MAHATMA玛哈特
全球高端矫平设备与智慧工厂领导品牌
The world's leading brand of high-end leveling equipment and smart factories
回首玛哈特集团,
二十余年的探索与积淀,
我们终成全球销量领先的金属矫平机品牌;
当年我们所驾驭的那一叶扁舟,
如今已俨然成为领导行业的航母。
团结与合作,是我们战胜未知困难的关键;
智慧和勇气,是我们战胜苍海深渊的力量。
我们始终坚信,
每一个人的梦想都应该被尊重和承认,
当我们穿越最后一片大浪,
踏上了彼岸的土地,
我们的梦想,也将在这片土地上进发出更加灿烂的光芒。
我们驾驭愿望的扁舟,不仅给予了我们实现梦想的机会,
更让我们明白,每一个玛哈特人,
都是一个伟大的航海家。
以行胜于言的信念和渴求信志的精神
鼓动创新与智慧编织的风帆
披星斩月,昼夜不息。
过去,现在,未来
每时每刻,牢记使命,继续探索;
谷涵万壑,百尺竿头,更进一步。
快乐、正直、成就、利他、渴望、信念、意志、行动
从点滴做起,做细节做起,从标准做起,构筑和谐的客群关系,广纳良才,任人为贤,专才专用,组建一流的精英团队,
倾心打造国际一流的矫平设备智造民族品牌。
一切从客户出发、为客户着想、对客户负责、让客户满意;这是我们永远不变动力。
园年
MHATMA
只有永无止境的追求,才能跨跃时代的巅峰 Only endless pursuit can reach the peak of the times
Looking back at MAHATMA Group,
Aftermorethan20yearsofexplorationandaccumulation,
wehavefinallybecometheworld'sleadingmetallevelerbrandinsales;
thesmallboatwedrovebackthen,
Nowit has becomeanaircraftcarrier leading the industry.
Unityandcooperationarethekeystousovercomingunknowndifficulties;
wisdomandcourageareourstrengthtoovercometheabyssofthesea.
Wealwaysfirmlybelievethateveryone'sdreamsshouldberespectedandrecognized.
Whenwecrossthe lastbig waveand set footonthe landonthe otherside,
ourdreamswillshinebrighteronthisland.Ridingtheboatofourdesiresnotonlygivesustheopportunityto realizeourdreams,butalsomakesusunderstandthateveryMAHATMApersonisagreatnavigator. Withthebelief thatactionsspeaklouderthanwordsandthespiritofthirstforfaith,weencourageinnovation andwisdomtoweavesailsthatflylikestarsandmoons,dayandnight.
Past,present,Futur
Ateverymoment,keepyourmissioninmindandcontinuetoexplore;
thevalleysandravinesareasdeepasthevalleys,
andthepoleisfullofstepstomakefurtherprogress.
Happinesgitymtisie,i,illi
Startfromscratch,startwithdetails,startwithstandardsuildaarmoniousrelationshipwithcustomers, recruittalents,appointtalents,useexpertsexclusively
formafirst-classeliteteam,anddevoteourselvestocreatingworld-classlevelingequipmentintelligence. Createanationalbrand.
Everythingstartsfromthecustomer,thinksaboutthecustomer,isresponsibleforthecustomer, andsatisfiesthecustomer;thisisoureternalmotivation.
集团简介
Group profile
玛哈特以助力智能制造国产替代与产业升级为使命,自2003年成立以来,在矫平机、自动化产线、智慧系统及配套搭载设备等前沿创新领域,不断地革新技术产品与解决方案。
是一家集研发、生产、销售、服务四位一体的钣金零件矫平智造解决方案服务商。是具有全球竞争力的国际高端矫平设备智造领导品牌,同时也是国家高新技术及专精特新企业。
玛哈特作为智慧超级矫平技术设备的品类开创者,实现了从低端到高端矫平设备的全品类覆盖,且二十余年的行业积累与技术创新,我们的制造工艺与矫平精度均已达到国际最先进水平。
MAHATMAmissoistosistinthedomesticsubstitutionandindustrialupradingofinteligentmanufacturing.Sinceitsestablisent in203,ithascontiuouslyinnovateditstechnologicalproductsandsolutionsincuting-edgeinnovationfieldssuchasleveling machines,automated production lines,smart systems,and supporting equipment.
Weareasheetmetalpartsstraighteninginteligentmanufacturingsolutionserviceproviderthatintegratesresearchanddevelopment, production,sales,andservice.Itisaleadinginternationaligendlevelingequipmentinteligentmanufacturingbrandwithglobal competitiveness,as wellas a national high-tech and specialized new enterprise.
Asthepioneerofintellgntsuperlevelingtechnoogequipment,MAHATMAasacievedfullcategoryoverageoflevelingquipent fromlow-endtoighend.Withmorethan20yearsofindustryaumulationandtechnologicalinnovation,urmanufacturingproce and leveling accuracy have reached the most advanced international level.
2003年公司成立Found
15000+ 客户案例 Cases
50000m生产基地Plants
19家分公司Branches
350+公司员工Employee
20000研发中心R&DCenter
MAHATMA
玛哈特全球智能制造中心
MAHATMA global Intelligentmanufacturingcenter位于江西抚州国家高新技术开发区,一期占地 2 0 0 0 0 \mathsf { m } ^ { 2 } ,二期占地 3 0 0 0 0 \mathsf { m } ^ { 2 } ,员工 ^ { 2 0 0 + } ;研发专家 ^ { 2 0 + } 。我们拥有先进的生产设施和设备,注重自动化和智能化应用,坚持投资和改进,以提高生产效率和产品质量。
致力于技术进步和创新,为客户提供最优质的产品和服务。
LocateinFuzhouNationalHightechDevelopmentZone,JiangxiProvince,thefirstphasecoversanareaofOo0squaremetersand thesecondphasecoversanareaof3000square meters,withover200employes;Morethan20R&Dexperts.Wehaveadvanced productionfacitesandequipment,focusnutomationndintellgentaplicationsderetoinvestmentndimprovement,to improve production efficiency and product quality.
Dedicatedtotechnologicalprogressandinnovation,providing customers withthehighestqualityproductsandservices.
玛哈特全球研发实验中心
MAHATMA global R&Dcenter
位于东莞,占地约 2 0 0 0 0 \mathsf { m } ^ { 2 } ,员工 1 5 0 + ,研发专家 ^ { 3 0 + } 。我们集设计、研发、代工、销售、展厅于一体,投入巨大资源和人力,聚集行业顶尖专家和科学家,致力于智慧超矫技术的应用和发展。并携手清华大学等国内外顶尖高校合作打造产学研基地,继续探索技术前沿,开发高效、精准、安全、节能的超矫技术,为产业升级制造做出贡献。
创新方法和工具。我们将致力于开发高效、精准、安全、节能的超矫技术,应用于钣金、工业、交通、能源等多个领域,为人类社会的可持续发展做出贡献。
LocatedinDongguancoveringanareaofapproximatelyOosquaremeters,withover150employeesand30researchnddevelopmentexperts.WentegratingdesignesearchanddevelopmentOEM,salesandexibitionhalsinvestinghugeresourcend manpowerGatheigtootchexprtsdtistsintdustrydicatedttplicatiodvelopmntofinteli correctiontechnologAndcollboratewithtopdomesticandfreiguniversitiessuchssinguaUniversitytobildidustryuisity researchbasesotiigtlorAttorefrotoftolotevelontecissafeder straightening technologies for industrial upgrading Make contributions to manufacturing.
Inovativemethodsandtools.Wewillbecommitedtodevelopingeficient,precise,safe,andenergy-savingsuperstraightening technologiesillldultipllhttalutrspaii sustainable development of human society.
我们将继续前进,继续挑战自己,为客户提供更卓越的产品和服务,为行业的发展做出更大的贡献。我们相信,未来的征程将会更加精彩,我们将继续抒写华丽的篇章。
We will continue to move forward, continue to challenge ourselves,provide customers with moreexcellentproductsand services,and make greatercontributionsto thedevelopmentof theindustry.We believe thatthe journeyahead willbe evenmore exciting and wewill continue towrite gorgeouschapters.
2003年,驾驭愿景的方舟,成立东莞石碣永圣机械设备经销部。
In2003,driving thedreamof vision, Dongguan Shijie Yongsheng Machinery EquipmentSalesDepart mentwasestablished.
2003
2005
2005年,规模扩大,成立东莞市永圣机械设备有限公司,开始自主研发矫平机及各种非标自动化设备。
In2005,thescalewasexpandedand Dongguan YongshengMachinery EquipmentCo.,Ltd.wasestablished andbegantoindependentlydevelop levelersand variousnon-standard automationequipment.
2006年,建立矫平机、冲床周边设备、非标自动化、机械手/机器人等4大事业部,并大力拓展海外业务。
In2006,fourmajor businessdivisions wereestablished,inudingleveling machines,punch pressperipheral equipment,non-standardautomation, andmanipulators/robots,andvigorously expandedoverseasbusiness.
2006
2015年,斥资5000万,在江西抚州倾力打造国际化智能制造生产基地。同年,玛哈特高端品牌诞生;
In2015,itinvested50millionyuanto buildaninternational intelligent manufacturingproductionbasein Fuzhou,Jiangxi.Inthesameyear,the MAHATMA high-end brandwasborn;
2015
2008
2008年,更名为:广东大永圣科技有限公司;并通过了IS09001质量管理体系、欧盟CE认证。销售内外并举。
In2008,the name was changed to: Guangdong Dayong Sheng Technology Co.,Ltd.;andpassed the ISO9001 qualitymanagementsystem,EUCE certification.Salesarebothinternaland external.
MAHATMA
2018年,信誉常青,先后被评为“信用培育单位”“中国行业引领品牌”“重合同守信用单位”“中国著名品牌”等称号。同年,成为广东华南理工大学等高校教学实习基地指定单位。
In2018,the company's reputation
remainsevergreen,andithasbeenrated as"CreditCultivationUnit","China's
Industry Leading Brand",
"Contract-abidingand Trustworthy Unit" "China'sFamous Brand"and other titles. Inthesameyear,itbecamethe
designatedunit for the teaching practice baseof Guangdong South China
UniversityofTechnologyandother
universities.
2021年,建立玛哈特激光,全面落地自动化智慧产线集成落地,形成矫平机+智慧产线业务双头并进;
In2021,MAHATMA Laser willbe established to fully implement the integrationofautomatedsmart production lines,formingatwo-headed developmentofleveler+smart production line business;
2023年,玛哈特集团品牌全新升级,向国际化高端矫平设备智造领导品牌全速迈近
In 2023,the MAHATMA Group brand will becompletelyupgraded,movingatfull speedtowardsa leading brand in the intelligentmanufacturingof international high-end leveling equipment.
2025
2021
2018
2024
2019
2019年,创新科技,获“广东省专精特新企业”称号,同时,开始布局及建立玛哈特昆山、青岛、重庆、宁波、长沙等地营销服务中心;
2024年,玛哈特全球化业务持续增长,成为行业销量领先的金属矫平设备与智慧工厂领导品牌。
In2022,MAHATMA's global businesswill continueto growand become the leading brand of metal leveling equipment with leading sales in the industry.
2017
2017年,多元发展,组建广东玛哈特智能科技有限公司,并将研发中心设立于东莞。同年,荣获国家高新科技技术企业,且公司累计获得上百项实用新型专利以及多项发明专利证书。
In 2019,innovative technology won the titleof "Guangdong Province Specialized NewEnterprise".Atthesame time,it begantolayoutandestablishMahatma marketingservicecentersinKunshan, Qingdao,hongqing,ingbo,C and otherplaces;
In2017,throughdiversifieddevelop ment,Guangdong MAHATMA Intelligent TechnologyCo.,Ltd.wasestablished andtheR&Dcenterwasestablished in Dongguan.Inthesameyear,itwas awardedthetitleofNational High-tech Enterprise,and thecompany has obtained hundredsof utilitymodel patentsandmultipleinventionpatent certificates.
MAHATMA
日
使命Mission
智慧超矫,志惠全球 Superwisdom,benefitingtheworld
个
愿景Vision
全球高端矫平设备与智慧工厂领导品牌
Theworld'sleadingbrandofhigh-end levelingequipmentandsmartfactories
价值观Values
正知、快乐、成就、利他、光明
Rightknowledge,happiness,achievement,altruism,bright
经营理念 Business philosophy
知行合一、至诚至信、精益求精、共生共荣 Unityofknowledgeandaction,sincerityand trust,excellence, symbiosisandcommonprosperity
服务宗旨Servicepurposes
从客户出发、为客户着想、对客户负责、让客户满意 Startfromthecustomer,considerthecustomer,beresponsible tothecustomer,andsatisfythecustomer
集团精神Groupspirit渴望、信念、意志、行动desire,elief,will,i
集团口号 Group slogan
玛哈特矫平机一一矫平天下不平事 MAHATMA levelingmachine-Letthingsgobacktorightway
MHATMA
荣誉资质与专利
Honorary qualifications and patents
玛哈特二十余年的的创新能力和技术实力,累计申请与荣获150余项国家专利与相关资质。
Withmorethan2yearsofinovativecapabilitiesandtechnicalstrength,MAHATMAhasappliedforandwonmorethan150national patentsand related qualifications.
企业ISO认证Wisdom OSintelligentoperating system
测量管理体系认证书Wisdom OS intelligent operating syster
ISO标准认证提供的证书是一个很好的指标,表明这个企业是认真、负责和专业的,并且正在不断寻找改善企业的方法,这将使这个企业成为更好的投资对象。
The certificate provided by ISO standard certification is a good indicator that the enterprise isserious,responsibleand professional,and isconstantly looking forwaysto improve theenterprise,whichwillmaketheenterprisea better investment object.
企业获得测量管理体系认证证书,就是得到了政府对企业满足IS010012国际标准的一种承认,得到了国际和国内外市场对企业测量管理能力的一种认可。
Whenan enterprise obtains the measurement management systemcertification,itisarecognitionfromthegovernment that the enterprise meets the ISO10012 international standard,andarecognitionoftheenterprise'smeasurement management capabilities frominternationaland domestic markets.
计算机软件著作
Wisdom OS intelligent operating systen
“Ce”标志是一种安全认证标志,被视为制造商打开并进入欧洲市场的护照。
软件著作权是“高新技术企业”、“软件企业"“软件产品”认定的重要条件。
The"Ce"mark isasafetycertificationmarkthat isregarded asa manufacturer's passport to open and enter the European market.
Softwarecopyright isan importantcondition for the identificationof "high-tech enterprises","software enterprises"and "software products".
截止到2025年3月
Until Mar.2024
150+项 50+项 30+项 实用新型专利 发明专利 外观专利 Utilitymodel patents Patent Appearancepatent
>2008年通过了IS09001质量管理体系、欧盟CE认证等>ln2008,it passed the ISo9o01 quality management system,EU CE certification,etc.
>2017年获批国家高新科技技术企业>ln2017,it wasapprovedasa national high-tech enterprise
>2019年获“广东省专精特新企业”称号>ln 2019,won the title of "Guangdong Province Specializedand New Enterprise"
13/14
集团团队Group team
专家团队 Expert team
玛哈特技术团队是由一群具备专业技术知识和多年实践经验的国内外专家人员组成,他们致力于为客户解决实际问题,提供新一代超矫技术支持,推动产业创新。
TheMAHATMAtechnicalteamiscomposedofagroupofdomesticand foreignexpertswithprofesionaltechnicalknowledgeand manyyearsofpracticalexperience.Theyarecommitedtosolvingpracticalproblemsforcustomers,providingnewgenerationsuper correction technical support,and promoting industrial innovation.
MHATMA
活动风采
Activities
每年组织公司活动增强员工之间的凝聚力,提高工作效率,通过这些活动,员工更好地了解公司文化,增进彼此之间的了解,同时也能够更好地融入公司大家庭。让员工们在工作之余能够享受到愉快的时光。
Companyactvitiesareorganized everyyeartoenhancecohesionamongemployeesandimproveworkeficiency.Throughthese activities,employeescanbeterunderstandthecompanyculture,enhancemutualunderstanding,andatthesametimebebetter integrated into the company family.Let employees havea pleasant time after work.
MHATMA
MAHATMA
国内外展会
Domestic and foreign exhibitions
每年定期参加世界展会,尤其是能够凭借自主研发的创新科技屡次成为展会的焦点,公司实力和创新能力的极大认可。通过展示自主研发的创新科技,提高了公司的知名度,还能够吸引更多的合作伙伴和客户。为行业的发展做出更大的贡献。
Weregularly participate in world exhibitions every year,especially ourability to rely on our independently developed innovative technologies to become the focus of the exhibition many times,which is a great recognition of the company's strength and innovation capabilities.By displaying independently developed innovative technologies,the company's visibility is enhanced and it can also attract more partners and customers.Make greater contributions to the development of the industry.
MHATMA
社会责任与公益活动 Social Responsibilityand PublicWelfareActivities
玛哈特集团董事长-饶勇平热衷于慈善公益事业,曾经十年间与展能团队建43所学校,让那些留守儿童得以学习。
在此期间董事长奉献于各种公益事件,弘扬慈善文化,倡导奉献爱心。我们相信“没有一个冬天不可逾越,没有一个春天不会来临”,每一束光芒汇聚起来,就是灿烂而又力量的春天。
Rao Yongping,chairmanof MAHATMA Group,iskeenoncharityand public welfare. In thepasttenyears,heandthedevelopmentteamhavebuilt43schoolssothatleft-behind children canstudy.
Duringthisperiod,thechairmandevotedhimselftovariouspublicwelfareevents, promotedcharityculture,andadvocateddedicationoflove.Webelievethat"thereisno winter thatisinsurmountable,andthere isnospring thatwillnotcome."Wheneveryray of lightcomestogether,itisa brilliantand powerfulspring.
什么是辊式矫平
What is leveling
辊式矫平是获得高精度平整零件、板材或带料的一种简单快速的加工方法。比如,在过去,矫平只能靠富有经验的老工人进行。而对于辊式矫平,任何人都能快速方便地掌握加工方法。
采用辊式矫平时,一块板材将先后经过连续多次的交变弯曲。从辊式矫平机的入口至出口,交错排列着各组矫平辊。这样,在两个相对的矫平辊中始终有一个辊为下压辊。从第一个矫平辊至出口处,交变弯曲程度逐步减弱。弯曲过程类似一个逐步减弱的正弦曲线。通过弹塑性交错弯曲和不断减弱的变形量,板材将变得平整,更重要的是消除了应力并最终将其矫平!
矫平后直接进行后续加工,无需再费时费力的返工。所以说辊式矫平就是把材料本身内应力释放达到平面度的一个过程!简称“消除内应力,矫平平面度!"
Rolerlevelingisplendtproessigmdfoanggprecisiofapartslatesrs.Feampleinest levelingcouldonlybecarriedoutbyexperiencedandexperiencedworkers.Forrolerlevelinganyonecanquicklyndconveniently master the processing method.
Byusingrolerleveling,aplatewillundergomultipleconsecutivealteratingbends.Fromtheinlettotheoutletoftheoleveler eachgroupoflevelingollrsisarrangedintaggeredmannerItiswaythreislwaysonerollrintetwoppositelveling rolersthatistheownpressngolerFromthefirstlevelingollrtoteoutlet,thealteratingbendingdegreegraduallyweakens. ThebendingprocessissimilartoagraduallyweakeningSinewave.Throughelastic-plasticstaggeredbendingandcontinuously decreasingdeformation,thesheetwillbecomeflat,andmoreimportantly,stressiseliminatedandultimatelyleveled!
Afterleveling,directsubsequentprocessng iscariedoutwithouttheneedfortime-consumingandlaboriousrework.Soroler levelingisaprocesofeleasingtntealstressftematerialitselftoftnes!bbrevatedas"liatingintealtreling flatness! "
"只有致力于创新的人才会真正地发现矫平技术的未来"
Dnly those committed to innovation willtuly discover the future of leveling technology.
结构介绍
Structure introduction
辊式矫平有二重、四重、六重结构,随着重数的增加,矫平效果也更加精密,中间辊加上下支撑保证辊的不可压缩性,完美的降低了上下矫平辊之间的空白空隙,利用材料的“包辛格效应”对板材多次反复弯曲,变弯曲的强度往出口处逐渐减小,随着矫平辊的数量增多,交变弯曲次数也同样增加使多种原始曲率逐步变为单一曲率,并最终将其矫平,达到工艺要求的平整精度。
Therolevelingasdouble,fourandsixstructure.Withteincreasefteweight,thelevelingefectismoreprecise.hemidlerol andthelwersupportensuretelncompressbilityoftheroll,wichperfectlyeducesthegabtweenteupperandlowerleveling rols.Theplateisepeatedlybentbyusingthe"Bauscingereffect"ofthematerial,andthebendingstrengthgraduallces towardtheexit.Withtheincreaseoftheumberoflevelingrols,henumberofalternatingbendsalsoincreases,gradualytansforingvariousoriginalcurvaturesintoasinglecurvature,andutimatelylevelingthemtoachievetherequiredflatnessacuracynthe process.
四重式 六重式 Four-fold Type Six-fold Type 满足精密矫平需求 无辊印压痕一满足高精密矫平需求 Meetthe precision requirements. No roller imprint exists-Meet high precision leveling requirements. SyEcang 国国压子送子园 88O888 入口r 出口 Esi: 入 出 Fie e \*水\* 1 dyarng
四/六重式辊(原理图)
Four/six-layers rollers (principle diagram)
四重式性能与特点
Performancesand features of Four layers type
六重式性能与特点
Performancesand features of Six Layers type
■校平辊受力分布均匀
结构刚性好,变形小,校平精度高■校平板表面校好,传动平稳,噪音低■适用于碳钢板,不锈钢板
校平辊受力分布均匀、排泄杂物
结构刚性好,变形小,校平精度高
■校平板表面质量好,传动平稳,噪音低,无辊压痕
■单面分三层辊:支撑轴承,中间辊,矫平辊
■适用于铜板,铝板,不锈钢板等表面要求高的金属材料
Uniform force distribution of leveling rollers Good structure rigiditysmall deformation,high leveling accuracy The surface quality of leveling plate is good,the transmission is stable,and the noise is low Suitable for carbon steel plate and stainless steel plate
Uniform force distribution of leveling rollers
■Good structure rigidity,small deformation,high leveling accuracy
The surface quality of the leveling plate is good, the transmission is stable, the noise is low,and there is no roller indentation Single-sided three-layerroller:support bearing,intermediate roller, leveling roller
Suitable for carbon steel plate,stainless steel plate,aluminum plat
产品体系Product Series
矫平天下不平事 Let things go back right way
用全新智慧超矫技术重构工业机械制造相关行业
Reconstructingindustrialmachinerymanufacturing-relatedindustries withnewsmartsuper-correctiontechnology
御Royal尊贵型伺服液压高精密矫平系列 ROYAL(Honorablestyle):Servo hydraulic high precisionleveling machineseries
该系列机型采用德国进口液压和数控技术,结合了伺服控制系统的精确性和液压系统的强大力量。使其在处理大型厚型及高精度要求的材料矫平方面表现更出色!保持恒定的矫正辊间隙,减少变形,保证稳定矫正效果。平行多辊、液压锁紧和密集支撑技术满足高精密矫平需求。紧凑设计,占地小,高加工精度,静音运转。与进口设备媲美,低成本且反应快。快速准确监测部件平整度,精度微米级。
适用于大型厚板钢板、有色金属、镜面板料、钣金、激光切割件和火焰切割件的精细表面要求四重或六重组辊结构提供均匀辊受力和高刚性,不留下辊压痕迹,可解决一般矫平难以解决的问题,适用性更广。液压矫平机的这些优势使其成为新能源、军工、重型机械、汽车卡车、建筑、船舶、航空、金属加工等要求高精度矫平的行业的理想选择。
TheseriesofmodelsadoptshydraulicandCNCtechnologyimportedfromGermany,combiningtheaccuracyof theservocontrol systemandthepowerfulpowerofthehydraulicsystem.Thismakesitperformevenbeterinprocessnglarge,thickandhigh-precisionmaterialeveling!MaintainaconstantcorrectionrolergaptoreducedeformationandensurestablecorrectionefectsPalel multi-rollrs,ydraulicckinganddensesupporttechnologymethig-precisionlevelingeds.Compactdesign,smaoprint highprocessngacuracyandsilentoperation.Comparablewithimportedequipment,lowcostandquickresponse.Quicklyand accurately monitor component flatness with micron-level accuracy.
Suitableforfiufacemntsfletictlatesnferroseals,oesetalsrttgsd flamecutingparts.hequadrupleorixfoldrolerstructureprovidesuniformrolerforceandhighrigiditywithoutleavinganroling marks.,ansolveproblemstataredificulttooleithenerallevelinndsierapplicabilitysedvantagsofdulic levelersmakethemanidealchoiceforindustriesthatrequirehigh-precisionleveling,uchasewenergymlitaryindustryeavy machinery,automobiles and trucks,construction,ships,aviation,and metal processing.
| 最大矫平宽度6m、最大矫平厚度100mm,最高精度可达0.01mm | |
| 尖端性能 | |
| 榫卯机身 | 全包围机身,承载力超强,节省空间,全面提升稳定性与刚性;杜绝变形,稳定耐用 |
| 颠覆传统 | 伺服与液压混合驱动,精准的力量控制与定位,高力矩和压力,精细可控,快速响应 |
| 智慧标杆 | 新一代智慧超矫控制系统;全自动无人化、实时监控和调整,远程控制、自动计数等 |
| 合金辊组 | 密布式排列全支撑结构,增强刚性,提高精度,合金钢构造,提供长效稳定的工作性能 |
| 强劲动力 | 液压结构,拥有强大而又均匀的矫平力量,能够轻松应对各种高品质金属材料的矫平需求 |
| 节能环保 | |
| 与传统液压相比,节省70%能耗,绿色环保,减少材料损耗,提高生产效率,且维护成本更低 | |
| 兼容性强 | 能适应制造业各种场景,可以处理从薄到厚,从软到硬的各种材料,具有超高的适用性 |
| 防塌角功能 | 采用动态伺服液压补偿技术,预防塌角,提高矫平精度和材料的表面质量 |
| 机型Model | MHTY30 | MHTY40 | MHTY50 | MHTY60 | MHTY80 | MHTY100 | MHTY120 | MHTY150 | MHTY200 | |
| 宽度width | 0-2100mm | 0-2100mm | 0-2100mm | 0-2100mm | 0-2100mm | 0-2100mm | 0-2100mm | 0-2100mm | 0-2100mm | |
| 辊径Roll diameter | 30 | 40 | 50 | 60 | 80 | 100 | 120 | 150 | 200 | |
| 额定厚度Ratedthickness | 0.5-3.0mm | 0.6-4.0mm | 0.8-5.0mm | 1.0-8.0mm | 2.0-10.0mm | 3.0-12.0mm | 4.0-20.0mm | 6.0-30.0mm | 8.0-40.0mm | |
| 最大厚度Maximumthickness | 5.0mm | 8.0mm | 10.0mm | 15.0mm | 25.0mm | 30.0mm | 40.0mm | 50.0mm | 60.0mm | |
| 辊数Numberof rolls | 23 | 23 | 23 | 21 | 15/19 | 15/19 | 15/19 | 15/19 | 11/15 | |
| 最短工件shortest part | 60 | 80 | 100 | 130 | 150 | 160 | 190 | 250 | 310 | |
| 矫平速度Leveling speed | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | |
| 电压voltage | 3-phase380V | 3-phase380V | 3-phase380V | 3-phase380V | AC三相380VACAC三相380VACAC三相380VACAC三相380VACAC三相380VACAC三相380VACAC三相380VACAC三相380VAC 3-phase380V | 3-phase380V | 3-phase380V | 3-phase380V | AC三相380VAC 3-phase 380V | |
| 选配 Optional | ·四/六重式辊以及辊数数量 ·上下料取料机械手 Fourand six-fold rollersand number of rollersLoading and unloading manipulator ·进出料流水线 ·支撑轮独自调节 | ·上下料取料机器人 Loading and unloading robot ·自动检测平台 | ||||||||
| Inletand outflowassembly line Thesupportroleris adjusted by motorindependentlyAutomatic detection pltform 更大、特殊尺寸、更快速度可按需求订制 Larger,special size,fasterspeedcanbecustomizedaccording todemand | ||||||||||
悟Wits旗舰型 旗舰型智慧数控超矫系列 Wits (Flagship style): Intelligent Servo-CNC Leveling machine series
该系列机型采用了伺服电机、数控技术及自主研发的智慧超矫数控系统,系统中存有大量的矫平工艺参数,可以根据不同的卷料和板料自动设定矫平压力和初始工作参数,并可以随时修改、储存、调用工艺和编辑设备参数的功能。
配备自动激光三维检测、误操作识别预警等智能化功能,是集尖端技术于一身的高端矫平设备。伺服电机提供了高速度、高扭矩和精确位置控制的能力,有助于实现快速、平稳的矫平操作。减少液压油的使用和能源消耗使得伺服液压矫平机更加环保。
Thiseriesofmachinesadoptsservomotors,CNCtechnologyandaself-developedinteligentsuper-levelingCNCsystem.Thereare alargenumberoflevelingprocessparametersintesystem,ichcanutomaticallysetthelevelingpressureandinitialworkacordingtodiferentcoilsandsheets.Parameters,andcanmodify,store,callprocessandeditequipmentparametersataytie.
Equippedwithinteligentfunctionssuchasautomaticlaserthree-dimensionaldtection,misoperationidentificationandearly waring,itisgndlveligqpmentitegratigutigdgetcholgvomotorsprovideteapabilityforhsped hightorqueandprcisepositioncontrol,elpingtoachevfst,smoothlevelingoperations.Reducinghdraulicoilusageadeergy consumption makes servo-hydraulic levelers more environmentally friendly.
| 尊贵奢华 | 工业美学设计,非凡大师宝马漆,多层精工涂装工艺,实力象征,彰显尊贵气质与品质 |
| 鲲鹏结构 | 专利结构工艺,高强度构造,防震抗压,稳如磐石,全开放式设计,一键展翅 |
| 节能先锋 | 伺服机电矫平间隙控制,精密高效,采用最新的节能技术,节能环保,动力强悍 |
| 格律辊组 | 密布式全支撑结构结合宽支撑轴,高强度少压痕,增强承载能力,持久稳定,杜绝变形 |
| 标杆性能 | 智能辊盒抽出清洁系统、快速轻松地清洁矫平辊和支撑辊!国内第一 |
| 智慧科技 | 智能化人机界面,实时监控和调整,远程控制、自动计数等前沿功能 |
| 安全守护 | |
| 过载保护、光电保护、误操作智能预警等 | |
| 全场景化 | 可与各类生产线无缝对接,提高生产线的自动化程度 |
| 防塌角功能 | 采用动态伺服补偿技术,预防塌角,提高矫平精度和材料的表面质量 |
| 机型Model | MHTP15 | MHTP20 | MHTP30 | MHTP40 | MHTP50 | MHTP60 | MHTP80 | MHTP100 |
| 宽度width | 0-600mm | 0-1300mm | 0-1600mm | 0-1600mm | 0-2100mm | 0-2100mm | 0-2100mm | 0-2100mm |
| 辊径Rolldiameter | 15 | 20 | 30 | 40 | 50 | 60 | 80 | 100 |
| 额定厚度Ratedthickness | 0.08-1.0mm | 0.3-1.2mm | 0.5-2.0mm | 0.6-3.0mm | 0.8-4.0mm | 1.0-6.0mm | 2.0-8.0mm | 3.0-12.0mm |
| 最大厚度Maximumthickness | 2.0mm | 3.0mm | 4.0mm | 6.0mm | 8.0mm | 12.0mm | 16.0mm | 20.0mm |
| 辊数Numberof rolls | 33 | 23 | 23 | 23 | 23 | 21 | 19 | 19 |
| 最短工件shortestpart | 30 | 40 | 60 | 70 | 90 | 100 | 130 | 160 |
| 矫平速度Leveling speed | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min |
| 电压voltage | AC三相380VAC 3-phase380V | AC三相380VAC 3-phase380V | AC三相380VAC 3-phase 380V | AC三相380VAC 3-phase380V | AC三相380VAC 3-phase380V | AC三相380VAC 3-phase380V | AC三相380VAC 3-phase380V | AC三相380VAC 3-phase380V |
| 选配 Optional | ·四/六重式辊以及辊数数量 ·上下料取料机械手 Fourand six-fold rollersand numberof rollers ·进出料流水线 ·支撑轮独自调节 Inlet and outflowassembly line Thesupport roller isadjusted by motor independentlyAutomaticdetection platform | ·上下料取料机器人 Loading and unloading manipulator Loading and unloading robot ·自动检测平台 | ||||||
| 更大、特殊尺寸、更快速度可按需求订制 Larger,specialsize,fasterspeedcanbecustomizedaccordingtodemand | ||||||||
慧Mastery 豪华型 智慧数控精密矫平系列
MASTERY (Deluxe style): Intelligent CNC Leveling machine series该系列与其它普通整平方法相比,控制系统具有存储、调用、编辑工艺及设备参数功能并具有误操作识别预警功能。10寸高精度触摸屏显示,使用时,在操作台上,可以根据板厚、板宽、材料强度等参数或数据库已有参数设定进、出口压下量,实现工作辊出、入间隙等的电动调整,并可手工调整和修正。相比于传统的手动矫平方法,数控矫平机大大提高了生产效率。适用于要求较高平整度和直度的板材加工。
Comparedwithotherordinarylevelingmethods,theseriesofcontrolsystemshavethefunctionsofstoring,caling,andediting processandequipmentparameters,ndhavethefunctionofidentifyingandwarningofmisoperations.The0-inchhigh-precision touchscreendisplays.Wheninuse,ontheoperatingplatform,theinletandoutletreductioncanbesetaccordingtoparameterssuch asplatethicknesplateithateialtrengthoeistingparametersinthatabase,sostoealizeteorkollentryndexit clearance,etc.Electricdjustment,andcanbejustedndcorectedmanuallyComparedwithtraditionalmanuallevelingetods, CNClevelingmachines greatly improveproductioneficiency.Suitableforsheetmetalprocesing thatrequireshigherflatnesand straightness.
| 标杆性能 | 最快10m/分钟矫平速度;最大0.03-30mm厚度 |
| 高性价比 | 优质性能,超高性价比,最大化的投资价值回报 |
| 精密工艺 | 支撑结构精细,密布式排列,保证矫平质量,减少摩擦,持久稳定 |
| 智能操作 | 智能数控调节,自动化运作,易操作,上手快,智能化管理,提升效率 |
| 节能环保 | |
| 采用精密电机驱动,能耗降低50%,降本增效,环保经济 | |
| 安全可靠 | 全面安全保护,误操作预警,保障生产安全 |
| 定制灵活 | 可根据客户需求定制生产,满足不同行业、不同规格的加工需求,为客户量身定制解决方案 |
| 高效协同 | 支持搭配其他设备协同工作,与上下游设备进行联动,实现生产线的高效协调运作 |
| 机型Model | MHT10 | MHT15 | MHT20 | MHT30 | MHT40 | MHT50 | MHT60 | MHT80 | MHT100 | MHT120 | MHT150 | MHT200 |
| 宽度width | 0-300mm | 0-600mm | 0-1300mm0-1600mm0-1600mm0-2100mm0-2100mm0-2100mm0-2100mm0-2100mm | 0-2100mm0-2100mm | ||||||||
| 辊径Roll diameter | 10 | 15 | 20 | 30 | 40 | 50 | 60 | 80 | 100 | 120 | 150 | 200 |
| 额定厚度Ratedthickness | 0.03-0.6 | 0.08-1.0 | 0.3-1.2 | 0.5-2.0 | 0.6-3.0 | 0.8-4.0 | 1.0-6.0 | 2.0-8.0 | 3.0-12.0 | 4.0-16.0 | 6.0-25.0 | 8.0-30.0 |
| 最大厚度Maximumthickness | 1.0mm | 2.0mm | 3.0mm | 4.0mm | 6.0mm | 8.0mm | 12.0mm | 16.0mm | 20.0mm | 25.0mm | 30.0mm | 40.0mm |
| 辊数Numberof rolls | 25 | 25 | 23 | 21 | 21 | 19 | 19 | 19 | 19 | 19 | 15/19 | 15/19 |
| 最短工件shortest part | 20 | 30 | 40 | 60 | 70 | 90 | 100 | 130 | 160 | 190 | 240 | 310 |
| 矫平速度Leveling speed | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min |
| 电压voltage | AC三相380VAC3-phase380V | |||||||||||
| ·四/六重式辊以及辊数数量 选配 Optional ·进出料流水线 Inletand outflowassembly line | ·上下料取料机械手 ·上下料取料机器人 Four and six-fold rollersandnumber of rollersLoadingand unloading manipulator Loading and unloading robot ·支撑轮独自调节 ·自动检测平台 Thesupport rolr isajsted by otor idependetlyAutomaticdetection platform | |||||||||||
渺Vague基础型二四重普通矫平系列
VAGUE(Basic style):Two/four layers leveling machine series该系列矫平机在性能和自动化程度上不如高端矫平机,但其简单的设计、易于操作和维护的特点使其成为许多小型加工企业和低成本生产线的理想选择。旨在利用材料的“包辛格效应”对板材进行多次反复弯曲,以消除材料内应力,矫平材料平面度,达到工艺要求的平整精度!
相较于自动化程度高的矫直机,此款矫平机可能需要更多的手动操作,例如手动调节轧辊间隙,更适合小批量生产或低频率的加工需求而且成本相对较低,适合预算有限或对矫直精度要求不高的小型加工场所使用。
Thisseriesoflvelersarenotasgoodashigh-endlevelersintermsofperformanceandautomation,buttheirsmpledesigneasy operationand maintenance makethemanideal choiceformanysmallprocessingcompaniesandlow-costproduction ines.Itaims tousethe"Bauschingerect"ofthematerialtorepeatedlybendtheplatetoeliminatetheinteralstressofthematerllevelthe flatness of the material,and achieve the flatness accuracy required by the process!
Comparedwithhighlyautomatedstraighteningmachines,thislevelingmachinemayrequiremore manualoperations,suchasmanualladjustingtheollgap.Itismoresuitablefrsmallbatchproductionorlow-frequencyprocessingneeds.Tecostiselativelylow anditissuitableforthosewithlimitedbudgets.Orusedinsmallprocessngsitesthatdonotrequirehighstraighteningaccuracy.
| 不占空间 | 紧凑型设计,体积较小,最大化空间利用,适合空间有限的工作环境 |
| 节能低碳 | 低能耗运作,助力企业实现绿色节能,显著降低电力与运营成本 |
| 成本效益 | 设备成本低,适合预算有限或对矫平精度要求不是特别高的场合 |
| 提升精度 | 能够改善材料的平整度,减少因材料瑕疵导致的浪费,提高材料的利用率 |
| 技术革新 | 优化矫平流程,采用先进的反复弯曲技术,节省材料与人工,提高生产效率和经济效益 |
| 维护简单 | 设备的结构相对简单,维护和修理起来通常比较容易,且维护成本较低 |
| 投资回报 | 低成本投入,快速实现投资回报,以较低的成本满足一般的生产需求 |
| 适用性 | |
| 更适合比较单一的产品矫平,精密运作,简单高效 |
| 机型Model | SHS12 | SHS15 | SHS20 | SHS32 | SHS42 | SHS50 | SHS60 | SHS80 | STS42 | STS70 | STS90 | STS120 |
| 宽度Width | 0-400mm | 0-400mm | 0-600mm | 0-800mm | 0-800mm | 0-800mm | 0-800mm | 0-800mm | 0-800mm | 0-1600mm0-1600mm | 0-1600mm | |
| 辊径Roll diameter | 12 | 15 | 20 | 32 | 42 | 50 | 60 | 80 | 42 | 70 | 90 | 120 |
| 额定厚度Ratedthickness | 0.03-0.5 | 0.08-1.0 | 0.2-1.5 | 0.5-2.0 | 0.6-3.0 | 0.8-3.5 | 1.0-6.0 | 2.0-8.0 | 0.4-3.0 | 1.0-6.0 | 2.0-8.0 | 3.0-10.0 |
| 最大厚度Maximum thickness | 1.0mm | 1.5mm | 2.0mm | 3.0mm | 5.0mm | 6.0mm | 10.0mm | 14.0mm | 6.0mm | 10.0mm | 14.0mm | 20.0mm |
| 辊数Number of rolls | 19 | 19 | 19 | 19 | 19 | 19 | 15 | 15 | 19 | 13 | 13 | 13 |
| 最短工件shortestpart | 20 | 30 | 40 | 60 | 70 | 90 | 105 | 130 | 70 | 120 | 150 | 195 |
| 矫平速度Leveling speed | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min |
| 电压voltage | AC三相380VAC 3-phase 380V | |||||||||||
| ·滚轮快速清洁装置 选配 Roller quickcleaningdevice Optional ·进出料流水线 | ·上下料取料机械手 Loading and unloading manipulator ·自动堆料升降台 Inletand outflowassembly line Automatic stacking lifting platform | ·上下料取料机器人 Loading and unloading robot ·自动检测平台 | ||||||||||
辊轮自动抽出清洁装置
Rollerautomaticextractioncleaningdevice
玛哈特专利技术,国内独一无二,整体式矫平辊盒打开保养
Mahatma patent technology, unique in China,the whole leveling roller box open maintenance
MAHATMA
CleanCs自动辊盒抽出清洁系统是国内唯一的矫平辊清洁专利技术,是专为矫平机设计的创新技术,旨在解决辊盒清洁的需求。相对于较粗较重的矫平辊,拆卸时使用吊车等辅助工具,该系统实现了自动化辊盒抽出清洁,只需一人操作即可,大幅度提高操作安全性与生产效率。还提升了清洁效率和便利性。通过全面覆盖辊盒,系统确保了彻底的清洁,避免残留物对生产线的不利影响,减少生产线停机时间和人工操作的工作量,确保产品表面质量的一致性。
在矫平过程中,由于常常会出现材料本身带有的毛刺、金属碎屑和氧化物等残留物滞留在矫平辊上的情况。如果不及时清洁,这些残留物可能会对后续产品的表面质量造成压痕、压伤和划伤等不良影响。该系统尤适用于铝合金等产品的矫平工艺。
CleanCsautomaticrollerboxextractioncleaningsystemistheonlypatentedtechnologyforlevelingrolercleaninginChina.Itisan innovativetechnologyspeciallydesignedforlvelingmachinesandimstosolvetheneedforrollroleaning.Cmparedwiththicker andheavierlevelngollrs,icheirethseofraesndtheriayolsdisassmblinthismealiztoted rollboxextractioandcleaningquingonlynepersontoopeategreatlyimprovingoperatioalsfetyndproductiilt alsoimprovesgendoeence.Byfulleingtoltetsrestogheingdst negativempactofresiduesontheproductionline,reducesproductionlinedowntimeandmanualoperationworkloadandensures consistent product surface quality.
Andduringthelelingrocssesidechsrsetalhpsddestaedineateraltemotelig roler.Ifotcleanedintie,theseresiduesmaycausenegativeefectssuchasdents,bruisesandscratchesonthesurfacequalityof subsequentproducts.This system isespeciallysuitableforthe leveling processof aluminumalloyand otherproducts.
带自动检测矫平机
Withautomaticdetection Levellingmachine
■可以用于检测金属产品平面度,测量过程不需要停顿,测量速度快;
■自动检测,大大提高测量效率,实现机械化快速测量平整度,操作简单便利、高度精确。
■测量应用:快速检测金属板材的平面度。
ICanbeusedtodetecteflatnesofmetalproducts,themeasurementprocessdoesnotneedtostop,themeasurementspeedisfast;
Automaticdtectionreatlymprovethefincyfeasurementmechaatiodpidmeasurementoffatnes,ile convenientoperation,highlyaccurate.
Measurement application:rapid detection of the flatness of metal sheet.
智慧工厂全自动整线成型定制
Smart Factory-Fully Automated Whole-Line Molding Customization
多模块协同,智造全闭环一站式整合,多场景适配
一站式集成·柔性制造
在智能制造时代,客户对生产效率、柔性化与自动化水平提出更高要求。我们提供整厂级智能化成型产线定制服务,集成从上料 $$ 成型 $$ 加工 $$ 存储 $$ 出库的全流程自动化能力,系统覆盖开卷、矫平、切割、冲压、折弯、压花、压瓦、堆垛、仓储与物流调度等关键环节,构建全自动、高速、高精度的智能化产线。
F intellgentformingproductionlinesevicesfortheoleplantntegratingthewoleprocessutomationcapabiliefrofeeding $$ forming $$ processing $$ storage $$ delivery. automatic, high-speed and high-precision intelligent production line.
系统采用工业物联网(IIoT) ^ + PLC/MES集成架构,实现设备联动、产线协同、数据可视与远程运维。为客户提供从前期工艺分析到后端物流对接的全流程定制服务,助力构建未来智慧工厂样板。
t sample of the future smart factory.
前端工序Front-end process
中端工序 Mid-end process
丨后端工序 Back-end process
Professional personnel training machine
After-sales service arrives within 24 hours
开卷矫平激光切割落料线系列 Leveling + Laser,Full-Process Customization
厚薄皆控 精密矫平切割 MasterAllThicknesses Precision Leveling& Cutting
多材适配 智造一线打通 Multi-MaterialMastery SmartLineTMSeamless Integration 满足不同板厚、材质、产能的高效解决方案 五大系列应对多场景柔性制造需求 High-ThroughputSolutionsPrecision-TailoredtoSheetThickness,Material&Volume Fiveseriesaddressmulti-scenario flexiblemanufacturingdemands.
1系列核心参数对比ComparisonofCoreParametersAcrossSeries
| 参数类别 Parameter Category | UL系列 | TL系列 | ML系列 | HL系列 | XL系列 |
| 板厚范围 Thickness Range | 0.1-0.8mm | 0.3-3.0mm | 1.0-8.0mm | 3.0-20mm | 6.0-25mm |
| 宽度范围 Width Range | 200-1500mm | 600-2500mm | 600-2500mm | 600-2500mm | 600-2500mm |
| 定位精度 Positioning Accuracy | ±0.02mm/m | ±0.02mm/m | ±0.02mm/m | ±0.02mm/m | ±0.02mm/m |
| 激光功率 Laser Power | 1500-3000W | 1500-6000W | 3000-12000W | 3000-20000W | 60000-30000W |
| 下料方式 Blanking Method | 选配 Optional Configuration | 选配 Optional Configuration | 选配 Optional Configuration | 选配 Optional Configuration | 选配 Optional Configuration |
| 单/多激光头 Single/multi-laser configuration | 选配 Optional Configuration | 选配 Optional Configuration | 选配 Optional Configuration | 选配 Optional Configuration | 选配 Optional Configuration |
自动化智慧工厂
Automatedsmartfactory
自动化智慧工厂是矫平自动化智能制造的一站式解决方案,是一个集成了自动化技术、信息技术、人工智能和物联网技术的现代化生产线,我们可以提供从设计、集成到实施的全套服务,帮助企业构建高效、灵活的智能生产线,实现从原材料到成品的无缝连接。
该解决方案涵盖了从自动开卷矫平送料、自动剪切和冲压、激光下料、自动收料和上料、去毛料、精密矫平与自动检测平面度、自动折弯、焊接和装配、喷涂到智能监控和维护等各个环节,通过智能数字化工厂实现生产过程的优化和决策支持,进而达到提高生产效率、降低成本、提升产品质量等目的,是现代工业对于智能制造和工业4.0的理想选择
Theautomatedsmartfactoryisaonestopsolutionforlevelingautomatedsmartmanufacturingtisamodernproductionlinethatntegrates automatiotntelol design fromrawmaterialstofinishedproducts.
Thesolutioncoverseverythingfromautomatic uncoiling,levelingandfeeding,automaticshearingandstamping,laserblanking.utomaticcollect ingandladinalisiedtistiatinsby
开卷矫平纵剪/分条系列生产线
UNWINDING AND LEVELING SHEAR/CROSS SHEAR SERIES PRODUCTION LINE
开卷矫平剪切/横剪系列生产线
效果仅供示意
高效精准|灵活适应|一站式金属板材加工解决方案
高精密开卷矫平剪切/横剪生产线是一套集自动开卷、精密矫平定尺剪切与智能收料于一体的板材加工装备,专为对板材平整度、尺寸精度要求极高的行业而设计
该生产线通过模块化控制系统,实现快速换线与多规格适配,广泛应用于汽车、家电、电梯、五金、精密钣金等领域,在确保高效产出的同时,有效降低人工成本与材料浪费。
Thehigh-precisionuncoiling,tevetingandshearing/cross-cuttingproductior tineisanintegratedsheet processingsystemthatcombines atoti extremelyhighrequirementstarsheet dimensionalaccuracy
Equippedwitamoduarcotrosystemthisproductiolieenablesapidangeoveandompatiblitithutiplespeiicatio widelappioieesetordredsialain high-efficiencyoutputwhileeffectivelyreducinglaborcostsandmaterialwaste.
| 参数/型号 Parameter/ Model | 加工板(mm) MaterialThickness | 加工板宽(mm) Material Width | 剪切精(mm) hearing Accuracy | 最高开料速m/min Feeding Speed | 最高剪切次数(spm) Max. Shearing Frequency | 开卷重(ton) Max. Coil weight |
| UD-2x650 | 0.3-0.8 | 100-650 | ±0.5 | 60 | 100 | 5 |
| TD-2x650 | 0.3-2.0 | 100-650 | ±0.5 | 60 | 100 | 10 |
| TD-2x1000 | 0.3-2.0 | 100-800 | ±0.5 | 60 | 100 | 10 |
| TD-2x1400 | 0.2-2 | 500-1250 | ±0.5 | 60 | 50 | 15 |
| TD-2x1800 | 0.2-2 | 500-1600 | ±0.5 | 60 | 50 | 15 |
| TD-2x2000 | 0.2-2 | 900-1800 | ±0.5 | 50 | 40 | 20 |
| TD-3x1600 | 0.5-3 | 500-1250 | ±0.5 | 50 | 40 | 20 |
| TD-3x1800 | 0.5-3 | 500-1600 | ±0.5 | 50 | 40 | 20 |
| TD-3x2000 | 0.5-3 | 900-1800 | ±0.5 | 45 | 40 | 30 |
| TD-3x2300 | 0.5-3 | 900-2200 | ±0.5 | 45 | 40 | 30 |
| MD-6x1600 | 1-6 | 900-1400 | ±0.8 | 30 | 20 | 20 |
| MD-6x2000 | 1-6 | 900-1800 | ±0.8 | 25 | 20 | 30 |
| MD-8x1800 | 2-8 | 900-1650 | ±0.8 | 25 | 20 | 30 |
| MD-8x2000 | 2-8 | 900-1800 | ±0.8 | 25 | 20 | 30 |
| HD-12x1800 | 3-12 | 900-1650 | ±1.5 | 25 | 10 | 30 |
| HD-12x2000 | 3-12 | 900-1800 | ±1.5 | 25 | 10 | 30 |
| HD-16x2000 | 4-16 | 900-1800 | ±2-3 | 20 | 8 | 30 |
| HD-25x2500 | 4-25 | 900-2300 | ±2-3 | 20 | 8 | 30 |
Cutting accuracy and speed are based on a 2m sheet length. Number of cuts is calculated for 300mm sheet length. Technical specs and equipment configuration can be customized per customer requirements.
| 参数/型号 Parameter /Model | 加工板厚(mm) Material Thickness | 加工板宽(mm) Material width | 剪切精度(mm) Shearing Accuracy | 最高线速(m/min) Max. Feeding Speed | 最高剪切次数(spm) Max. Shearing Frequency | 开卷重量(ton) Max. Coil weight |
| UF-2x800 | 0.2-2 | 100-650 | ±0.5 | 100 | 250 | 5 |
| UF-2x1000 | 0.2-2 | 100-800 | ±0.5 | 100 | 250 | 8 |
| UF-2x1400 | 0.3-2 | 400-1300 | ±0.5 | 100 | 200 | 15 |
| UF-2x1800 | 0.3-2 | 400-1600 | ±0.5 | 90 | 160 | 25 |
| UF-2x2000 | 0.3-2 | 400-1800 | ±0.5 | 90 | 150 | 25 |
| MF-3x800 | 0.3-3 | 100-650 | ±0.5 | 80 | 250 | 8 |
| MF-3x1000 | 0.3-3 | 100-800 | ±0.5 | 80 | 250 | 8 |
| MF-3x1400 | 0.3-3 | 400-1300 | ±0.5 | 80 | 200 | 15 |
| MF-3x1800 | 0.3-3 | 400-1600 | ±0.5 | 80 | 160 | 25 |
| MF-3x2000 | 0.3-3 | 400-1800 | ±0.5 | 80 | 150 | 25 |
UNWINDING AND LEVELING LASER CUTTING DROP LINES
开卷矫平纵剪/分条系列生产线
高效精准|灵活适应|一站式金属板材加工解决方案 HighEfficiency?Precision·Flexible Adaptability·One-Stop MetalSheet Processing Solution
开卷矫平纵剪/分条生产线是针对金属卷料进行纵向剪切与多条成品卷整齐卷取的自动化设备,适用于冷轧板、不锈钢、镀锌板、硅钢、铝板等材料的高效加工
该线集自动开卷、精准矫平、纵剪分条、张力控制、自动卷取于一体,通过智能化控制系统实现快速规格切换与高效连续运行,广泛应用于汽车、家电、五金、建筑材料等行业
Thisautomated line isdesigned for long multi- tripcoili ngofmetal coils. Idealf ,silicon minum alloy, Widely used in: automotive nome app re,construction materials,and related industrie
SPECIFICATIONS规格参数
| 参数/型号 Parameter / Model | 加工板厚(mm) Material Thickness | 加工板宽(mm) Material Width | 纵剪条数 Slitting strip quantity | 纵剪速m/min Max. Feeding Speed | 开卷重(ton) Max.CoilWeight | 矫平设备 Leveling equipment |
| UC-1x600 | 0.2-1 | 80-600 | 8-30 | 50-250 | 5 | 可选 |
| UC-1x1400 | 0.2-1 | 500-1300 | 12-30 | 50-200 | 10 | 可选 |
| UC-1x1800 | 0.2-1 | 500-1600 | 12-30 | 50-200 | 15 | 可选 |
| UC-2x600 | 0.2-2 | 80-600 | 6-30 | 50-150 | 10 | 可选 |
| UC-2x800 | 0.2-2 | 80-650 | 6-30 | 50-150 | 10 | 可选 |
| UC-2x1400 | 0.2-2 | 500-1300 | 12-30 | 50-200 | 15 | 可选 |
| UC-2x1800 | 0.3-2 | 500-1600 | 12-30 | 50-200 | 15 | 可选 |
| UC-2x2000 | 0.3-2 | 500-1800 | 12-30 | 50-200 | 15 | 可选 |
| TC-3x1800 | 0.3-3 | 500-1600 | 8-30 | 50-180 | 15 | 可选 |
| TC-3x2000 | 0.3-3 | 500-1800 | 8-30 | 50-180 | 25 | 可选 |
| TC-3x2500 | 0.3-3 | 900-2000 | 8-30 | 50-180 | 25 | 可选 |
| TC-4x2500 | 1-4 | 900-2000 | 6-30 | 50-120 | 25 | 可选 |
| MC-6x1800 | 1-6 | 900-1600 | 6-30 | 30-80 | 30 | 可选 |
| MC-12x2500 | 2-12 | 900-2000 | 5-30 | 20-50 | 30 | 可选 |
智慧超级矫平技术 Smart supeNleveling technology
全球首创掌握下一代矫平技术
World's first Master the next generation of leveling technology
全智能自动化无人操作 Fullyintelligentautomatedunmannedoperation
我们致力于技术创新和突破,在以董事长为首的研发团队的多年的努力和技术沉淀下我们成功研发了行业领先的智慧超级矫平技术
Wearecommittedtotechnological innovationandbreakthroughs.Withyearsofhardwork andtechnologicalaccumulationbytheR&Dteamheadedbythechairman,wehave successfullydeveloped industry-leadingsmartsuperlevelingtechnology.
智慧超级矫平技术
Smart super leveling technology
该技术通过先进的控制系统和矫平算法,实现高效的实时控制和自动调整,提高矫平效果和稳定性。采用激光三维检测技术和图像处理算法,实时监测和识别表面缺陷,准确评估矫平效果并修正矫平参数。我们还通过创新材料和工艺,优化矫平辊轮的设计和耐磨性,提高矫平效果和制造效率。这些突破使得我们的智慧超级矫平技术在市场上得到广泛认可。我们将持续追求技术进步,为客户提供高品质、智能化的矫平解决方案。
Thistechnologyusesadvancedcontrolsystemsandlevelingalgorithmstoachieveeficientreal-timecontrolandautomaticadjustment,improvingthelevelingefectandstabilityaserthree-dimensionaldetectiontchnologyandimageprocessngagoithsare usedtomonitorandidentifysurfacedefectsinrealtimeaccuratelyevaluatethelevelingefectandcorrectthelevelingparameters. Wealsoptimize thedesignandwearresistanceof thelevelingrolersthroughinovative materialsandprocesss toimprove the levelingeffectandmanufacturingeficiencyThesebreakthroughshavemadeoursmartsuperlevelingtechnologywidelyrecognized inthemarket.Wewillcontinuetopursue technologicalprogressandprovidecustomerswithhigh-qualityintellgentleveling solutions.
智慧超矫的三个维度
Three dimensions of wisdom and super correction
S 更透彻的掌控 More thorough control
全自动的检测系统可以自主检测零件的偏差范围,智慧矫平设备联动提取实时数据进行精准矫正,以及远程监控设备可以告知故障发生的时间、地点及低效点,从而实现更智慧的服务供给。
The fully automatic detection systemcan independently detect the deviation range of parts, the smart leveling equipment can link to extract real-time data for precise correction,and the remote monitoring equipment can inform the time,location and inefficiency points of faults,thereby achieving smarter service provision.
品 更广泛的兼容 Wider compatibility
具有智慧数控控制系统的设备可以自主适配大多数传统产线,无缝结合,真正做到互通互联,产线升级先矫这一步。
Equipment with intelligent CNC control systems can independentlyadapt tomost traditional production lines and integrate seamlessly to truly achieve interoperabilityand interconnection.This step must be corrected first when upgrading production lines.
设备中的传感器、控制器、变频器以及智能屏幕、数字控制和分析工具自动监控矫平精度的双向流动。
山更深入的智慧Deeperwisdom
Sensors,controllers,frequency converters as well as smart screens,digital control and analysis tools in the equipment automatically monitor the two-way flow of leveling accuracy.
研发成果与专利
R&Dachievements and patents
自主知识产权Independent intellectual property rights
打破国外技术垄断 Breaking foreign technology monopoly
全面掌握高端数控矫平设备的先进技术 Comprehensively master theadvanced technology of high-end CNC leveling equipment




