油脂分配器 Progressive grease distributor

递进式油脂分配器 Grease lubrication distributor

概述

GPD系列递进式分配器，是一种设计先进、结构合理的油量分配器。GPD分配器系列可以用于高压和宽温度变化的工况，它能够与手动、电动、气动泵等组成单线润滑系统，适用于各种中型机床和塑料机械设备，或大型单线润滑系统的子分配器，以及相似应用场合的理想产品。

一组典型的GPD分配器包括由一片“首片”、一片“尾片”和3至8工作片构成。通常一组分配器可提供为3至16个润滑点的润滑。GPD分配器的工作片，有各种规格的排量（详见技术规格）。双出油口工作片（在工作片的规格数值后，用T表示双出油口），有两个出油口，分别在工作片的两端；单出油口工作片（在工作片规格数值后，用S表示单出油口）有一个出油口，它可以在工作片的任一端，而另一端出油口处则需要堵塞。注意对于双出油口工作片，不能堵塞任一出油口，否则会损坏分配器，影响其正常工作。

Overview

GPDseriesprogressivedistributor isan oildistributorwithadvanceddesignand reasonablestructure.TheGPDdistributorseriescanbeusedfor highpressure andwide temperaturechanges.Itcan formasingle-line lubricationsystemwith manual,electricand pneumatic pumps,etc.Itissuitable forvariousmedium-sized machine toolsandplasticmachineryequipment，orsub-distributionoflarge single-line lubrication systems.devices,and ideal productsforsimilar applications.

Atypical setofGPDdistributorsconsistsofa “first piece",a"tail piece"and3to8 workingpieces.Typicallyasetofdistributorsprovides lubricationfor3to16 lubricationpoints.Theworkpieceof the GPDdistributorisavailableinvarious sizesofdisplacement (seetechnical specificationsfordetails).Doubleoiloutlet workingpiece(afterthespecificationvalueof theworkingpiece，useTto indicate double oil outlet),thereare two oil outlets,respectivelyatbothends of the working piece;singleoiloutletworkingpiece (intheworkingpiecespecificationAfter the value,useSfor singleoil outlet) Thereisanoil outlet,whichcanbeat eitherend of theworkingpiece,and theoil outletat theotherend needs tobeblocked.Note thatforthedoubleoil outletworkingpiece，anyoiloutletcannotbeblocked, otherwise thedistributorwill be damaged and its normal operation will be affected.

技术参数

·最大工作压力：16MPa
·最小启动压力：1.4MPa
·单口标准排量：0.08mL/cy\~0.32mL/cy
·适用润滑剂范围（在标准温度下）：润滑油 >=slant N68号，润滑脂NLGI000\~2
·工作环境温度： - 2 0 ^ { \circ } \mathsf { C } ~ + 6 0 ^ { \circ } \mathsf { C } （低温时应使用低温脂）·装有机械式循环指示器的柱塞副最高循环速率：60cy/min·柱塞副最高循环速率：200cy/min
·每组分配器工作片数：3\~10片
·每组分配器可供润滑点数：2\~20点
·分配器输出的最佳管径与长度：Φ4mm长0.5\~2.5m；Φ6mm长1.2\~3.5m
·阀体材料及镀层：碳钢表面镀锌

Technical parameter

Maximumworkingpressure:16MPa
Minimumstartingpressure:1.4MPa
Standarddisplacement perport:0.08mL/cy\~0.32mL/cy
Applicablelubricantrange (atstandardtemperature):lubricationoil >=slant N68,
grease NLGI O00\~2
Workingenvironment temperature: - 2 0 ^ { \circ } \mathsf { C } ~ + 6 0 ^ { \circ } \mathsf { C } (lowtemperaturegrease
shouldbeusedat lowtemperature)
Pistonpairwithmechanical cycle indicatorMaximumcyclerate:60cy/min
MaximumcirculationrateofPistonpair:2o0cy/min
Number of working pieces of each group of distributors:3\~10 pieces
Thenumber of lubricationpointsavailable foreach group of distributors:2\~20
points
Theoptimal pipe diameter and length of the distributor output:4mm long
0.5\~2.5m；Φ6mmlong1.2\~3.5m
Bodymaterial andcoating:galvanizedcarbonsteelsurface

工作片标记符

① ⑤ 分配器（片）相邻给油口上下合并状态标记：U：表示该出油口与相邻上片给油口合并。M：表示该出油口与相邻上片、相邻下片给油口同时合并。D：表示该给油口与相邻下片给油口合并。空白：表示不与相邻下片给油口合并。

② GPD分配器（片）给油量规格代号：05- -0.08mL/cy;10- 0.16mL/cy;15- -0.24mL/cy;20- -0.32mL/cy;

③ 分配器（片）左右给油口合并状态标记：S：表示该片左右给油口合并。T：表示左右油口不合并。

④ 分配器（片）给油口状态标记：空白：表示该片左、右侧均设给油口。Z：表示该片不设给油口。L：表示该片单出口，左侧设置给油口。R：表示该片单出口，右侧设置给油口。

Worksheetmarker

⑥ 循环指示器组装位置：
L表示该片设有指示器且装在该片左端。 R：表示该片设有指示器且装在该片右端。 空白：表示该片不设指示器。
①⑤Distributor (slice) adjacent oil supply port upper and lower merge status mark: U:Indicates that theoil outlet ismerged with the oil supplyport of theadjacent
upperpiece. M:Indicates thatthe oil outlet ismerged withtheadjacentupperand lower oil
feedportsatthesame time. D:Indicates that the oil supply port ismerged with theadjacent lower plate oil
supplyport.

Blank:Indicates that it isnotmerged with theoil feed port of theadjacent lowerpiece. ②GPD distributor (piece) specification code foroil supply:

05--0.08mL/cy；
10—-0.16mL/cy;
15--0.24mL/cy;
20--0.32mL/cy;

③The combined status mark of the left and right oil supply ports of the distributor (piece): S:Indicates that the leftand right oil feed ports of the filmarecombined. T:Indicates that the leftand right portsare notmerged.

④Distributor (piece) to oil port status mark:

Blank:Indicates that the leftand right sides of the filmare provided with oil supplyports.

Z:Indicatesthat the film hasno oil supplyport. L: Indicates that the chip hasa single outlet,and the oil supply port is set on the leftside. R:Indicates that the chip hasa single outlet,and the oil supply port isset on the rightside. ⑥Cycle indicator assembly position: L: Indicates that the piece isequipped withan indicatorand is installedat the left endof thepiece. R:Indicates that the sheet is provided withan indicatorand ismounted on theright endof the sheet. Blank:Indicatesthatthere isno indicatorforthisslice.

油脂分配器 Progressive grease distributor

■递进式油脂分配器 Grease lubrication distributor

例：GPC-04/06-YYBBYY-6/61说明：出油口接头为卡套式6mm

订货编制说明Orderdescription

GPC-□/□□-□-□/□ 出油口接口形式 Outlet Connection Type 1 卡套式 Ferrules
实际出油口数 2 快插式 Snap-In
Actualnumberofoiloutlets 出油口管径Outletpipediameter 4 接4管Connected to6pipe
标准出油口数
Standardnumberofoiloutlets 6 接6管Connected to6pipe 入油口形式Formof oil inlet 0 Nocon接头r，M M 1 0 x 1 螺纹
循环开关方式cyceich mode 6 ，卡直通n
Blank Withoutpiston indicator 接8管，卡套式直通接头 8 R WthMBar 1，卡直通 M 带微动开关式循环指示器 10 10tube,ferrletypestraight-throughtfiting Withmicroswitchtypecycleindicator D1 带电子式循环开关指示(PNP) 出油方式Oildeliverymethod D2 带电子式循环开关指示器（NPN) 正常出油（装出油口接头） WithelectroniccyclingswitchindicatorNPN) Normal oil discharge (with outletfiting) 与相邻出油口合并出油（装配B型堵头 B Combinedwith neighboringoutlet (withB plug)

产品外形尺寸图 Product dimension figure

技术参数 Technical parameter

·最大工作压力：35MPa
·最小启动压力：1.4MPa
·标准排量：0.2mL/cy
·工作环境温度 - 2 0 ^ { \circ } \mathsf { C } ~ + 8 0 ^ { \circ } \mathsf { C }
·适用润滑剂范围（在标准温度下)NLGI000-2 >=slant N68号
·Maximumworkingpressure:35MPa
·Minimumstartingpressure:1.4MPa
·Standarddisplacement:0.2mL/cy
·Workingtemperature: - 2 0 ^ { \circ } \mathsf { C } ~ + 8 0 ^ { \circ } \mathsf { C }
·Applicable lubricant range (atstandard temperature)NLGI000-2;≥N68

概述

整体式递进式分配器GPC可在集中润滑系统中为各润滑点提供计量润滑，具有节能、高效的优点，最多可设20个出油口，工作压力高，防尘防腐蚀，适用于恶劣环境的工况，是车辆、工程机械、机床、风力发电机、塑料机械等集中润滑的理想产品。单出口排量为0.2mL/cy，可以通过拆除堵头和钢球以及更换出油堵塞(B型堵头)，提供0.2mL/cy整数倍排量。当润滑剂从进油口进入分配器，分配器就会以递进式的方式连续运行，并以恒定的排量排油。一旦润滑剂停止流动，分配器中的所有柱塞也将停止运动。通过安装特定的指示器观察一个出油口柱塞的运动，便可监测整个分配器的运行状况。一旦发生堵塞，便可实现报警。

Overview

Integralprogressivedistributor GPCcanprovidemetered lubricationfor eachlubrication pointinthe centralized lubrication system，withthe advantagesofenergysavingandhighefficiency，upto20outlets，high workingpressure，dustandcorrosionprevention,suitableforharsh environmentalconditions,itistheidealproductforcentralizedlubricationof vehicles，constructionmachinery，machinetools，windturbines,plastic machineryandsoon.ThesingleoutletdisplacementisO.20mL/cy，andit canprovide0.2mL/cy integermultipledisplacementbyremovingtheplug andsteelballandreplacingthe oiloutletplug (Bplug).Asthe lubricant entersthedistributor fromthe inlet,thedistributoroperatescontinuouslyina progressivemanneranddischargesoilataconstantdisplacement.Once thelubricant stops flowing,all Pistons in the distributor willalso stop moving. Theoperation of theentire distributor can bemonitored byinstallinga specificindicatortoobserve themovementofoneoutlet Piston.Intheevent ofablockage,analarmcanberealized.

油脂分配器 Progressive grease distributor

■递进式油脂分配器 Grease lubrication distributor

订货编制说明Orderdescription GPE-□ 1 出油口接口形式 Outlet Connection Type 1 卡套式Ferrules 2 快插式 Snap-ln 实际出油口数 Actual numberof oil outlets 出油口管径Outlet pipe diameter 4 接4管Connected to4pipe 6 接6管Connected to6pipe 标准出油口数 Standard number of oil outlets 入油口形式Formof oil inlet Me 10管，卡通ccto Noo，M { \bf M } 1 0 x 1 螺纹 0 6tubeferruetypeconector O 0 O 循环开关方式Cycle switchmode 6 接，卡直通n 0.56mL/cy 0.32mL/cy 6 $$ →0.56mL/cy 0.32mL/cy Blank 空白 Without piston indicator 不带指示棒 8 ubeferleteroting 接①8管，卡套式直通接头 00 $$ 0.4nluy RMD 定量堵头安装方式 Quantitative plug installationmethod 产品外形尺寸图 D2 Withelectroniccycingswichindicat 带电子式循环开关指示器（NPN） B A 给油量Oil Supply:0.08mL/cy 给油量OilSupply:0.16mL/cy Product dimension figure C 给油量OilSupply:0.24mL/cy D 给油量OilSupply:0.32mL/cy @6.5 E 给油量OilSupply:0.40mL/cy ④ + 出油方式Oil delivery method F 给油量OilSupply:0.48mL/cy 6 。 正常出油（装出油口接头） Normaloildischarge(withoutletfitting) G 给油量OilSupply:0.56mL/cy @ Q 与对向出油口合并出油（装A型堵头） H 给油量Oil Supply:0.80mL/cy O Combineddischargewithoppositeoutlet(withAplug) 给油量OilSupply:1.20mL/cy 与相邻出油口合并出油（装配B型堵头 Combinedwithneighboringoutlet (withBplug) v 给油量Oil Supply:1.60mL/cy 110 40 142 技术参数 Technical parameter ·最大工作压力：35MPa ·Maximum working pressure: 35MPa

·最小启动压力：1.4MPa
·标准单口排量： 0 . 0 8 m / { c y } ~ 1 . 6 m / { c y }
·工作环境温度 - 2 0 ^ { \circ } \mathsf { C } ~ 7 0 ^ { \circ } \mathsf { C }
·适用润滑剂范围(在标准温度下)NLGI000-2。

·Minimum starting pressure:1.4MPa ●Standard single-portdischarge:0.08ml/cy\~1.6ml/cy ·Workingtemperature: - 2 0 ^ { \circ } \mathsf { C } ~ 7 0 ^ { \circ } \mathsf { C } ·Applicable lubricant range (at standard temperature) NLGI 000-2.

概述

Overview

整体式递进式分配器GPE可在集中润滑系统中为各润滑点提供计量润滑，出油口数量为6至20等规格，工作压力高，防尘防腐蚀，适用于恶劣环境的工况，是工程机械集中润滑的理想产品。单出口排量为0.08ml/cy-1.6ml/cy，通过A堵头和拆开堵丝可以实现左右合并流量翻倍，通过B堵头可实现分配流量上下合并。当润滑剂从进油口进入分配器，分配器就会以递进式的方式连续运行，并以恒定的排量注油。一旦供给的润滑剂停止流动，分配器中的所有柱塞也将停止运动。可以通过安装特定的指示器观察一个出油口柱塞的运动，便可监测整个分配器的运行状况。一旦发生堵塞，便可实现报警。

Theintegral progressivedistributor GPEcanprovidemetering lubricationfor eachlubrication pointinthe centralizedlubrication system,with specificationsranging from6to20oiloutlets.Ithashighworkingpressure， dustand corrosionresistance，andissuitablefor harshenvironmental conditions.Itisanidealproductforcentralizedlubricationofconstruction machinery.Thesingleoutletdisplacementis O.08ml/cy-1.6ml/cy.Byusing plugAandremovingtheplugwire，the leftandrightcombined flowrates canbedoubled.Using plugB，the distribution of flowratescanbe combined upand down.When lubricant enters the distributor from the inlet, thedistributorwilloperatecontinuouslyinaprogressivemannerand inject oilataconstant flowrate.Once thesupplyof lubricantstops flowing，all Pistons in the distributor willalso stop moving.The operation of theentire distributorcanbemonitoredby installingspecificindicators toobserve the movementofanoil outletPiston.Onceablockageoccurs,analarmcanbe triggered.

Oil-air lubrication system MQL lubrication system

油气润滑系统/微量油雾润滑系统

油气润滑系统概述 Oiland GasLubrication System Overview

油气润滑系统主要由电动润滑泵、油气混合器、气动处理元件和控制元件等组成。油气润滑系统工作时由润滑泵提供的精准计量的润滑油，在高速气流的推动下在管道内壁形成一种典型的气液两相流体，可以为高速主轴、链条等运动部件提供高效润滑冷却

Theoil and gas lubrication system is mainly composed of an electriclubricationpump;anoiland gasmixer;apneumatic processingcomponentand a controlcomponent.Theoil and gaslubricationsystemisatypical gas-liquidtwo-phasefluid. Suitableforhighspeedspindlesorotheroilandgaslubrication.

产品外形尺寸图 Product dimension figure

订货编制说明Orderdescription

ETC-[气路电磁阀
控制器类型 GasLine Solenoid Valve
Control types空白 无nothaveA 数显Digital display★ blanksC PLC 2 AC220V9 DC24V0 不带控制器Without controller
输入电压Inputvoltages 出油量Oil outlet2 AC220V 0.01mL/次Times★9 DC24V 2 0.02mL/次Times
油气出口数Oiland gas Number 3 0.03mL/次Times
1-61-6个Each 5 0.05mL/次Times

注： \star 表示优选型号 Note:★indicatespreferredmodel

性能与特点

·微量、连续供油，能够建立稳定的油膜；系统带数显，显示工作状态；设有低油位报警开关，实现低液位报警；系统设有气压压力开关和油压压力开关，可分别监控油气润滑装置中气压过低和油压不足状况；多种出口数可以选择，可以根据润滑点需求，选择不同的系统；可根据实际需要设置系统的间隔时间及供油的频率。

Performance and characteristics

Microandcontinuousoilsupplycanestablishastable oil film;
The system hasa digital display to show the working status;
Equippedwith lowoil levelalarmswitchtorealize lowliquid levelalarm; Thesystemisequipped withanair pressureswitchandan oil pressure switch,whichcanmonitor theairpressureand oil pressurein the oil-air lubricationdevicerespectively;
Avarietyofoutletscanbeselected，anddifferentsystemscanbe selectedaccordingtotherequirementsof the lubricationpoint;
Theinterval timeand fuel supply frequency of the systemcanbeset accordingtoactual needs.

规格型号及技术参数 Specifications,models and technical parameters

螺旋尼龙管 Spiral nylon tube

规格型号及技术参数 Specifications，models and technical parameters

TNG-3000-6
规格：4Xφ2总长度3米，螺旋管距离一端0.6米， 螺旋圈数（6圈）。
Specifications:4X2.The total lengthis3meters,
and thedistance between thespiral tubeand oneend is O.6 meters. The number of spiral coils is6..
注：通用标准管长3m、5m、10m
Note:Generalstandardpipelengthsof3m,5m,10m

Performanceandcharacteristics

·Thesystemcanbesetto threeoperatingmodes. aLubrication:Uponstartup,the lubricationtime timerisactivatedfirst. blnterval:After lubricationiscomplete,theintervaltimetimer isactivated (timeunitscanbeconverted). cMemory:Afterapoweroutage,thesystemcanresumethepreviouslyunfinishedintermitenttiminguponpowerrestoration.
Bothubrctideistddttcaidtei
Itisequipieisuilresti output anabnormal signal. a lnsuficient pressure displays“Erp." bInsufficient liquid level displays“Ero."
SystemtimeantLUBubraioti9sos）“interiti9utes)ustozablforsealt）
Panel indicatorlights display the lubricationand intermitent status of the lubrication pump.
Thesystemcan use the“RST”key to force lubricationor eliminateabnormal alarmsignals.
Involumetricsystems,apressurereliefdeviceisrequiredtobeusedwiththeEFAoil-airmixer;refertopages89-90.
Equippedwitharelief valve toprotectthe lubricationpumpand piping fromdamagedue toexcessive pressure.

规格型号及技术参数 Specifications,modelsand technical parameters

①6(主出油口) 订货编制说明Order description ①6 (Main oil outlet) （套管帽M10x1.M10×1.0） ETC-C2口口-口口□□ 电缆接线头 泵体螺纹PT1/8 Cable wiring joint Pump body thread PT1/8 压力开关 液位开关Liquid level switch Pressur压力开关★ 空白 Prh WD worae Blank None 空白 NoraOpen ★ 中 油箱容积Oil tank volume 山 3 3L ★ 出油口管径Outlet pipe diameter 注：树脂油箱 接6管 Note:Resin oil tank 6 Connected to6pipe ★ 电压Voltagetype 2 交流220VAC，50/60Hz★ 吐出量Throughout 注： \star 表示优选型号 9 直流24VDC 2 200mL/min★ Note: / { 1 5 } { 1 5 } indicatespreferredmodel

产品外形尺寸图 Product dimension figure

性能与特点

·设有液位开关、压力开关（可选配）。当油量或压力不足可将异常信号输出。
面板指示灯可显示出润滑泵的润滑和间歇状态。
·系统中设有“FEED“键，可强制润滑。
·在容积式系统中设有脱压装置需配合EFA油气混合器使用，参考89-90页。
设有溢流阀，可保护润滑泵及管路由于压力过高而损坏
·内部配有保险丝防止电流过大烧坏IC板和电机。

Performance and characteristics

Equippedwiiqdveipressureihptioal)etleeessresuentoalistp The panel indicator light displays the lubricationand intermitent status of the lubrication pump.
·Thesystem isequipped witha“FEED”button for forced lubrication.
InavolumetricsystemapressurereliefdeviceisrequiredtobeusedinconjunctionwithanEFAoil-airmixerRefertopage89-90 Anoverflowvalveisprovidedtoprotectthelubricationpumpandpiping fromdamageduetoexcesivepressure.
·Aninternal fuse isprovided topreventovercurrent fromdamaging the IC boardand motor.

规格型号及技术参数 Specifications,models and technical parameters

订货编制说明Orderdescription

产品外形尺寸图 Product dimension figure

性能与特点

·采用压缩空气为动力。
·由主机PLC或油泵控制器控制电磁阀工作，确定润滑系统供油周期。电磁阀带电控制气动泵工作，电磁阀通电时间 >=slant 1 秒。电磁阀断电气动泵卸压，电磁阀断电时间 >=slant 1秒。
·系统末端设置压力开关，可监测润滑系统主油管路断流与失压。
·设有低液位发讯器，可将低液位信号输出。
·设有自动卸压装置，润滑泵停止运行，系统自动卸压。
·使用油品粘度：ISOVG20-68。注意：1.请使用指定清洁润滑油；2.输入在规定压力范围内的压缩空气。

Performanceandcharacteristics

Poweredbycompressedair.

ThesolenoidvalvescontroledbythehostPCortheoilpumpcontrolertodeterminetheoilsupplycycleofthelubricationsystem. Thesolenoidvalveis electrifiedtocontrolthepneumaticpump,andtheelectricationtimeof thesolenoid valve is >=slant 1 seconds. Thesolenoidvalveisde-energizedandthepneumaticpumpisdepressurized,andthesolenoidvalveisde-energizedfor >=slant 1 seconds.
Apressureswihissetatdfthsttmoiteuptiodprssuelooftemailipeftubraote.
·Equipped with low liquid level transmitter,which canoutput low liquid level signal.
Equippedwithanautomaticpressurereliefvice,theubcatiopumptopsrungandthesystemutomaticalyelievsprure
●Use oil viscosity: ISO VG 20-68.

Note:1. Please use the specified clean lubrication oil; 2. Input compressed air within the specified pressure rang

气动稀油润滑泵 Pneumatic thin oil lubrication pump

工作原理图Working principle diagram

规格型号及技术参数 Specifications,models and technical parameters

油量表示方法

（注：当所有出油口油量一样只用一个油量表示）

例1：EFA-05-2表示EFA型5口分配器，第1、2、3、4、5出油口油量全部为0.02毫升/次。例2：EFA-05-53235表示EFA型5口分配器，第1、2、3、4、5出油口油量分别为0.05、0.03、0.02、0.03、0.05毫升/次。

注意事项：

·根据实际需要控制油气混合器的工作次数；
·请正确连接管路，确保管路没有泄露；
·管路连接后请先使油气混合器连续工作数次，至出油口管路有油排出；
·刻字标识“3”表示该出油口出油量为0.03mL/cy，刻字标识“2”表示该出油口出油量为0.02mL/cy。

油路、气路输入要求

Oil and gas input requirements

Oil quantity indication method

(Note:When the oil volume ofalloil outletsisthe same,only oneoil volume isused to indicate)

Example1:EFA-05-2meansEFAtype5-portdistributor，theoilvolume ofthe1st,2nd,3rd,4thand5thoiloutletsisall0.02mL/time. Example2:EFA-05-53235means EFAtype5-portdistributor,theoil volumeofthe1st，2nd，3rd，4thand5thoiloutletis0.05，0.03，0.02， 0.03,0.05mL/time respectively.

Precautions:

●Control the working times of the oil and gasmixeraccording to actual needs;
·Please connect the pipeline correctlyto ensure that the pipeline does
not leak;
Afterthepipelineisconnected，pleasemaketheoil-gasmixerwork continuouslyforseveraltimesuntiltheoilisdischargedfromtheoil outletpipeline;
·The letteringmark ^ { \mathfrak { s } ^ { \mathfrak { s } } } indicates that the oil output of the oil outlet is 0.03mL/cy，The letteringmark " 2 " indicates that the oil output of the oil outlet is 0.02mL/cy.

油气润滑基本原理

润滑油经过分配器定量排出，在压缩空气的作用下，粘附在管壁四周形成不均匀油膜，并缓慢向前移动，在行将到达管道出口时，油膜变得越来越薄且均匀，最后以极其精细的连续油滴喷射到润滑点。（如下示意图）

Basic principles of oil-air lubrication

Thelubrication oil isquantitativelydischarged through thedistributor. Undertheactionofcompressedair,itadherestothepipewallto formanunevenoil filmandmovesforwardslowly.Whenitisaboutto reachthepipeoutlet,theoil filmbecomesthinnerandmoreuniform. It issprayed onto the lubricationpoint inextremely finecontinuous oil droplets.(asshown in thediagrambelow)

规格型号及技术参数

Specifications,modelsand technical parameters

订货编制说明Orderdescription

技术参数technicalparameters

产品外形尺寸图Productdimensionfigure

工作原理图Working principle diagram

液位开关电路图 端子接线图 Level Switch Circuit Diagram Terminal Wiring Diagram

注：低液位报警接线：1、3；高液位报警接线：2、3；低液位报警时1、3接通，报警解除时1、3断开；高液位报警时2、3接通，报警解除时2、3断开。

Note: Lowlevel alarmwiring:1,3;High level alarmwiring:2,3.
1and3turn onwhen the low level alarm isactivatedand turnoff when thealarm isdeactivated.
2and3turnonwhen the high level alarm isactivatedand turnoffwhen thealarmisdeactivated.

订货编制说明Orderdescription

EVO-□□-□ 气路电磁阀 GasLine Solenoid Valve
进气管径 2 AC220V 标准款★
intakepipediameter 9 DC24V Standard model 08 8 空白 无电磁阀，减压阀 简易款 Blank Simplemodel pressure reducing valve 注：标准款（带电磁阀，减压阀） Note:Standardmodel(withsolenoid
油雾出口管径 valveandpressure reducingvalve)
Oilmistoutlet pipediameter 10 10 出口压力表 12 12 Exportpressuregauge 1 PNP数显压力开关 PNPDigital Pressure Switch NPN数显压力开关 2 NPNDigital Pressure Switch
注： \star 表示优选型号 空白 机械式压力表
Note:★indicatespreferredmodel Blank Mechanical pressure gauge

产品外形尺寸图 Product dimension figure

性能与特点

·采用压缩空气为动力。
·由主机PLC控制电磁阀工作，确定气动泵润滑频率，电磁阀通电时间≥5秒，电磁阀断电气动泵卸压，电磁阀断电时间 >=slant 5秒。
·系统设有油路压力开关，可监控润滑系统油路断流与失压。
系统设有低液位发讯，可将低液位信号输出。
·可选配油雾出口压力监控。
·使用油品：20-68#汽轮机油。

Performance and characteristics

·Powered by compressed air.
ThemainunitPLCcontrolsteoerationofthesolenoidvalvetodeterminethelubricationfrequencyofthepneumaticpump.Tesoleno valveremainsenergized for >=slant 5 seconds,andwhenthesolenoidvalveisde-energized,thepneumaticpumpisdepressurized.Thesolenoic valveremainsde-energized for >=slant 5 seconds.
Thesystemiseqippdihanilrcuitpressreswihtomoitiicuitfinterruptioandpressuressinthelubricaionyste.
·Thesystemisequippedwitha low-levelalarmtooutputa low-level signal.
Optional oilmistoutletpressuremonitoring isavailable
·Recommended lubricant:20-68# turbine oil.

技术参数 technical parameters

微量油雾润滑泵MQLlubricationunit

注： 3 4 表示优选型号 Note:★indicates preferred model

订货编制说明 Order description

EVB止逆阀Checkvalve
Control types 控制器类型 Z With check valve 带止逆阀 A 数显 空白 WithouthKvalve Digitaldisplay C PLC 液位开关Liquid level switch O 无控制troler D Upper上通esupply 空白 下通电
EVA喷雾器个数 Blank Lower power supply
EVANumbersprayer 无液位开关 1 1个Each W Liquid level switch unavailable 2 2个Each ★ 配管长度Piping length 3 3个Each 2 2m 4 4个Each 3 3m
油箱容积 4 4 m （20
Oil tank volume 5 5m 3 3L ★ 注：长度可定制 Note:The lengthcan be customized
注：喷雾器默认型号EVA-2240-66B-ST 输入电压Inputvoltages
Note:Thedefaultmodel of the sprayer
EVA-2240-66B-ST 单相110VSinglephase110V
止逆型最多2个数 2 单相220V Singlephase 220V★
Thenumber of inverse types isup to2 9 DC24V

性能与特点

·系统设有调压阀和电磁阀，对气源进行精确控制，与润滑液充分混合雾化，减少机械刀具之损耗，冷却润滑效果更佳。

·A.数显控制：冷却润滑时间和间歇时间均可调整。（内设有锁键功能，可锁定设置后的润滑和间歇时间）系统时间可设定，“LUB"润滑时间：1-999 (秒)，"INT"间歇时间：1-999 (秒)(特殊要求可定制)
·B.PLC控制：冷却润滑时间和间歇时间由外部PLC控制。
·C.无控制：冷却润滑时间和间歇时间无需控制。
·设有液位开关、当冷却润滑液不足时蜂鸣器会发出报警、并将异常信号输出。(数显控制液位不足显示Ero)
·面板指示灯可显示出润滑和间歇状态。
·系统建议使用气源压力0.4-0.6MPa.
·默认液体和气体管直径为Φ6
·配合(EVA型)自吸式冷却润滑喷雾器使用。

Performance and characteristics:

·Thesystem is configured with pressure adjustmentvalveand electromagneticvalveto control gassource accurately，and full atomizationisrealizedwiththelubricant,aimingtoreduce lossesofknife toolsandbettercoolinglubricationeffects.
A.Controlwithdigital display:cooling lubrication timeand intermittent time areadjustable.(The functionof lockkeyisprovided,andlock lubrication and intermittent timeaftersetting) Thesystem timecanbeset，“LUB” lubricationtime:1-999seconds “INT” intermittent time:1-999 seconds (Customized for special needs)
·B.PLC control:cooling and lubrication time andintermittent timeare controlled byexternal PLC.
C.No control:cooling and lubrication time andintermittent timeare controlled by Nocontrol.
Liquid levelswitchisprovided.Whenthecooling liquid levelisinsufficient, thebeeperissoundedandtransmitabnormalsignal.(Eroisdisplayedif theliquid level isinsufficient indigital display).
·Thepanel indicator lampdisplays lubricationand intermittent status.
·Airsourcepressure0.4-0.6MPaisrecommended.
·The default liquid and gas pipe diameter isΦ6
•Self-suction cooling and lubrication sprayer shall be used together with model EVA.

产品外形尺寸图 Product dimension figure

使用示意图 Schematic diagramof usage

订货编制说明Orderdescription

注：介质选用1时泵油箱为方形，详细安装规格见图一：选用0时泵油箱为圆筒型，详细安装规格见图二

Note:The pumptank issquarewhenmediaselection1, detailed installationspecificationssee Figure1. WhenselectingO,thepumptank iscylindrical,detailed installationspecificationssee Figure2

产品外形尺寸图 Product dimension figure

EVP-[
喷雾泵
spraypump 喷雾器接管长 Sprayerinlettuble length EVM型压式喷雾泵 EVMPressurized SprayPump 1-15 1-15m(Φ6)
进气减压阀 喷雾器个数
intakepressurereducingvalve Number of sprayers 带进气减压阀 1-61-6个Each Withinletpressurereducing valve 0 不带进气减压阀 喷嘴类型NozzleType Without inletpressurereducing valve 见喷嘴规格表 Rrefer to the nozzle specification table
电磁阀输入电压
Solenoidvalve inputvoltage 喷雾器类型Sprayer type 0 wit enoid valve 2 EVJChektye sprayer 2 AC220V 喷嘴长度类型 9 DC24V Nozzlelengthtype 240mm
适用介质 315mm
Applicablemedium 0 滑油.ater Other其他长度定制somized 润滑油、切削液、水、 泵出液管长 酒精、除锈剂类腐蚀性液体 Theliquid outlet tube length lubricationoil,cuttingfluid, water,alcohol,rustremover 1-10 1-10m(Φ6） corrosive liquids、 泵出气管长 Theair outlet tube length 1-10 1-10m（Φ8）

性能与特点

·系统设有调压阀和电磁阀，对气源进行精确控制，使气体与液体充分雾化后高速喷出；
·设有液位开关、当剩余液体不足时，液位开关信号变为闭合信号；
·系统建议使用气源压力0.4-08MPa;
·配合喷嘴样式1时，罐内压力默认为0.25MPa，适用其余喷嘴类型时，罐内压力与进气压力相同。适用场景：刀具润滑冷却，锯片润滑冷却，以及酒精、消毒液、除锈剂等喷洒场合；

Performance and characteristics

Thesystem isequipped with pressure regulating valveand solenoidvalve to control the airsourceaccurately，so thattheairand liquidarefullyatomizedand thensprayedoutat highspeed.
Thereisa liquid levelswitch，whentheremainingliquidisnotenough，theliquid level switchsignalbecomesclosedsignal.
Thesystemisrecommendedtouse theairsourcepressure0.4-08MPa.
Whenequipingwithnozzlestyle1，thepressureinside thetankis0.25MPabydefault， whenapplying toother nozzle types,thepressure inside the tank is thesameas the inlet pressure.
Applicable scenes:tool lubricationand cooling，sawbladelubricationand cooling，as wellasalcohol,disinfectant,rustremoverandothersprayingoccasions.

工作原理图 Working principle diagram

电气接线图ElectricalWiringDiagram

注：电磁阀电源输入 : 1 ( + ) 、 2 ( - ) ; 液位开关信号输出：3（GND）、4（Signal）。Note:Solenoid valve power input: 1 ( + ) , 2 ( - )
Levelswitchsignal output:3(GND),4(Signal).

EVP系统示意图 Schematicdiagramof EVP system

技术参数 technical parameters

ESA 型(Type)

双列分配块DualRowDistribution

技术参数technical parameters

微量油雾喷雾器Sprayinglubricationsystem

性能与特点：

此产品应用真空自呼吸之原理，使液体经由喷嘴和空气混合雾化，喷射至加工件，刀具或轴承等润滑点。冷却效果佳，并提供润滑、除屑、清洁等功能，以提升生产效率及加工品质，减少机械刀具之损耗。

·在加工过程中冷却，润滑，吹除屑可一次完成。
·可提高加工速度，节省加工时间及费用并减少刀具磨损。
·有助于加工品质的确保及刀具最佳使用效果。
·加工合金或超硬材质，亦可达到平滑，高精度之表面。
·可针对不同的固定方式，选择不同配件塔配使用。

Performance and characteristics:

Theproduct shall be operatedwith the principleof vacuumself-suction,and theliquid isatomized via the nozzleandairuntil spraying onto working pieces, toolsor bearingsand other lubrication points.The coolingeffectsare excellent,and lubricationisprovided;aswellasscrapremoval,cleaningand otherfunctionsareusedtoincreaseproductionefficiencyandimprove processingqualityand reduce lossesofmachinerytools.

Cooldowninprocessing，lubricate,andremove ironscrapinonetime.
·Increaseprocessingrate,saveprocessingtimeandcosts,andreducewear ofknife tools.
·Beneficial forassuringprocessing qualityandapplicationeffects of knife tools.
·Processingalloyorsuper-hardmaterialsachievessmoothand highprecisionsurface.
Differentfixingmodesare usedtomatch different parts.

注意事项：

·需要使用推荐的清洁溶剂。
请勿使用腐蚀性之液体。
·进气压力范围0.4-0.7MPa(雾化效果与气量，气压有关联）* 适用液体黏度：0-32cSt

Attentions:

Recommendedcleaningsolventsarerequired.
Corrosive liquid cannot beused.
Inletpressurerange0.4-O.7MPa (atomizationeffectsrelatedtoairvolumeand airpressure)
Applicable liquid viscosity:O-32cSt.

使用场合：

·车床，钻床，铣床，磨床，攻牙机，刀具研磨机，CNC机床，冲床，锯床，木工机械，送料机等。

Situations for application:

* Lathe,drill,mill,grinder，tappingmachine,knife tool grindingmachine,CNC lathe,punch,sawingmachine,woodworkermachineryand feedingmachine etc.

止逆型喷雾器Check type sprayer

订货编制说明Orderdescription

性能与特点：

此产品采用真空自呼吸原理，液体经油箱被吸入到喷嘴口处，并在高速气流带动下进行雾化，喷射至加工工件，刀具或轴承等润滑点。可起到良好的润滑和冷却效果同时具备除屑，清洁等功能，可有效减少刀具磨损，延长刀具使用寿命，并提升加工工件品质，提升加工效果。

·在加工过程中冷却，润滑，吹除屑可一次完成。
·可提高加工速度，减少刀具磨损、节省加工时间和费用。
·有助于提升工件加工品质及刀具最佳使用效果。
·加工合金和好硬材质，也可以达到光滑，高精度的表面。
·密封可靠，避免液体泄漏，延长使用寿面。
固定方式灵活选择，可搭配不同配件使用。
·气路与油路启停联动，由气路控制油路。

Performance and characteristics:

Theproductshallbeoperatedwiththeprinciple ofvacuumself-suction,and the liquid isatomized via the nozzleand airuntil spraying onto working pieces, toolsor bearingsand other lubrication points.The coolingeffectsare excellent,and lubricationisprovided;aswellasscrapremoval,cleaningand otherfunctionsare usedtoincrease productionefficiencyand improve processingqualityand reduce lossesofmachinerytools.

Cool downinprocessing,lubricate,and remove ironscrapinone time.
·Increase processing rate,saveprocessing timeand costs,and reducewear ofknifetools.
·Beneficialforassuringprocessingqualityandapplicationeffectsofknifetools.
·Processingalloyorsuper-hardmaterialsachievessmoothand highprecisionsurface.
·Pressurizationisenhancedtoavoid internal leakageand prolongservice life.
·Different fixingmodesareusedtomatchdifferent parts.
Theaircircuitand theoilcircuitareopened orclosed in linkage,and the oilcircuitiscontrolledbytheaircircuit

注意事项：

·需要使用清洁液体。
请勿使用腐蚀性液体。
气压源气压范围0.4-0.7MPa.(雾化效果与气量，气压有关联)适用液体黏度：0-32cSt.

Attentions:

Cleanliquidshall beused.
Corrosive liquid cannotbeused.
Scopeof gaspressureof the gaspressuresource0.4-O.7MPa(atomization effectsrelatedtoairvolumeandairpressure) Applicable liquid viscosity:0-32cSt.

使用场合：

·车床，钻床，铣床，磨床，攻牙机，刀具研磨机，CNC机床，冲床，锯床，木工机械，送料机等。

Situations for application:

Lathe,drill,mill,grinder，tappingmachine，knife tool grindingmachine,CNC lathe,punch,sawingmachine,woodworkermachineryand feedingmachine etc.

微量（外冷）喷雾冷却系统 Micro(externally cooled) spray cooling system

性能与特点

·系统设有电磁阀和脉冲阀，可以对气源进行精确控制（输入气压：4-8bar）通过脉冲阀可直接调整喷雾频率；
·油和气采用同心管输出，在喷嘴处混合高速喷出。供气量和供油量可独立调节，有效的提高喷雾冷却效率
·系统模块化设计，可根据用户需求自由组合喷雾口数
·设有低液位传感器，可以实现系统油量监控产品创新性的结构设计，可实现排量的无极调节。
·调节范围0.003mL/cy-0.03mL/cy，同时泵工作时有指示杆，可有效监控工作运行状态，保证系统可靠安全的运行。
·产品对润滑剂的消耗极微量，可以有效的降低环境污染，具有环保和工作环境改善的效果。
·适用介质：植物油。

适用场景

注：系统共有1个电磁阀，控制总气路的通断。 Note:Thesystemincorporatesasinglesolenoidvalve foron/offcontrol of themainair line.

该系统为微量喷雾冷却系统，可以实现高效的喷雾冷却，同时可实现极微量的喷雾和调节主要应用在需要润滑和冷却的场合，可有效的降低刀具磨损，提高表面加工质量；
1、加工中心刀具润滑冷却、钻孔、车削刀具等刀具润滑冷却；
2、带锯，圆锯等锯床锯片的喷雾冷却
3、发动机缸体装配，精密零件装配等各种非接触喷雾润滑设备场合

订货编制说明Orderdescription

EVQ-[ 一
油箱容积 喷嘴类型
Oil tank capacity NozzleType 0 无油箱NoOil tank 见喷嘴规格表 2 2L Seenozzle specification table 3 3L 喷雾出口数 4 4L PumpQuantity
进气管径inletpipe 1-6 1-6个Each
08 Φ8 安装方式 10 10 Installationmode 0 外挂式External
油气管径Oilandgas lines 1 箱体式Enclosure 10 10 空气过滤减压阀
油气管长 Air filterpressurereducing
Oil and gas piping length 0 无None 05 5m 1 有Yes 10 10m 20 20m 脉冲发生器Pneumatic timer! 0 无None
电磁阀输入电压 1 有Yes
SolenoidValveInputVoltage 注：系统共有1个脉冲发生器，控制油路的泵油 0 无电磁阀 ：esystemiseqippeditne 9 DC24V Timersthatregulatestheinjectionintervaloftheoilcircuit 2 AC220V

Performance and characteristics:

·Thesystemisequippedwithasolenoidvalveandapulsevalvefor precisecontrol of the airsource(lnput pressure:4-8bar),and the spray frequency can be directlyadjusted through the pulse valve;
·Oiland gasare output by concentric tubesand mixedat the nozzle forhighspeedspraying.Thevolumeofgassupplyandoilsupplycan beadjusted independently，effectivelyimprovingtheefficiencyof spray cooling.
·Thesystemmodulardesign,accordingtouserrequirementscanbe freely combinedwiththenumberof spray orifices
●Equippedwitha low liquid level sensor,canrealize thesystemoil monitoring Innovativestructuraldesignof theproductcanrealizethe infinitelyadjustabledisplacement,
·adjustablerangeof0.003mL/cy-0.03mL/cy，atthesametime,thereis anindicator leverwhenthepumpisworking，whichcaneffectively monitor the operating status and ensurethe reliable andsafe operationof thesystem.
·Theconsumption of lubricantisverysmall,which caneffectively reducetheenvironmentalpollution,withtheeffectofenvironmental protectionandworkingenvironment improvement.
·Applicablemedium:vegetableoil.

Applicable Scenarios

Thesystemisa micro-mist coolingsystem,which canrealize highly efficientspraycooling,andatthesame time,itcanrealizeverymicromistandadjustthemainapplicationintheneedforlubricationand coolingoccasions,whichcaneffectivelyreducethetoolwearand improve the quality of surfacemachining;
1,machiningcentertool lubricationand cooling，drilling，turning tools and other tool lubricationand cooling;
2,bandsaws,circularsawsandothersawssawbladespraycooling 3,engineblockassembly，precisionpartsassemblyandothernoncontactspray lubrication equipmentoccasions

微量（外冷）喷雾冷却系统 Micro(externally cooled) spray cooling system

订货编制说明Order description

注：电磁球阀输入电源为DC24V Note:The input powersupply for theelectromagnetic ballvalveisDC24V.

EVI-口-□□
油雾出口
Oil mist outlet 增压泵
01 1oilmist outlet 1个油雾出口 booster pump 不带增压泵
02 2个油雾出口 0 Without booster pump 2 oilmist outlet 01 带增压泵 With boosterpump
电磁球阀
Electromagneticballvalve 不带电磁球阀 0 Without electromagneticbal valve 带1个电磁球阀
01 With1electromagneticball valve
02 带2个电磁球阀 With2electromagneticball valve

产品外形尺寸图 Product dimension figure

注：

1、油雾管径 \phi 12，气源管径 \phi 12。
2、刀具直径<6mm时，必须配增压泵刀具直径≥6mm时，可不选配增压泵，也可配增压泵油雾效果更佳。
3、增压泵参数：增压比1：2，最大增压1.6MPa。

Note:

1.Oil mist pipediameter 12airsourcepipediameter\phi$ 12.
2.Whenthe tool diameter is { < } 6 ~ \mathsf {mm } ,abooster pumpmust beused. Whenthetooldiameteris { >=slant } 6 \mathsf {mm } ,aboosterpumpisoptional, butusingonewill improve the oilmist effect.
3.Boosterpumpparameters:pressureratio1:2,maximum pressure1.6MPa.

技术参数technical parameters

液位开关电路图 Level Switch Circuit Diagram

端子接线图 Terminal Wiring Diagram

注：低液位报警接线：1、3；高液位报警接线：2、3；低液位报警时1、3接通，报警解除时1、3断开；高液位报警时2、3接通，报警解除时2、3断开。

Note:Low levelalarmwiring:1,3;High levelalarmwiring:2,3.
1and3 turn onwhen the low level alarm isactivatedand turn off when thealarm isdeactivated.
2and3turnonwhen the high level alarm isactivatedand turnoffwhenthealarm isdeactivated.

Oil pump

机床油泵

机床油泵概述

Oil pumpOverview

机床油泵主要电机和各类泵浦（例如：叶轮泵浦；摆线泵浦和调压阀组成。适用于车床，铣床和加工中心等各种加工设备的切削冷却润滑

Themachine oil pumpconsistsof themainmotorandvarious types of pumps(egimpellerpump;cycloid pump)and pressure regulator. Itis suitable for cuttingand cooling lubrication ofvarious processingequipmentsuchaslathes, millingmachinesandmachiningcenters.

自动过滤器Automaticoilfilter

功能 Functions

滤油面在承受压力下不至于弯曲变形，牢固可靠，滤油面积大， 流量不会因过滤而减少。
清洗杂物简单，易操作，只需转动十字手柄，杂物即可掉入杯体中。
·使用寿命长，安全无故障。
Theoilfilteringsurfacecannotbebentandisreliableand firm underpressure,oilfilterareaisincreased,andoilflowcannotbe reduceddue to filtering.
·Thecleanedimpuritiesaresimpleandeasilyoperated,andthe cross handle shall be placed into the cup body.
·Long service life,free of faults.

MTH-TOP 型(Type)

给油泵浦 Oil supply pump

订货编制说明 Order description MTH-TOP60 轴销形式Shaft pin form 空白Blank标准轴Standard shaft 3-Φ7 6.8 10有效安装长度 C 加长轴（长4mm） Extension axis 20 泵浦类型Pump type 10A\~13A10A\~13A MTH-TOP-13A 调压阀Pressureregulating valve 空白Blank不带调压阀None T 带调压阀Pressure regulaing valve 3-6.8 功能 Functions ·该泵浦结构简单，自吸性能强，输油平稳，嗓音低，具有良好 的高转速特性，适用于润滑系统中的低压连续润滑。 ·适用油品黏度：ISOVG30-150给油泵浦 100 39 ·Thepump has features of simple structure，powerful selfsuction,steady oil deliveryand low noise,has sound high
MTV-TOP-PT1/4调压阀 压力调整范围：0-5kgf/cm² speedrotationperformance,andissuitableforlow-pressure
Pressureregulatingvalve Pressureadjustmentrange:O-5kgf/cm² continuous lubricatingin the lubricating system. •Applicable oil variety: ISOVG 30-150 oil supply pump.

功能 Functions

·该泵浦结构简单，自吸性强，输油平稳，噪音低，具有良好的高转速特性，适用于润滑系统中的低压连续润滑。该泵浦的特点是：双向摆线泵的设计必须确保无论是正转还是反转，油的流动始终向一个方向。双向摆线泵的进油口和出油口保持不变，泵轴旋转向可改变。·适用于一般正、逆转机械。如：车床、旋臂铣床制药机械、研磨机、各种冷冻机械、铣床等。

Thepumphasfeatursofsimplestructurepowerfulselfuctionperformancesteadyoildeliverylowoseandsoundhlutio performancendissitablefoprueotiousbicatinginthubcatingst.hppsactedinatti ofthebidirectiaodsteuretagdsofiegtieotatioitidictioli andoiloutletof thebi-directionalcycloidpumpmustremainconstantandrotationdirectionof thepumpcanbechanged.

Itissuitableiiditatittilr

MTH-1RA

型(Type)

双向摆线泵（可逆转式）Bi-directional cycloid pump(reversibletype)

功能 Functions

·该泵浦结构简单，自吸性强，输油平稳，噪音低，具有良好的高转速特性，适用于润滑系统中的低压连续润滑。该泵浦的特点是：双向摆线泵的设计必须确保无论是正转还是反转，油的流动始终向一个方向。双向摆线泵的进油口和出油口保持不变，泵轴旋转向可改变。·适用于一般正、逆转机械。如：车床、旋臂铣床制药机械、研磨机、各种冷冻机械、铣床等。

Thepumphafeaturesofsimpletructurepowerfulself-suctioperfomancesteadyildeliveryowoseandoundigvolutio performanceandissuitableforw-pressurecontinuouslubricatinginthelubricatingsystem.Thepumpisharacterizedinthatthe designofthebectiallodpustesurethategardlsofiveegatieotatioteoilflowsatafiectioe oilinletandoiloutletoftebidirectionalcylodpumpmustremainconstantandrotationdirectionofthepumpcanbechanged

Itissitablitiotattlcr

订货编制说明Orderdescription

泵浦连接方式Pump conecting modeMTM-Z43GH-12C区 Z 直插式Direct plug 泵浦安装方epump L 连轴器式Shaftcoupler 空白Blank 标准安装Standard instalation
D nnverselain X 旋转安装Rotary installation
电机功率Motorpower 泵浦轴类型Typesof thepump 4 1/4HP(180W) 空白Blank 标准轴Standard shaft
6 1/6HP(120W) C 加长轴Lengthened shaft
8 1/8HP(90W) 泵浦型号Pumpmodel
电机电压Motor voltage 12 MTH-TOP-12A
2 单相Single phase 220V 13 MTH-TOP-13A
3 三相Threephases220/380V 调压阀类型Adjustmentvalve types
4 三相Threephases280/450V 空白Blank 无调压阀Without adjustment valve
5 三相Three phases280/415V T 有调压阀Withadjustment valve
电机颜色Motor color 扇叶类型Blade type
空白标准色
Blank Standardcolor 空白Blank带扇叶 With blade
G 绿色Green H 后出轴无扇叶Withoutbladeafter shafl

铁壳直结马达（直插式） Ironhell directmotor (direct plug)

1/4HP铁壳直结马达（联轴器） 1/4HP ironshell direct link motor (shaft coupler)

1/6HP铁壳直结马达（联轴器） 1/6HP ironshell direct link motor (shaft coupler)

12A不带调压，总长255
13A不带调压，总长270
12Awithout pressureadjustment,total lengthof255
12Awithout pressureadjustment, total lengthof270
12A调压，总长310
13A调压，总长320
12Apressureadjustment,total lengthof 310
13Apressureadjustment,total lengthof320

技术参数 Technical parameters

说明Notes:

该铁壳马达主要应用低压循环式冷却润滑系统。
本产品输油平稳，低噪音。
适用于主轴冷却及润滑，导轨润滑等场合。
Theironshellmotorshall be low-pressurecyclecoolingand lubricating system.
Oildeliveryof thepipeline issteadyand lownoise.
Applicableformainshaftcoolingand lubricating，guiderail lubricatingandotherconditions.

订货编制说明Orderdescription

MTY-123P-MTH-ROP-220VB 电机功率Motor power 12 0.5HP 泵浦规格Pumpspecifications 10 1HP MTH-ROPMTH-ROP泵浦规格MTH-ROPpumpspecifications 15 1.5HP MTH-VP MTH-VP泵浦规格 MTH-VPpumpspecifications 20 2HP MTH-TK3MTH-TK3泵浦规格MTH-TK3pumpspecifications 30 3HP MTH-TK1 MTH-TK1泵浦规格MTH-TK1pumpspecifications 电机类型Motor types 电机电压Motor voltage 2 TK2马达配TK1泵浦TK2motor withTK1pump 2 单相Single phase 220V 3 配TK3泵浦WithTK3pump P 配ROP泵浦WithROPpump 3 三相Three phases220/380V 4 三相Three phases 280/450V V 配VP叶片泵WithVPbladepump

重油润滑泵Heavy oil lubricatingpump

重油马达Heavyoilmotor

重油润滑泵Heavy oil lubricating pump set

重油泵浦Heavy oil pump

说明 Notes:

适用於各种产业机械、工作母机、螺丝机、螺帽机、单能机、专用机、深孔钻专用机、锅炉燃烧机、大型机械用。

Applicableforvariousindustrialmachinery，workstation,screwmachine,screwcapmachine， specialmachine,deep holedrillspecial machine,boilercombustorand largemachinery.

性能与特点

·内置脱压阀结构可以实现自动脱压；调压阀防止系统超压，保证系统输出压力恒定；排气阀可以迅速排除润滑油内混入的空气，有利于泵启动后迅速起压。
·本润滑泵使用的电机工作制为S1，带有散热风扇，可根据实际工况连续润滑或间歇润滑设备，而不会出现过热保护。
·吸油行程可达500毫米，用户可根据实际需求选择油箱。
·本润滑泵内所有控制阀均采用插装式结构，集成度高，调节安装简便。

Performanceand Features

Built-in depressurization valve structure can realize automatic depressurization;regulator prevents system overpressure and ensures constantsystem output pressure;airventingvalvecanquickly removeair mixed in the lubricant,which isconducive to the rapid start-up of the pump after the start-up pressure. Thislubricationpump usesthemotor workingsystem for S1,with cooling fan,accordingtotheactualworkingconditionsofcontinuous lubricationor intermittent lubricationequipment,withoutoverheatingprotection. Theoilsuctionstrokecanbeupto 5 0 0 ~ { {mm } } andtheusercancustomizethe heightof theoil tankaccordingtotheactual demand. All control valvesinthis lubricationpumpareofcartridgestructurewithhigh integrationand easyadjustmentand installation.

BTH润滑泵（组）系统原理图 BTH lubrication pump (group) system schematic diagram

规格型号及技术参数Specificationsandtechnical parameters

概述/Overview

HLC润滑泵站备有电气程控器，通过简单编程。可实现自动连续或周期供油。可用于单线阻尼润滑系统(SLR)、递进式润滑系统(PRG)、定量容积式润滑系统(PDI)。广泛应用于玻璃、塑胶、机床、纺织等机械设备的润滑。

TheHLC lubrication pump station isequipped with an electrical program controller，which can be programmed easily.Automatic continuousorperiodicoil supplycanberealized.Itcanbeusedin single-linedamping lubricationsystem (SLR),progressive lubrication system (PRG),quantitativevolumetric lubricationsystem (PDl).Widely usedinthelubricationofglass,plastic，machinetools,textileand othermechanical equipment.

产品外形尺寸图 Product dimension figure

系统工作原理简介

润滑泵站接通工作电源后，并按程控器“操作流程图”设置运行模式，使电机通电，齿轮泵开始工作。润滑油经过出油滤油器输出。系统的最高压力由溢流阀调定（出厂时调定为8MPa）。输出的润滑油进入至定量分配器内存油。当定量分配器充满润滑油后，电机和电磁换向阀失电，系统卸荷，定量分配器将内存的润滑油注入润滑点，完成一次注油过程。

Introduction to the working principle of the system

Afterthe lubrication pump stationisconnected totheworking power supply,settheoperationmodeaccordingtothe"operationflowchart" oftheprogramcontroller,so thatthemotor isenergized,and thegear pump starts to work.The lubricationoil is output through the oil outlet filter.Themaximumpressureof thesystemissetbytheoverflowvalve (setat8MPawhen leavingthefactory).Theoutput lubrication oil enters into thestorageoil inthe quantitativedistributor.When the quantitative distributoris filled with lubrication oil,the motorand electromagneticreversingvalvearede-energized，thesystemis unloaded,and the quantitativedistributorinjects the lubricationoil in thememory into the lubricationpointtocompleteanoilingprocess.

注意事项

·定量分配器尽量安装在润滑点集中处。主油管内径必须 >=slant \phi 8
·润滑泵站与定量分配器之间不允许安装单向阀，以防影响系统卸压。
·润滑泵站出油口要安装滤油器，以确保系统油剂清洁，无杂质。
·在连接定量分配器之前，应仔细冲洗（或吹净）所有管道，使管道净化，防止脏物进入油排和润滑点。
·试车前松开每条油路最后一块油排的油塞，启动泵站，排净系统内空气后再拧紧，并仔细检查系统各连接处，不应有渗漏。
·润滑系统中，所有螺纹密封处，不允许使用生胶带。
·使用过程中应定期检查系统有无渗漏，定量分配器指示杆伸缩是否正常。

Precautions

Dosingdistributorsshouldbeinstaledasfaraspossiblewhere the lubrication pointsare concentrated.The inner diameter of themain oil pipemust be >=slant \phi 8
It isnotallowedtoinstallacheckvalvebetweenthe lubricationpumpstation andthe quantitative distributorto prevent the system from being depressurized.
oilfiltershouldbeinstaledattheoiloutlet of the lubricationpumpstationto ensurethatthesystemoiliscleanandfreeofimpurities. Before connectingthe meteringdispenser,allpipes should becarefully flushed (orblownout) todecontaminate themandprevent dirtfromentering theoil drainand lubrication points. Before thetest run,loosen the oil plug of thelast oil drainof eachoil circuit, startthepumpstation,draintheairinthesystem,andthentightenit,and carefullycheck theconnectionsof thesystem,thereshouldbeno leakage. Inthe lubricationsystem,allthreadsealsarenotallowedtouserawtape.
Duringtheuseprocess,thesystemshouldberegularlycheckedfor leakage， andwhether theindicatorrod of the quantitative distributorisproperly extended or not.

润滑连接体与分配器Lubricationconnectionbodyand distributor

注：管径为Φ8、 \phi 10需选用CAC壳体 Note:Pipe diameters of \phi 8 and \phi 10 require the use of CAC shells.

CZC分配器 CZC distributor

备注：M8x1.0对应4的管径，M10x1.0对应6的管径

规格型号及技术参数Specificationsand technical parameters

润滑连接体与分配器Lubricationconnection bodyand distributor

CZK分配器 CZK distributor

BSE/BSF调整型分配器BSE/BSFadjustabledistributor

BSG/BSH调整抗震型分配器 BSG/BSH adjustable anti-shocking distributor

润滑连接体与分配器Lubricationconnectionbodyand distributor

CZA连接体CZAmaniford

三通管 Tee Connectors

固定双接头Fixedvarying joints

内六角堵头 Hexagon socket head

套管帽 One-Side-T Aapered Compression Bushing 套管 Compression Sleeve

管内衬Tube Insert

直角接头ElbowAdapter

内、外牙双接头 Innerand outer threaddual joint

直角接头ElbowAdapter

直接头StraightAdapter

过度三通Transitional tee

快插式直接头Push-instraight head

快插式直角接头Push-inright-angleconnector对边H

单向直接头One-wayflowstraightadapter

铜活动轮Mobilecopperjoint

#非标品 Non-standard product

孔内三通Tee inthe hole

螺帽 Screw cap

平面活动直角接头Planeswivelelbowadapter

快插旋转直角接头Push-in rotary right-angle connector

活动直接头Awivelstraightadapter

反向直接头ReverseFlowStraightAdapter

平面直角接头Planeelbowadapter

单向直角接头One-wayflowelbowadapter

反向直角接头Reverse flowelbow adapter

活动直角接头Planeswivelelbowadapter

#非标品 Non-standard product

铜快速直接头Quickcopperthroughtypes

油气快插接头oilandairquickconnector (L2) AJA-□□-□ 安装方式Installation 空白 直通式 中 Blank straight-through I100001T 安装螺纹MountingThreads DOOYN 06 M6X1.0 H 08 M8X1.0 型号 \phi { d } _ { - 0 . 1 } ^ { + 0 . 0 1 5 } T L1 L2 \Phi ^ { rm { D } } H 10 M10X1.0
Model 18 PT1/8
AJA0406 M6×1.0 5.5 21 11.5 接管直径TubeDiameter 4 s10
AJA0410 M10×1.0 14 04 4
AJA0418 PT1/8 10 26 11.5 适用介质 润滑油、切削液 使用压力 适用管路 尼龙管
Applicablemedium Oil,cutting fluids Pressure ≤3MPa Applicable piping nylon tube 1、Workingpressureshouldbenot higherthan3Mpa 1、使用时请勿超出最大使用压力； 2、Please make sure that the surface of theaccessed pipeline is not 注意事项 2、请确保接入的管路表面无划伤，裁剪面平整、无尖锐、毛刺； 3、When connecting the pipeline,please connect the pipeline scratched,and thecutting surface is flat and free of sharpnessand burrs; Attention 3、接入管路时，请将管路垂直于接口平面接入； perpendicular to the interfaceplane; 4、请将管路安装到位，安装后轻拉管路，确保无法拉出。 4、Please installthepipelineinplace,after installation,gentlypull the pipeline,ensure that it can not be pulled out.

润滑油管附件 lubrication oil pipe accessories

卡套式三通接头CuttingringTeefitting

卡套式双通接头Cuttingringstraightconnector

卡套式直接头Cutting ring straightfitting

卡套式直角接头Cuttingringelbowfitting

钢丝护套Steelwireprotectionsleeve

紧密型Compact

ACA-42000（白White)护套颜色：空白：表示黑色白：表示白色Protectionsleevecolor:blank:blackWhite:white表示长度（mm）Length（mm）4/6/8/10:表示配管内径为4/Φ6/8/104/6/8/10:Innerdiameterafthepiping4/6/8/10ACA：表示标准钢丝护套ACA:standard steel wire protection sleeveACB：表示紧密钢丝护套ACB:compact steel wire protectionsleeve

TUB高压软管接头Highpressure hoseconnector

TUG高压软管接头High pressure hoseconnector

管夹tube clamp

双边管夹Double-sided pipeclamp

单边管夹Single-sided pipeclamp

润滑油管 lubrication oil hose

高压软管 High-pressure flexible hose

耐压软管使用聚氨酯材料软管，可在有切屑和工作环境恶劣的场所下使用，适用温度范围为 - 2 0 ~ + 8 0 ^ { \circ } \mathsf { C } 。

Thepressure-resistant flexible hose shallbe polyurethane flexible hose,and can beused incuttingandseriousworkingenvironment,andapplicabletemperaturerangeis - 2 0 to + 8 0 %

注明：

1、L为TND高压管长度(不包含接头接头座)：
2、L1为油管一端不包含油管进入接头座的长度；
3、油管总长度L0=L+L1\*2

Notes:

1.Listhe length of the TND high pressure tube (not including the connector seat);2.
2、L1is the length of tubing at oneend without the tubing going into the connector block

3、Total length of fuel pipeLO=L+L1\*2

高压软管 High-pressure flexible hose d1 d2 L1 L L2 3 L0
TUB-81800LL-TH-00 空白：不充油1/0/0/00：表示管内充1/0//00油脂 注明： Blank:nooilfiliniicatstteubisledwio#se 1、L为TND高压管长度(不包含接头接头座); 空白：表示无弹簧 TH：表示外加弹簧 2、L1/L2/L3为油管两端不包含油管入接头座的长度； Blank:Indicatesthatno springTH:indicatesadditionalspring 3、油管总长度L0=L+(L1/L2/L3);根据不同管径， 计算需要的总长度。 空白：表示两端接头180°型接头 DL：表示一端接头为180°型接头，一端接头为90°型接头 Notes: DC：表示一端接头为180°型接头，一端接头为45°型接头 1.Lis the length of the TND high pressure tube (not including LL：表示两端接头均为90°型接头 theconnector seat); Blank:indicatesa180°jointatbothends 2.L1/L2/L3isthelengthof thefuelpipeat theendexcluding DL:indicates thatone end connector isa 18o°type connectorand thelength of the fuel pipe into theconnectorseat. oneend connectorisa 9 0 ^ { \circ } typeconnector 3.Total lengthof tubingLO=L+(L1/L2/L3);calculate the total DC:indicates that one end connector isa 1 8 0 ^ { \circ } typeconnectorand lengthaccordingtodifferenttubediameters. oneendconnector isa45°type connector LL:indicates that both ends of the joint are 90° type joint 注：D表示180°型接头；L表示90°型接头；C表示45°型接头， 表示高压软管的长度L单位：mm 三种接头可任意组合。管长小于1m两端不允许同时接带角度的 Indicatesthe lengthLof the high-pressure hose inmm 否则油管安装时将可能出现扭曲。 Note: D means 180°type joint; Lmeans 90°type joint;C means 6/8/10:表示配管外径为Φ6/Φ8/Φ10 type joint,three kinds of joints can be combined arbitrarily. 6/8/10:outerdiameterof thepiping6/810 The hose length is less than1m.Both endsare not allowed t( connect withangled jointsat the same time,otherwise.the oil TUB：表示高压软管编号TUB:indicates thehigh-pressure hosenumber hosemay be twisted during installation

钢丝护套软管steelwiresleeveflexiblehose

d1钢丝护套软管是一种外套弹簧的尼龙管，d2 L 1 可在有切屑和工作环境恶劣的场所下使用适用温度范围为 - 2 0 ~ + 8 0 ^ { \circ } { C } 。Thesteelwiresleeveflexiblehoseisaset(空白：软管为PA11尼龙管 nylonhoseconnectingspringoutside,andTUC-41200-SJ N：软管为PA6尼龙管 canbe used under environment with clBlank:PA11 nylon tube hose is andserious workingenvironment.TheN:nylon hose as PA6 applicabletemperaturerangeof-20tJ:hose to hose + 8 0 ^ { \circ } \mathsf { C } 空白：ACB型钢丝护套S:ACA型钢丝护套A:白色表面镀白锌的ACA型钢丝护套B:白色表面镀白锌的ACB型钢丝护套F:不带钢丝护套Blank:ACB typesteel wiresheathS:ACA type steel wire sheathB 规格使用压力Pa） 最小mm d2 (m1) （mm)F:Without wire sheathTUC-4 4 3.0 R20 M8x1.0 17表示长度（mm）Length（mm） TUC-6 Φ6 2.7 R30 M10x1.0 18 可按用户要求Tailoredbase4/6/8:表示配管外径为4/Φ6/Φ8 TUC-8 8 2.7 R50 M14x1.5 18 customers'ne4/6/8:outer diameter of thepiping4/6/8表示类型Types TUC-10 \Phi 1 0 （20 2.7 R65 M16x1.5 18

外钢丝软管 Outer steel wire flexible hose

注明：

1、L为黑纱管长度(不包含接头接头座)；
2、L1为油管一端不包含油管进入接头座的长度；
3、油管总长度L0=L+L1\*2

Notes:

1、Lis the lengthof theblackyarn tube (not including theconnectorconnectorseat); 2、L1isthe lengthof oneendof theoilpipenot including the lengthof theoil pipe into theconnectorseat.
3、the total lengthof the oil pipe L 0 = L + L 1 x 2

外钢丝软管使用橡胶管，可在有切屑和工作环境恶劣的场所下使用，适用温度范围 - 2 0 ~ + 8 0 ^ { \circ } { \mathsf C } , 0

Theoutersteelwire flexible hoseshallberubberhose，andcanbeusedunder theenvironmentwithscrapandworkingenvironment,andapplicable temperatureis - 2 0 to + 8 0 ^ { \circ } \mathsf { C }

扣压式高压软管 Compression type high-pressure hose

d1 -d2 L 山 5 LO L1 L2 TUE注明： 空白：表示无弹簧 TH：表示外加弹簧 1、L为TND高压管长度(不包含接头接头座); Blank:Indicates that no spring TH:indicatesadditional spring 2、L1/L2为油管一端不包含油管进入接头座 空白：表示两端接头180°型接头 的长度； DL：表示一端接头为180°型接头， LL：表示两端接头均为90°型接头 一端接头为90°型接头 3、油管总长度 \mathsf { L } 0 { = } \mathsf { L } + ( \mathsf { L } 1 / \mathsf { L } 2 ) 根据不同管 Blank:indicatesa 180° jointat bothends 径，计算需要的总长度。 DL:indicatesthatoneendconnectorisa18o°typeconnectorand oneend connectorisa90°typeconnector Notes: LL:indicates that both ends of the jointare90°type joint 1,Lfor the TND high-pressure tube length (does notinclude the connector connectorseat);. 2、L1/L2isthe lengthof oneendof the fuelpipe 表示高压软管的L长度mm Indicatesthe lengthLof the high-pressure hose,mm notincluding the fuel pipe intotheconnectorseat. 3,thetotal lengthof the oil pipe \mathsf { L } 0 = \mathsf { L } \mathsf { \Lambda } + (L1/L2); 4/6:表示配管外径为①4Φ6 accordingtodifferentpipediameter,calculatethe 4/6:outer diameter of thepiping4/6 total lengthrequired. TUE：表示扣压式软管编号 TUE:indicatesthenumber of the buckle type hose

扣压式中压软管BuckleTypeMediumPressure Hose

可拆式高压软管 Detachable high-pressure hose

d1 d2 L1 L2 LO TUG-1-61800LL-00 空白：不充油1/0/00/000：表示管内充1/0/00/000#油脂 注明： Blank:nooililiniicatsttubisiledwi#s 1、L为TND高压管长度(不包含接头接头座)： 空白：表示两端接头180°型接头 2、L1/L2/L3为油管两端不包含油管入接头座的长度； DL：表示一端接头为180°型接头，一端接头为90°型接头 3、油管总长度L0=L+(L1/L2/L3);根据不同管径， DC：表示一端接头为180°型接头，一端接头为45°型接头 计算需要的总长度。如左上图示，油管总长为LO=L+L1+L3 LL：表示两端接头均为90°型接头 Blank:indicatesa180°jointatbothends 4、管长小于1m时两端不允许同时带角度的接头，否则油管安装 DLindicates thatoneendconnectorisa180typeconnectorand 时将可能出现扭曲。 oneend connector isa 9 0 ^ { \circ } type connector 5、高防腐型高压软管 DC:indicates that one end connector isa 18o°type connectorand oneendconnectorisa45°typeconnector Notes: LL:indicates that both endsof the jointare90°type joint 1.Lis the length of the TND high pressure tube (not including theconnectorseat); 表示高压软管的长度L单位：mm 2.L1/L2/L3isthe lengthof thefuelpipeat theendexcluding Indicatesthe lengthLof thehigh-pressurehoseinmm thelengthof thefuel pipeintotheconnectorseat. 3.Total lengthof tubingLO=L+(L1/L2/L3);calculate the total 6:表示配管外径为Φ6 lengthaccordingtodifferenttubediameters.Asshownintheupper 6outer diameterof thepiping6 leftfigure,the total lengthof theoilpipeisLO=L+L1+L3. 1：表示管接头长度为标准型2：表示管接头长度为较短型 Wetest 1:Indicatesthatthepipe joint lengthisstandard type during installation. 2:Indicatesthat thepipe joint lengthisshorter type 5.High corrosion resistance high pressure hose TUG：表示高压软管编号TUG:indicates the high-pressure hosenumber

AFK 油气用过滤器 AFK Oil filter for oil-air system

压力开关 Pressure switch

膜片式压力开关 Diaphragm pressure switch

柱塞式压力开关

Plunger type diaphragm pressure switch

柱塞式压力开关

Plunger type diaphragm pressure switch

压力表 Pressure gauge

埋入式压力表Burial pressure gauge

直立式压力表Vertical pressure gauge

充油埋入式压力表Punch oil burial pressure gauge 充油直立式压力表Punching oil vertical pressure gauge

充油埋入式压力表Punchoil burial pressuregauge 充油直立式压力表Punchingoil vertical pressure gauge

注：AMD-3503018M表示规格35MPa，盘面直径3，螺纹规格PT1/8的冲油埋入式压力表。 Note:AMD-3538epresentsapressregugewitspecificatioofaalatedameterof3andateadspecifiatiof/8

润滑毛毡齿轮Lubrication pinion

业

订货编制说明Orderdescription

ABA-152512-C 齿轮形状Gearshape C 直齿轮 Spur gear CL 左旋齿轮Left-handed gear CR 右旋齿轮Right-handed gear 齿轮内孔孔径 ( \mathsf {mm } ) Cog-holeaperture(mm) 内孔孔径为12 12 InnerholediameterisΦ12 齿轮齿数 Number of gear teeth 齿轮齿数为25齿 25 Thegear teethare26teeth 齿轮模数Moduleof gear 齿轮模数为1.5模 15 The gearmodule is1.5 20 齿轮模数为2.0模 The gearmodule is2.0

毛毡齿轮支架Feltgearbracket

AVA流量控制阀 Flow control valve

AMB 油位镜 Fluid level gduge

ADA 黄油嘴 ADA Grease nipples

油杯 Oil cup

针阀式注油杯 Needle valve oil cup

弹簧盖式直角油杯 Spring cap right-angle oil cup

弹簧盖式直油杯 Spring cap straight-oil cup

AIA型高压万向喷嘴 AIA Type High pressure universal nozzle

备注：安装牙纹是公制牙纹时请注明牙距。例如M10X1.0写作1010，M10X1.25写作10125。 Remarks:Please indicate the tooth distancewhen the tooth pattern ismetric.For example M10X1.0iswrittenas1010andM10X1.25iswrittenas10125.

润滑给油介绍 Introduction to oil supply for lubrication

润滑需油量之计算 Computationforoilneededfor lubrication

单位Unit: (cm)