We have conducted in-depth research and innovation in the automatic control of leveling machines, intelligent super-straightening algorithms, surface defect detection, and manufacturing processes. These R&D achievements and patents not only reflect our innovation capabilities in the technical field, but also prove our technical strength and competitive advantages as a leading brand in the industry.
Wisdom OS 智能操作系统 Wisdom OS intelligent operating system
Wisdom OS智能操作系统是专为控制和管理矫平机而设计的一种具备自主学习和优化功能的智能操作系统。该系统集成了玛哈特的智慧超矫技术,拥有多项关键功能,包括自主学习和优化、智能化控制、数据监控和报告、远程访问和控制、误操作识别和预警以及生产线效率优化等。通过收集和分析生产数据,WisdomOs能够自动识别潜在问题,并提供改进措施以提高生产效率和产品质量。
Wisdom OS intelligent operating system is an intelligent operating system with independent learning and optimization functions specially designed for controlling and managing leveling machines. The system integrates MAHATMA's smart super-correction technology and has a number of key functions, including autonomous learning and optimization, intelligent control, data monitoring and reporting, remote access and control, misoperation identification and early warning, and production line efficiency optimization. By collecting and analyzing production data, Wisdom Os can automatically identify potential problems and provide improvement measures to improve production efficiency and product quality.
8A level brand guarantee system
客户服务能力
Customer service capabilities
注重客户体验,提供全方位的客户服务和支持。
Focus on customer experience and
provide comprehensive customer serviceand support.快捷交付能力
Fast delivery capability
具备快速响应能力,能够及时交付产品。
Ability to respond quickly and deliverproducts in a timely manner.高性价比能力
High cost performance capability拥有完整渠道优势与价格优势,高中低产品一应俱全、品质与技术媲美德日,价格还远低于对手。
It has complete channel advantages and price advantages, with a full range of high, mediumand low-end products. Its quality and technology are comparable to those of the United States and Japan, and its prices are far lower than those of its competitors.
先进研发能力 Advanced R&D capabilities 具备强大的研发能力,能够进行 前沿技术的研究和创新。 Have strong R&D capabilities and be able to conduct research and innovation on cutting-edge technologies.
技术经验能力
Technical experience and ability
20余年的技术与制造生产经验, 身经百战。
More than 20 years of technology and manufacturing experience, experienced in many battles.
生产管控能力 Production control capabilities 在生产过程中拥有严格的管控系 统,确保产品质量稳定与可靠。 We have a strict control system during the production process to ensure stable and reliable product quality.
精密品质能力
Precision quality capabilities
严格的质量控制措施和检测手 段,坚持产品品质保障。
Strict quality control measures and testing methods are adopted to ensure product quality.
产业定制能力
Industrial customization capabilities能够根据不同行业和客户需求,提供定制化的需求解决方案。
Able to provide customized demand solutions based on different industries and customer needs.
可持续发展与社会责任
Sustainable development and social responsibility
环保政策与实践
Environmental policy and practice
改善现场服务交付
Improve field service delivery
更好地调度现场人员,缩短出行距离;采用远程控制支持技术,免除实地到访;提升零件识别,减少废件和退换;高一次性修复率,减少停工时间、辊盒可抽出清洁,减少设备停机时长。
Better dispatch of on-site personnel and shorten travel distance; use of remote control support technology to eliminate on-site visits; improve part identification, reduce waste parts and returns; high one-time repair rate, reduce downtime, the roller box can be extracted for cleaning, reducing equipment Length of downtime.
智能备件管理
Intelligent spare parts management
改进备件预测,减少特殊交付;重新规划备件供应链和仓储路线,最大限度减少运输和库存;引入零件订购服务水平模型,鼓励更多可持续订购;重新规划最后一英里交付,杜绝不必要的交付和库存。
Improve spare parts forecasting to reduce special deliveries; re-plan the spare parts supply chain and warehousing routes to minimize transportation and inventory; introduce a parts ordering service level model to encourage more sustainable ordering; re-plan last-mile delivery to eliminate unnecessary deliveries and inventory.
优化设备运行
Optimize equipment operation
引入预测性维护计划,延长资产使用寿命;引入循环经济提议,遵守处置指南;更好地利用远程监控信息,优化能耗。
Introduce predictive maintenance plans to extend asset service life; introduce circular economy proposals and comply with disposal guidelines; make better use of remote monitoring information to optimize energy consumption.
创新服务业务模型
Innovative service business model
引入秉持绿色价值主张的新服务业务模式,发掘提高收入和差异化的新可能性,引入结果导向型服务模型,激励减少二氧化碳排放;营销推广“绿色服务”合约和产品。
Introduce new service business models that adhere to green value propositions, explore new possibilities for increasing revenue and differentiation, introduce result-oriented service models to incentivize the reduction of carbon dioxide emissions, and market and promote "green service” contracts and products.
高品质焊接提升解决方案 High quality welding improvement solutions
该方案适用于对焊接品质和效率要求较高的金属加工、汽车与机械制造等行业客户。 This solution is suitable for customers in metal processing, automobile and machinery manufacturing and other industries that have high requirements for welding quality and efficiency.
提升焊接品质与标准,巩固产品竞争力 Improve welding quality and standards and consolidate product competitiveness
使用经过矫平处理的材料和零件进行焊接可以提升产品的质量、稳定性和外观精度。因此,我们的焊接品质提升方案特别适合汽车制造和机械制造行业的客户,帮助他们提高焊接效率,减少前期准备工作,降低温度变化和材料变形,以获得更好的焊接结果。无论是大型制造企业还是小型车间,我们都能根据客户的需求提供定制化的解决方案,以满足其特定行业的要求。
Using leveled materials and parts for welding can improve product quality, stability and appearance accuracy. Therefore, our welding quality improvement program is particularly Suitable for customers in the automotive manufacturing and machinery manufacturing industries to help them improve welding efficiency, reduce preliminary preparation work, reduce temperature changes and material deformation to obtain better Good welding results. Whether it's a large manufacturing company or a small workshop, we can Provide customized solutions based on customer needs to meet their specific industry Require.
高性能产品装配解决方案 High performance product assembly solutions
该方案适用于想提自己产品稳定性、精密的装配操作的机械配件、电子零件等行业客户。
This solution is suitable for customers in industries such as mechanical parts and electronic parts who want to improve the stability of their products and precise assembly operations.
高端数控矫平能力,0.1mm的精度保障
High-end CNC leveling capability, 0.1mm accuracy guarantee
通过采用先进的数控矫平设备和技术以及自动化控制系统,再结合玛哈特专利的制造工艺,可以帮助客户实现特定产品的板材或零件对高精度的矫平要求。通过实时监测材料平整度和应用自动化控制系统,能够实现高精度的矫平。这能确保材料和零件的笔直度和平整度达到所需的精度标准。
By using advanced CNC leveling equipment and technology and automated control systems, combined with MAHATMA's patented manufacturing process, we can help customers achieve high-precision leveling requirements for plates or parts of specific products. By monitoring material flatness in real time and applying automated control systems, high-precision leveling can be achieved. This ensures that materials and parts are straight and flat to the required accuracy standards.
提高装配速度和精确度
Improve assembly speed and accuracy
由于经过矫平处理的零件尺寸稳定,配件在组装时能够更快速、更精确地拼配。这可以提高装配速度,减少调整和校准的时间,提高生产效率。同时,装配的精确度也会得到提高,确保产品在光学和技术方面具有更高的质量。
Because the flattened parts are dimensionally stable, parts can be assembled more quickly and accurately during assembly. This increases assembly speed, reduces adjustment and calibration time, and increases production efficiency. At the same time, the precision of assembly will be improved, ensuring a higher optical and technical quality of the product.
客户需求解决方案与案例
Customer demand solutions and cases
高精度激光切割解决方案 High-precision laser cutting solutions
该方案适用于激光切割/CNC加工过程后,导致材料发生热变形问题的机箱机柜、钣金加工、激光代工、建筑板材等相关行业客户。
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This solution is suitable for customers in related industries such as chassis cabinets, sheet metal processing, laser OEM, building panels and other related industries that cause thermal deformation of materials after the laser cutting/CNC processing process.
杜绝材料变形影响,减少材料返工Eliminate the impact of material deformation and reduce material rework
通过我们的高精度激光切割解决方案,客户可以最大限度地减少热变形对加工结果的影响,保证加工精度和产品质量。我们致力于提供定制化的解决方案,以满足客户在激光切割和CNC加工过程中的高精度要求。通过我们的解决方案,客户可以实现生产效率的提升,废品率和返工率的降低,从而提高竞争力和盈利能力。
Through our high-precision laser cutting solutions, customers can minimize the impact of thermal deformation on processing results and ensure processing accuracy and product quality. We are committed to providing customized solutions to meet our customers high-precision requirements in laser cutting and CNC machining processes. Through our solutions, customers can improve production efficiency and reduce scrap and rework rates, thereby improving competitiveness and profitability.
Practical case application
该方案适用于想要缩短产品交付周期,快速响应市场需求,满足紧迫的项目要求等各类行业客户。
This solution is suitable for customers in various industries who want to shorten product delivery cycles, respond quickly to market demands, and meet urgent project requirements.
缩短交付周期,满足紧迫需求
Shorten delivery cycle and meet urgent needs
我们提供快速交付解决方案,旨在帮助客户缩短产品交付周期,满足紧迫的市场需求。通过采用智慧超矫技术相关设备配置和高效的工艺流程,凭借玛哈特智能制造中心的自动化产线,我们能够快速响应客户的需求,加快设备生产速度,使产品能够尽早送达客户。
We provide fast delivery solutions designed to help customers shorten product delivery cycles and meet pressing market needs. By adopting the equipment configuration and efficient process related to smart super-correction technology, and relying on the automated production line of MAHATMA Intelligent Manufacturing Center, we can quickly respond to customer needs, speed up equipment production, and enable products to be delivered to customers as early as possible.
优化流程和资源调配
Optimize processes and resource allocation
我们有自动化的生产流程和产业链资源调配能力,为实现给客户快速交付,通过分析生产流程中的瓶颈点和优化生产计划,我们能够合理配置资源,提高生产效率,有序推进项目,将产品尽快交付给客户。
We have automated production processes and industrial chain resource allocation capabilities. In order to achieve rapid delivery to customers, by analyzing bottlenecks in the production process and optimizing production plans, we can rationally allocate resources, improve production efficiency, advance projects in an orderly manner, and deliver products Deliver to customers as quickly as possible.
部分客户案例展示
Selected Client Case Studies
实力落地,赋能制造升级多行业客户一致认可
Empowering Manufacturing Upgrades Through Proven Capabilities — Recognized Across Multiple Industries
富士康
用于ipone15生产需求,从传统的不锈钢治夹具更改为钛合金,因钛合金强度高,记忆性强导致生产过程中产品变形大,达不到生产需求,客户设计预留平面度偏差0.05mm。
For the production needs of ipone15, the traditional stainless steel fixture is changed to titanium alloy. Due to the high strength and strong memory of titanium alloy, the product deforms greatly during the production process.If the production requirements are not met, the customer's design reserves a flatness deviation of 0.05mm.
项目成果project outcome
解决了平面度超差难题,合格率提升99.9%;
为ipone15量产提供了中国智慧;
解决了钛合金校平难题,颠覆传统退火压校平,校平效率低、时间长、成本高等问题。
1. Solved the problem of out-of-tolerance flatness and increased the pass rate to 99.9%;
2. Provide Chinese wisdom for the mass production of iPhone 15;
3. It solves the problem of titanium alloy leveling and subverts the problems of traditional annealing and pressure leveling, such as low leveling efficiency, long time and high cost.
中联重科Zoomlion
需宽厚板高精密矫平工艺;
配合车间其他设备完成自动化生产任务。
High-precision leveling process for wide and thick plates is required; Cooperate with other equipment in the workshop to complete automated production tasks.
项目成果project outcome
实现一站式加工方式:解决了宽厚度板,矫平加工难点,配合自动化生产,实现了一站式加工方式;
提升了产品品质:领先于同行,玛哈特携手中联重科致力于打造民族品牌。
Achieve one-stop processing method: solve the difficulty of flattening and processing of wide-thickness plates, and cooperate with automated production to realize one-stop processing method;
Improved product quality: Ahead of its peers, Mahat and Zoomlion are committed to building a national brand.
扬力集团
对毛坯板料进行矫平处理,平面度达不到要求,从而使后续生产加工费时费力,质量达不到标准;
The blank sheet is leveled, and the flatness does not meet the requirements, which makes subseguent production andprocessing time-consuming and laborious, and the quality does not meet the standard;
项目成果project outcome
从毛坯板料矫平到高精平面度。让后续生产加工达到效率与质量的提升突破行业难题。做行业的标杆。
Leveling from blank sheet to high-precision flatness. Improve the efficiency and qualty of subsequent production and processing.
Break through industry problems. Be a benchmark in the industry.
中航工业 Avic (Aviation Industry of China)
解决C919国产大飞机工件国产化平面度难题;
军工某超大机型热处理蒙皮一体成型、精度赶超欧美。
Solve the problem of localized flatness of C919 domestic large aircraft workpieces;
The heat-treated skin of a very large model in the military industry is integrally formed, and its accuracy surpasses that of Europeand the United States. tasks.
项目成果project outcome
解决了国产化平面度难题;提升了产品品质:为中国航空相关生产设备国产化奠定了基础。
Solved the problem of localized flatness;Improved product quality: laid a foundation for the localization of China's aviation-related production equipment
Improved product quality: Ahead of its peers, Mahat and Zoomlion are committed to building a national brand.
金川集团 Jinchuan Group
电解铜主要生产工具:不锈钢电解板再次重复利用;
保证电解铜箔厚度一致性。
The main production tools of electrolytic copper: stainless steel electrolytic plates are reused,
Ensure the thickness consistency of electrolytic copper foil
项目成果 project outcome
不锈钢电解板重复利用十次以上
近年来,我国电解铜箔产业降本增效取得显著进展,为行业发展注入了新动力。
Stainless steel electrolytic plates can be reused more than ten times;in recent years, my country's electrolytic copper foil industry has made significant progress in reducing costs and increasingefficiency, injecting new impetus into the development of the industry.Improved product quality: Ahead of its peers, Mahat and Zoomlion are committed to building a national brand.
中兴ZET
主要生产数据机柜,一直追求高端钣金制造,制造出的机柜和钣金冲压和激光受热变形,平面度和柜体易产生变形,无法满足市场需求!
It mainly produces data cabinets and has been pursuing high-end sheet metal manufacturing. The cabinets and sheet metalstamping and laser heat deformation produced by it have poor fatness and cabinet bodies that are prone to deformation andcannot meet market demand!
项目成果project outcome
全面解决钣金品质问题,提升产品质量和美观度!
通过矫平之后冲孔板应力去除,折弯后不产生反弹,反弹率不超过2mm!
Comprehensively solve sheet metal quality problems and improve product quality and aesthetics!
After leveling, the stress of the punched plate is removed, and there is no rebound after bending, and the rebound rate does notexceed 2mm!
领益集团Lingyi Group
无人化生产:全自动化生产产线,从卷料原材料经过数道工序直接成型;高精密平整度器求:解决传统加工方式,不平整问题。
Unmanned production: fully automated productlon line, dlrectly formed from colled raw materials through several processes; High-precislon flatness requlrements: solve the problem of unevenness in traditional processing methods.
项目成果 project outcome
生产效率极大提升:从原来的单机设备,升级成一整套自动化设备(高精密矫平送料线配套百迪激光切割机),提升了生产效率;品质达到行业标杆水准:通过自动化产线加工的产品精度高,标准化程度高;
产品多样性强:可任意生产客户各式各样的材料尺寸,得到了众多终端客户的认可。
Production efficiency has been greatly improved: the original single-machine equipment has been upgraded to a complete setof automated equlpment(high-precision leveling and feeding line equlpped with Baldi laser cutting machine), which has improvedproduction efficiency;Quality industry benchmark level:Products processed through automated production lines have high precision and high degreeof standardization:Strong product diverslty:It can produce customers varlous material sizes at wl, and has been recognized by many end customers.
大族松谷 DA ZU SONG GU
产品高精密送料矫平;
配合其激光切割机,形成一套完整生产线。
Product high precision feeding and leveling;
Together with its laser cutting machine, it forms a complete produc tion line.
项目成果 project outcome
提升产品推广:出口印度,产品品质得到终端客户认可,并提升了外贸市场新产品的推广;
实现产品自动化生产:全程与大族松谷共同开发连线,最终实现了产品自动化生产过程。
mprove product promotlon:Exported to lindia, product quality has been recognized by end customers and promoted the promo.
tion of new products in the foreign trade market.Realize automated production of products:We jointly developed the connection with Han's Songgu throughout the entireprocess, and finally realized the automated production process of the product.
产线客户案例展示
Selected Client Case Studies
实力落地,赋能制造升级——多行业客户一致认可
Empowering Manufacturing Upgrades Through Proven Capabilities — Recognized Across Multiple Industries
某汽车制造行业客户(江苏)
Automotive Manufacturing Client (Jiangsu)
应用场景 Application Scenario:
新能源汽车副车架与电池托盘零部件切割 Cutting components for new energy vehicle subframes and battery trays
配置方案 Configuration Solution:
TL薄板激光落料线+ MES系统对接+自动码垛系统
TL Thin Sheet Laser Blanking Line + MES System Integration + Automated Stacking System
客户收益 Client Benefits:
1、产能提升约 45%
Approximately 45% increase in production capacity
2、原材料利用率提升约7%
Approximately 7% improvement in raw material utilization rate
3、年节省人工成本超100万元
Annual labor cost savings exceeding RMB 1 million
4、排产流程从“人工派工”升级为“系统自动下发”
Production scheduling upgraded from "manual task assignment" to "system-automated dispatch"
某智能家电制造企业(广东)
应用场景 Application Scenario:
Smart Home Appliance Manufacturer (Guangdong)
空调外壳、热水器面板、控制箱壳体批量生产
Batch production of air conditioner housings, water heater panels, and control box enclosures
配置方案 Configuration Solution:
UL超薄板激光落料线+视觉定位系统+智能排样
UL Ultra-Thin Sheet Laser Cutting Line + Vision Positioning System + Intelligent Nesting
客户收益 Client Benefits:
1、一人可控整条产线,人工成本节省60%
2、超薄不锈钢排样损耗降低至 <4%
Single operator controls entire production line, reducing labor costs by 60%
Nesting loss for ultra-thin stainless steel reduced to <4%
3、同一产线支持6种规格切换不停机
Same production line supports 6 specification changes without downtime
医疗技术行业Medical technology industry
全球合作伙伴
Global partner
我们与国内龙头企业大族激光、华工等企业还签订了战略合作伙伴关系,并与比亚迪、大疆、中联重科、华为、国家电网有限公司、富士康、中国第一汽车集团有限公司、中国兵器工业集团有限公司、中国铝业集团有限公司、江西铜业集团有限公司、中国电子科技集团有限公司、美的集团股份有限公司、金川集团股份有限公司、宁德时代新能源科技股份有限公司、江苏沙钢集团有限公司、紫金矿业集团股份有限公司、中国核工业集团有限公司、上海电气控股集团有限公司、中兴通讯股份有限公司、三一重工股份有限公司、柳州钢铁股份有限公司、安徽建工集团股份有限公司、中国航空工业集团有限公司等国内500强大型集团形成了长期稳定的合作关系,为客户提供高品质的国产化尖端产品,推动国内智能制造产业升级长久稳定的发展。
We have also signed strategic partnerships with domestic leading enterprises such as Dazu Laser and HGTECH. And with BYD, DJI, Zoomlion, Huawei, State Grid Co., LTD., Foxconn, China First Automobile Group Co., LTD., China North Industries Group Co., LTD., Aluminum Corporation of China, Jiangxi Copper Group Co., LTD., China Electronics Technology Group Co., LTD., Midea Group Co., LTD., Jinchuan Group Co., LTD., Ningde Times New Energy Technology Co., LTD., Jiangsu Shagang Group Co., LTD., Zijin Mining Group Co., LTD., China National Nuclear Corporation Co., LTD., Shanghai Electric Holding Group Co., LTD., ZTE Corp., Sany Heavy Industry Co., LTD., Liuzhou Iron and Steel Co., LTD., Anhui Construction Engineering Group Co., LTD., Aviation Industry Corporation of China The top 00 large group has formed a long-term and stable cooperative relationship, providing customers with high-quality domestic cutting-edge products, and promoting the long-term and stable development of domestic intelligent manufacturing industry upgrading.
整平前后对比
Comparison chart before and after leveling
开启国际征程,引领智慧超矫承载时代使命,共创民族品牌
Start the international journey and lead the intelligent super correction Carrying the mission of the times and creating a national brand
玛哈特集团 MAHATMA GROUP
400-0898-858
0769-8630 1265
www.mahatma.com.cn
公司地址 Company Address:
广东总部 Guangdong Headquarters
广东省东莞市石碣镇西南嘉应一街3号玛哈特工业园
Mahatma Industrial Park, No. 3 Southwest Jiaying 1st Street, Shijie Town, Dongguan City, Guangdong Province
广东省东莞市高埗镇北王路高埗段171号
No. 171, Gaobu Section, Beiwang Road, Gaobu Town, Dongguan City, Guangdong Province
广东惠州市博罗县石湾镇科技大道玛哈特工业园
Mahatma Industrial Park, Keji Avenue, Shiwan Town, Boluo County, Huizhou, Guangdong Province, P.R.China
江西生产基地
Jiangxi Production Base
江西省抚州市高新区大觉山路玛哈特科技园
Mahate Technology Park, Dajue Mountain Road, High tech Zone, Fuzhou City, Jiangxi Province
江苏分公司
Jiangsu Branch
江苏省苏州市昆山市花桥镇塔娄路9号 No. 9 Talou Road, Huaqiao Town, Kunshan City, Suzhou City, Jiangsu Province
江苏省无锡市锡山区
江苏省南通市海安市高新区
Gaoxinzone haian city nantong city Jiangsu Province
山东分公司
Shangdong Branch
山东青岛市城阳区重庆北路152号
No. 152 Chongqing North Road, Chengyang District, Qingdao City, Shandong Province 山东省滨州市博兴县兴福镇南吴福源社区南区
South District of Nanwu Fuyuan Community, Xingfu Town, Boxing County, Binzhou City, Shandong Province
成都分公司
ChengduBranch
四川省成都市郫都区永定村7栋8号门面 Facade No. 8, Building 7, Yongding Village, Pidu District, Chengdu City, Sichuan Province
佛山分公司FoshanBranch
广东省佛山市顺德区陈村镇力源(金属)物流城3座1号
No.1, Building 3, Liyuan (Metal) Logistics City, Chencun Town, Shunde District, Foshan City, Guangdong Province
增城分公司
Zengcheng Branch
广东省广州市增城区石滩镇江龙大道南16号 No. 16 Jianglong Avenue South, Shitan Town, Zengcheng District, Guangzhou City, Guangdong Province
上海分公司Shanghai Branch
上海市宝山区共康雅苑北区69号楼一单元101室 No. 16 Jianglong Avenue South, Shitan Town, Zengcheng District, Guangzhou City, Guangdong Province
浙江分公司
浙江省宁波市鄞州区潘火街道吉通大厦
Jitong Building, Panhuo Street, Yinzhou District, Ningbo City, Zhejiang Province 浙江省温州市鹿城区大南街道锦绣路1183号 No. 1183 Jinxiu Road, Danan Street, Lucheng District, Wenzhou City, Zhejiang Province 安徽分公司
Anhui Branch
安徽省六安市金安区地矿华府
Dikuang Huafu, Jin'an zone, Liu an City, Anhui Province湖南分公司
Hunan Branch
湖南省长沙市宁乡金州工业园
Jinzhou Industrial Park, Ningxiang, Changsha City, Hunan Province吉林分公司
Jilin Branch吉林省长春市绿园区吉运物流园A2栋1022号
No. 1022, Building A2, Jiyun Logistics Park, Lvyuan District, Changchun City, Jilin Province 河北分公司
Hebei Branch
河北省沧州市青县马厂镇马大线新桥饭店正对面玛哈特
沈阳分公司Shenyang Branch
沈阳市沈北新区正良一路万科北辰之光6#2-16-2 6 # 2-16-2Wankebeichen, Zhengliang 1st Road, Shenbei New District, Shenyang City
武汉分公司Wuhan Branch
武汉市洪山区书城路52号北港创意孵化器大楼(洪山创意中心)第4层405室 Room 405, 4th Floor, Beigang Creative Incubator Building, No. 52 Shucheng Road, Hongshan District, Wuhan City




