MAHATMA玛哈特
全球高端矫平设备与智慧工厂领导品牌 The world's leading brand of high-end leveling equipment and smart factories
回首玛哈特集团,
二十余年的探索与积淀,
我们终成全球销量领先的金属矫平机品牌;
当年我们所驾驭的那一叶扁舟,
如今已俨然成为领导行业的航母。
团结与合作,是我们战胜未知困难的关键;
智慧和勇气,是我们战胜苍海深渊的力量。
我们始终坚信,
每一个人的梦想都应该被尊重和承认,
当我们穿越最后一片大浪,
踏上了彼岸的土地,
我们的梦想,也将在这片土地上迸发出更加灿烂的光芒。
我们驾驭愿望的扁舟,不仅给予了我们实现梦想的机会,
更让我们明白,每一个玛哈特人,
都是一个伟大的航海家。
以行胜于言的信念和渴求信志的精神
鼓动创新与智慧编织的风帆
披星斩月,昼夜不息。
……
过去,现在,未来
每时每刻,牢记使命,继续探索;
谷涵万壑,百尺竿头,更进一步。
快乐、正直、成就、利他、渴望、信念、意志、行动
从点滴做起,做细节做起,从标准做起,构筑和谐的客群关系,
广纳良才,任人为贤,专才专用,组建一流的精英团队,
倾心打造国际一流的矫平设备智造民族品牌。
一切从客户出发、为客户着想、对客户负责、让客户满意;
这是我们永远不变动力。
只有永无止境的追求,才能跨跃时代的巅峰 Only endless pursuit can reach the peak of the times
Looking back at MAHATMA Group,
After more than 20 years of exploration and accumulation,
we have finally become the world's leading metal leveler brand in sales;
the small boat we drove back then,
Now it has become an aircraft carrier leading the industry.
Unity and cooperation are the keys to us overcoming unknown difficulties;
wisdom and courage are our strength to overcome the abyss of the sea.
We always firmly believe that everyone's dreams should be respected and recognized.
When we cross the last big wave and set foot on the land on the other side,
our dreams will shine brighter on this land. Riding the boat of our desires not only gives us the opportunity to
realize our dreams, but also makes us understand that every MAHATMA person is a great navigator.
With the belief that actions speak louder than words and the spirit of thirst for faith, we encourage innovation
and wisdom to weave sails that fly like stars and moons, day and night.
Past, present, Future
At every moment, keep your mission in mind and continue to explore;
the valleys and ravines are as deep as the valleys,
and the pole is full of steps to make further progress.
Happiness, integrity, achievement, altruism, desire, belief, will, action.
Start from scratch, start with details, start with standards, build a harmonious relationship with customers,
recruit talents, appoint talents, use experts exclusively,
form a first-class elite team, and devote ourselves to creating world-class leveling equipment intelligence.
Create a national brand.
Everything starts from the customer, thinks about the customer, is responsible for the customer,
and satisfies the customer; this is our eternal motivation.
集团简介Group profile
玛哈特以助力智能制造国产替代与产业升级为使命,自2003年成立以来,在矫平机、自动化产线、智慧系统及配套搭载设备等前沿创新领域,不断地革新技术产品与解决方案。
是一家集研发、生产、销售、服务四位一体的钣金零件矫平智造解决方案服务商。是具有全球竞争力的国际高端矫平设备智造领导品牌,同时也是国家高新技术及专精特新企业。
玛哈特作为智慧超级矫平技术设备的品类开创者,实现了从低端到高端矫平设备的全品类覆盖,且二十余年的行业积累与技术创新,我们的制造工艺与矫平精度均已达到国际最先进水平。
MAHATMA mission is to assist in the domestic substitution and industrial upgrading of intelligent manufacturing. Since its establishment in 2003, it has continuously innovated its technological products and solutions in cutting-edge innovation fields such as leveling machines, automated production lines, smart systems, and supporting equipment.
We are a sheet metal parts straightening intelligent manufacturing solution service provider that integrates research and development, production, sales, and service. It is a leading international high-end leveling equipment intelligent manufacturing brand with global competitiveness, as well as a national high-tech and specialized new enterprise
As the pioneer of intelligent super leveling technology equipment, MAHATMA has achieved full category coverage of leveling equipment from low-end to high-end. With more than 20 years of industry accumulation and technological innovation, our manufacturing process and leveling accuracy have reached the most advanced international level.
2003 年公司成立Found
15000 客户案例 Cases
50000m m生产基地Plants
19家分公司Branches
350÷公司员工Employee
20000m m研发中心R&D Center
玛哈特全球智能制造中心
MAHATMA global Intelligent manufacturing center
位于江西抚州国家高新技术开发区,一期占地20000m2,二期占地30000m²,员工200+;研发专家20+。我们拥有先进的生产设施和设备,注重自动化和智能化应用,坚持投资和改进,以提高生产效率和产品质量。
致力于技术进步和创新,为客户提供最优质的产品和服务。
Locate in Fuzhou National High tech Development Zone, Jiangxi Province, the first phase covers an area of 20000 square meters and the second phase covers an area of 30000 square meters, with over 200 employees; More than 20 R&D experts. We have advanced production facilities and equipment, focus on automation and intelligent applications, adhere to investment and improvement, to improve production efficiency and product quality.
Dedicated to technological progress and innovation, providing customers with the highest quality products and services.
玛哈特全球研发实验中心
MAHATMA global R&D center
位于东莞,占地约20000m²,员工150+,研发专家30+。我们集设计、研发、代工、销售、展厅于一体,投入巨大资源和人力,聚集行业顶尖专家和科学家,致力于智慧超矫技术的应用和发展。并携手清华大学等国内外顶尖高校合作打造产学研基地,继续探索技术前沿,开发高效、精准、安全、节能的超矫技术,为产业升级制造做出贡献。
创新方法和工具。我们将致力于开发高效、精准、安全、节能的超矫技术,应用于钣金、工业、交通、能源等多个领域,为人类社会的可持续发展做出贡献。
Located in Dongguan, covering an area of approximately 20000 square meters, with over 150 employees and 30 research and development experts. We Integrating design, research and development, OEM, sales, and exhibition halls, investing huge resources and manpower,Gathering top-notch experts and scientists in the industry, dedicated to the application and development of intelligent super correction technology.And collaborate with top domestic and foreign universities such as Tsinghua University to build industry university research bases, continuing to explore At the forefront of technology, we aim to develop efficient, precise, safe, and energy-saving super straightening technologies for industrial upgrading Make contributions to manufacturing.
Innovative methods and tools. We will be committed to developing efficient, precise, safe, and energy-saving super straightening technologies, which will be applied in multiple fields such as sheet metal, industry, transportation, and energy Domain contributes to the sustainable development of human society.
奋进历程 Historical process
我们将继续前进,继续挑战自己,为客户提供更卓越的产品和服务,为行业的发展做出更大的贡献。我们相信,未来的征程将会更加精彩,我们将继续抒写华丽的篇章。
We will continue to move forward, continue to challenge ourselves, provide customers with more excellent products and services, and make greater contributions to the development of the industry. We believe that the journey ahead will be even more exciting and we will continue to write gorgeous chapters.
2003年,驾驭愿景的方舟,成立东莞石碣永圣机械设备经销部。
In 2003, driving the dream of vision, Dongguan Shijie Yongsheng Machinery Equipment Sales Department was established.
2003
2005
2005年,规模扩大,成立东莞市永圣机械设备有限公司,开始自主研发矫平机及各种非标自动化设备。
In 2005, the scale was expanded and Dongguan Yongsheng Machinery Equipment Co., Ltd. was established and began to independently develop levelers and various non-standard automation equipment.
2006年,建立矫平机、冲床周边设备、非标自动化、机械手/机器人等4大事业部,并大力拓展海外业务。
In 2006, four major business divisions were established, including leveling machines, punch press peripheral equipment, non-standard automation, and manipulators/robots, and vigorously expanded overseas business.
2006
2015年,斥资5000万,在江西抚州倾力打造国际化智能制造生产基地。同年,玛哈特高端品牌诞生;
In 2015, it invested 50 million yuan to build an international intelligent manufacturing production base in Fuzhou, Jiangxi. In the same year, the MAHATMA high-end brand was born;
2008
2008年,更名为:广东大永圣科技有限公司;并通过了ISO9001质量管理体系、欧盟CE认证。销售内外并举。
In 2008,the namewas changed to: Guangdong Dayong Sheng Technology Co., Ltd.; and passed the ISO9001 quality management system, EU CE certification. Sales are both internal and
2018年,信誉常青,先后被评为“信用培育单位” “中国行业引领品牌” “重合同守信用单位”“中国著名品牌”等称号。同年,成为广东华南理工大学等高校教学实习基地指定单位。
In 2018, the company's reputation
remains evergreen, and it has been rated as "Credit Cultivation Unit", "China's
Industry Leading Brand",
"Contract-abiding and Trustworthy Unit" "China's Famous Brand" and other titles. In the same year, it became the
designated unit for the teaching practice base of Guangdong South China
University of Technology and other
universities.
2018
2017
2017年,多元发展,组建广东玛哈特智能科技有限公司,并将研发中心设立于东莞。同年,荣获国家高新科技技术企业,且公司累计获得上百项实用新型专利以及多项发明专利证书。
In 2017, through diversified development, Guangdong MAHATMA Intelligent Technology Co., Ltd. was established and the R&D center was established in Dongguan. In the same year, it was awarded the title of National High-tech Enterprise, and the company has obtained hundreds of utility model patents and multiple invention patent certificates.
2021年,建立玛哈特激光,全面落地自动化智慧产线集成落地,形成矫平机+智慧产线业务双头并进;
In 2021, MAHATMA Laser will be established to fully implement the integration of automated smart production lines, forming a two-headed development of leveler + smart production line business;
2021
2019
2019年,创新科技,获“广东省专精特新企业”称号,同时,开始布局及建立玛哈特昆山、青岛、重庆、宁波、长沙等地营销服务中心;
In 2019, innovative technology won the title of "Guangdong Province Specialized New Enterprise". At the same time, it began to layout and establish Mahatma marketing service centers in Kunshan, Qingdao, Chongqing, Ningbo, Changsha and other places;
MAHATMA
2023年,玛哈特集团品牌全新升级,向国际化高端矫平设备智造领导品牌全速迈近。
In 2023, the MAHATMA Group brand will be completely upgraded, moving at full speed towards a leading brand in the intelligent manufacturing of international high-end leveling equipment. 2025
2024
2024年,玛哈特全球化业务持续增长,成为行业销量领先的金属矫平设备与智慧工厂领导品牌。
In 2022, MAHATMA's global business will continue to grow and become the leading brand of metal leveling equipment with leading sales in the industry.
使命Mission 智慧超矫,志惠全球 Super wisdom, benefiting the world
愿景 Vision
全球高端矫平设备与智慧工厂领导品牌 The world's leading brand of high-end leveling equipment and smart factories
价值观 Values
正知、快乐、成就、利他、光明 Right knowledge, happiness, achievement, altruism, bright
经营理念 Business philosophy
知行合一、至诚至信、精益求精、共生共荣 Unity of knowledge and action, sincerity and trust, excellence, symbiosis and common prosperity
服务宗旨 Service purposes
从客户出发、为客户着想、对客户负责、让客户满意 art from the customer, consider the customer, be responsible to the customer, and satisfy the customer
集团精神 Group spirit
渴望、信念、意志、行动desire, belief, will, action
集团口号 Group slogan
玛哈特矫平机——矫平天下不平事MAHATMA leveling machine- Let things go back to right way
测量管理体系认证书 Wisdom OS intelligent operating system
荣誉资质与专利
Honorary qualifications and patents
玛哈特二十余年的的创新能力和技术实力,累计申请与荣获150余项国家专利与相关资质。
With more than 20 years of innovative capabilities and technical strength, MAHATMA has applied for and won more than 150 national patents and related qualifications.
ISO标准认证提供的证书是一个很好的指标,表明这个企业是认真、负责和专业的,并且正在不断寻找改善企业的方法,这将使这个企业成为更好的投资对象。
The certificate provided by ISO standard certification is a good indicator that the enterprise is serious, responsible and professional, and is constantly looking for ways to improve the enterprise, which will make the enterprise a better investment object.
“Ce”标志是一种安全认证标志,被视为制造商打开并进入欧洲市场的护照。
企业获得测量管理体系认证证书,就是得到了政府对企业满足ISO10012国际标准的一种承认,得到了国际和国内外市场对企业测量管理能力的一种认可。
When an enterprise obtains the measurement management system certification, it is a recognition from the government that the enterprise meets the ISO10012 international standard, and a recognition of the enterprise's measurement management capabilities from international and domestic markets.
软件著作权是“高新技术企业”、“软件企业”“软件产品”认定的重要条件。
Software copyright is an important condition for the identification of "high-tech enterprises", "software enterprises" and "software products".
截止到2025年3月
Until Mar. 2024
150+项 实用新型专利 Utility model patents
50+项 发明专利 Patent
30+项 外观专利 Appearance patent
>2008年通过了IS09001质量管理体系、欧盟CE认证等>In 2008, it passed the IS09001 quality management system,EU CE certification, etc.
>2017年获批国家高新科技技术企业 >In 2017, it was approved as a national high-tech enterprise
>2019年获“广东省专精特新企业”称号 >In 2019, won the title of "Guangdong Province Specialized and New Enterprise
专家团队
Expert team
玛哈特技术团队是由一群具备专业技术知识和多年实践经验的国内外专家人员组成,他们致力于为客户解决实际问题,提供新一代超矫技术支持,推动产业创新。
The MAHATMA technical team is composed of a group of domestic and foreign experts with professional technical knowledge and many years of practical experience. They are committed to solving practical problems for customers, providing new generation supercorrection technical support, and promoting industrial innovation.
每年组织公司活动增强员工之间的凝聚力,提高工作效率,通过这些活动,员工更好地了解公司文化,增进彼此之间的了解,同时也能够更好地融入公司大家庭。让员工们在工作之余能够享受到愉快的时光。
Company activities are organized every year to enhance cohesion among employees and improve work efficiency. Through these activities, employees can better understand the company culture, enhance mutual understanding, and at the same time be better integrated into the company family. Let employees have a pleasant time after work.
每年定期参加世界展会,尤其是能够凭借自主研发的创新科技屡次成为展会的焦点,公司实力和创新能力的极大认可。通过展示自主研发的创新科技,提高了公司的知名度,还能够吸引更多的合作伙伴和客户。为行业的发展做出更大的贡献。
We regularly participate in world exhibitions every year, especially our ability to rely on our independently developed innovative technologies to become the focus of the exhibition many times, which is a great recognition of the company's strength and innovation capabilities. By displaying independently developed innovative technologies, the company's visibility is enhanced and it can also attract more partners and customers. Make greater contributions to the development of the industry.
社会责任与公益活动
Social Responsibility and Public Welfare Activities
玛哈特集团董事长-饶勇平热衷于慈善公益事业,曾经十年间与展能团队建43所学校,让那些留守儿童得以学习。
在此期间董事长奉献于各种公益事件,弘扬慈善文化,倡导奉献爱心。我们相信“没有一个冬天不可逾越,没有一个春天不会来临”,每一束光芒汇聚起来,就是灿烂而又力量的春天。
Rao Yongping, chairman of MAHATMA Group, is keen on charity and public welfare. In the past ten years, he and the development team have built 43 schools so that left-behind children can study.
During this period, the chairman devoted himself to various public welfare events, promoted charity culture, and advocated dedication of love. We believe that "there is no winter that is insurmountable, and there is no spring that will not come." When every ray of light comes together, it is a brilliant and powerful spring.
什么是辊式矫平
What is leveling
辊式矫平是获得高精度平整零件、板材或带料的一种简单快速的加工方法。比如,在过去,矫平只能靠富有经验的老工人进行。而对于辊式矫平,任何人都能快速方便地掌握加工方法。
采用辊式矫平时,一块板材将先后经过连续多次的交变弯曲。从辊式矫平机的入口至出口,交错排列着各组矫平辊。这样,在两个相对的矫平辊中始终有一个辊为下压辊。从第一个矫平辊至出口处,交变弯曲程度逐步减弱。弯曲过程类似一个逐步减弱的正弦曲线。通过弹塑性交错弯曲和不断减弱的变形量,板材将变得平整,更重要的是消除了应力并最终将其矫平!
矫平后直接进行后续加工,无需再费时费力的返工。所以说辊式矫平就是把材料本身内应力释放达到平面度的一个过程!简称“消除内应力,矫平平面度!”
Roller leveling is a simple and fast processing method for obtaining high-precision flat parts, plates, or strips.For example, in the past, leveling could only be carried out by experienced and experienced workers. For roller leveling, anyone can quickly and conveniently master the processing method.
By using roller leveling, a plate will undergo multiple consecutive alternating bends. From the inlet to the outlet of the roller leveler, each group of leveling rollers is arranged in a staggered manner. In this way, there is always one roller in the two opposite leveling rollers that is the down pressing roller. From the first leveling roller to the outlet, the alternating bending degree gradually weakens. The bending process is similar to a gradually weakening Sine wave. Through elastic-plastic staggered bending and continuously decreasing deformation, the sheet will become flat, and more importantly, stress is eliminated and ultimately leveled!
After leveling, direct subsequent processing is carried out without the need for time-consuming and laborious rework. So roller leveling is a process of releasing the internal stress of the material itself to flatness! Abbreviated as "eliminating internal stress, leveling flatness! "
“只有致力于创新的人才会真正地发现矫平技术的未来”
"Only those committed to innovation will truly discover the future of leveling technology."
结构介绍
Structure introduction
辊式矫平有二重、四重、六重结构,随着重数的增加,矫平效果也更加精密,中间辊加上下支撑保证辊的不可压缩性,完美的降低了上下矫平辊之间的空白空隙,利用材料的“包辛格效应”对板材多次反复弯曲,变弯曲的强度往出口处逐渐减小,随着矫平辊的数量增多,交变弯曲次数也同样增加使多种原始曲率逐步变为单一曲率,并最终将其矫平,达到工艺要求的平整精度。
The roll leveling has a double, four and six structure. With the increase of the weight, the leveling effect is more precise. The middle roll and the lower support ensure the Incompressibility of the roll, which perfectly reduces the gap between the upper and lower leveling rolls. The plate is repeatedly bent by using the "Bauschinger effect" of the material, and the bending strength gradually decreases toward the exit. With the increase of the number of leveling rolls, The number of alternating bends also increases, gradually transforming various original curvatures into a single curvature, and ultimately leveling them to achieve the required flatness accuracy in the process.
四重式性能与特点
Performances and features of Four layers type
校平辊受力分布均匀
结构刚性好,变形小,校平精度高
校平板表面校好,传动平稳,噪音低
适用于碳钢板,不锈钢板
Uniform force distribution of leveling rollers
Good structure rigidity, small deformation, high leveling accuracy
The surface quality of leveling plate is good, the transmission is stable, and the noise is low
Suitable for carbon steel plate and stainless steel plate
六重式性能与特点
Performances and features of Six Layers type
校平辊受力分布均匀、排泄杂物
结构刚性好,变形小,校平精度高
校平板表面质量好,传动平稳,噪音低,无辊压痕
单面分三层辊:支撑轴承,中间辊,矫平辊
适用于铜板,铝板,不锈钢板等表面要求高的金属材料
Uniform force distribution of leveling rollers
Good structure rigidity, small deformation, high leveling accuracy
The surface quality of the leveling plate is good, the transmission is stable, the noise is low, and there is no roller indentation
Single-sided three-layer roller: support bearing, intermediate roller, leveling roller
Suitable for carbon steel plate, stainless steel plate, aluminum plat
产品体系Product Series
御 Royal尊贵型
伺服液压高精密矫平系列Servo hyd
悟Wits 旗舰型
高端智慧数控超矫系列
矫平天下不平事 Let things go back right way
用全新智慧超矫技术重构工业机械制造相关行业
Reconstructing industrial machinery manufacturing-related industries with new smart super-correction technology
慧Mastery 豪华型
智慧数控精密矫平系列Intel g machin
玛哈特400-0898-858
渺 Vague 基础型
二四重普通矫平系列Two/fo
该系列机型采用德国进口液压和数控技术,结合了伺服控制系统的精确性和液压系统的强大力量。使其在处理大型厚型及高精度要求的材料矫平方面表现更出色!保持恒定的矫正辊间隙,减少变形,保证稳定矫正效果。平行多辊、液压锁紧和密集支撑技术满足高精密矫平需求。紧凑设计,占地小,高加工精度,静音运转。与进口设备媲美,低成本且反应快。快速准确监测部件平整度,精度微米级。
适用于大型厚板钢板、有色金属、镜面板料、钣金、激光切割件和火焰切割件的精细表面要求四重或六重组辊结构提供均匀辊受力和高刚性,不留下辊压痕迹,可解决一般矫平难以解决的问题,适用性更广。液压矫平机的这些优势使其成为新能源、军工、重型机械、汽车卡车、建筑、船舶、航空、金属加工等要求高精度矫平的行业的理想选择。
The series of models adopts hydraulic and CNC technology imported from Germany, combining the accuracy of the servo control system and the powerful power of the hydraulic system. This makes it perform even better in processing large, thick and high-precision material leveling! Maintain a constant correction roller gap to reduce deformation and ensure stable correction effects. Parallel multi-rollers, hydraulic locking and dense support technology meet high-precision leveling needs. Compact design, small footprint, high processing accuracy, and silent operation. Comparable with imported equipment, low cost and quick response. Quickly and accurately monitor component flatness with micron-level accuracy.
Suitable for fine surface requirements of large thick steel plates, non-ferrous metals, mirror sheets, sheet metal, laser cutting parts and flame cutting parts. The quadruple or sixfold roller structure provides uniform roller force and high rigidity without leaving any rolling marks. , can solve problems that are difficult to solve with general leveling, and has wider applicability. These advantages of hydraulic levelers make them an ideal choice for industries that require high-precision leveling, such as new energy, military industry, heavy machinery, automobiles and trucks, construction, ships, aviation, and metal processing
| 尖端性能 | 最大矫平宽度6m、最大矫平厚度100mm,最高精度可达0.01mm |
| 榫卯机身 | 全包围机身,承载力超强,节省空间,全面提升稳定性与刚性;杜绝变形,稳定耐用 |
| 颠覆传统 | 伺服与液压混合驱动,精准的力量控制与定位,高力矩和压力,精细可控,快速响应 |
| 智慧标杆 | 新一代智慧超矫控制系统;全自动无人化、实时监控和调整,远程控制、自动计数等 |
| 合金辊组 | 密布式排列全支撑结构,增强刚性,提高精度,合金钢构造,提供长效稳定的工作性能 |
| 强劲动力 | 液压结构,拥有强大而又均匀的矫平力量,能够轻松应对各种高品质金属材料的矫平需求 |
| 与传统液压相比,节省70%能耗,绿色环保,减少材料损耗,提高生产效率,且维护成本更低 | |
| 节能环保 | |
| 兼容性强 | 能适应制造业各种场景,可以处理从薄到厚,从软到硬的各种材料,具有超高的适用性 |
| 防塌角功能 | 采用动态伺服液压补偿技术,预防塌角,提高矫平精度和材料的表面质量 |
| 机型Model | MHTY30 | MHTY40 | MHTY50 | MHTY60 | MHTY80 | MHTY100 | MHTY120 | MHTY150 | MHTY200 | |
| 宽度Width | 0-2100mm | 0-2100mm | 0-2100mm | 0-2100mm | 0-2100mm | 0-2100mm | 0-2100mm | 0-2100mm | 0-2100mm | |
| 辊径Roll diameter | 30 | 40 | 50 | 60 | 80 | 100 | 120 | 150 | 200 | |
| 额定厚度Rated thickness | 0.5-3.0mm | 0.6-4.0mm | 0.8-5.0mm | 1.0-8.0mm | 2.0-10.0mm | 3.0-12.0mm | 4.0-20.0mm | 6.0-30.0mm | 8.0-40.0mm | |
| 最大厚度Maximum thickness | 5.0mm | 8.0mm | 10.0mm | 15.0mm | 25.0mm | 30.0mm | 40.0mm | 50.0mm | 60.0mm | |
| 辊数Number of rolls | 23 | 23 | 23 | 21 | 15/19 | 15/19 | 15/19 | 15/19 | 11/15 | |
| 最短工件Shortest part | 60 | 80 | 100 | 130 | 150 | 160 | 190 | 250 | 310 | |
| 矫平速度Leveling speed | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | |
| 电压voltage | AC三相380VAC3-phase 380V | AC三相380VAC3-phase 380V | AC三相380VAC3-phase 380V | AC三相380VAC3-phase 380V | AC三相380VAC | AC三相380VAC | AC三相380VAC | AC三相380VAC3-phase 380V | AC三相380VAC3-phase 380V | |
| 3-phase 380V | 3-phase 380V | 3-phase 380V | ||||||||
| 选配Optional | ●四/六重式辊以及辊数数量 ● 上下料取料机械手 ● 上下料取料机器人Four and six-fold rollers and number of rollers Loading and unloading manipulator Loading and unloading robot● 进出料流水线 ● 支撑轮独自调节 自动检测平台Inlet and outflow assembly line The support roller is adjusted by motor independentlyAutomatic detection platform | |||||||||
\*设备参数根据材质(Material)Q235/屈服强度(Yield strength)235MPa计算。
该系列机型采用了伺服电机、数控技术及自主研发的智慧超矫数控系统,系统中存有大量的矫平工艺参数,可以根据不同的卷料和板料自动设定矫平压力和初始工作参数,并可以随时修改、储存、调用工艺和编辑设备参数的功能。
配备自动激光三维检测、误操作识别预警等智能化功能,是集尖端技术于一身的高端矫平设备。伺服电机提供了高速度、高扭矩和精确位置控制的能力,有助于实现快速、平稳的矫平操作。减少液压油的使用和能源消耗使得伺服液压矫平机更加环保。
This series of machines adopts servo motors, CNC technology and a self-developed intelligent super-leveling CNC system. There are a large number of leveling process parameters in the system, which can automatically set the leveling pressure and initial work according to different coils and sheets. Parameters, and can modify, store, call process and edit equipment parameters at any time.
Equipped with intelligent functions such as automatic laser three-dimensional detection, misoperation identification and early warning, it is a high-end leveling equipment integrating cutting-edge technology. Servo motors provide the capability for high speed, high torque and precise position control, helping to achieve fast, smooth leveling operations. Reducing hydraulic oil usage and energy consumption makes servo-hydraulic levelers more environmentally friendly.
| 尊贵奢华 | 工业美学设计,非凡大师宝马漆,多层精工涂装工艺,实力象征,彰显尊贵气质与品质 |
| 鲲鹏结构 | 专利结构工艺,高强度构造,防震抗压,稳如磐石,全开放式设计,一键展翅 |
| 节能先锋 | 伺服机电矫平间隙控制,精密高效,采用最新的节能技术,节能环保,动力强悍 |
| 格律辊组 | 密布式全支撑结构结合宽支撑轴,高强度少压痕,增强承载能力,持久稳定,杜绝变形 |
| 标杆性能 | 智能辊盒抽出清洁系统、快速轻松地清洁矫平辊和支撑辊!国内第一 |
| 智慧科技 | 智能化人机界面,实时监控和调整,远程控制、自动计数等前沿功能 |
| 安全守护 | 过载保护、光电保护、误操作智能预警等 |
| 全场景化 | 可与各类生产线无缝对接,提高生产线的自动化程度 |
| 采用动态伺服补偿技术,预防塌角,提高矫平精度和材料的表面质量 | |
| 防塌角功能 |
| 机型Model | MHTP15 | MHTP20 | MHTP30 | MHTP40 | MHTP50 | MHTP60 | MHTP80 | MHTP100 |
| 宽度Width | 0-600mm | 0-1300mm | 0-1600mm | 0-1600mm | 0-2100mm | 0-2100mm | 0-2100mm | 0-2100mm |
| 辊径Roll diameter | 15 | 20 | 30 | 40 | 50 | 60 | 80 | 100 |
| 额定厚度Rated thickness | 0.08-1.0mm | 0.3-1.2mm | 0.5-2.0mm | 0.6-3.0mm | 0.8-4.0mm | 1.0-6.0mm | 2.0-8.0mm | 3.0-12.0mm |
| 最大厚度Maximum thickness | 2.0mm | 3.0mm | 4.0mm | 6.0mm | 8.0mm | 12.0mm | 16.0mm | 20.0mm |
| 辊数Number of rolls | 33 | 23 | 23 | 23 | 23 | 21 | 19 | 19 |
| 最短工件Shortest part | 30 | 40 | 60 | 70 | 90 | 100 | 130 | 160 |
| 矫平速度Leveling speed | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min |
| 电压voltage | AC三相380VAC3-phase 380V | AC三相380VAC3-phase 380V | AC三相380VAC3-phase 380V | AC三相380VAC3-phase 380V | AC三相380VAC3-phase 380V | AC三相380VAC3-phase 380V | AC三相380VAC3-phase 380V | AC三相380VAC3-phase 380V |
| 选配Optional | ●四/六重式辊以及辊数数量 ● 上下料取料机械手 ● 上下料取料机器人Four and six-fold rollers and number of rollers Loading and unloading manipulator Loading and unloading robot● 进出料流水线 支撑轮独自调节 自动检测平台Inlet and outflow assembly line The support roller is adjusted by motor independentlyAutomatic detection platform | |||||||
\*设备参数根据材质(Material)Q235/屈服强度(Yield strength)235MPa计算。
慧Mastery豪华型智慧数控精密矫平系列
MASTERY (Deluxe style): Intelligent CNC Leveling machine series
该系列与其它普通整平方法相比,控制系统具有存储、调用、编辑工艺及设备参数功能并具有误操作识别预警功能。10寸高精度触摸屏显示,使用时,在操作台上,可以根据板厚、板宽、材料强度等参数或数据库已有参数设定进、出口压下量,实现工作辊出、入间隙等的电动调整,并可手工调整和修正。相比于传统的手动矫平方法,数控矫平机大大提高了生产效率。适用于要求较高平整度和直度的板材加工。
Compared with other ordinary leveling methods, the series of control systems have the functions of storing, calling, and editing process and equipment parameters, and have the function of identifying and warning of misoperations. The 10-inch high-precision touch screen displays. When in use, on the operating platform, the inlet and outlet reduction can be set according to parameters such as plate thickness, plate width, material strength, or existing parameters in the database, so as to realize the work roll entry and exit clearance, etc. Electric adjustment, and can be adjusted and corrected manually. Compared with traditional manual leveling methods. CNC leveling machines greatly improve production efficiency. Suitable for sheet metal processing that requires higher flatness and straightness.
| 标杆性能 | |
| 最快10m/分钟矫平速度;最大0.03-30mm厚度 | |
| 高性价比 | 优质性能,超高性价比,最大化的投资价值回报 |
| 精密工艺 | 支撑结构精细,密布式排列,保证矫平质量,减少摩擦,持久稳定 |
| 智能操作 | 智能数控调节,自动化运作,易操作,上手快,智能化管理,提升效率 |
| 节能环保 | 采用精密电机驱动,能耗降低50%,降本增效,环保经济 |
| 安全可靠 | 全面安全保护,误操作预警,保障生产安全 |
| 定制灵活 | 可根据客户需求定制生产,满足不同行业、不同规格的加工需求,为客户量身定制解决方案 |
| 高效协同 | 支持搭配其他设备协同工作,与上下游设备进行联动,实现生产线的高效协调运作 |
| 机型Model | MHT10 | MHT15 | MHT20 | MHT30 | MHT40 | MHT50 | MHT60 | MHT80 | MHT100 | MHT120 | MHT150 | MHT200 |
| 宽度Width | 0-300mm | 0-600mm | 0-1300mm 0 | -1600mm0 | -1600mm0 | -2100mm0 | -2100mm0 | -2100mm0 | -2100mm 0 | -2100mm 0 | -2100mm0 | -2100mm |
| 辊径Roll diameter | 10 | 15 | 20 | 30 | 40 | 50 | 60 | 80 | 100 | 120 | 150 | 200 |
| 额定厚度Rated thickness | 0.03-0.6 | 0.08-1.0 | 0.3-1.2 | 0.5-2.0 | 0.6-3.0 | 0.8-4.0 | 1.0-6.0 | 2.0-8.0 | 3.0-12.0 | 4.0-16.0 | 6.0-25.0 | 8.0-30.0 |
| 最大厚度Maximum thickness | 1.0mm | 2.0mm | 3.0mm | 4.0mm | 6.0mm | 8.0mm | 12.0mm | 16.0mm | 20.0mm | 25.0mm | 30.0mm | 40.0mm |
| 辊数Number of rolls | 25 | 25 | 23 | 21 | 21 | 19 | 19 | 19 | 19 | 19 | 15/19 | 15/19 |
| 最短工件Shortest part | 20 | 30 | 40 | 60 | 70 | 90 | 100 | 130 | 160 | 190 | 240 | 310 |
| 矫平速度Leveling speed | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min |
| 电压Voltage | AC三相380VAC 3-phase 380V●四/六重式辊以及辊数数量 ●上下料取料机械手 ●上下料取料机器人Four and six-fold rollers and number of rollers Loading and unloading manipulator Loading and unloading robot● 进出料流水线 支撑轮独自调节 自动检测平台Inlet and outflow assembly line The support roller is adjusted by motor independentlyAutomatic detection platform | |||||||||||
| 选配Optional | ||||||||||||
Larger, special size, faster speed can be customized according to demand
\*设备参数根据材质(Material)Q235/屈服强度(Yield strength)235MPa计算。
渺 Vague 基础型 二四重普通矫平系列
VAGUE(Basic style): Two / four layers leveling machine series
该系列矫平机在性能和自动化程度上不如高端矫平机,但其简单的设计、易于操作和维护的特点使其成为许多小型加工企业和低成本生产线的理想选择。旨在利用材料的“包辛格效应”对板材进行多次反复弯曲,以消除材料内应力,矫平材料平面度,达到工艺要求的平整精度!
相较于自动化程度高的矫直机,此款矫平机可能需要更多的手动操作,例如手动调节轧辊间隙,更适合小批量生产或低频率的加工需求而且成本相对较低,适合预算有限或对矫直精度要求不高的小型加工场所使用。
This series of levelers are not as good as high-end levelers in terms of performance and automation, but their simple design, easy operation and maintenance make them an ideal choice for many small processing companies and low-cost production lines. It aims to use the "Bauschinger effect" of the material to repeatedly bend the plate to eliminate the internal stress of the material, level the flatness of the material, and achieve the flatness accuracy required by the process!
Compared with highly automated straightening machines, this leveling machine may require more manual operations, such as manually adjusting the roll gap. It is more suitable for small batch production or low-frequency processing needs. The cost is relatively low and it is suitable for those with limited budgets. Or used in small processing sites that do not require high straightening accuracy.
| 不占空间 | 紧凑型设计,体积较小,最大化空间利用,适合空间有限的工作环境 |
| 节能低碳 | 低能耗运作,助力企业实现绿色节能,显著降低电力与运营成本 |
| 成本效益 | 设备成本低,适合预算有限或对矫平精度要求不是特别高的场合 |
| 提升精度 | 能够改善材料的平整度,减少因材料瑕疵导致的浪费,提高材料的利用率 |
| 技术革新 | 优化矫平流程,采用先进的反复弯曲技术,节省材料与人工,提高生产效率和经济效益 |
| 维护简单 | 设备的结构相对简单,维护和修理起来通常比较容易,且维护成本较低 |
| 投资回报 | 低成本投入,快速实现投资回报,以较低的成本满足一般的生产需求 |
| 适用性 | 更适合比较单一的产品矫平,精密运作,简单高效 |
| 机型Model | SHS12 | SHS15 | SHS20 | SHS32 | SHS42 | SHS50 | SHS60 | SHS80 | STS42 | STS70 | STS90 | STS120 |
| 宽度Width | 0-400mm | 0-400mm | 0-600mm | 0-800mm | 0-800mm | 0-800mm | 0-800mm | 0-800mm | 0-800mm | 0-1600mm | 0-1600mm | 0-1600mm |
| 辊径Roll diameter | 12 | 15 | 20 | 32 | 42 | 50 | 60 | 80 | 42 | 70 | 90 | 120 |
| 额定厚度Rated thickness | 0.03-0.5 | 0.08-1.0 | 0.2-1.5 | 0.5-2.0 | 0.6-3.0 | 0.8-3.5 | 1.0-6.0 | 2.0-8.0 | 0.4-3.0 | 1.0-6.0 | 2.0-8.0 | 3.0-10.0 |
| 最大厚度Maximum thickness | 1.0mm | 1.5mm | 2.0mm | 3.0mm | 5.0mm | 6.0mm | 10.0mm | 14.0mm | 6.0mm | 10.0mm | 14.0mm | 20.0mm |
| 辊数Number of rolls | 19 | 19 | 19 | 19 | 19 | 19 | 15 | 15 | 19 | 13 | 13 | 13 |
| 最短工件Shortest part | 20 | 30 | 40 | 60 | 70 | 90 | 105 | 130 | 70 | 120 | 150 | 195 |
| 矫平速度Leveling speed | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min | 0-10m/min |
| AC三相380VAC 3-phase 380V● 滚轮快速清洁装置 ●上下料取料机械手 ●上下料取料机器人Roller quick cleaning device Loading and unloading manipulator Loading and unloading robot● 进出料流水线 ●自动堆料升降台 ● 自动检测平台Inlet and outflow assembly line Automatic stacking lifting platform Automatic detection platform更大、特殊尺寸、更快速度可按需求订制Larger, special size, faster speed can be customized according to demand | ||||||||||||
辊轮自动抽出清洁装置 Roller automatic extraction cleaning device
Mahatma patent technology, unique in China, the whole leveling roller box open maintenance
CleanCs自动辊盒抽出清洁系统是国内唯一的矫平辊清洁专利技术,是专为矫平机设计的创新技术,旨在解决辊盒清洁的需求。相对于较粗较重的矫平辊,拆卸时使用吊车等辅助工具,该系统实现了自动化辊盒抽出清洁,只需一人操作即可,大幅度提高操作安全性与生产效率。还提升了清洁效率和便利性。通过全面覆盖辊盒,系统确保了彻底的清洁,避免残留物对生产线的不利影响,减少生产线停机时间和人工操作的工作量,确保产品表面质量的一致性。
在矫平过程中,由于常常会出现材料本身带有的毛刺、金属碎屑和氧化物等残留物滞留在矫平辊上的情况。如果不及时清洁,这些残留物可能会对后续产品的表面质量造成压痕、压伤和划伤等不良影响。该系统尤适用于铝合金等产品的矫平工艺。
Clean Cs automatic roller box extraction cleaning system is the only patented technology for leveling roller cleaning in China. It is an innovative technology specially designed for leveling machines and aims to solve the need for roller box cleaning. Compared with thicker and heavier leveling rollers, which require the use of cranes and other auxiliary tools when disassembling, this system realizes automated roll box extraction and cleaning, requiring only one person to operate, greatly improving operational safety and production efficiency. It also improves cleaning efficiency and convenience. By fully covering the roller box, the system ensures thorough cleaning, avoids the negative impact of residues on the production line, reduces production line downtime and manual operation workload, and ensures consistent product surface quality
And during the leveling process, residues such as burrs, metal chips, and oxides contained in the material often remain on the leveling roller. If not cleaned in time, these residues may cause negative effects such as dents, bruises and scratches on the surface quality of subsequent products. This system is especially suitable for the leveling process of aluminum alloy and other products.
带自动检测矫平机
With automatic detection Levelling machine
可以用于检测金属产品平面度,测量过程不需要停顿,测量速度快;
自动检测,大大提高测量效率,实现机械化快速测量平整度,操作简单便利、高度精确。
测量应用:快速检测金属板材的平面度。
Can be used to detect the flatness of metal products, the measurement process does not need to stop, the measurement speed is fast;
Automatic detection, greatly improve the efficiency of measurement, mechanization and rapid measurement of flatness, simple and convenient operation, highly accurate.
Measurement application: rapid detection of the flatness of metal sheet.
带自动检测示意图 1 Schematic diagram with automatic detection
智慧工厂全自动整线成型定制
Smart Factory – Fully Automated Whole-Line Molding Customization
多模块协同,智造全闭环一站式整合,多场景适配
一站式集成·柔性制造
在智能制造时代,客户对生产效率、柔性化与自动化水平提出更高要求。我们提供整厂级智能化成型产线定制服务,集成从上料→成型→加工→存储→出库的全流程自动化能力,系统覆盖开卷、矫平、切割、冲压、折弯、压花、压瓦、堆垛、仓储与物流调度等关键环节,构建全自动、高速、高精度的智能化产线。
Flexible manufacturing In the era of intelligent manufacturing, customers have higher requirements for production efficiency, flexibility and automation. We provide customized intelligent forming production line services for the whole plant, integrating the whole process automation capabilities from feeding → forming → processing → storage → delivery. The system covers key links such as uncoiling, leveling, cutting, stamping, bending, embossing, tile pressing, stacking, warehousing and logistics scheduling, and builds a fully automatic, high-speed and high-precision intelligent production line.
系统采用工业物联网(IIoT)+PLC/MES集成架构,实现设备联动、产线协同、数据可视与远程运维。为客户提供从前期工艺分析到后端物流对接的全流程定制服务,助力构建未来智慧工厂样板。
The system adopts the integrated architecture of Industrial Internet of Things (lloT) + PLC/MES to realize equipment linkage, production line collaboration, data visualization and remote operation and maintenance. We provide customers with a full-process customized service from the early process analysis to the back-end logistics docking, and help build a sample of the future smart factory.
前端工序 Front-end process
开卷机
Shearing
Slitting
中端工序Mid-end process
后端工序 Back-end process
AGV
整线定制化方案优势 Advantages of the whole line customized solution
Long-term technical support
Professional personnel training machine
After-sales service arrives within 24 hours
开卷矫平激光切割落料线系列
Leveling + Laser,Full-Process Customization
厚薄皆控 精密矫平切割 Master All Thicknesses Precision Leveling & Cutting 多材适配 智造一线打通
Multi-Material Mastery SmartLine ™ Seamless Integration满足不同板厚、材质、产能的高效解决方案五大系列应对多场景柔性制造需求
High-Throughput Solutions Precision-Tailored to Sheet Thickness, Material & Volume Five series address multi-scenario flexible manufacturing demands.
UL系列|超薄板激光落料线Ultra-Thin Plate Laser Blanking Line
TL系列|薄板激光落料线Thin Plate Laser Blanking
HL 系列厚板激光落料线HL Series | Heavy Plate Laser Blanking Line
XL 系列| 超厚板激光落料线XL Series |Ultra-thick Plate Laser Blanking Line
系列核心参数对比 Comparison of Core Parameters Across Series
| 参数类別Parameter Category | UL系列 | TL系列 | ML系列 | HL系列 | XL系列 |
| 板厚范围Thickness Range | 0.1-0.8mm | 0.3-3.0mm | 1.0-8.0mm | 3.0-20mm | 6.0-25mm |
| 宽度范围Width Range | 200-1500mm | 600-2500mm | 600-2500mm | 600-2500mm | 600-2500mm |
| 定位精度Positioning Accuracy | ±0.02mm/m | ±0.02mm/m | ±0.02mm/m | ±0.02mm/m | ±0.02mm/m |
| 激光功率Laser Power | 1500-3000 W | 1500-6000 W | 3000-12000 W | 3000-20000 W | 60000-30000 W |
| 下料方式Blanking Method | 选配Optional Configuration | 选配Optional Configuration | 选配Optional Configuration | 选配Optional Configuration | 选配Optional Configuration |
| 单/多激光头Single/multi-laser configuration | 选配Optional Configuration | 选配Optional Configuration | 选配Optional Configuration | 选配Optional Configuration | 选配Optional Configuration |
自动化智慧工厂
Automated smart factory
自动化智慧工厂是矫平自动化智能制造的一站式解决方案,是一个集成了自动化技术、信息技术、人工智能和物联网技术的现代化生产线,我们可以提供从设计、集成到实施的全套服务,帮助企业构建高效、灵活的智能生产线,实现从原材料到成品的无缝连接。
该解决方案涵盖了从自动开卷矫平送料、自动剪切和冲压、激光下料、自动收料和上料、去毛料、精密矫平与自动检测平面度、自动折弯、焊接和装配、喷涂到智能监控和维护等各个环节,通过智能数字化工厂实现生产过程的优化和决策支持,进而达到提高生产效率、降低成本、提升产品质量等目的,是现代工业对于智能制造和工业4.0的理想选择。
The automated smart factory is a one-stop solution for leveling automated smart manufacturing t is a modern production line thatntegrates automation technology, information technology artificial intelligence and Internet of Things technology. We can provide aullset of services from design, integration to implementation to help Enterprises build efficient and flexible intelligent productionlines to achieve seamless connections from raw materials to finished products.
The solution covers everything from automatic uncoiling, leveling and feeding, automatic shearing and stamping, laser blanking.utomatic collecting and loading, wool removal. precision leveling and automatic flatness detection, automatic bending, welding andassembly, spraying In all aspects, including intelligent monitoring and maintenance, the optimization of the production process anddecision support can be
开卷矫平激光折弯生产线 Unwinding, leveling, and laser bending production line.
开卷矫平剪切/横剪系列生产线UNWINDING AND LEVELING SHEAR / CROSSSHEAR SERIES PRODUCTION LINE
开卷矫平高速飞剪系列生产线UNWINDING AND LEVELING SHEAR/CROSSSHEAR SERIES PRODUCTION LINE
开卷矫平纵剪/分条系列生产线UNWINDING AND LEVELINGLASER CUTTING DROP LINES
UNWINDING AND LEVELING SHEAR/CROSSSHEAR SERIES PRODUCTION LINE开卷矫平剪切/横剪系列生产线
SPECIFICATIONS
规格参数
| Parameter / Model参数/型号 | Material Thickness加工板(mm) | Material Width加工板宽(mm) | Shearing Accuracy剪切精(mm) | Max. Feeding Speed最高开料速m/min | Max. Shearing Frequency最高剪切次数(spm) | Max. Coil Weight开卷重(ton) |
| UD-2x650 | 0.3-0.8 | 100-650 | ±0.5 | 60 | 100 | |
| TD-2x650 | 0.3-2.0 | 100-650 | ±0.5 | 60 | 100 | 5 |
| TD-2x1000 | 0.3-2.0 | 100-800 | ±0.5 | 60 | 100 | 10 |
| TD-2x1400 | 0.2-2 | 500-1250 | ±0.5 | 60 | 50 | 15 |
| TD-2x1800 | 0.2-2 | 500-1600 | ±0.5 | 60 | 50 | 15 |
| TD-2x2000 | 0.2-2 | 900-1800 | ±0.5 | 50 | 40 | 20 |
| TD-3x1600 | 0.5-3 | 500-1250 | ±0.5 | 50 | 40 | 20 |
| TD-3x1800 | 0.5-3 | 500-1600 | ±0.5 | 50 | 40 | 20 |
| TD-3x2000 | 0.5-3 | 900-1800 | ±0.5 | 45 | 40 | 30 |
| TD-3x2300 | 0.5-3 | 900-2200 | ±0.5 | 45 | 40 | 30 |
| MD-6x1600 | 1-6 | 900-1400 | ±0.8 | 30 | 20 | 20 |
| MD-6x2000 | 1-6 | 900-1800 | ±0.8 | 25 | 20 | 30 |
| MD-8x1800 | 2-8 | 900-1650 | ±0.8 | 25 | 20 | 30 |
| MD-8x2000 | 2-8 | 900-1800 | ±0.8 | 25 | 20 | 30 |
| HD-12x1800 | 3-12 | 900-1650 | ±1.5 | 25 | 10 | 30 |
| HD-12x2000 | 3-12 | 900-1800 | ±1.5 | 25 | 10 | 30 |
| HD-16x2000 | 4-16 | 900-1800 | ±2-3 | 20 | 8 | 30 |
| HD-16x2500 | 4-16 | 900-2300 | ±2-3 | 20 | 8 | 30 |
| XD-25x2500 | 4-25 | 1500-2300 | ±2-3 | 20 | 8 | 30 |
| XD-25x2800 | 4-25 | 1500-2600 | ±2-3 | 20 | 8 | 30 |
SPECIFICATIONS规格参数
| 参数/型号Parameter / Model | 加工板厚(mm)Material Thickness | 加工板宽(mm)Material Width | 剪切精度(mm)Shearing Accuracy | 最高线速(m/min)Max. Feeding Speed | 最高剪切次数(spm)Max. Shearing Frequency | 开卷重量(ton)Max. Coil Weight |
| UF-2x800 | 0.2-2 | 100-650 | ±0.5 | 100 | 250 | 5 |
| UF-2x1000 | 0.2-2 | 100-800 | ±0.5 | 100 | 250 | 8 |
| UF-2x1400 | 0.3-2 | 400-1300 | ±0.5 | 100 | 200 | 15 |
| UF-2x1800 | 0.3-2 | 400-1600 | ±0.5 | 90 | 160 | 25 |
| UF-2x2000 | 0.3-2 | 400-1800 | ±0.5 | 90 | 150 | 25 |
| MF-3x800 | 0.3-3 | 100-650 | ±0.5 | 80 | 250 | 8 |
| MF-3x1000 | 0.3-3 | 100-800 | ±0.5 | 80 | 250 | 8 |
| MF-3x1400 | 0.3-3 | 400-1300 | ±0.5 | 80 | 200 | 15 |
| MF-3x1800 | 0.3-3 | 400-1600 | ±0.5 | 80 | 160 | 25 |
| MF-3x2000 | 0.3-3 | 400-1800 | ±0.5 | 80 | 150 | 25 |
部分参数仅供参考,实际参数信息以按需定制为准 Some specifications are for reference only. Actual parameters will be customized according to customer requirements.
UNWINDING AND LEVELINGLASER CUTTING DROP LINES开卷矫平纵剪/分条系列生产线
高效精准|灵活适应|一站式金属板材加工解决方案
High Efficiency · Precision · Flexible Adaptability · One-Stop Metal Sheet Processing Solution
开卷矫平纵剪/分条生产线是针对金属卷料进行纵向剪切与多条成品卷整齐卷取的自动化设备,适用于冷轧板、不锈钢、镀锌板、硅钢、铝板等材料的高效加工。
该线集自动开卷、精准矫平、纵剪分条、张力控制、自动卷取于一体,通过智能化控制系统实现快速规格切换与高效连续运行,广泛应用于汽车、家电、五金、建筑材料等行业。
This automated line is designed for longitudinal slitting and multi-strip coiling of metal coils. Ideal for processing cold-rolled steel, stainless steel, galvanized sheet, silicon steel, aluminum alloy, and more. Integrates automatic uncoiling, precision leveling, slitting, tension control, and recoiling —all controlled via an intelligent system for rapid规格 (size) changeover and continuous high-speed operation. Widely used in: automotive, home appliances, hardware, construction materials, and related industries.
SPECIFICATIONS规格参数
| 参数/型号Parameter / Model | 加工板厚(mm)Material Thickness | 加工板宽(mm)Material Width | 纵剪条数Slitting strip quantity | 纵剪速m/minMax. Feeding Speed | 开卷重(ton)Max. Coil Weight | 矫平设备Leveling equipment |
| UC-1x600 | 0.2-1 | 80-600 | 8-30 | 50 - 250 | 5 | 可选 |
| UC-1x1400 | 0.2-1 | 500-1300 | 12-30 | 50 - 200 | 10 | 可选 |
| UC-1x1800 | 0.2-1 | 500-1600 | 12-30 | 50 - 200 | 15 | 可选 |
| UC-2x600 | 0.2-2 | 80-600 | 6-30 | 50 - 150 | 10 | 可选 |
| UC-2x800 | 0.2-2 | 80-650 | 6-30 | 50 - 150 | 10 | 可选 |
| UC-2x1400 | 0.2-2 | 500-1300 | 12-30 | 50 - 200 | 15 | 可选 |
| UC-2x1800 | 0.3-2 | 500-1600 | 12-30 | 50 - 200 | 15 | 可选 |
| UC-2x2000 | 0.3-2 | 500-1800 | 12-30 | 50 - 200 | 15 | 可选 |
| TC-3x1800 | 0.3-3 | 500-1600 | 8-30 | 50 - 180 | 15 | 可选 |
| TC-3x2000 | 0.3-3 | 500-1800 | 8-30 | 50 - 180 | 25 | 可选 |
| TC-3x2500 | 0.3-3 | 900-2000 | 8-30 | 50 - 180 | 25 | 可选 |
| TC-4x2500 | 1-4 | 900-2000 | 6-30 | 50 - 120 | 25 | 可选 |
| MC-6x1800 | 1-6 | 900-1600 | 6-30 | 30 - 80 | 30 | 可选 |
| MC-12x2500 | 2-12 | 900-2000 | 5-30 | 20 - 50 | 30 | 可选 |
技术创新与突破
Technological innovation and breakthroughs
智慧超级矫平技术 Smart super leveling technology
全球首创掌握下一代矫平技术
World's first Master the next generation of leveling technology
全智能自动化无人操作Fully intelligent autor unmanned operation
我们致力于技术创新和突破,在以董事长为首的研发团队的多年的努力和技术沉淀下,我们成功研发了行业领先的智慧超级矫平技术。
We are committed to technological innovation and breakthroughs. With years of hard work
and technological accumulation by the R&D team headed by the chairman, we have
successfully developed industry-leading smart super leveling technology.
智慧超级矫平技术
Smart super leveling technology
该技术通过先进的控制系统和矫平算法,实现高效的实时控制和自动调整,提高矫平效果和稳定性。采用激光三维检测技术和图像处理算法,实时监测和识别表面缺陷,准确评估矫平效果并修正矫平参数。我们还通过创新材料和工艺,优化矫平辊轮的设计和耐磨性,提高矫平效果和制造效率。这些突破使得我们的智慧超级矫平技术在市场上得到广泛认可。我们将持续追求技术进步,为客户提供高品质、智能化的矫平解决方案。
This technology uses advanced control systems and leveling algorithms to achieve efficient real-time control and automatic adjustment, improving the leveling effect and stability. Laser three-dimensional detection technology and image processing algorithms are used to monitor and identify surface defects in real time, accurately evaluate the leveling effect and correct the leveling parameters. We also optimize the design and wear resistance of the leveling rollers through innovative materials and processes to improve the leveling effect and manufacturing efficiency. These breakthroughs have made our smart super leveling technology widely recognized in the market. We will continue to pursue technological progress and provide customers with high-quality, intelligent leveling solutions.
智慧超矫的三个维度
Three dimensions of wisdom and super correction
全自动的检测系统可以自主检测零件的偏差范围,智慧矫平设备联动提取实时数据进行精准矫正,以及远程监控设备可以告知故障发生的时间、地点及低效点,从而实现更智慧的服务供给。
更透彻的掌控 More thorough control
The fully automatic detection system can independently detect the deviation range of parts, the smart leveling equipment can link to extract real-time data for precise correction, and the remote monitoring equipment can inform the time, location and inefficiency points of faults, thereby achieving smarter service provision.
具有智慧数控控制系统的设备可以自主适配大多数传统产线,无缝结合,真正做到互通互联,产线升级先矫这一步。
更广泛的兼容 Wider compatibility
Equipment with intelligent CNC control systems can independently adapt to most traditional production lines and integrate seamlessly to truly achieve interoperability and interconnection. This step must be corrected first when upgrading production lines.
更深入的智慧 Deeper wisdom
设备中的传感器、控制器、变频器以及智能屏幕、数字控制和分析工具自动监控矫平精度的双向流动。
Sensors, controllers, frequency converters as well as smart screens, digital control and analysis tools in the equipment automatically monitor the two-way flow of leveling accuracy.
自主知识产权Independent intellectual property rights
打破国外技术垄断 Breaking foreign technology monopoly
全面掌握高端数控矫平设备的先进技术
Comprehensively master the advanced technology of high-end CNC leveling equipment我们在矫平机的自动化控制、智慧超矫算法、表面缺陷检测、制造工艺等方面进行了深入的研究和创新。这些研发成果和专利不仅体现了我们在技术领域的创新能力,还证明了我们在行业内作为领导品牌的技术实力和竞争优势。
| Wisdom OS智能操作系统 Wisdom OS intelligent operating system | Clean CS 自动辊盒抽出清洁系统 Clean CS automatic roll box extraction cleaning system |
| LevelDS自动平面检测系统 Level DS automatic plane detection system | RBCS远程控制系统 RBCS remote control system |




