(by series)
Corner-R
Corner-R
4
4
4
4
AITiN
AITiN
AITiN
AITiN
Ballnose
Ballnose
4 AICrN Ballnose
◎ 非常适合most suitable ○ 一般适合suitable
4 TiAIN Square
4
4
TiAIN
TiAIN
4 TiAIN Square
129
CUTTING TOOLS FOR AEROSPACE | 航空航天切削工具
B铣削 MILLING
工件材料
Workpiece Material
1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 4 5 1 2 3 4 1 2 3 4
碳钢、
合金钢
Carbon
Steel,Alloy
合金钢
Alloy Steel
不锈钢
Stainless
Steel
铸铁
Cast Iron
铝合金
Aluminium
Alloys
铜合金
Copper
Alloys
石墨、
复合材料
Graphite,
Composite
Materials
高温合金
Heat
Resistant
Super
Alloys
钛合金
Titanium
Alloys
高硬钢
Hardened
Steel
高硬钢
Hardened
Steel
高硬钢
Hardened
Steel
< 35HRC ≤ 48HRC 45-55HRC 55-60HRC > 60HRC
○ ○ ◎ ○ ○ ○
○ ○ ◎ ○ ○ ○
○ ○ ◎ ○ ○ ○
○ ○ ◎ ○ ○ ○
◎ ◎ ◎ ◎ ○ ◎
◎ ◎ ◎ ◎ ○ ◎
◎ ◎ ◎ ◎ ○ ◎
◎ ◎ ◎ ◎ ○ ◎
◎ ◎ ◎ ◎ ○ ◎
◎ ◎ ◎ ◎ ○ ◎
◎ ◎ ◎ ◎ ○ ◎
○ ○ ○ ◎ ○
○ ○ ○ ◎ ○
○ ○ ○ ◎ ○
○ ○ ○ ◎ ○
○ ○ ◎ ◎ ◎
130 航空航天切削工具 | CUTTING TOOLS FOR AEROSPACE B铣削 MILLING
适用加
工材料
Suitable
Material
刃数
No.of
Flutes
底刃
形状
En
dteeth
Type
涂层
Coating
刀具名称及外形
Description
系列型号
Type
尺寸范围
Diameter
Range
尺寸表
页码
Dimension
Page
切削参数
页码
Cutting
Parameters
Page
复合
材料
Composite
Material
SD200
8/12 刃菱齿
8/12 Flutes Fine-cross-nick SD200-CN D2 ~ D12 207 184 DNM100
1 刃圆角头
1 Flutes Corner Radius DNM100-RS1 D2 ~ D4 209 212 2 刃圆角头
2 Flutes Corner Radius DNM100-RS2 D4 ~ D10 210 212 3 刃圆角头
3 Flutes Corner Radius DNM100-RS3 D10 ~ D16 211 212 DNR100
3 刃圆角头
3 Flutes Corner Radius DNR100-C3 D6 ~ D12 213 214 刀具系列目录(按系列)
Endmill Catalog(by series)
U-DIA Square
Corner-R
Corner-R
Corner-R
3
2
1
◎ 非常适合most suitable ○ 一般适合suitable
3 Corner-R
8




