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DN 15-100mm (y-4") Standard design fitted with M8antistatic connection

DN125-200mm (5-8") StandarddesignfittedwithM8antistaticconnection

Non-Return Valve RK86,86A forSandwichingbetweenFlanges PN10/16/25/40,DN15-200 ASMEClass125/150/300,NPS1/2-8

Description

Wafer-typenon-return (check)valve forsandwiching betweenflanges.Valvewithspring forinstalationinanyposition.Without spring only forverticalines withupwardflow.Self-centeringvalve body.Applicationforliquids,gasesand vapours (observe classification according to PED).

Pressure/Temperature Rating

RK86	ASMEB16.34,Class300									Design
[C]	-200	-10	20	100	200	300	350	400	500550
DN15-100		51.151.1		46.6	43.8	39.8				metal-to-metal (standard)
[bar]g		51.1	51.1	46.6	43.8	39.8	37.6			metal-to-metal with Nimonic@-springs
DN125-200		51.1	51.1	46.6	43.8	39.8				metal-to-metal (standard)
[bar]g		51.151.1		46.6	43.8	39.8	37.634.7			metal-to-metal with Nimonic@-springs

ASMEB16.34.Class300

	-200		20						500550
	[C]	-10		100	200	300	350	400
DN15-200 [bar]g	49.6 49.6	49.6	49.6	42.2	35.7	31.6	49.649.642.235.731.630.329.428.224.9			metal-to-metal (standard) metal-to-metal with Nimonic@-springs

Valveseats	tmin[C]tmax [C]		Application	Leakagerate
metal-to-metal RK86,DN15-100	-10	350	Liquids,gases,steam	EN12266-1,P12，Leakage rateC
metal-to-metal RK 86,DN125-200	-10	400	Liquids,gases,steam	EN12266-1，P12，LeakagerateC
metal-to-metal RK86A,DN15-200	-200	550	Liquids,gases,steam	EN12266-1,P12，LeakagerateC
PTFE,DN125 to DN 200: -25Cto200°C	-190	250	Aggressive fluids	EN12266-1,P12, Leakage rate C
EPDM	-40	150		Water,condensate,tamE2266-112eaageate
FPM	-25	200	Mineral oils,gases,air	EN12266-1,P12，LeakagerateA

Foradditional information on chemical resistance go to www.gestra.deand click on“Technical Support andthenon“Chemical Resistance”.

End Connections

DIN1)	ASME	BS 103	JIS4)
PN E0/16925/402)	B B6.5.1SS151250RF	Table D, E, F, H, J	B2238

1)DN 125-200 mm (5-8"): On request form D or E acc. to EN 1092. 2)DN 15-100 mm (/-4") also suitable for PN 6. 3)For instalationbetweenflanges DN15mm ("),BS10,table HandJ,please useRK86/86A,DN2Omm (34"). 4)AsstandardforinstalltionetweenFl.JS1K(xceptDN8mm).Whenorderingpleaseindicatenominalsize(ewokingired).

Dimensions and Weights

Nominal sizes		[mm]	15	20	25	32	40	50	65	80	100	125	150	200
Nominal sizes		[mm]	1	34	1	14	1/	2	212	3	4	5	6	8
Dimensions	L5	[inch]	16	19	22	28	31.5	40	46	50	60	90		140
		Zmin	44	53	64	73	83	96	110	128	151		106
	Zmax		67		82	93	104	118	136	158	186
D	PN10/16			76								194	220	275
	PN25
	PN40											194	226	286
												194	226	293
	Class 125/150 Class300											194	220	275
Weight	[kg]	0.27	0.38		0.52	0.8	1.12	1.782.43		3.37	5.34	216 11	251 14	308 25

)Short overall length according to EN 558-1,series 49 \ ( \widehat { = } DIN 3202,part3,series K4)

Materials

DN 15-100 (14-4")		DIN/EN	ASTM	Category
Body, seat and guide ribs	RK86	1.4317	A743-CA6-NM	Chromiumsteel
Body, seat and guide ribs	RK86A	1.4408	A351CF8M	Stainless steel
Valvediscspringrtainer		1.4571		Stainless steel
Spring				Stainlesssteel
DN125-200 (5-8")
		DIN/EN	ASTM	Category
Body	RK86	1.0619	A216WCB	Cast steel (carbonsteel)
	hard faced seat	1.4502
	RK86A	1.4408	A351CF8M	Stainless steel
Valvecone	RK86	1.4006	A182F6	Chromiumsteel
Guide	RK86	1.4107		Chromiumsteel
Guide	RK86A	1.4408		Stainless steel
Valvecone	RK86A	1.4404	A182F316	Stainlesssteel
Spring	RK 86 and 86A	1.4571		Stainless steel

\*)Fortheuseingienicinsaltion,fostuffindustryparmaceticalidustryndsiaaplicatispeasedr86A in pickled design.

Non-Return Valve RK 86,86A for Sandwiching between Flanges PN10/16/25/40,DN15-200 ASME Class 125/150/300

Opening pressures

Differential pressures at zero volume flow

DN	Opening pressures in mbar
DN	withot ↑ 2.5	Directionof flow with springs ↑ →
15 20 25 32 40 50 65 80	2.5 2.5 3.5 4.0 4.5 5.0 5.5	10 10 10 12 13 14 15 16	7.5 7.5 7.5 8.5 9 9.5 10 10.5	5 5 5 5 5 5 5 5
100 125 150 200	6.5 12.5 14.0 13.5	18 35 38 37	11.5 22.5 24.0 23.5	5 10 10 10

1 \ { { m b a r } } = 0 . 0 1 4 5 \ { { p s i } } = 1 0 0 \ { {mm } } \ { { w } } . 9 . = 0 . 4 \ { { i n ~ w . g . } } Onrequest at extra charge,special springs (spiral/disk springs) between 20 mbar and 30o0 mbar available.

Enquiry Specification

GESTRANon-ReturnValveRK86/RK86A

Valveseat:metal-to-metal/EPDM/FPM/PTFEWafer
pattern check valve for sandwiching between flanges
PN 6/10/16/25/40,
Class 150/300
Short overall length to EN558-1 R-49

DN 15-100:

Spring to close:1.4571,openingpressure:5mbar For upward, downward or horizontal flow. Patented fixed centring cams ensure easyand accurate alignment between flanges and optimum guidance in horizontal and vertical pipelines, connection for electrostatic discharge line,larger inlet and outlet sealing surfaces, specially designed spring caps ensure centric spring support.

DN 125-200:

Spring to close:1.4571,opening pressure:10 mbar For upward, downward or horizontal flow. Adjusted diameter ensures accurate body centering, eyebolts simplify installation,connection forelectrostatic discharge line,valve disk is centrally aligned and guided by ribs,hardened seat,disk and spring guides unaffected by dirt.

Please note:

Theselected non-return valve must ensure that the minimum volume flowrate keeps the valve disk in the open position (see Pressure Drop Chart/stable range).Valve construction is very robust,but they are not recommended for use on compressors or where pulsating flow exists. If in doubt please consult us and we will carry out the pressure drop calculation and select a suitable valve.

Pressure Drop Chart

The curves givenin thechartarevalid forwatera 2 0 ^ { \circ } \complement . To read the pressure drop for other fluids the equivalent water volume flowrateVw mustbe calculated and used in the graph.

The values indicated in the chart are applicable for spring assisted valves with horizontal flow and to valves without spring installed in vertical pipes with upward flow.

p 1000
\dot { V } _ { { w } } ~ = Equivalent water volume flow in I/s or m ^ { 3 } / \hslash （20
\begin{array} { r l } { \boldsymbol { \rho } } & { { } = } \end{array} Density of fluid (operating condition) in kg/m3
\begin{array} { r l } { \dot { \mathsf { V } } } & { { } = } \end{array} Volume of fluid (operating condition) in l/s or { \mathfrak { m } } ^ { 3 } / { \mathfrak { h } } Required minimum volume flow \dot { \mathsf { V } } _ { \mathsf { W } } for equipment without spring installed in vertical pipeswithupward flow.
Required minimum volume flow \dot { \mathsf { V } } _ { \mathsf { W } } for equipment with standard spring and horizontal flow.

When ordering please state:

Fluid,flowrate,service pressureand temperature,standard of pipe flange.

Inspection&Certification

Documentation regarding material tests and in-house examination with test report EN10204 available.All inspection requirements have to be stated with the enquiry or order.After supply of the equipment certification cannot be established. Chargesand extent of the above mentioned test certificates as well as the different tests confirmed therein are listed in our Price List “Test and Inspection Charges for Standard Equipment".For other tests and inspections than those listed above,please consult us.

Application of European Directives

Pressure Equipment Directive

The equipment conforms to this directive and can be used for the following media:

■Fluids of group 1 and 2

ATEXDirective

The equipment does not have its own potential ignition source and is not subject to this directive.

When installed,static electricity may arise between the equipment and the connected system. When used in potentially explosive atmospheres,the plant manufacturer or plant operator is responsible for discharging or preventing possible static charge.

If it is possible for medium to escape,e.g.through actuating mechanismsor leaks in threaded joints,theplantmanufacturer or plant operator must take this into consideration when dividing the area into zones.

? GeSTRA

Product Range Technical Information

Steam Traps and Valves·Electronic Controls * * Automation Special Equipment and Vessels for Heat Recovery

2023

Engineering steam performance

Welcome to the World of GESTRA

The following pages do not simply list allthe products we supply.They are the result of more than 120 years of tireless innovation,testing,and refinement.They represent the dedication of GESTRA's engineers over time to create the most effcient,safe,and sustainable steamand condensate systems possible.

The journey to becominga global leader in steamengineering began in Bremen.Thatwas back in 1902 when Gustav Friedrich Gerdts founded the business near the railway yards of this proudly industrial German city.

Today,the same conviction that innovation is key to improving our success,and yours,remains a bedrock of GESTRA's philosophy.

Of course,the uses for steam have evolved over the years,and alongside that journey,we have always been at the forefront of developing new ways to efficiently manage its progress.

Choosing GESTRA technology for your system requirements does not end with aselection from a catalogue.We work with our customers to develop lasting solutions to improve their processes,giving you access to unrivalled expertise and advice.

When you buya GESTRA product,it's the synthesis of tradition,reliability,and precision German engineering.

Our Commitment to Sustainability and the Future

Ourpeople are firmly committed to both innovation and safeguarding our planet's future.That is whywe'reespeciallyproud toholda Gold ratingbyEcovadis,theworld'smosttrustedbusiness sustainabilityrating organization.Thattop 5 % score reflects our commitmentto our colleagues and customerstofocusonsustainabilityasacoreprinciple.

GOLD 2021 ecovadis Sustainability Rating

Theseresponsibilitiestowardsthe futureare laidoutinthe OnePlanet: EngineeringwithPurpose Strategy.This comprehensive roadmap lays outGESTRA'stargetsacrosssixkeyinitiatives

Youcandiscovermoreaboutoursustainabilityinitiativesonourwebsite: https://www.gestra.com/sustainability

Our sustainability promise in figures

In2021，we helped ourcustomersworldwideachieve the following CO2,energyand watersavingswith just 8 GESTRA product ranges

956,187 14,181,397 4,567,409 CO2 Tons CO2 GJenergy m3water peryear peryear peryear

Which is equivalent to

O 43,463,030 159,342 红 1,827 Mature trees Averageannual 3 Olympic per capita energy swimming consumption pools

GeSTRA

Prrdeseeseee

SteamTrapsand Valves	Steanftaps Trai Tetingeguiomtent
	Gravity Circulation Checks Screwed Non-Return Valves DISCO Non-Return Valves	DISCOCHECK Dual-Plate Check Valves DISCO Swing Check Valves
	Return Temperature Control Valves Self-Acting Pressure and Temperature Controllers Control Valves	Safety Valves Strainers Stop Valves
Industrial Electronics - System solutions-	General Level	Basics, type code Schematic layout of steam boiler Old/new equipment at a glance Type approvals ata glance The SPECTOR family SPECTORcompact, SPECTORmodule, SPECTORconnect
	Conductivity, continuous boiler blowdown Intermittent boiler blowdown,temperature Oil and turbidity detection Long-distance transmission and parameterization	SPECTORcompact, SPECTORmodule SPECTORconnect Conventional SPECTORconnect, SPECTORcom, SPECTORcontrol
Special Equipment and Vessels for Heat Recovery	Condensate Recovery and Vesselsfor Heat Recovery esamerheatingPrats Heat-Transfer Installations	Feedwater Deaerating Plants Mixing Cooler (Blowdown Receiver) CondeDrte Dampening Pgts Vessels
GESTRA Academy Tools for pein Engineers General Information	Mobile Testing Station Programs & sizing software, CAD drawings Information on ATEX Directive Information on Pressure Equipment Directive (PED)	Technical Literature

GESTRA Steam Traps and Steam Trap Monitoring Equipment

Page

SteamTrap Selection 5
Thermostatic Steam Trap BK with Duo S.S. (Bimetallic) Regulator.. 6-7
Thermostatic Steam Trap MKwith Membrane Regulator 8-9
Ball FloatTrap UNA,UNASpecial .10-16
StainlessSteelTrapsMK,UNA see MK,UNA
Thermodynamic Steam Trap DK ..17-18
Steam Traps for Sterile and Aseptic (SIP) Applications SMK.. .19-20
SteamTraps forSpecial Applications
Condensate Drain ValvesAK.. 21-22
Steam Trapwith Adjustable Discharge Temperature UBK 21-22
SteamTrap for Low-Pressure Steam Heating Plants MK.. 21-22
SteamTraps forLarge Condensate FlowratesTK,GK. 21-22
SteamTraps forAir-VentingBK,MK see BK,MK
SteamTrap Units for UNIVERSAL(Swivel) Connectors BK,MK,DK 23
UNIVERSAL(Swivel) Connector UnitsTS,UC,UCY. .24-25
Compressed-Air Draining Condensate
Ball-Float Traps for Draining Condensate from Compressed-Air
and Other Gas Lines UNA. 26
Pump Steam Trap, Compact Condensate Lifter UNA .27
Why Testing Steam Traps. 28
Steam Trap Monitoring EquipmentVK,VKE,VKP. 29-30
DrainModule QuickEM,QuickEM Control. .31-33
Manifold GMF. .34
Connecting Kit. .35
Questionnaire for preparing offers for GESTRA Steam Traps. .37

The latest member of the UNA 4 family: UNA 47

Proven reliability and new flexibility addedtoPN 63

The new UNA 47 ball-float steam trap is the successor to the proven UNA27h.Thenewmodel now features flexible flowdirection change.Just like with the UNA 4,the flow direction can be adjusted to the installationsituationsubsequently.The UNA47 isavailable in nominal sizes DN15 to DN 5O to covera broader range of nominal sizes than its predecessor.The duplexversion of the UNA47 features abimetallic vent,making the trap suitable even forapplications with superheated steam.In termsof performance,the UNA47easily matches itspredecessor!The steam trap'sweight hasbeenreduced, improving ease of handlingwhen installing and duringmaintenance.

Versions:

1Body/covermaterial:1.5415/1.5419
Nominal sizes:DN15,DN20,DN25, DN 40,DN 50
Types of connection: Flange EN1092-1 PN63; flange ASME B16.5 Class 400/(600); socket weld ends EN/ASME,socket weld ends via transition pieces EN/ASME,butt-weld ends via transition pieces EN/ASME
1Differential pressures:orifice16,orifice 28,orifice 45

Special features:

■Control unit type:with orwithout thermal venting thanks to robust bimetallic regulator (Duplex/Simplex) (UNA 47 MAX only available with regulator membrane capsule)
Flow directions: R L-R, R R-L,F (can be subsequently adapted)
■Options: * Special installation length for replacingan UNA 27h * Float-lifting lever * Manual vent valve for Duplex version

For steam and energymanagement, weare righton target

Steam Trap Selection

Not all steam trap types are equally suitable for a given application. Depending on the operating conditions and service in question,one or more systems will be particularly well suited.

The following table contains 16 criteria for steam trap selection based on the operation of the plant and the specific requirements on the part of the plant owner.

type Trapt
Criteria
1. Operation with different condensates	Condensate from steam	1	1		1	1	1	1	Pleasenote For“cold”condensates or condensates with a saturationcurvedeviating fromthatof water
	Condensate from compressed air	-	-	_		_		only float traps featuring Simplex control (wit- houtthermal venting) can be used.
	Condesareisia		-	-		-	1	3*)
2. Different modes of operation	Continuous operation: Constant formation of condensate;	2	1	1	1	1	1	1
	flowrate and pressure vary Discontinuous operation: Intermittent formation of condensate; flowrateand pressure vary strongly	2	1		2	1	3*)	1	*) e.g.air venting difficulties
	Any operation: Heat exchanger may be controlled on the steam side	3**	2	2	2*）	1	3*)	1	) Air venting difficulties, *) With partial load (reduced differential pressure) flowrate possibly not sufficient
3. Operation with back pressure	Up to approx.30% of upstream pressure	1	1	1 1	1	1	1
	From30% to 60% of upstream pressure	3*)	1			1	1	1	*) Possibly readjustment required
	> 60 % of upstream pressure	3*)	1		3	1	1	1	*) Possiblyreadjustmentrequired
	>100 % of upstream pressure	-	-	1 -	-	-	-	1
4.Sensitivity to dirt Very dirty condensate		1	1	1	1	1	1	1
5. Air-venting 6. Condensate	Automatic	1	1	1	2	1	3*	1	*) Manual air-venting This may apply to small heat exchangers
discharge at definite temperatures	Condensate temperature nearly boiling temperature	2*)	2**)	2**)	1	1	1	1	(e.g.laboratory equipment) ) Possibly readjustment required *) Might require special membrane regulator
	Condexst underidig	1*)	1**)	1**	1		一		)w
	Condensate undercooling adjustable	2*)	-	-	-		-	1	*) By a corresponding readjustment reduction in flowrate; if possible use steam trap with adjustable discharge temperature UBK
7.Frost resistance 8. Condensate		1	1	1	1	1*	3*		*) Only ensured with V-type design
wischarge loss of live steam	Intermittent condensate formation	1	1	1	2	1	1	1 1
	Reduced condensate formation (	1	1	1	2	1	1
	Continuous condensate formation (>10kg/h)	1	1			1		1
9. Resistance to waterhammer		1	1	1	1 1	3*	1 3*	1	*) Built-in non-return valve = 1
10.Resistance to waterhammer		1	1*)	1*)	1	-）	-）	1	*) Built-in non-return valve = 1
11.Application in vacuum		3	-	-	2	-	1	1
12. Installation in any position		1	1	1	1	-*）	-2）	-	*) UNA 1..., UNA 4... can be converted
13.Ease of maintenance		1	1			1	1	1
14.Service life of control unit		1	2	2	1 2	1	1	1
15.Applicationwithsuperheated steam		1	3	3	2	1/3*)	1	1	*) UNA 1x,24
16. Sterile and aseptic (SIP)applications		1		1				1

Thermostatic Steam Traps BK with Duo Stainless Steel (Bimetallic) RegulatorPN40-PN630

D GESTRA

Features ofthe BK series

· Robust regulator for roughest operating conditions (unaffected bywaterhammer and frost)
· Suitable for superheated steam applications
Automatic air-venting (steam trap can beused for thermal air-venting in steam systems)
·Installation inanyposition (horizontal and vertical lines)
·Stage nozzle acts as non-return valve
·Stainless steel internals
·Repairable in-line
·Base bushing ensures positive metal-to-metal sealing between bodyand regulator.
·Up to△p 275 barg
·Optional extra: Integrated steam trap monitoring for BK 45 (temperature or steam loss)

dihrBK45,BK46 RHOMBUSlineDN15,20,25

Application

For open-loop controlled heating processes. Draining of
- saturated steam lines
- superheated steam lines
- steam tracers
Can also be used for thermal air-venting

Air-venting

Steam trap for thermostatic air-venting with bimetallic regulatol

The thermostatic steam traps with corrosion-resistant Duo S.S. (bimetalic)regulator of the BK series can also be used for air-venting.

Application

Thermostatic steam trap for automatic air-venting and discharge of non-condensable gases and steam/airmixtures fromsteam linesand heatexchangers.
Special adjustment might be required.

BK15,DN40,50

Pressure/TemperatureRatings

Type	PN/Class	△PMX	Material		Max.Pressure /Temp.Rating1)
Type	PN/Class	△PMX	EN	ASTM	PMA [bar]	TMA	p/T [bar/C]
BK45.BK45U3)	PN 40	[bar] 22	1.0460	A105	40.0	[C] 420	27.6/300	17.1/ 420
BK 45.BK45U3)	Class 300	22	1.0460	A105	51.1	425	39.8/300	28.8/425
BK 45-LT	Class300	22	-	SA350LF2	51.1	425	51.1/-464)	28.8/4254)
BK 15 DN 40.50	PN 40	22	1.0460	A105	40.0	420	27.6/300	17.1/ 420
BK15DN40.50	Class300	22	1.0460	A105	51.1	425	39.8/300	28.8/425
BK 46	PN 40	32	1.5415	A182-F12)	40	450	39.0/250	27.6/450
BK 46	Class300	32	1.5415	A182-F12)	51.7	450	41.1/250	29.8/450
BK37	PN63/100	45	1.5415	A182-F12)	100	5304)	100.0 /4504)	30.9 / 5304)
BK27NDN40.50	PN63	45	1.5415	A182-F12)	63	530	54.0/300	13.0/530
BK 28	PN 100	85	1.5415	A182-F12)	100	5304)	100.0 / 4504)	30.9 / 5304)
BK 29	PN160	110	1.7335	A182-F12	160	5404)	131.5/4504)	44.5/5404)
BK 212	PN630	275	1.7383	A182-F22	6304)	5404)	447.0 / 5004)	261.0 / 5404)
BK212-F91	-	275	1.4903	A182-F91	7754)	5804)	607.0 /5004)	205.0 /5804)
BK 212-S	PN630	275	1.7383	A182-F22	630	580	289.0 / 5404)	163.0 / 5804)
BK212-F91-SD	-	275	1.4903	A182-F91	775	625	473.0 /5754)	255.0/6254)
BK 212-F92-SD		275	1.4901	A182-F922)	800	650	418.0 / 6004)	207.0 / 6504)
BK37-ASME	Class400/600	45	-	A182-F12	103.44)	5004)	85.7 /3004)	42.8/5004)
BK 28-ASME	Class 600	85		A182-F12	103.44)	5004)	85.7 /3004)	42.8 / 5004)
BK29-ASME	Class 900	110	-	A182-F12	155.1	5404)	101.4/4504)	40.2/5404)
BK 212-ASME	Class 2500	275		A182-F22	4304)	5804)	235.0 / 5004)	81.0 /5804)

1)Limits for body/cover. Functional requirements may restrict the use to below the limits quoted. For full details on limiting conditions depending on end connection and type of regulator see data sheet. 2)Material complies with EN and ASTM requirements. 3) Opening undercooling approx 3 0 1 6 . （20 4) Only applicable for traps with butt-weld (BW) or socket-weld (SW)ends DN25.Note that limits will be lower for trapswith other dimensions or flanged end connections.

Available End Connections and Overall Lengths in mm

Type	Connection	DN15	DN20	DN25	N40	DN50
BK 45 RHOMBUsline'	Flanged ENPN40	150	150	160	230	230
	Flanged ASME1501)	150	150	160	230	230
	FlangedASME3001)	150	150	160	230	230
	Screwed sockets	95	95	95	130	230
	Socket-weld (SW)	95	95	95	130	230
BK 46 RHOMBUsline	Butt-weld (BW)	200	200	200	250	250
	Flanged ENPN 40	150	150	160	-	-
	Flanged ASME 300	150	150	160
	Screwed sockets	95	95	95	-	-
	Socket-weld (SW)	95	95	95	-
BK 27N DN 40,50	Flanged ENPN 40	-	-	-	230	230
	Flanged EN PN 63			二	260	300
	Flanged ASME 400/600	-	-	-	241	292
	Socket-weld (SW)				180	180
	Butt-weld (BW)	-	-		180	180
BK 37	Flanged ENPN63/100	210	230	230		-
BK28	Socket-weld (SW)	160	160	160	-	-
BK28	Butt-weld (BW)	160	160	160
BK 29	FlangedENPN160	210	-	230	-	-
	Socket-weld (SW)	160	160	160	1	二
	Butt-weld (BW)	160	160	160	-	-
BK 212...	Butt-weld (BW)	330	330	330	1	1
Series	Socket-weld (SW)	330	330	330	-	-
BK 37-ASME	FlangedASME400/600	230	230	230	-	-
	Socket-weld (SW)	160	160	160	-
	Butt-weld (BW)	160	160	160	-
BK 28-ASME	Flanged ASME 400/600	230	230	230	-	-
	Socket-weld (SW)	160	160	160
	Butt-weld (BW)	160	160	160		二
BK29-ASME	Flanged ASME900/1500	230	230	254	-	-
	Socket-weld (SW)	200	200	200
	Butt-weld (BW)	200	200	200	-	-

1) BK45with ASME flanges:overall length 1 7 2mm available on request.

Capacity Charts

The charts show the maximum hot condensate capacities.

ThermostaticSteamTrapsMK withMembraneRegulatorPN25-PN40

D GESTRA

FeaturesoftheMKseries

·Very sensitive response characteristic
·Function is not impaired by high back pressure
·Automatic air-venting (trap can be used for thermal air-venting in steam systems)
· Installation in any position (horizontal and vertical lines)
·High hot-water capacities even with low differential pressures
TAT
1 MK45-1 RHOMBUSline
DN15,20,25
With tandem seat (double sealing) for low condensate flowrates
· Built-in non-return valve (only MK 45)
·Stainless steel internals (corrugated membrane of Hastelloy)
·Design“U"with undercooling capsule: utilization of a certain amount of sensible heat by banking-up of condensate,decreasing the amountofflashsteam
·Optional extra: Integrated condensate monitoring forMK 45 (temperature orsteam loss)

Application

Type
MK 45-1 Sline? MK 35/31 1)	With tandem seat (double sealing) Forlow condensate flowrates,steam-tracing,steam-line drainage, air-venting
MK 45-2 RHOMBUsline MK 35/32 1)	With single seat For medium condensate flowrates,steam-tracing,drainage of heat exchangers, air-venting
MK25/21) MK25/2S1) MK35/2S1) MK35/2 S31)	Withsingle seat For largecondensate flowrates, drainage of heat exchangers
MK 36/51 1) MK 36/52 1) STAINLESS STEEL	With tandem seat (double sealing)-with flat gasket For small/arge condensate flowrates,steam tracing,steam-line drainage, venting and vacuum-breaking.Also suitable for food,biological and pharmaceutical applications.
MK 45 A-1 MK 45A-2 EL RHOMBUsline AINLESS STAI STE	Forsmall and large condensate flowrates; steam-tracing, steam-linedrainage,air-venting

1)Can also be used for vacuum breaking (aerating).

Air Venting

SteamTrap forThermostatic Air-VentingwithMembrane Regulator

The thermostatic steam traps with membrane regulators of the MK series can also be used for air-venting.

Application

Thermostatic steam trap forautomaticair-venting and discharge of non-condensable gases and steam/air mixtures from steam lines and heat exchangers. A special type of membrane regulator capsule might be required.

鼎 MK35/2SDN25

Pressure/Temperature Ratings

鼎

Type	PN/Class	△PMX	Material		Max.Pressure/Temp. Rating1)
Type	PN/Class	△PMX	EN	ASTM	PMA [bar]	TMA [C]	p/T [bar/oC]
MK35/31MK35/32	PN25	[bar] 21	1.0460	A105	25.0	400	18.6/225	14.4/400
MK 45-1,MK 45-2	PN40	32	1.0460	A105	40.0	420	27.6/300	17.1/420
MK45-1,MK45-2	Class300	32	1.0460	A105	51.1	425	39.8/300	28.8/425
MK35/2S,DN25 MK 35/2S3,DN 25	PN40	32	1.0460	A105	40.0	420	27.6/300	17.1/420
MK 25/2 , DN40,50	PN 40	32	1.0619	A2A1-WCB	40.0	420	27.6/300	17.1/420
MK 36/51, ESS	一	32	1.43012)	SA479-F304	49.0	400	32.0/245	28.0/400
MK45A-1, MK45A-2	PN 40	32	1.4404	A182-F316L	40.0	400	27.6/300	25.7/4003)
MK 45 A-2,	Class 300	32	1.4404	A182-F316L	41.4	400	26.1/300	24.3/4003)

1)Limits for body/cover.Functional requirements may restrict the use to below the limits quoted. For full details on limiting conditions depending on end connection and type of regulator see data sheet. 2)EN material comparable to ASTM material. 3)If the operating temperatures exceed 3 0 0 ^ { \circ } { \mathfrak { C } } intercrystalline corrosion may occur. Do not subject the equipment to operating temperatures higher than 3 0 0 ^ { \circ } { \mathfrak { C } } unless intercrystalline corrosion can be ruled out.

Available End Connections and Overall Length

Type	Connection	Overall length (L) in mm
		DN8 1/4"	DN 10 3/8"	DN15DN20 1/2″	3/4"	DN25 1"	DN 40 11/2"	DN 50 2"
						160
MK 45-1 MK 45-2	Flanged ENPN40 Flanged ASME 1501)	-	-	150 150	150 150	160		二
MK 45 A-1 STAINLESS	Flanged ASME 3001)	二 -		150	150	160		一
MK 45A-2 MK35/2S3only DN25 STEEL	Screwed sockets		=	95	95	95	- 1
	Socket-weld (SW)	-		95	95	95		二
	Butt-weld (BW) 2)		-	200	200	200	-	- 二
MK35/2SonlyDN25 MK 35/31	Screwed sockets	-	70	70	-	-	-	-
MK35/32 MK 25/2 DN40-50 MK25/2SDN40-50	Socket-weld (SW)	二	二	95	1			-
	FlangedENPN40	-	一		-	-	230	230
	Flanged ASME 150	二	1	二	二		230	230
	FlangedASME300	-	-	-	-		230	230
	Screwed sockets	-		-			130	230
	Socket-weld (SW)	-	-	-	二	-	130	230
	Screwed sockets	65	65	65	65	-	-	二
	Union but-wed	-	1	150	1
STAINLESS STEEL								一
STAINLESS STEEL	Hinged clamp	-	65	65	65	65		二

1)MK45withASME flanges: overall length 172 mm available on request.
2) Only MK 45
^ 3 ) Made of carbon steel or stainless steel

Capacity Charts

The charts show the maximum hot condensate capacities.

MK45-1/MK45A-1 (Curve 4) MK35/31 (Curve 1) MK45-2/MK45A-2 (Curve 5) MK 35/32 (Curve 2) MK36/51 (Curve 3) MK 36/52 (Curve 2)

MK25/2S,DN40,50 (Curve 1) MK35/2S3,DN25 (Curve 3) MK25/2,DN40,50 (Curve 2) MK35/2S,DN25 (Curve 4)

GeSTRA

Features of the UNA series

·Unaffected by back pressure and condensate temperature
· No loss of live steam due to continuous water seal at the seat
· No banking-up of condensate even with extreme load and pressure fluctuations
·Particularlywell suited for heat exchangers controlled from the steam side
· Unaffected by dirt
·Automatic thermostatic air-venting (Duplex design)
·ldeal for discharging cold condensates,distillatesand condensates derived from chemical products (Simplex design)

Condensate discharge without banking-up, even at varying operating conditions and back pressure.Automatic air-venting (Duplex design). Also for the discharge of cold condensates and distillates,and for draining gasand compressed air systems (Simplex design).

Application

·Repairable in-line
·Thanks to the rolling ball valve only reduced operating forces and small control units are required (compact,lightweight design for large flowrates)
·Internals made from corrosion-resistant stainless steels
·UNA14,16,45,46,47,38:Body canbe easily repositioned to convert the flow direction from leftto right or vice versa or to changetoverticalflow.
·UNA45,46DN40-65,andUNA 47DN40-5C optionallyavailablewithMAXcontroller for very large flowrates (conversion standard \scriptscriptstyle - > MAX controller not possible).

Pressure/Temperature Ratings and Designs

Type	PN/Class	△PMX	Material		Max.Pressure/Temp.Rating1)
Type	PN/Class	△PMX	EN	ASTM	PMA [bar]	TMA [C]	p/T [bar/C]
UNA 14	PN25	[bar] 13	5.3103		25.0	350	19.4/200	15.0/350
UNA 16	PN40	22	1.0460/ 1.0619	A105/ A216-WCB	40.0	400	25.8/300	23.1/400
UNA 43	PN16/ CL125	13	5.1301/ 5.1301	(A126-B) / (A126-B)	16.0/ 13.8	300／ 232	12.8/200 9.6/200	9.6/300 8.6/232
UNA 45	PN40/ CL300	32	1.0460/ 5.3103	A105/ (A395)	40/ 51.1	350/ 345	33.3/200 43.8/200	25.7/350 37.8/345
(UN 15- 65)	PN400/	32	1.0460/	AA105CB	41.1	420/	27.6/300	17.1 /420
UN 46- 150)	PN40/	40	1.619/	A216WCB/	40.1	450/	27.6/300	13.1/450
UNA 47 (DN15-50)	PN 63	45	1.5415	16Mo3	63.0	450	54.0/300	43.5/450
UNA38	PN100	80	1.5415/ 1.7357	A182-F1/ A217-WC62)	100.0	530	69.0/450	22.3/530
UNA 38 High-temperature	PN 100	80	1.7335/ 1.7357	A182-F12/	100.0	530	83.7/450	32.4/530
UNA 39	PN 160	140	1.7335	A217-WC62) A182-F12	160.0	550	104.3/500	37.3/550
UNA-Special Type 62B	PN 16	16	1.0425	A516Gr-602)	16.0	300	11.3/250	10.2/300
UNA	PN25	22	1.0619	A216-WCB	25.0	400	22.0/200	14.8/400
UNA-Special	PN63	45	1.5419	A217-WC12)	63.0	450	54.0/300	43.5/450
UNA 16A	PN40	22	14404/	A182-316L/	40.0	300	29.3/200	25.8/300
UNA 46A	PN30/	32	14404/	F316L/	40.4	450/	27.6 /300	25.9 / 4503)

1)Limits for body/cover.Functional requirements mayrestrictthe use to below the limits quoted. For full details on limiting conditions depending on end connection and type of regulator see data sheet. 2)ASTM nearest equivalent is stated for guidance.Physical and chemical properties comply with EN. ^ 3 ) If the operating temperatures exceed 3 0 0 ^ { \circ } \mathfrak { c } intercrystalline corrosionmay occur.Do not subject the equipment to operating temperatures higher than _ { 3 0 0 ^ { \circ } \tt C } unless intercrystalline corrosion can be ruled out.

UNA39,DN15,25,50

UNA-SpecialType62B,PN16 UNA-Special,5,U-pcial

Available End Connectionsand Overall Length

		5 Overall length (L) in mm
Type	Connection	DN15 1/2″	DN 20 3/4"	DN 25 1"	DN 40 11/2"	DN50 2"	DN 65 21/2″
UNA 14h, 14v	Flanged ENPN 25	150	150	160		-	-
	Screwed sockets	95	95	95
	Flanged ENPN40	150	150	160	-	二	-
	Flanged ASME CI 150 RF	150	150	160
16v, UNA 16Ah, 16Av	Screwed sockets	95	95	95	-	-	-
	Socket-weld (SW)	95	95	95	1		1
	Butt-weld (BW)	200	200	200		-	-
	Flanged EN PN 40	150	150	160	230	230	290
UNA 45 UNA 46 UNA 46A	FlangedASMECI150RF	150	150	160	241	267	292
	Flanged ASME CI300 RF	150	150	160	241	267	292
	Screwed ISO-G	95	95	95	165	165	二
	Screwed socket NPT	95	95	95	165	165
	Socket-weld end S y EN/	95	95	95	165	-
	SW via transition piece EN/ ASME	1	1			267
	SW via transition piece EN SW via transition piece ASME	-	-	-	-	-	292
	But-el end vi sransion						292
	Butt-weld end via transition	200	200	200	241	267	292
pieceASME	200	200	200		241	267	292
UNA 47	Flanged ENPN 63	230	260	260	290	290
	Flanged ASME CI 400/600 RF	241	267	267	292	292
	Socketweld endsEN/ASME	165	165	165	165	-	一
	Socket-weld ends via transition pieces EN/ASME	-				290
	But-weld endsvia transion	230	260	260	290	290	-
	βut-weld ens vi transiono	230	260	260	290	290	1
	FlangedENPN63/PN100	300	300	300	420	416	-
UNA 38	Flanged ASME CI600 RF	300	300	300	421	427
	Socket-weld swviaransion	300	300	300	4201)	4201)
	But-weld/BWviatranstion					4201)
		300	300	300	4201)
UNA 39	Flansche EN PN 160	L/L2		L1/L2		L/L2
		215/285	1	230/300	-	245/315
	Flansche ASME CI900 RF	240/310		250/320	二	280/350	-
	SchweiBende	170/240	二	170/240	二	170/240	二

1)UNA38 socket-weld (SW) endsandbutt-weld (BW) endsDN40 ^ + DN 50: 300 mm,SWandBW via transition pieces: 4 2 0 \ : {mm }

UNAPN25

Type	Connection	Length Li/L2 in mm
Type	Connection		DN65 21/2	DN80 3	DN 100 4	DN150 6
UNA 43	Flanged ASMECL 125 FlangedJIS/KS10K	LL L	--二	457 457	40 457	500 502
UNA 46	Flanged ENPN 40 Flanged ASMECL 150 Fanged JIS/KS 10K	L LL LL	1 -- --	450 457 457	450 457 457	500 502 502
UNA-Spec PN 16	Flanged ENPN 16			-二	700	二
UNA PN25	FlangedENPN25		二		40	-二
UNA-Special	Flanged ENPN 63		565	490	700	-

AvailableDesigns

Type	End connection options			Orifices (AO) for max. differential pressure	Control unit
Type	horizontal	vertical	angle pattern	Orifices (AO) for max. differential pressure	Simplex	Duplex	Simplex-R
UNA 14	x1)	x1)		A0 4,13			X
UNA16,16A	x1)	x1)		A0 4,13,22	X	X	X
UNA 43,UNA 45,	x1)	x1)		4MAX), ,2)	x	x
UNA 47	x1)	x1)		A016,28,45	X	X
UNA 38	x1)	x1)		4 MAX),8 MAX),13MAX),22MA),32) A0 50,(64),80,80AX	x	X
UNA 39			X	A0 80,110,140,140MAX	X
UNA-Special Type 62B, PN16				A02,3.5,5,10,16	x2
UNA PN25			X	A02,3.5,5,8,12,16,22	x2
UNA-Special PN63			X	A016,22,32,40,45	x2

1) Connection orientationcan be changed on site,trap body for horizontal-right available 2) Simplex: Flow control ^ + hand vent valve ^ + float lifting lever ^ 3 ) DN 80,100,150\*)DN40,50,65,UNA 47 nur DN 40,50 Simplex: Float control (without thermostatic bellows) Duplex: Flow control ^ + automatic air-venting Simplex-R: Float control ^ + inner vent pipe

Optional Items for Ball-FloatTraps

Item	Type
Sightglasscover	UNA 45
Cover for installing electrodes	UNA 45
Floatlifting leverwithgasket	UNA43,45,46,46A,47,38
Vent valvewith gasket (for Duplex design)	UNA43,45,46,46A,47,38
Innerbypass (adjustable)	UNA45,46,46A

Capacity Charts

Thecharts show the maximum hotcondensate capacities fortherange ofloat-controlled orifices(AO)andsizes available.

UNA14,UNA16,UNA16A

UNA45,UNA46,UNA46A

UNA 47

UNA45MAX,UNA46MAX,UNA46AMAX,UNA47MAX

Capacity Charts

The charts show the maximum hot condensate capacities for the range of orifices (AO)and sizes available.

UNA43，UNA46，DN80-150

UNA-Special Type 62B,PN 16

Available orifices (AO)

1 DN100 A016

2 DN100 A010

3 DN100 A05

4 DN100 A03.5

5 DN100 A02

Capacity Charts

Thecharts show the maximum hotcondensatecapacities for the range ofloat-controlled orifices (AO)and sizes available.

UNA 38

\*Traps with small end connection sizes do not reach the flowrates indicated in this chart.

$\*Traps with small end connection sizes do not reach the flowrates indicated in this chart.$

\*Traps with small end connection sizes do not reach the flowrates indicated in this chart.

Capacity Charts

The charts show the maximum hot condensate capacities for the range of orifices (AO)and sizes available.

UNAPN25,DN100

N	9		4		乙
DN100 A02	DN100 A03.5	DN100 A05	DN100 A08	DN100 A0 12	DN100 A016	DN100 A0 22

UNA-SpecialPN63 (PN40)

Available orifices (AO)
1	DN65 A0 45
2	DN65 A040
3	DN80 A045
4	DN 65 A032 DN80 A040
5	DN100 A045
6	DN 65 A022 DN100 A040
7	DN80 A032
8	DN65 A016
9	DN100 A032
10	DN80 A022
11	DN80 A016 DN 100 A022
12	DN100 A016

Features ofthe DK series

· Discharge with virtually no banking-up
·Robust, insensitive regulator
·Installation in any position
·Max.admissible back pressure 8 0 % of the upstream pressure

Y ? DK45RHOMBUSline 中 H DK57

Application

Type
DK 45	Rhombusline body with enclosed,weather-resistant regulator for discharging steam linesand tracing
DK 47-L DK 57-L	Compact steam trap forsmall condensate flowrates for discharging steam lines and tracing systems without banking-up of condensate
DK 57-H	Compact steam trap forlargecondensate flowrates fordischarging steamlinesand tracing systems without banking-upof condensate

Pressure/Temperature Ratings

Type	PN/Class	△PMX [bar]	Material		Pressure/Temp. Rating1)
Type	PN/Class	△PMX [bar]	EN	ASTM	PMA [bar]	TMA [C]	p/T [bar/oC]
DK 45	PN40	32	1.0460	A105	40.0	420	27.6/300	17.1/ 420
DK 47	PN 63/Class 600	42	1.40272)	A743-CA40	63.0	400	50.0/300	42.0/400
DK57	PN63/Class600	42	1.40212)	AISI420	63.0	400	50.0/300	42.0/400

Available End Connections and Overall Length

Type	Connections	Overall length (L) in mm
Type	Connections	DN 10 3/8"	DN 15 1/2"	DN20 3/4"	DN25 1"
DK 45	Flanged ENPN40	-	150	150	160
	Flanged ASME 1501)		150	150	160
	Flanged ASME 3001)	-	150	150	160
	Screwed sockets		95	95	95
	Socket-weld (SW)	_	95	95	95
	Butt-weld (BW)	-	200	200	200
	Screwed sockets	78	78	90	95
DK 47-L DK 47-H	Screwed sockets	二	78	90
DK 57-L	Screwed sockets	55	65	80	95
DK 57-H	Screwed sockets	二	70	80	二 90

1) DK 45with flanged ASME:Overall length 172 mm on request.

Thermodynamic Steam Traps DK PN40,PN63/Class600

The charts show the maximum hot condensate capacities.

DK 45

DK 47

DK 57

SMK22-81,SMK2-2 STERIline

Application

Type
SMK 22 STERIline	Virtuallypocket-free Forsmall and medium condensate flowrates.Internal surface roughness Ra≤0.8 um machine faced,optionally up to Ra≤0.4 umelectropolished.
SMK 22-51 STERIIine	Virtually pocket-free For smalland medium condensate flowrates. Internal surface roughness Ra ≤0.8 μm machine faced,optionally Ra ≤0.6 um plasma polished.
SMK 22-81 STERIline	Virtuallypocket-free Forsmall and medium condensate flowrates.Functional unit easy to exchange.Internal surfaceroughnessRa≤0.8ummachinefaced,optionallyRa≤0.6umplasmapolished.
SMK 22-82 STERvlinea	Virtually pocket-free Frceiumnrtes.aita
Functional unit SMK 22-81 STERIline	Virtuallypocket-free Forsmall and medium condensate flowrates. Internal surface roughness Ra ≤0.8 μm conhintionidkenalnmams
Functional unit SMK 22-82 STERIline	Virtually pocket-free For medium and large condensate flowrates. Internal surface roughness Ra ≤ 0.8 um
SRK 22A	Virtuallypocket-free Non-return valve for liquids,gases and steam. Connection via socket for mounting between clamps DIN 32676.

Pressure/Temperature Ratings

Type	PN/Class△PMX	[bar]	Material		Pressure/Temp.Rating1)
Type	PN/Class△PMX	[bar]	EN	ASTM	PMA [bar]	TMA [C]	p/T [bar/oC]
SMK 22	PN10	6	1.4435	A276 316L2)	10.0	1853)	10.0/20	6.0/1853)
SMK 22-51	PN 10	6	1.4404	A182 316L2)	10.0	1853)	10.0/20	6.0/185)
SMK 22-81	PN10	6	1.4404	A182-316L2)	10.0	1853)	10.0/20	6.0/1853)
Functional unit SMK 22-81 SMK 22-82	PN 10	6	1.4404	A182-316L2)	10.0	1853)	10.0/20	6.0/1853)
SRK22A	PN10		1.4408/ 1.4571	A351CF8M/ AISI316Ti	10.0	1853)	10.0/20	6.0/1853)

1)Limits for body/cover. Functional requirements may restrict the use to below the limits quoted. For full details on limiting conditions depending on end connection and type of regulator see data sheet. ^ 2 ) ASTM nearest equivalent is stated for guidance.Physical and chemical properties comply with EN. ^ 3 ) （204号 1 8 5 ^ { \circ } C with PTFE gasket, ±b { 1 5 0 ^ { \circ } \mathbf { C } } with EPDM gasket.

Available End Connectionsand Overall Length

Type	Connections	Overall length (L) in mm
Type	Connections	DN 10 3/8"	DN 15 1/2"	DN 20 3/4"	DN 25 1"	DN 32 11/4"	DN 40 11/2"	DN 50 2"
SMK 22	Butt-weld ends Clamp	83 65	83 65	83 65	83 65
SMK 22-51	But-weld ens	965	965	965	9065
SMK 22-81	Butt-weld ends	96	96	96	96	一
Functional unit SMK 22-81 SMK22-82	Socket for mounting between clamps DIN 32676-DN 40 L1 standard				35
SRK 22A	Socket for mounting between clamps DIN 32676		23	29.5	33.5	38	43	54

SMK22,SMK22-51,SMK22-81,SMK22-82

The chart shows the maximum capacities for hot and cold condensate.

Curve1SMK22,SMK22-51,SMK22-81 This curve indicates the max.capacity of hot condensate that the steam trapwith regulatingmembrane Steriline can discharge with virtually no banking-up.

Curve2SMK22,SMK22-51,SMK22-81,SMK22-82 This curve shows the max. capacity of cold condensate that the steam trap can discharge （204号 ( 2 0 ^ { \circ } \complement at start-up).

Curve3SMK22-82

Thiscurveindicatesthemax.capacityof hot condensate that the steam trap with regulating membrane Steriline can discharge with virtually no banking-up.

Other steam traps and non-return valves for sterileandasepticapplications:

MK45A-1andMK45A-2 see pages 8-9
MK36/51andMK36/52 see pages 8-9
UNA 16A see pages 10-13
UNA 46A see pages 10-13
VKE stainless steel see pages 29-30
RK 86A see pages 46-47
RK 16A see pages 48-49
RK26A see pages 48-49

Application

Type
AK 45 RHOMBUsline"	Condensate drain valve for discharging condensate from steam systems during start-upand draining residual condensateat shut-down, with integral Y-type strainerand handpurgingknob.Factory-setclosingpressureO.8bar.
UBK 46 RHOMBUsline	Steam trap with adjustable condensate discharge temperature, thereby suppressing the formation of flash steam. With Y-type strainer.
MK 20	Steam trap for low-pressure steam-heating installations.
TK23,TK24	Steam trap with thermostatic pilot control using thermostatic capsules for the discharge of very large condensate flowrates with relatively continuous condensate formation.
GK 11)	Thermodynamic steam trap with stage nozzle for the discharge of very large condensate flowrates.With integral Vaposcope (sightglass)for optimumtrapadjustment.

1) DN 50 mm: GK 21

Type	PN/Class	△PMX	Material		Max.Pressure/Temperature Rating1)
Type	PN/Class	△PMX	EN	ASTM	PMA	TMA	p/T [bar/C]
AK45	PN 40	[bar] -	1.0460	A105	[bar] 40.0	[C] 420	27.6/300	17.1 / 420
UBK 46	PN40	32	1.0460	A105	40.0	420	27.6/300	17.1/420
MK20	PN6	4.5	5.3103	-	6.0	300	4.5/250	3.6/300
TK 23	PN 16	5/10	5.1301	A126 CI.B2)	16.0	300	16.0/120	10.0/300
TK24	PN25	5/14	1.0619	A216WCB	25.0	400	19.4/200	14.2/400
GK 11, GK 21	PN 10/16	6	5.1301	A126 CI.B2)	16.03)	300	16.0/1203)	13.0/3003

Pressure/Temperature Ratings
Available End Connectionsand Overall Lengths

Type	Connection	Overall length (L) in mm
Type	Connection	DN 15 1/2″	DN 20 3/4"	DN 25 1"	DN 50 2"	DN 65 21/2″	DN 80 3"	DN 100 4"	DN 150 6"
AK 45	FlangedENPN40	150	150	160	-	二	-	-	-
	Flanged ASME 150	150	150	160	-	1			二
	FlangedASME300	150	150	160	-	-	-	-	-
	Screwed sockets	95	95	95			-	1	1
UBK 46	Flanged EN PN40	150	150	160	-	-	二
	Flanged ASME 150	150	150	160				1	1
	Flanged ASME300	150	150	160	-	-	二	二	-
	Screwed sockets	95	95	95	-	1
	Socket-weld (SW)	95	95	95	-	-	-	-	二
MK 201)	Male/female thread	120	125	-	1	1	1	1
TK 23	Flanged ENPN16	二	二	-	230	290	310	350	-
TK 24	Flanged EN PN25	二	二	二	230	290	310	350	二
GK 112)	Flanged EN PN10/16	-	-	-	320	420	420	620	900

1) Straight-through or angle design (see representation) 2) DN 50 mm: GK 21

量啦书上南 □ GK 11,DN65,80,100,150 GK21,DN50

Capacity Charts

The charts show the maximum hot condensate capacities.(Exception: AK 45-cold water capacity.)

AK 45 Cold water capacity

MK 20

Capacities,opening temperatures UBK 46

Service pressure	[barg]	1	2	4	8	12	16	20	26	32
Factory-set opening temperature	[C]	60	64	72	84	93	102	110	118	128
Capacity att10 K below opening temperature	[kg/h]	30	60	90	120	130	140	150	160	170
Cold water capacity at 20C (start-up capacity)	[kg/h]	250	320	480	760	1020	1280	1500	1780	2040

TK23,TK24

For differential pressures < 1 bar use capsule “OH2" (max.service pressure5 bar).

GK11,GK 21

[Ib/h] [t/h] 10t 500 3 300 5 200 (6°) 3 2+ 100 GK11DN150mm 80 60 10 40 GK11DN100mm（4 30 1 5 20 1 3 GK11DN80mm(3） 2 10 （2/2） 8 N65mm（女 10 6 GK11DN （2) 上 4 3 GK21DN50mm 5 2- 3+ 1
aeee ↓ 8 0.0401 234[ar] 0,2
← I L ++ 上 + +！+ + [psi] 0.2 0.40.6 1 2 46 10 20 406085 →Differential pressure

Features

·Maintenance-free,ultra-compact steam traps made from stainless steel,suitable foral UNIVERSAL (Swivel) connectors
·Installation in any position
·Integrated spiral wound gasket for connector
·Only two screws make fora quick and easy installation
·All steam trap unitsare optionally available with a UNiVERSAL connector (not fitted), e.g.UC 36,UCY36 orTS36.

Application

a A 圆

Type
BK 36A/7	"Thermostatic/thermodynamic bimetallic” trap unit with corosion-resistant DuoS.S.regulatorunaffectedbywaterhammer,forcondensatewith virtually no banking-up and automatic air-venting of steam lines and tracing systems.
MK 36A/71 MK 36A/72	“Thermostatic capsule”trap unit with corrosion-resistant membrane regulator 5N1 unaffected by waterhammer,for condensate discharge with virtually no banking-up and automatic air-venting of steam lines and tracing systems.
DK 36A/7	“Thermodynamic” trap unit for condensate discharge with virtuallyno banking-up.
IB 16A-7	"Inverted bucket” trap unit for condensate discharge with no banking-up

Specification

Type	PN/Class△PMX	[bar]	Material		Pressure /Temperature1)
Type	PN/Class△PMX	[bar]	EN	ASTM	PMA [bar]	TMA [C]	p/T [bar/oC]
BK36A/7	Class300	32	1.4408	A351-CF8M	49.6	400	31.6/300	29.4/400
MK36A/71,MK36A/72	Class 300	32	1.4408	A351-CF8M	49.6	400	31.6/300	29.4/400
DK 36A/7	Class 300	32	1.4408	A351-CF8M	49.6	400	31.6/300	29.4/400
IB 16A-7	二	27.6	1.4306	A240-304L		425	-	28.0/425

Available Connections and Lengths

Type	Connection	Length L
Type	Connection	1/2"	3/4"	1"
BK 36A/7; MK 36A/71; MK 36/A72;DK36A/7	Universal connector	65	65	65
IB 16A-7	Universal connector	178	178	178

The chart shows the discharge capacity of hot condensate

TS36-1

The compact-type Trap Station TS 36 featuresadditional test and shut-offunctions and isa more convenient alternative to the simpler connector units UC 36 and UCY 36.

When installed with a suitable steam trap with UNiVERSAL (Swivel) connector (sold separately) the equipment can discharge condensate from steam systems.

The two in-built isolating valves are designed to completely shut offthe condensate inlet and outlet independentlyfromeachother.

The integral blowdown valve providesa means for cleaning the strainerand the test valve enables thesteam trap operationtobechecked

The steam traps can be easily attached toand removed from theTS36 by means of only two screws.

The following GESTRA connector steam traps can be used:

·BimetallicsteamtrapBK36A/7
·Steam trapwithmembrane capsuleMK36A/71
· Steam trap with membrane capsule MK 36A/72
·Thermodynamic steam trap DK 36A/7
· Inverted bucket steam trap IB 16A-7

TS36-2

Non-GESTRA swivel connector steam traps can also be fitted to the TS 36.

Schematic diagram

TS36-1 Flowdirectionfromlefttoright

TS36with IB16A-7

TS36-2 Flowdirectionfromrighttoleft

UCY36

UC36

TS36-1

TS36-2

Features

·Body /internals made from corrosion-resistant stainless steels · UNIVERSAL(Swivel) connector for steam trap ·Connectorunit can remain in pipeline duringmaintenance work ·Steam trap unit is easy to install and remove by means of only two screws

Application

Type
UC36	Universal connector
UCY 36	Universal connector with integrated strainer
TS 36-1	Compact-type connector unit with 2 isolating valves,test valve and strainer with blow- downvalve.Coloured handwheels indicate inletand outletand assistinthe correct
TS 36-2	installation.Flowdirection from lefttoright. Compact-type connector unit with 2 isolating valves, test valve and strainer with blow- down valve. Coloured handwheels indicate inlet and outlet and assist in the correct installation. Flow direction from right to left.

Pressure/Temperature Ratings

Type UC36,UCY36,TS36		ASMEB 16.5 Class 300 (PN 50) Material Group 2.2)
p (pressure)	[bar]	49.6 42.2	35.7	31.6	29.4
T (temperature)	[C]	38 100	200	300	400
PMO (max. service pressure)	33.7barat 242℃C

BasedonASMEB16.5，ASMEB16.34

Available Connections and Lengths

Type	Connection	Length L
Type	Connection	1/2"	3/4"	1″
UC 36,UCY 36	Screwed sockets NPT Screwed sockets G	75	75	75
TS 36-1,TS 36-2	Socket-weld ends	120	120	on request

Ball-FloatTrapsforDraining Condensatefrom Compressed-Airand Other Gas Lines UNA

D GESTRA

Features

·Liquid drainer for compressed air and gases withball floatand rolling ball valve
·The trap is suitable for draining gas and compressed air systems
·Purging device and connection for air-balance pipe included as standard
·Internalsmade fromcorrosion-resistantstainlesssteels
·Closing unit for temperatures up to 4 0 ^ { \circ } \complement withrollingballmade from Perbunan,upto 1 2 0 ^ { \circ } { C } with rolling ball made from stainless steel

·Body convertible for horizontal /vertical flowand left to right/right to left.

Specification

Type	PN/Class	△PMX	Material		Pressure /Temperature1)
Type	PN/Class	△PMX	EN	ASTM	PMA	TMA	p/T
UNA 14Ph,UNA14Pv withS.S.valve ball	PN25	[bar] 16	5.3103	-	[bar] 25.0	[C] 120	[bar/oc] 25.0/20	25.0/120
UNA 14Ph, UNA14Pv with Perbunan valve ball	PN25	16	5.3103		25.0	40	25.0/20	25.0/40

Available End Connections and Overall Length

Type	Connection	Overall length Lin mm
Type	Connection	DN 15 1/2"	DN20	DN25
UNA 14 Ph	Screwed sockets3)	95	3/4 95	1″ 95
UNA 14 Ph	FlangedENPN25	150	150	160
UNA 14 Pv	Screwed sockets3)	95	95	95
UNA 14 Pv	Flanged ENPN 25	150	150	160

3)Screwed sockets BSP to EN ISO 228-1orscrewed sockets NPT

Capacity Chart

Hintson Installation

UNA 14P

Thecondensate/distillatemustbe free to fall towards the trap. Isolatingvalvesin horizontal lines lead to the formationof waterpockets.In this caseanair-balance pipe is required (see drawing).

Description

UNA 25-PK:

Ball-float operated steam trap with pumping function.The equipment works primarily as a steam trap.The integral automatic pump function ensures eficient condensate discharge even if the steam pressure is lowor the back pressure high.

UNA25-PS:

Float-operated condensate lifter,designed for effective return of condensate.Steam is used as motive power to displace condendate out of the body.

Features

·Integrated inletandoutletcheckvalves.
·Rolling ball valve (UNA 25-PK) for tight shut-off even with low condensate flowrates.
·Float-controlled compact changeover unit for controlling motive steam and deaeration.

Specification

Type	PN/Class	Material		Pressure/Temperature1)
		EN	ASTM2)	PMA	TMA	PMO	PMOB	p/T
				[bar]	[C]	[bar]	[bar]	[bar/°C] 6.0/13.03.0/5.031.6/250	25.0/350
UNA25-PK	PN40 Class 150	5.3103 5.3103	一 A395	40.0 17.2	350 350	6.0/13.03.0/5.0		12.1/250	6.6/350
UNA25-PK UNA25-PS		5.3103		40.0	350	13.0	5.0	31.6/250	25.0/350
	PN40		-
UNA 25-PS	Class 150	5.3103	A395	17.2	350	13.0	5.0	12.1/250	6.6/350

Available Connections and Lengths

Type	Connection	Length L in mm DN 40 [12″]
UNA 25-PK UNA 25-PS	Flanged EN PN 40	230
	FlangedASME150	227
	Screwed G or NPT	227

Key

A Pressure gauge
B Thermostatic steam trap for air venting,e.g. MK
C Optional non-return valve inorder to prevent air from
entering if a vacuum is formed.
D Motive steam line (drained,DN 15)
E Heat exchanger
F Vent line, DN 15
G Pressure compensation valve
H Thermostatic steam trap for draining motive steam line,e.g. BK 1 UNA 25-PK/UNA 25-PS
Lmin 2.5 m, DN 40
hmin 0.5 m

Important Notes

The equipment must be hooked up to the pipes as shown in the graphical representation. Please take the following items into consideration:

■A motive steam line must be available and connected (connection: female thread, 6 % （204号
■Avent linemust be available and connected (connection: female thread, 6 % （20号
Minimum filing head required between condensateoutletof the heat exchangerand the bottmof the equipment: 0 . 5 \mathfrak { m } ■An inlet line (min. length 2 . 5 \mathsf { m } ) or buffer reservoir (volume:3 I) is required.
■Maximum motive steam pressure,depending on design,is 6 or 13 barg.

Like any other industrial valve steam traps are subject to wear and their correct functioning can be impaired by precipitated solids and dirt deposits.

To assess the performance of a steam trap the following questions have to be answered:

·Does the steam trap work properly?
·If not, does the faulty trap cause loss of steam (leakage) or banking-up of condensate (obstructed discharge passage)?

Faulty steam traps are a major source of waste ina steam distribution system.A trap that is blowing live steam is the worst offender,but traps that are plugged or stuck closed can also be costly. The decreased plant efficiency due to loss of energy and additional make-upwaterresults in lost production.Furthermore,anincrease of pressure is liable to arise in condensate systems which will lead to difficulties at all locations where condensate is discharged. The magnitude of such a steam loss depends on the cross-sectional areaof the leakand,at thesame time,the amountof discharged condensate.Locationswhereonly smallamountsof condensateare formed and discharged,e.g.drainage points in steam lines and tracing systems,are particularly problematical.On the other hand, locations where relatively large amounts of condensate are discharged will not give rise to considerable loss of live steam because of the presence of a large volume of liquid.

Steam traps which are obstructed or stuck closed do not cause loss of energy and/or water but reduce-to a greater or lesser extent -the efficiency of heat-transfer equipment and steam users.And waterhammer caused by condensate banking-up leads to considerable physical damage in steamand condensate systems.

Experience shows that installations where no regular trap testingand servicing takes place havea failure rate of defective steam traps in the order of 1 5 - 2 5 % Regular maintenance and trap testing,which should be carried out at least oncea year,can strongly reduce the failure rate to 5 %

Test Systems

Steam traps can be tested during operation by using sightglasses, ultrasonic listeningdevices or level meters.

Sightglasses (VaposcopesType VK14,VK16) provideaneffective means of observing the flow of liquids in pipework.They are installed upstream of the traps,and allow the assessment of the traps by making their operation visible.

Level meters use conductivity readings to monitor steam trap performance.A test chamber with an integral level electrode is installed upstreamof the trap to detect anydefectivesteam trap.The corresponding output signal is displayed by the Remote Test Unit NRA 1-3x (remote monitoring).

ThesystemVKEcanmonitorall typesandmakes of steam traps to detect loss of live steam.The correct operation of RHoMBUSlinesteam traps type BK 45/46,MK 45,UBK 46 can be verifiedby using the compact-type level probes NRG 16-19,NRG16-27and NRG 16-28.The test station NRA 1-3x will evalute the data coming from the system VKE.

Anotherway to test traps is to use anultrasonic listeningdevice which detects the sound produced by steam flowing through the traps. Depending on the test system used the sound sensed by the device iseither graphically represented in the form of a curve (VKP 42)or indicated by the deflection on the scale of a meter (VKP 10). Whenusing the VKP1O,the field dataspecialist has toassess the indicator deflection and,consequently,the operation of the steam trap. The VKP 42, however,can directly track leaks associated with faulty steam traps and provides comprehensive reporting and a complete trap survey history.

^ { \ast } ) Results may vary as a function of the fuel used for generating steam and condensate return.

Annual costs caused by steam loss / potential savings

A	Number of defective steam traps	20
B	Steam loss per steam trap	3kg/h
C	Annual operating hours	8000 h
D	Annual steam loss	480,000 kg
E	Cost of steam per ton	30.00 Euro/t
	F Annual loss	14,400.-Euro
	G CO2 saved per year	76,800 kg

Example

By the way:
Anewsteam trap costs-depending on the end connection -onlyapprox. \notin 200to \notin 250.

Application

Type
Vaposcope VK 14,VK16	Sightglasswithborosilicate glassfor checking heat exchangersand steam traps (installationupstreamof traps).Visual supervisionofflowconditionsincondensatelines.
VKE16-1,VKE16A	Testchamber formeasuring electrode formonitoring steam traps (installed upstream of the steam trap)to detect steam loss or banking-up of condensate (VKE 26).For installation in horizontal lines or mounting at steam traps (VKE 26).
Vapophone VKP10	Ultasonicdetector for detecting steam leakage in steamsystems; formonitoringsteamtrapsandstopvalves.
TRAPtestPortal VKP42 VKP 42Ex	Computer-based monitoring,recording and evaluation system for steam traps of all types and makes to detect loss of steam and condensate banking up.
NRG 16-19 NRG 16-27 NRG 16-28	Measuringelectrodeforinstallationinthe testchamber VKEorinthebodyof Rhombusline steamtraps.Designedfordetecting lossof livesteam/banking-upofcondensate (usedin conjunctionwith testunit NRA1-3or teststation NRA1-3CANbus). Responsesensitivity1.0uS/cm.

VK 14

Vaposcope VK

The Vaposcope canbe installed in horizontaland vertical lines (without conversion).Installation in flow directionupstreamof steam trap.The applicationof theVK14 is limited to fluids with pH9. The VK16 is fittedwithmica disksasstandard forapplicationsup to pH10.

Test Set VKE

Consisting of:test chamber VKE16-1/VKE16Aor VKE26 with integrated measuring electrode NRG16-19 or NRG16-27 forall condensate discharge systems and types.

Test station NRA 1-3 or teststation NRA 1-3 CANbus for remote monitoring.Simultaneous and continuous monitoring ofupto16 steam traps todetect steam lossorbanking-upof condensate.VKE26:use in conjunctionwith float ball steam traps.

Pressure/Temperature Ratings

Type	PN/Class	Material		Pressure/Temperature1)
Type	PN/Class	EN	ASTM	PMA [bar]	TMA	p/T [bar°C]
VK14	PN16	5.1301	A126 CI.B2)	16.0	[C] 280	12.8/200	9.6/280
VK16	PN 40	1.0460	A105	40.0	300	30.4/250	27.6/300
VKE 16-1	PN40	1.0619	A216WCB	40.0	400	28.4/250	23.1/400
VKE 16A STAINLESS STEEL	PN 40	1.4571	TP 316 Ti2)	40.0	238	40.0/20	32.0/238
VKE 26	PN40	1.0460	A1052)	40.0	400	28.4/250	23.1/400
NRG 16-19,NRG16-27, NRG16-28	PN40	1.4571	AISI 316 Ti	40.0	238	40.0/20	32.0/238

Available Connections and Overall Lengths

Type	Connection	Overall length L in mm
DN 15 1/2″	Connection	DN 20 3/4"	DN25 1"	11/2"	DN 40 DN50 2″
VK 14	FlangedENPN16	130	150	160	200	230
VK 16	Flanged EN PN 40	150	150	160	230	230
	FlangedASME150	150	150	160	230	230
	Flanged ASME 300	150	150	160	230	230
	Screwed sockets	95	95	95	130	230
	Socket-weld	95	95	95	130	230
VKE 16-1	Flanged EN PN 40	150	150	160	-	-
	Flanged ASME 150	150	150	160
	Flanged ASME 300	150	150	160	-	-
	Screwed sockets	95	95	95	二	1
	Socket-weld	200	200	200	-	-
VKE 16A	Flanged ENPN 40	160	160	160	200	230
VKE 26	External/internalthread3/8"BSP
NRG 16-19 NRG 16-27	External thread 3/8"BSP	Nominal length=31mm
with integrated Pt 10oo thermocouple
NRG 16-28	External thread 3/8"BSP	External thread M24 x1.5 for installation in the bodies of Rhombusline steam traps with integrated Pt 1ooo thermocouple

GeSTRA

$\* Combination possible$

\* Combination possible

Vapophone VKP 10

The VKP 10 is used to detect sound in the ultrasonic range as caused by steam flowing through a steam trap.

Theultrasonic vibrationsare detected bya probe and converted into electric signals which are indicated on the meter of a measuring instrument.

Protection: IP 41

VKP42(Ex) andTRAPtestportal

Increase your productivity with the steam trap testing and evaluation system.

Intuitive operation and fast,reliable detection of faulty steam trap operating states are just some of the features of our VKP42 testing system.With the new TRAPtest Portal software,you now have new, central and more powerful userand evaluationsoftwareat yourdisposal.Thismakestestingmuchmore effective.

NoPC installation is required,as you canaccess thesoftware viaastandard commercial browser.Furthermore the software provides analyses for optimummaintenance and helpful documentation to improve plantavailability and safety.

■Cuts running costs
■Saves energy and \mathtt { C O } _ { 2 } emissions
■Shortens the test time for a steam trap by up to 6 0 %
■Simplified operation
■Superlative accuracy
■Central data storage and maximum data security

Description

GESTRADrain Modules QuickEMarecompletely interconnected unitsfor horizontal orvertical instalation with or without bypass.Theycome with valvesand steam traps,non-return valves,sightglassand shut-off valves as well asallnecessarypipes,fitings,flanges,gasketsndscrews.Note that counterflanges,boltsandseals are notpart of the supply.GESTRA Drain Modules QuickEM Control are used for monitoring steam traps and an electrodeisdirectly fittedintothesteamtraporatestchamber.

Pressure&Temperature Limits/End Connections

QuiCKEMwiti EN1092-1 Service pressure p
Inlet temperature T	[barg] [C]	16.0 20	14.4 100	12.8 200	11.2 250		9.6 280
				≤9
pH value		see datasheets forsteam traps
△PMX/△P(admissibledifferentialpressure)[bar]
QuickEM with and without bypass,flanges PN40,EN1092-1

Service pressure p	[barg]		40.0	37.1	33.3	30.4	27.6
Inlet temperature T		[C] 20		100	200	250	300
pH value		≤10
△PMX/△P (admissible differential pressure) [bar] see data sheets for steam traps

QuickEMControlwithandwithoutbypass,flangesPN16,EN1092-1
Service pressure p	[barg]		16.0	14.4	12.8	11.2	9.6
Inlet temperature T		[C]	20	100	200	238	238
△PMX/△P (admissible differential pressure) [bar] seedatasheets for steam traps
QuickEM Control withand without bypass,flanges PN4O,EN1092-1

Service pressure p	[barg]	40.0	37.1	33.3		30.4	27.6
Inlet temperature T		[C]	20	100	200	238	238
△PMX/△ P (admissible differential pressure) [bar] seedata sheets for steam traps

QuickEMwithoutbypass

Dimensions and Weights

WuickbyMass	DN15				DN20				DN25				DN40							DN50
	Dimemsions		Weight [kg]				Dimensions		Weight [kg]		Dimemsions		Weight [kg]		Dimemsins			Weight [kg]		Dimensions		Weight [kg]
	A*)		B	PN16PN40		A	B		PN 16PN40	A		B		PN 16PN40	A	B		PN16PN40	A		B		PN16PN40
QuickEM BK1)	821/841	200	21	25	908		200	27	31	988	200		45	49	1290	300	83	82	1452	300		102	101
QuickEM MK1)	821/841	200	21	25	908		200	27	31	988	200		45	49	1290	300	83	82	1452		300	103	102
QuickEM UNA 14	821/841	200	26	-		908	200	33	-	988	200		51	-	-	-	-		-	-		-	-
QuickEM UNA 16	821/841	200	1	27		908	200		34	988	200			53
QuickEM UNA 451)	-	-	-	-		-	-	-	-	-	-		-	-	1290	300	97	-	1452	300		115	-
QuickEM UNA 46	1	1	1				1	1	1	1					1290	300		96	1452	300		1	114

QuickEM Control	DN15			DN20				DN25								DN40				DN50
	Dimensions			Weight [kg]		Dimmsions		Weight [kg]		Dimensions		Weight [kg]		Dimensions				Weight [kg]		Dimemsions		Weight [kg]
	A	B		PN16PN40	A	B		PN16PN40		A	B		PN16PN40	A	B			PN 16PN 40	A		B	PN16PN40
QuickEM Control BK1)	689	250	21		756	250	27	27	826	300	45		45	1320	400	81		80	1452	400		100	99
QuickEM Control MK1)	689	250	21	21 21	756	250	27	27	826		300	45	45	1320	400		81	80	1452		400	101	100
QuickEMControl UNA14	841	200	27	-	908	200	33	-	988	200		51	-	-	-		-	-	-	-		-	-
QuickEM Control UNA 16	841	200	-	27	908	200		33	988	200		-	51					1		-		1	1
QuickEMControl UNA 451)	-	-	-	-	-	-	-	-	-		-	-	-	1090	400		88	-	1222		400	103	-
QuickEM Control UNA 46		1	-		1	1	1							1090	400		二	87	1222	400			102

Quicku yass	DN15				DN20				DN25												DN50
	Dimensions		Weight [kg]				Dimensions		Weight [kg]		Dimmsions		Weight [kg]		Dimemnsions				Weight [kg]		Dimemsions		Weight [kg]
		A	B	PN16PN40		A	B		PN16PN40		A	B		PN16PN40	A		B		PN16PN40	A		B		PN 16PN40
QuickEMBK1)	564/584	-	11	14	627		二	14	17	670	-		16	20	870	-		50	49	968	-		59	58
QuickEM MK1)	564/584		11	14	627		二	14	17	670			16	20	870	二		50	49	968		二	59	58
QuickEM UNA 14	564/584	-	16	-		627	-	20	-	670	-		23	-	-	二		-	二	二	二		二	-
QuickEM UNA 16	564/584	1		17		627	二		21	670	二			23	1			1	1	1				二
QuickEMUNA 451)	-	-		-		-	-	-	-	-		-	-	-	870	-		64	-	968	-		73	-
QuickEM UNA 46	1	1	1			1	1	1	1	1		1		1	870	1		二	63	968				72

	DN15			DN20				DN25								DN40				DN50
QuickEM-Control	Dimensions		Weight [kg]			Dimemsions		Weight [kg]		Dimensions		Weight [kg]		Dimemsions				Weight [kg]		Dimensions		Weight [kg]
	A	B	PN16PN40		A	B		PN16PN40	A	B			PN16PN40	A	B			PN 16PN40	A	B		PN16PN40
QuickEMControl BK1)	432	-	11		475		14	14	508			16	16	900	-		46	46	968		-	55	55
QuickEM Control MK1)	432	二	11	11 11	475		14	14	508			16	16	900			47	47	968		-	56	56
QuickEMControl UNA14	584	-	17	-	627	-	20	-	670		-	22	-	-	-		-	-	-			-	-
QuickEM Control UNA 16	584			17	627	1		20	670		1		22		1		二	1	-		1		1
QuickEMControl UNA 451)	-	-	-	-	-	-	-	-	-			-	-	668	-		50	-	736		-	56	-
QuickEM Control UNA 46	1	1		1	1	1	1					1		668	1			50	736		1	二	56

\*) PN16/PN401) Not for QuickEM made from stainless steel.Other sizes available on request.

GeSTRA

The charts show the maximum hot condensate capacities.

QuickEM,QuickEM-ControlDN15-DN25

UNA 14DN15-25A04 (Curve 3) UNA 14/UNA 16DN15-25A013 (Curve 4) UNA 16 DN15-25A0 22 (Curve 5) BK45 (Curve 1) MK 45-1 (Curve 2)

QuickEM,QuickEM-Control DN40-DN50

UNA45/UNA46DN40-50A04 (Curve 3) UNA45/UNA46DN40-50A013 (Curve 4) UNA 46 DN 40-50 A0 22 (Curve 5) BK 15 (Curve 2) MK 25-2 (Curve 1)

ManifoldMSC-125and160

Description

GMF comprises a range of forged carbon steel compact manifolds with integral piston type stop valves for steam distribution and condensate collection duty.

Materials

Type	DN	Pressure	EN1)	ASTM
MSC-125	15-20	Class 300	1.0460	A105N/LF2
MSC-160	15-20	Class 300	1.0460	A105N / LF2

1）ASTM nearest equivalent is stated for guidance.Physical and chemical properties comply with EN.

Pressure/temperature limits

Type	Pressure	PMA2)	TMA2)
MSC-125	Class300	51bar/38℃	425℃/28bar
MSC-160	Class300	51bar/38℃	425C/28 bar

2)Note that the type of end connectionmay reduce the temperature/pressure limit.

Dimensions [mm]

	Number of connections	DN 15				DN20
		A	B	C	M	A	B	C	M
MSC04-125	4	255		65	M12	255	125	65	M12
MSC08-125	8	505 125				505
MSC12-125	755					755
MSC04-160	12 4	325		82.5	M12	325	160 82.5	M12
MSC08-160	8	160				645
MSC12-160	12	645 970				970

Weight [kg]

	Number of connections	DN 15	DN20
MSC04-125	4	9	9
MSC08-125	8	18	18
MSC12-125	12	26	26
MSC04-160	4	10	10
MSC08-160	8	20	20
MSC12-160	12	30	30

Description

The connecting kits forsizes DN15 toDN65and pressuresPN10toPN40contain the following partsrequired for connecting flanged valves and steam traps to pipe flanges:

·Nuts ·Bolts ·Gaskets

With the content ofone connecting kit you can atach the inletand outlet side ofa steam trap or valve to the pipe flange.Normallytwo gaskets,8nutsand8boltsarerequired forthispurpose.However,forDN65atotalof16 nuts and 16 boltsare required.

The following nuts,bolts and gasketsare available:

Connecting kit	Bolts made of 1.7218 to EN 1515-1	Bolts made of 1.7218 to ISO 4032	Gaskets to EN 1092 Graphite with perforated steel insert and inside seam 1.4571
Connecting kit	for temperatures from -10C to 450°C	for temperatures from -10C to 450C	for temperatures from -10°C to 450C
KIT1 (DN 15 PN 10-40)	M12x 50 (8 pieces)	M12 (8 pieces)	22x51x2mm
KIT2 (DN 20 PN 10-40)	M12x 55 (8 pieces)	M 12 (8 pieces)	27 x 61x2mm
KIT3 (DN25 PN10-40)	M 12 x 55 (8 pieces)	M12 (8 pieces)	34×71x2mm
KIT 4 (DN40 PN 10-40)	M16 x 60 (8 pieces)	M16 (8 pieces)	49x92x2mm
KIT 5 (DN 50 PN 10-16)	M 16 x 60 (8 pieces)	M16 (8 pieces)	61 ×107x2mm
KIT6 (DN 50 PN 25-40)	M 16 x 65 (8 pieces)	M16 (8 pieces)	61x107x2mm
KIT7 (DN 65 PN 10-16)	M 16 x 60 (16 pieces)	M 16 (16 pieces)	77 x127x2mm
KIT8 (DN 65 PN 25-40)	M 16 x 70 (16 pieces)	M16 (16 pieces)	77x127×2mm

GESTRA TRAPtest VKP 42 portal

Planning and testing steam trap trials in the cloud

Digitalisation is coming to steam trap testing.Besides the proven GESTRA TRAPtestSoftware,the VKP42portal now forthe first time offersacloud-based evaluation application.The portal version offers many benefits:

No softwareneeds to be installed. Access the cloud through a web browser from any computer,anywhere.

You can set up several cloud users, for example to account for vacations.This way, your team will work on a shared database.You'll no longer need to transfer data between various computers, especially not manually.

Wirelessdata transfer:cloud and data collector communicate via internet. No matterwhere you are orwhat your colleague's working hours might be, you canalways transfer your test jobs and test results.Allit takes is internet access.

This way,theTRAPtestVKP42 portal supports your team at work.

Direct detectionof newtraps in the system

Steam pressure /p_1 bar

Steam temperature /T_1 ℃C

Backpressure /p_2 bar

Productoutlettemperature/T_A ℃C (only for draining heat exchaners)

Condensate flowrate to bedischarged kg/h

Fluid

Plant steam Pure steam

Nominal size Pressure rating

End connection

EN flangesASME flanges Butt-weld ends Socket-weld ends Screwed sockets G Screwed sockets NPT

Application

Required inspections/approvals:

Yourdetails:

Company

Name/ job title

Telephone

Fax

E-mail

Date

GESTRA Gravity Circulation Checks, DISCO Non-Return Valves and DISCO Swing Check Valves

DISCO Non-Return Valvesand DISCOSwing Check Valves

Page

Gravity Circulation Checks and DISCO Non-Return Valves for sanitation applications and hvac systems.

Type SB0 11,SB0 21,SB0 31 41
Type MB14... .42-43
Type RK 70,RK 7.... ..42-43
Type RK41,RK4.. 44-45

DISCO Non-Return Valvesand DISCO Swing Check Valves for industrial applications.

TypeRK76 44-45
TypeRK86,RK86A .46-47
Type B...,B...C,B...A ..55-59
Type CB14,CB 26,CB 26A.. ....60-61
Type WB 26,WB 26A.. .62-63

DISCO Non-Return Valves and DISCO Swing Check Valves for special applications.

Type RK16A,RK16 C 48-49
Type RK 26 A. ..48-49
Type RK 49 .. ...52-51
TypeRK29A .52-53
Type BB...GK ..58
Type NAF-Check. ..64-65

DISCO Non-Return Valves and DlSCO Swing Check Valves for marine applications

Type RK 44S. .44-45
Type BB...GS .58
Type CB 24S.. ...60-61
TypeWB24S .62-63

Special springs for non-return valves RK 54

Questionnaire for preparing offers 66

The Lift Restriction for GESTRA Non-Return Valves

More efficient pumps and the requirement to minimize pressure loss in the installation often lead to oversized non-return valves.

As a consequence, the valve does not open completely, resulting in increased wear and, more often than not, annoying valve clattering.

Up till now the required volume flow of these nonreturnvalves could only be adjusted in certain cases byselecting a different size or changing the place of installation.

The lift restriction for GESTRA valves provides stable low-noise operation even with small flowrates.

For users who do not want to change their pipe layout or use smaller sizes but require a more stable operating mode we now offer a retrofitting set consisting of a stroke limiter and a spring cap.This mechanism reduces the volume flow for the necessary full opening as a function of the valve size by approx. 4 0 %

The lift restriction is available for non-return valves RK41,RK44,RK86 andRK86Ain sizesDN15 up to DN 100.

Applicationand Features

Type	PN	Application	Features
SBO	PN6	Installed downstream of circulating pumps in heating and hot water installations in order toavoid gravitycirculation	Plasticvalveconewithadvanced flow characterisc

Pressure/Temperature Ratings/Material

Max.service pressure [bar]	Max. service temperature [C]	Materials Body	Valve cone
6	1301)	Brass	PPO

1)Max.service temperature at atmospheric pressure

Dimensions

Type			SB0 11		SB0 21		SB0 31
Size	DN		1"	11/4"	1"	11/4"	3/4"	1"	11/4"
Size	DN		66	82	57	70	39	40	45
Connections (BSP thread)	Inlet2)	G11/2		G2	G11/2	G2
Connections (BSP thread)	Outlet	G1	G11/4	R1	R11/4	G11/4		G11/2	G2

2) SBO 11 and SBO 21:Thread of union nut

Opening Pressures

Differential pressuresat zero volume flow.

Type	DN	Openingpressure [mbar]
Type	DN	with- out spring	Direction of flow with spring
		→	个	→	→
SB0 11	11	1	7	6 6	6
SB0 21	1 3/4	1	7		5
SB0 31	1" 11/4"	2	9	7	5

Pressure Drop Charts

SB0 11, SB0 21

SB0 31

Curve 1: SB0 21 DN 1" Curve 3: SB0 21 DN11/4" Curve 2: SBO 11 DN 1" Curve 4: SB0 11 DN 11/4"

Curve 1: SB0 31 DN 3/4" Curve 3: SB0 31 DN 11/4" Curve 2: SB0 31 DN 1"

Applicationand Features

Type	PN	Application for liquids, gases and vapours	Features
RK70	PN6	suitable for heating and hot-water installations	Centric cone and spring guide,unaffected by dirt (DN125-200)
RK 71	PN16		Spiral centering ring for easy alignment between flanges
MB 14	PN16		Screwed socket end connection

Body Material

Type		Nominal sizes DN	EN reference	ASTM equivalent1)
RK 70	Body	15-100 mm	Brass (CW617N)	Brass
	Valve disk		Plastic PPE
	Body	125-200mm	Grey cast iron (5.1301)	A126ClassA
	Plug		Plastic Polyamid 6	1
RK 71	Body	15-100mm	Brass (CW617N)	Brass
RK 71	Valve disk		1.4571	AISI 316 Ti
MB 14	Body	15-50mm	Brass (CW614N)	Brass
MB 14	Valve disk		1.4571	AISI 316Ti

1）ASTM material similar to EN material. Observe different physical and chemical properties!

Dimensions

	DN	[mm]	15	20	25	32	40	50	65	80	100	125	150	200
		[in]	1/2	3/4	1	11/4	11/2	2	21/2	3	4	5	6	8
	L	[mm]	16	19	22	28	31.5	40	46	50	60	90	106	140
RK 70	D	[mm]	40	47	56	72	82	95	115	132	152	184	209	264
RK 71	D	[mm]	40	47	56	72	82	95	115	132	152	二	二	二
MB 14	L	[mm]	49	49	61	61	72	72		二		二
	D	[mm]	42	42	62	62	83	83	二		-	1	-	-
	A.F.	[mm]	30	30	46	46	65	65				1	二

Pressure/Temperature Ratings

Type	PN	DN	p/T/[bar]/[C]
RK 70	PN6	15-100	6/-10	3.0/50	2.0/80
RK 70	PN6	125-200	6/-10	1.5/100	0.5/130
RK 71	PN16	15-100	16/-10	16/180	13.5/200
MB 14	PN 16	G1/2-G2	16/-10	14/200	13/250

RK Designs

Type	Seat				Spring			Earthing connection
Type	metal-to metal	EPDM	FPM	PTFE	without spring	special spring	Nimonic spring	Earthing connection
RK 70	(Plastic)						-	Use RK86
RK 71	X	Use RK 41		U6	Use RK41 /			Use RK86
MB 14	X				1	1		1

X:standard -: not available

Pressure Drop Charts

The curves given in the chart are valid for water at 2 0 ^ { \circ } \complement To read the pressure drop for other fluids the equivalent water volume flowrate must be calculated and used in the graph \dot { \mathsf { V } } _ { \mathsf { W } }

Thevalues indicated in the chartare applicable forspring-assisted valves with horizontal flow and to valves without spring installed in vertical pipes with upward flow.

\dot { \mathsf { V } } _ { W } = \dot { \mathsf { V } } * sqrt { / { \mathsf { \rho } } { 1 0 0 0 } }
\dot { \mathsf { V } } _ { \mathsf { W } } = Equivalent water volume flow in [/s] or [ \mathsf { m } ^ { 3 } / \mathsf { h } ]
\begin{array} { r l } { \rho } & { { } = } \end{array} Density of fluid (operating condition) in [kg/m3]
\dot { \boldsymbol { \psi } } （20 \mathbf { \sigma } = \mathbf { \sigma } Volumeoffluid (operating condition) in [l/s] or [ \mathsf { m } ^ { 3 } / \mathsf { h } ]

Opening Pressures Differential pressures at zero volume flow.

DN	Opening pressures [mbar]
	Direction of flow
	without spring →		with spring →	√
	without spring →		with spring →	√	→
15	2.5	10	7.5	5
20	2.5	10	7.5	5
25	2.5	10	7.5	5
32	3.5	12	8.5	5
40	4.0	13	9	5
50	4.5	14	9.5	5
65	5.0	15	10	5
80	5.5	16	10.5	5
100	6.5	18	11.5	5

\*）RK70,71 are not available with special spring or without spring

RK 71\*)
RK 70\*)

DN	Opening pressures [mbar]
	Direction of flow
	without spring →	with spring
	without spring →	→	→
15	0.4	5.8	5.4	5
20	0.4	5.8	5.4	5
25	0.4	5.8	5.4	5
32	0.5	6.0	5.5	5
40	0.5	6.0	5.5	5
50	0.6	6.2	5.6	5
65	0.7	6.4	5.7	5
80	0.8	6.6	5.8	5
100	0.9	6.8	5.9	5
125	2.0	9.0	7.0	5
150	2.5	10.0	7.5	5
200	2.5	10.0	7.5	5

RK 70, RK 71

MB 14

Required minimum volume flow Ww for equipment without spring installed in vertical pipes with upward flow (only RK70,RK71). Required minimum volume flow Vw for equipment with standard spring and horizontal flow.

ApplicationandFeatures

Type	PN	Application for liquids, gases and vapours	Features
RK 41	PN 16	particularlysuitableforheatingand hot-water installations	4guideribsforlow-wearoperation of the valve plate
RK 44	PN16	for fresh water applications
RK 44S	PN16	forseawaterapplications
RK 76	CPN400	for industrial applications	seil

BodyMaterial

Type		Nominal sizes DN	EN reference	ASTM equivalent1)
RK 41	Body	15-100mm	Brass (CW 617 N)	Special Brass
	Valve disk		1.4571	AISI 316 Ti
	Body	125-200mm	Grey cast iron (5.1301)	A126 Class B
	Plug		1.4006	A182 F6
RK 44	Body	15-100mm	Bronze (CC480 K-GS)	B584C90500
	Valve disk		1.4571	AISI 316 Ti
	Body	125-200mm	Grey cast iron (5.1301)	A126Class B
	Plug		Bronze (CC480 K-GS)	B584 C90500
RK 44S	Body	15 -100 mm	Bronze (CC480 K-GS)	B584C90500
	Valve disk		Bronze (CC483 K-GS)	B505 C90700
	Body	125-200mm	Bronze (CC483 K-GC)	B505 C90700
	Plug		Bronze (CC480 K-GS)	B584 C90500
RK 76	Body	15-100mm	1.4107	A217-CA15
RK 76	Valve disk		1.4571	AISI 316 Ti

1)ASTMmaterialsimilarto ENmaterial. Observedifferent physicaland chemical properties!

Dimensions

Pressure/Temperature Ratings with metal-to-metal seat

	DN	[mm]	15	20	25	32	40	50	65	80	100	125	150	200
		[in]	1/2	3/4	1	11/4	11/2	2	21/2	3	4	5	6	8
	L	[mm]	16	19	22	28	31.5	40	46	50	60	90	106	140
RK 41	D	[mm]	40	47	56	72	82	95	115	132	152	184	209	264
RK 44	D	[mm]	42	49	58	74	84	97	117	132	152	184	209	264
RK 44S	D	[mm]	42	49	58	74	84	97	117	132	152	184	209	264
RK 76	D	[mm]	45	55	65	75	85	98	118	134	154	-	-	-

Type	PN/Class	Nominal sizes DN	p/T/[bar]/[C]
RK 41	PN16	15-100	16/-10	16/150	13.5/200
RK 41	PN 16	125-200	16/-10	12.8/200	9.6/300
RK 44	PN16	15-100	16/-200	13.5/200	8/250
RK 44	PN16	125-200	16/-10	12.8/200	9.6/300
RK 44S	PN16	15-200	16/-200	13.5/2002)	8/2502)
RK76	PN40	15-100	40.0/-10	30.2/200	25.8/300
RK76	Class300	15-100	49.6/-10	35.7/200	31.6/300

2) If temperatures exceed 90 ^ \circ \mathfrak { C } use valve without spring.

Designs

Type	Seat				Springs			Earthing connection
Type	metal-to- metal	EPDM (-40 up to 150°℃)2)	FPM (-25 up to 200°C)2)	PTFE (-190 up to 250°C)2)	without spring	special spring	Nimonic spring	Earthing connection
RK 41	X	0	0	-	0	0	1	Use RK86
RK 44	X	0	0		0	0
RK 44S	X	0	0		0	1	1
RK 76	X	0	0	0	0	0	0

2) Observe pressure/temp.ratings of the equipment X:standard O:optional-: not available