49 能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry

加工方式

Processing Methods

钻孔加工

Drilling

刀片型号

Indexable Inserts

SOMT060204-C-DP1-GM4240

QPMG060204-DP-GA4230

GTD-220-5D-FC25-Q06S

50Mn，HB220-250

Vc=124.3m/min

Fn=0.088mm/rev

94mm

钻床

Drilling machine

水基乳化液/内冷

Emulsion, internal cooling

断屑性能、寿命满足客户要求

The performance of chip-breaking and service life can

meet the customer's requirements

刀体

Cutter Holder

加工材料

Workpiece

切削速度

Cuting Speed

进给速度

Feed

切深量

Cutting Depth

加工设备

Equipment

冷却方式

Cooling Method

切削效果

Processing Result

案例11：回转机构-回转支承

Case11: Swing Mechanism-Ring

加工零件数量/件

Number of Processed Parts

GESAC

0 1 2 3

A ��

相当

相当

加工方式

Processing Methods

外圆车削

Turning of the outer circle

刀片型号

Indexable Inserts

CNMG190616-PR-GP1225

DCLNR3232P19

42CrMo，HRC28-32

Vc=119m/min

Fn=0.5mm/rev

Ap=4-6mm

立式车床

Vertical lathe

乳化液，外冷

emulsion, external cooling

断屑性能、寿命满足客户要求

The performance of chip-breaking and service

life can meet the customer's requirements

刀体

Cutter Holder

加工材料

Workpiece

切削速度

Cuting Speed

进给速度

Feed

切深量

Cutting Depth

加工设备

Equipment

冷却方式

Cooling Method

切削效果

Processing Result

案例12：回转机构-回转支承

Case12: Swing Mechanism-Ring

加工零件数量/件

Number of Processed Parts

GESAC

0 1 2

A ��

能源及重工

Energy & Heavy

50 能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry +��%

加工方式

Processing Methods

辐板粗加工

Rough machining of spoke plates

刀片型号

Indexable Inserts

RCMX250700-RR1-GP1105R

PRDCN3232P25

CL65(热轧钢)

Hot-rolled steel

VC=62-105 m/min

Fr=1.5-2.0 mm/rev

AP=3-5mm

数控立车

CNC vertical lathe

干切

Dry cutting

断屑及寿命良好，达进口品牌水平

Good chip breakage and lifespan,

reaching the level of imported brands

刀体

Cutter Holder

加工材料

Workpiece

切削速度

Cuting Speed

进给速度

Feed

切深量

Cutting Depth

加工设备

Equipment

冷却方式

Cooling Method

切削效果

Processing Result

案例13：转向架系统-火车轮

Case13：Bogie System-Train Wheel

加工方式

Processing Methods

辐板精加工

Finish machining of spoke plates

刀片型号

Indexable Inserts

RCMX320900-RR-GP1105R

非标定制刀体

Non standard customized blade body

ER7

VC=208 m/min

竞品Competitor：Fr=0.9 mm/rev

金鹭GESAC：Fr=1.2 mm/rev

AP=0.2mm

双刀架立车

Double knife frame vertical lathe

乳化液，外冷

emulsion, external cooling

在满足表面质量的前提下，

寿命较竞品提升66%，效率提升30%

On the premise of meeting the surface quality,

the lifespan is increased by 66% compared to competitors,

and the efficiency is increased by 30%

刀体

Cutter Holder

加工材料

Workpiece

切削速度

Cuting Speed

进给速度

Feed

切深量

Cutting Depth

加工设备

Equipment

冷却方式

Cooling Method

切削效果

Processing Result

案例14：转向架系统-火车轮

Case14：Bogie System-Train Wheel

加工零件数量/件

Number of Processed Parts

GESAC

0 2 4 6

A �

�

加工零件数量/件

Number of Processed Parts

GESAC

0 5 10 15

A ��

�� 相当

典型加工案例 Cutting Case

51 能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry

加工方式

Processing Methods

踏面修复

Tread restoration

刀片型号

Indexable Inserts

LNMX191940-HM-GP1115R

XZNR5055X-A

CL70（热轧钢）

Hot-rolled steel

VC=54m/min

Fr=1.0mm/r

AP=4mm

专机

Special machine tool

干切

Dry cutting

耐磨性良好，较竞品提升20%

Good wear resistance,

increased by 20% compared to competitors

刀体

Cutter Holder

加工材料

Workpiece

切削速度

Cuting Speed

进给速度

Feed

切深量

Cutting Depth

加工设备

Equipment

冷却方式

Cooling Method

切削效果

Processing Result

案例15：转向架系统-火车轮

Case15：Bogie System-Train Wheel

加工零件数量/件

Number of Processed Parts

加工方式

Processing Methods

转向架构架平面铣削

Milling of steering frame plane

刀片型号

Indexable Inserts

SNMU1607ANEN-GM-GM2140A

MFB245-125R08B40-SN16U

16Mn调质钢

Tempered steel

VC=196 m/min

Fz=0.2mm/z

Ap=5-8mm/Ae=60-125mm

龙门铣床

Quenched and tempered steel

干切

Dry cutting

单个刃寿命和竞品相当，有效刃数多1倍

The lifespan of a single blade is comparable to that of

its competitors, with twice the effective blade count

刀体

Cutter Holder

加工材料

Workpiece

切削速度

Cuting Speed

进给速度

Feed

切深量

Cutting Depth

加工设备

Equipment

冷却方式

Cooling Method

切削效果

Processing Result

案例16：转向架系统-构架

Case16：Bogie System-Frame

加工零件数量/件

Number of Processed Parts

+��%

GESAC

0 2 4 6

A �

�

GESAC

0 2 4 6

A �

�

相当

能源及重工

Energy & Heavy

MEMO

MEMO

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www.gesac-tools.com

地址：中国厦门市湖里区兴隆路69号

Add: No.69 Xinglong Road Huli District Xiamen CHINA

工厂地址：中国厦门同安工业集中区集成路1601-1629号

Factory Add: No.1601-1629 Jicheng Road Industrial

Concentration Area Tongan Xiamen CHINA

Tel: +86-592-7310203

Fax: +86-592-7107322

PC: 361006

Email: GJ.GLB@CXTC.COM

厦门金鹭特种合金有限公司

XIAMEN GOLDEN EGRET SPECIAL ALLOY CO.,LTD.

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