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能源及重工行业加工解决方案
Manufacturing Solutions for Energy & Heavy Industry
2025
公司简介 About GESAC 厦门金鹭特种合金有限公司，成立于 1989 年，是一家中外合资的国家级高新技术企业，是国有上市公司厦门钨业股份有限公司的
骨干成员。公司致力于高品质钨粉末材料、硬质合金、精密切削工具等钨系列产品的研发、生产，以及行业专业解决方案的提供，是
知名的钨粉末、硬质合金及切削工具供应商。
凭借完整钨产业链的产品集成技术研发，以及求实创新的管理理念，厦门金鹭始终保持着强劲的发展势头，为全球用户提供高性价
比的钨粉末产品和服务，为现代工业领域解决高硬度、耐高温、耐磨损问题，提供了优良的产品和完善的解决方案，客户遍布全球，
享誉海内外。
公司现有员工 3000 多名，拥有 5 个生产基地，4 个境外销售公司和 1 个企业技术中心，独立承担并完成多项“国家科技支撑计划项
目”，“国家科技重大专项”，“国家火炬计划项目”，“国家重点新产品”开发项目及省市重点研究课题，被评为“战略性新兴产业骨干
企业”、“创新型企业”、“先进技术企业”；荣获包括国家科技进步二等奖等多项专利与奖项；切削工具累计获得发明专利、实用新
型专利及外观专利等 400 多项。
Xiamen Golden Egret Special Alloy Co. Ltd., established in 1989, is a Sino-foreign joint venture state-level high-tech enterprise and a key
member of the state-owned listed company Xiamen Tungsten Co., Ltd.The company is committed to the research and development and
production of high-quality tungsten powder materials, cemented carbide, precision cutting tools and other tungsten products, as well as the
provision of professional solutions in the industry. It is a well-known supplier of tungsten powder, cemented carbide and cutting tools.
With the product integration technology research and development of the complete tungsten industry chain, as well as the realistic and
innovative management concept, Golden Egret has always maintained a strong development momentum, providing cost-effective tungsten
powder products and services for global users, and solving high hardness, resistance to High temperature, wear resistance, provide excellent
products and perfect solutions, customers all over the world, well-known at home and abroad.
The company has more than 3,000 employees, 5 production bases, 4 overseas sales companies and 1 enterprise technology center.
Planning Project\", \"National Key New Product\" development project and provincial and municipal key research topics, and was rated as
\"Strategic Emerging Industry Backbone Enterprise\", \"Innovative Enterprise\", \"Advanced Technology Enterprise\"; won the first prize including
National Science and Technology Progress Award, the second prize of National Science and Technology Progress Award and many other
patents and awards; cutting tools have obtained more than 400 invention patents, utility model patents and appearance patents.
目录
Contents
26-27
28-33
34-37
38-43
工程机械加工解决方案
Manufacturing Solutions for
Construction Machinery
工作装置
Works Device
动臂&斗杆
Boom & Arm
液压系统
Hydraulic System
液压油缸缸筒
Hydraulic Cylinder
活塞杆
Piston Rod
活塞
Piston Head
回转机构
Swing Mechanism
转台
Rotary Table
回转支承
Ring
行走装置
Walks Device
链轨节
Chain Rail Joint
支重轮
Track Roller
支重轮端盖
Track Roller End Cover
典型加工案例
Cutting Case
04-05
08-11
12-13
14-15
风电行业加工解决方案
Manufacturing Solutions for
Wind Power
变桨系统
Pitch System
轮毂
Hub
叶片
Vane
传动系统
Transmission System
主轴
Main Shaft
轴承
Bearing
固定系统
Fixation System
法兰
Flange
制动系统
Braking System
制动钳
Caliper
18-23
轨道交通加工解决方案
Manufacturing Solutions for
Rail Transit
转向架系统
Bogie System
火车轮
Train Wheel
火车轴
Train axle
构架
Frame
02 风电 Wind Power
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry Manufacturing Solutions for Wind Power
风电行业加工解决方案
03
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
风电行业
Wind Power
轮毂
Hub
叶片
Vane
主轴
Main Shaft
制动钳
Caliper
轴承
Bearing
法兰
Flange
ANKX16+MHC190
高效率玉米铣
High-efficiency Corn Milling
连接面侧壁粗铣加工
Rough Milling of Connecting
Surface Side Walls
SDMT12-EGM+订制刀盘
多功能铣削刀具
Multi-function Milling Tool
连接面反铣加工
Back Milling of
Connecting Surface
连接面粗铣加工
Rough Milling of
Connecting Surface
HNKU09+MFC145
高经济多功能面铣
Multi-function Face Milling With High Cost-effective
双面12刃面铣刀，经济性高；设计有多个主偏角，
满足不同工况需求
Double-sided 12-edge face milling, high economy.
The design has multiple main deflection angles to
meet the requirements of different working conditions.
04 轮毂 Hub
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
QPMG+GHDS
高效率浅孔钻
High-efficiency Indexable Shallow Drilling
连接面钻孔加工
Drill of Connecting Surface
LRB/LFB
高精度镗削系统
Precision Boring Series
电机孔镗削加工
Boring of Mounting Hole
连接面精铣加工
Finishing Milling of
Connecting Surface
ANKX16+MEC190
负型曲线刃方肩铣
Square Shoulder Milling With Negative Curve Edge
电机孔螺旋插补铣加工
Machining Screw Insert
and Milling Motor
RCMT20+MPC100
高精密仿形铣
High Precision Profile Milling
05
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
风电行业
Wind Power
06 叶片 Vane
QPMG+GHDS
高效率浅孔钻
High-efficiency Indexable Shallow Drilling
连接面钻孔加工
Drill of Connecting Surface
连接面铣削加工
Milling of Connecting Surface
SNE(M)U12+MFB245
双面通用面铣
General Double Side Face Milling Tool 能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
07
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
风电行业
Wind Power
08 主轴 Main Shaft
外圆粗车加工
Rough Cylindrical
Turning
SNMM25+PH
负型单面重载车削
Negative Single Side Heavy-duty Turning
外圆去黑皮
Cylindrical Turning to Remove
Large Allowances
SNMM25+PY1
负型单面重载车削
Negative Single Side Heavy-duty Turning
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
09
QPMG+GHDS
高效率浅孔钻
High-efficiency Indexable
Shallow Drilling
法兰盘连接孔加工
Drilling of Flange
Connection Hole
外圆精车加工
Finish Cylindrical
Turning
CNMG19+PM
双面负型车削
Double Side Negative Turning 能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
风电行业
Wind Power
10 轴承 Bearing
外圆精车加工
Finishing the
External Surface
TNMG16+QF
高精度车削刀片
High-precision Turning Inserts
密封槽加工
Turning the
Sealing Groove
GTD-MG
GTD系列槽刀
Grooving Inserts of GTD Series
外圆粗车加工
Rough Cylindrical
Turning External Surface
CNMG19+PR
负型粗车
Negative Rough Turning
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry 内齿圈齿轮铣削加工
Milling of Internal
Ring Gear
LNE系列齿轮铣刀片
高精度非标齿轮铣刀
High-procision Gear Milling Insert
外圆去黑皮
Cylindrical Turning to
Remove Large Allowances
the Oxide Scale
SNMM25+PH
负型单面重载车削
Negative Single Side Heavy-duty Turning
11
球沟道硬车精加工
Turning Finish of
Ball Channel
RCGN
高耐磨性CBN刀具
High Wear Resistance CBN Tool
球沟道粗加工
Rough Machining
of Ball Channel
RCMX16+RR
粗车刀片
Rough Turning Insert 能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
孔加工
Hole Making
D938深孔钻
深孔内冷麻花钻
Deep-hole Inner Cooling Twist Drill
风电行业
Wind Power
12 塔筒法兰 Flange
QPMG+GHDS
高效率浅孔钻
High-efficiency Indexable Shallow Drilling
安装孔钻孔加工
Drilling of Installation Hole
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry 外圆粗车加工
Rough Cylindrical
Turning
SNMM25+MR
负型单面重载车削
Negative Single Side Heavy-duty Turning
13
外圆半精车削加工
Semi-Finish Cylindrical Turning
CNMM19+BH
负型单面粗车削
Negative Single Rough Turning
风电行业
Wind Power
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
14 制动钳 Caliper D918S
高性能钢用麻花钻
High-efficiency Solid Carbide Twist Drill For Steel
侧壁钻孔加工
Sidewall Drilling
SDMT+MKB113
单面4刃快进给铣刀
Single Side 4-edge Fast Feed Milling Cutter
端面粗铣加工
Rough Face Milling
D938深孔钻
深孔内冷麻花钻
Deep-hole Inner Cooling Twist Drill
侧壁深孔钻孔加工
Side Wall Deep Hole Drilling
LNMX+MKF115
双面4刃快进给铣刀
Double Side 4-edge Fast Feed Milling Cutter
侧壁粗铣加工
Rough Milling of Side Wall
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
15
风电行业
Wind Power
QPMG+GHDS
高效率浅孔钻
High-efficiency Indexable Shallow Drilling
端面安装孔钻孔加工
Drilling of End Face Mounting Hole
PP300-SPEED
高效加工摆线铣刀
High-efficiency Endmill For Trochoidal Processing
实现大切深、小切宽的高效稳定加工，兼具高抗
崩性和高耐磨性
It can achieve high efficiency and stable processing
of large cutting depth and small cutting width, and
has high collapse resistance and high wear resistance
侧壁凹面铣削加工
Side Wall Concave Milling
SNE(M)U12+MFB245
双面通用面铣
General Double Side Face Milling Tool
端面精铣加工
Finish Face Milling
RB/FB
高精度镗削系统
High Precision Boring Series
安装孔镗削加工
Boring of Mounting Hole 能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
16 轨道交通 Rail Transit
Manufacturing Solutions for Rail Transit
轨道交通行业解决方案
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
17
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
轨道交通行业
Rail Transit
火车轮
Train Wheel
火车轴
Train axle
构架
Frame
18 火车轮 Train Wheel
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry RCMX25/32-RR
正型粗车刀片
Positive Rough Turning Insert
辐板及轮缘粗精加工
Roughing and finishing
process of spoke plates and rims
LNMX19/30-HM
火车轮修复刀片
Insert For Re-turning Rail Wheel
轮缘及踏面修复
Wheel rim and tread repair
19
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
SNMM25+PH
负型单面重载车削加工
Negative Single Side Heavy-duty Turning
车轮轴孔加工
Hole-making for Wheel Axle
轨道交通行业
Rail Transit
QPMG系列+GHDS
高效率浅孔钻
High-efficiency Indexable Shallow Drilling
辐板孔加工
Spoke Plates Hole-making
20 火车轴 Train Axle
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry GUMD系列+GUMD刀体
高效率皇冠钻
High-efficiency Modular Drill
端面螺纹底孔加工
End Face Threaded Bottom
Hole-making
SNMM25-PY1
负型单面重载车削
Negative Single Side Heavy-duty Turning
外圆粗车加工
Rough Cylindrical Turning
21
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
HNKU09+MFC145刀体
高经济多功能面铣
Multi-function Face Milling with High Cost-effective
端面粗铣
Face Rough Milling
VCMT16-GP
通用正型刀片
General Positive Turning Insert
外圆精车加工
Finish Cylindrical Turning
DNMG11-QM
双面负型车削
Double Side Negative Turning
外圆半精车削加工
Semi-finish Cylindrical Turning
轨道交通行业
Rail Transit
22 构架 Frame
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry ADGT16+MET190系列
高效率玉米铣
High-efficiency Corn Milling
侧壁粗铣加工
Rough Milling of Side Walls
SXMT+客制化刀盘
反铣三面刃
Reverse Milling Tool with Three-sided Cutting Edge
弹簧型腔加工
Spring Pocket Milling
D918S
高性能钢用麻花钻
High-efficiency Solid Carbide Twist Drill for Steel
制动连接孔
Brake Connection Hole
23
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
轨道交通
Rail Transit
SP210系列铣刀
高效加工立铣刀
High-efficiency Endmill
侧壁铣削
Side Wall Milling
SNMU16+MFB245
中载通用型负型面铣
Medium-load Negative Face Milling
端面粗铣
Rough Face Milling
24 工程机械 Construction Machinery
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry Manufacturing Solutions for Construction Machinery
工程机械加工解决方案
25
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
工程机械行业
Construction Machinery
动臂&斗杆
Boom & Arm
液压油缸缸筒
Hydraulic Cylinder
回转支承
Ring
链轨节
Chain Rail Joint
支重轮
Track Roller
支重轮端盖
Track Roller End Cover
活塞杆
Piston Rod
活塞
Piston Head
转台
Rotary Table
26 动臂&斗杆 Boom & Arm
GBR-FB+TCMT11
高精度镗削系统
Precision Finish Boring Series
精镗安装孔
Finish Boring of Mounting Hole
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry GBR-RB+CCMT12
高效粗镗系统
Efficient Rough Boring Series
粗镗安装孔
Rough Boring of Mounting Hole
27
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
SNMU16+MFB245
中载通用型负型面铣
Medium-load Negative Face Milling
端面铣削
Face Milling
SDMT12-EGM+订制刀盘
多功能铣削刀具
Multi-function Milling Tool
反铣内端面
Back Milling of Inner Face
工程机械行业
Construction Machinery
28 液压油缸缸筒 Hydraulic Cylinder
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry CNMG12-PM
钢材高效车削刀具
High-efficiency Turning Tool for Stee外圆车削
Cylindrical Turning
刮辊刀-液压结构
Combined Skiving/Roller Burnishing:
Hydraulic type
TPMT19-BD
粗刮刀片
Rough Skiving Insert
LNEF08-EPM
精刮刀片
Finish Skiving Insert
刮辊刀-气动结构
Combined Skiving/Roller Burnishing:
Pneumatic type
LNEF17-PL/PF1
精刮刀片
Finish Skiving Insert
LNEF12-PL
精刮刀片
Finish Skiving Insert
LNEF10-PL
精刮刀片
Finish Skiving Insert
29
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
CCMT12-GP
钢材高效车削刀具
High-efficiency Turning Tool for Steel
内圆车削加工
Internal Turning
GTD20-FT
GTD系列槽刀
Grooving Inserts of GTD Series
切槽加工
Grooving
el
16IR
螺纹车削ISO60°
Thread Turning ISO 60°
螺纹加工
Machining of Thread
工程机械行业
Construction Machinery
30 活塞杆 Piston Rod
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry CNMG16-PM
钢材高效车削刀具
High-efficiency Turning Tool for Steel
外圆精车
Finish Cylindrical Turning
SNMG15-QM
负型粗车
Negative Rough Turning
外圆粗车
Rough Cylindrical Turning
HNKU09-GM+MFC145
高经济多功能面铣
Multi-function Face Milling with High Cost-effective
端面铣削
Face Milling
RCMX20-RR
粗车刀片
Rough Turning Insert
圆弧粗加工
Rough Turning of
Circular Arcs
31
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
GTD20-MT
GTD系列槽刀
Grooving Inserts of GTD Series
切槽加工
Grooving
VCMT16-GP
通用正型刀片
Positive Turning Insert
仿形车削
Copying Turning
16IR-TC
螺纹刀片
Thread Turning Insert
螺纹加工
Machining of Thread
CNMG16-PM
钢材高效车削刀具
High-efficiency Turning Tool for Steel
台阶面粗车
Rough Turning of The
Stepped Surface
DNMG15-PM
钢材高效车削刀具
High-efficiency Turning Tool for Steel
台阶面精车
Finish Turning of The
Stepped Surface
工程机械行业
Construction Machinery
32 活塞 Piston Head
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry CNMG12-PM
钢材高效车削刀具
High-efficiency Turning Tool for Steel
外圆车削
Rough Cylindrical Turning
CCMT09-GP
通用正型刀片
Positive Turning Insert
内孔车削
Turning of Inner Holes
GTD-OT
GTD系列槽刀
Grooving Inserts of GTD Series
切槽加工
Grooving
33
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
16IR-TC
螺纹刀片
Thread Turning Insert
螺纹加工
Machining of Thread
QPMG-DP+GHDS
高效率浅孔钻
High-efficiency Indexable Shallow Drilling
D938系列
普通钢加工硬质合金麻花钻
Solid Carbide Twist Drill for Steel
螺纹底孔加工
Drilling of Screw
Thread Bottom Hole
工程机械行业
Construction Machinery
34 转台 Rotary Table
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry SDMT12-EGM
多功能铣削刀具
Multi-function Milling Tool
反铣内端面
Back Milling of Inner Face
QPMG+GHDS
高效率浅孔钻
High-efficiency Indexable Shallow Drilling
端面孔加工
Drilling of End Face Hole
35
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
SNMU16+MFB245
中载通用型负型面铣
Medium-load Negative Face Milling
端面粗铣
Rough Face Milling
SNEU12-GM+MFB288
双面通用面铣
General Double Side Face Milling Tool
端面精铣
Finish Face Milling
工程机械行业
Construction Machinery
36 回转支承 Ring
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry QPMG+GHDS
高效率浅孔钻
High-efficiency Indexable Shallow Drilling
D918S系列
高性能钢用麻花钻
High-efficiency Solid Carbide Twist Drill for Steel
安装孔加工
Drilling of Screw Thread
Bottom Hole
CNMG19+PR
双面负型车削
Double Side Negative Turning
粗车
Rough Turning
非标铣轮刀具
高精度非标齿轮铣刀
High-precision Gear Milling Tool
齿轮加工
Gear Machining
CNMG16+PR
双面负型车削
Double Side Negative Turning
精车
Finish Turning
37
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
RCMX160600-RR
粗车刀片
Rough Turning Insert
球沟道粗车
Rough Turning of
Ball Channel
RCGN12
高耐磨性CBN刀具
High Wear Resistance CBN Tool
球沟道精车
Finish Turning of
Ball Channel
GTD-MG
GTD系列槽刀
Grooving Inserts of GTD Series
密封槽加工
Turning the Sealing
Groove
D938深孔钻
深孔内冷麻花钻
Deep-hole Inner Cooling Twist Drill
油孔加工
Oil-hole Machining
工程机械行业
Construction Machinery
38 链轨节 Chain Rail Joint
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry QPMG+GHDS
高效率浅孔钻
High-efficiency Indexable Shallow Drilling
侧面孔加工
Drilling of Side Face Hole TCMT16-MM
通用正型轻切削
Positive Turning Insert for Light Cutting of
General Materials
台阶面锪孔
Spot Facing on Step Surface
SCMT09-GP
通用正型轻切削
Positive Turning Insert for
Light Cutting of General Materials
内孔加工
Boring of Internal Hole
39
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
HNKU09-GM+MFC145
高经济多功能面铣
Multi-function Face Milling with High Cost Effective
端面铣削
Face Milling
SNMU12-GM+MFB245
双面通用面铣
General Double Side Face Milling Tool
侧面铣削
Side Face Milling
工程机械行业
Construction Machinery
40 支重轮 Track Roller
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry D938系列
普通钢加工硬质合金麻花钻
Solid Carbide Twist Drill for Steel
孔加工
Drilling
端面及外圆粗车
Rough Cylindrical and Face
Turning
CNMG12-PM
钢材高效车削刀具
High-efficiency Turning Tool for Steel
端面及外圆精车
Finish Turning of Outer
Circle and End Face
CNMG12-QF
钢材高效车削刀具
High-efficiency Turning Tool for Steel
41
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
D938深孔钻
深孔内冷麻花钻
Deep-hole Inner Cooling Twist Drill
孔加工
Drilling
CNMG12-QM
钢材高效车削刀具
High-efficiency Turning Tool for Steel
内孔车削
Turning of Internal Hole
GZD6010-MR
非标切槽刀具
Non-standard Grooving Cutter
GTD60-FT
GTD系列槽刀
Grooving Inserts of GTD Series
切槽加工
Grooving
工程机械行业
Construction Machinery
42 支重轮端盖 Track Roller End Cover
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry CNMA12
平板铸铁车削刀具
Flat-top for Cast Iron Used
粗车
Rough Turning
精车
Finish Turning
CNMG12-MK
铸铁高效车削刀具
High-efficiency Turning Tool for Cast Iron
43
能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
GTD60-MT
GTD系列槽刀
Grooving Inserts of GTD Series
切槽加工
Grooving
SNMU12-GM+MFB288
双面通用面铣
General Double Side Face Milling Tool
侧面铣削
Side Face Milling
QPMG+GHDS
高效率浅孔钻
High-efficiency Indexable Hole Drilling
孔加工
Drilling
工程机械行业
Construction Machinery
44 能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry 典型加工案例 Cutting Case
加工方式
Processing Methods
平面铣削-粗加工
Face Milling-Roughing
刀片型号
Indexable Inserts
HNGU0905ANEN-GH-GM2140
MFC145160R12C40HN09HA
QT600
Vc=251m/min
fz=0.75mm/rev
ap1=3mm, ap2=2mm
卧式铣床
Horizontal milling machine
乳化液，外冷
emulsion,external cooling
寿命超过客户要求
The service life exceeds the customer's requirements
刀体
Cutter Holder
加工材料
Workpiece
切削速度
Cuting Speed
进给速度
Feed
切深量
Cutting Depth
加工设备
Equipment
冷却方式
Cooling Method
切削效果
Processing Result
案例1：变桨系统-轮毂
Case1：Pitch system-Hub
GESAC
0 0.5 1 1.5
A �
�.�
加工零件数量/件
Number of Processed Parts
案例2：变桨系统-轮毂
Case2：Pitch system-Hub
+��%
+��%
加工方式
Processing Methods
连接面粗铣及电机孔螺旋插补铣
Connecting rough milling and motor hole
spiral interpolation milling
刀片型号
Indexable Inserts
RCMT2006M0-EM-GM2140A
非标刀盘：D220,8齿
Non standard cutterhead: D220, 8 teeth
QT500
Vc=276m/min
Fz=0.75mm/z
Ap=4mm
卧式铣床
Horizontal milling machine
乳化液，外冷
Emulsion,external cooling
抗崩性良好，寿命提升1倍
Good anti collapse performance, doubled lifespan
刀体
Cutter Holder
加工材料
Workpiece
切削速度
Cuting Speed
进给速度
Feed
切深量
Cutting Depth
加工设备
Equipment
冷却方式
Cooling Method
切削效果
Processing Result
GESAC
0 20 40 60 80
A ��
��
刀具寿命-分钟/刃
Tool life - minutes/blade
45 能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
加工方式
Processing Methods
背铣
Back Milling
刀片型号
Indexable Inserts
SDMT120508-EGM-GM2140
非标定制刀体
Non-standard cutter holder
QT600
Vc=180m/min
fz=0.2mm/rev
ap=1-1.5mm
卧式铣床
Horizontal milling machine
干切
Dry cutting
寿命满足客户要求
The service life can meet the
customer's requirements
刀体
Cutter Holder
加工材料
Workpiece
切削速度
Cuting Speed
进给速度
Feed
切深量
Cutting Depth
加工设备
Equipment
冷却方式
Cooling Method
切削效果
Processing Result
案例3：变桨系统-轮毂
Case3：Pitch system-Hub
加工零件数量/件
Number of Processed Parts
GESAC
0 1 2 3
A ��
相当
能源及重工
Energy & Heavy
加工方式
Processing Methods
扒皮粗车
Cylindrical Turning to Remove Large Allowances
刀片型号
Indexable Inserts
SNMM250924-PY1-GP1120
SBNR4040S2509
42CrMo4/30CrNiMo8
Vc=62-85m/min
fn=0.8-1mm/rev
Ap=15-20mm
卧式车床
Horizontal lathe
干切
Dry cutting
断屑性能、寿命满足客户要求
The performance of chip-breaking and service life can
meet the customer's requirements
刀体
Cutter Holder
加工材料
Workpiece
切削速度
Cuting Speed
进给速度
Feed
切深量
Cutting Depth
加工设备
Equipment
冷却方式
Cooling Method
切削效果
Processing Result
案例4：传动系统-主轴
Case4：Drive system-Main Shaft
加工零件数量/件
Number of Processed Parts
GESAC
0 0.5 1
A ��
相当
46 能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry 加工方式
Processing Methods
外圆车削
Cylindrical turning
刀片型号
Indexable Inserts CNMM250924-PY-GP1105
PCBNR4040S2509
QT500
Vc=220-250m/min
Fr=0.9-1.3mm/r
Ap=10-15mm
卧式铣床
Horizontal milling machine
乳化液，外冷
emulsion,external cooling
单个刃加工长度可加工2.5米，耐磨性良好
A single cutting edge can be machined up to 2.5 meters
in length and has excellent wear resistance
刀体
Cutter Holder
加工材料
Workpiece
切削速度
Cuting Speed
进给速度
Feed
切深量
Cutting Depth
加工设备
Equipment
冷却方式
Cooling Method
切削效果
Processing Result
案例5：传动系统-主轴
Case5：Transmission System-Main Shaft
GESAC
0 1 2 3
A �
�.�
单个刃加工长度/米
Machining length per blade/m
案例6：固定系统-法兰
Case6：Fixation System-Flange
+��% 加工方式
Processing Methods
外圆车削+内圆车削+端面车削
External turning + Internal turning + Face turning
刀片型号
Indexable Inserts SNMM250924-MR-GP1120
PSBNR4040S2509
Q355
Vc=194-213m/min
Fr=0.7-1mm/r
Ap=10-13mm
大型双立柱车床
Large double-column lathe
乳化液，外冷
Emulsion,external cooling
适用大切深大进给工况，寿命提升10%
Suitable for large depth of cut and large feed conditions,
the service life is increased by 10%
刀体
Cutter Holder
加工材料
Workpiece
切削速度
Cuting Speed
进给速度
Feed
切深量
Cutting Depth
加工设备
Equipment
冷却方式
Cooling Method
切削效果
Processing Result
GESAC
0 0.5 1 1.5
A �
�.�
加工零件数量/件
Number of Processed Parts
相当 典型加工案例 Cutting Case
47 能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry
+��%
加工方式
Processing Methods
液压油缸刮辊粗加工
Rough skiving of Hydraulic Cylinder
刀片型号
Indexable Inserts TPMT190616-BD-GP1105
D280专用刀体
Special cutter holder with D280
25Mn焊接45钢, HRC20-30
The material welded from 25Mn and 45# steel，HRC20-30
Vc=158m/min
Fn=1.2mm/rev
Ap=0.5-1mm
专机
Special machine tool
乳化液，外冷
emulsion, external cooling
表面光洁度好，寿命满足客户要求
The quality of the machined surface is good,
the service life can meet the customer's requirements
刀体
Cutter Holder
加工材料
Workpiece
切削速度
Cuting Speed
进给速度
Feed
切深量
Cutting Depth
加工设备
Equipment
冷却方式
Cooling Method
切削效果
Processing Result
案例7：液压系统-液压油缸缸筒
Case7: Hydraulic System-Hydraulic Cylinder
加工零件数量/件
Number of Processed Parts
GESAC
0 0.5 1
A �
�
相当
加工方式
Processing Methods
液压油缸刮辊粗加工
Rough skiving of Hydraulic Cylinder
刀片型号
Indexable Inserts
LNEF080505-EPM-GP1105S
D160专用刀体
Special cutter holder with D160
冷轧（型材）：ZNQ720
Cold Rolled Steel：ZNQ720
Vc=151m/min
Fn=2mm/rev
Ap=0.4-0.5mm
专机
Special machine tool
乳化液，外冷
emulsion, external cooling
表面光洁度好，寿命满足客户要求
The quality of the machined surface is good,
the service life can meet the customer's requirements
刀体
Cutter Holder
加工材料
Workpiece
切削速度
Cuting Speed
进给速度
Feed
切深量
Cutting Depth
加工设备
Equipment
冷却方式
Cooling Method
切削效果
Processing Result
案例8：液压系统-液压油缸缸筒
Case8: Hydraulic System-Hydraulic Cylinder
加工零件数量/件
Number of Processed Parts
GESAC
0 5 10 15
A ��
��
能源及重工
Energy & Heavy
48 能源及重工行业加工解决方案 Manufacturing Solutions for Energy & Heavy Industry +��%
加工方式
Processing Methods
液压油缸刮削加工
Skiving of Hydraulic Cylinder
刀片型号
Indexable Inserts LNEF171204-PF1-GP1105S
D170专用刀体
Special cutter holder with D170
Q345B，HB220-250
Vc=155m/min
Fn=3.48mm/rev
Ap=0.6mm
专机
Special machine tool
乳化液，外冷
emulsion, external cooling
断屑更好，表面质量和寿命满足客户要求
The performance of chip-breaking is better,
The quality of the machined surface and the service
life can meet the customer's requirements
刀体
Cutter Holder
加工材料
Workpiece
切削速度
Cuting Speed
进给速度
Feed
切深量
Cutting Depth
加工设备
Equipment
冷却方式
Cooling Method
切削效果
Processing Result
案例9：液压系统-液压油缸缸筒
Case9: Hydraulic System-Hydraulic Cylinder
加工方式
Processing Methods
外径切槽
Grooving of the outer circle
刀片型号
Indexable Inserts GTD200C020-MT-GP1120
GTER2525M-C08
调质45#钢，HB217-255
Quenched and tempered 45# steel, HB217-255
Vc=104m/min
Fn=0.08mm/rev
Ap=4mm
卧式车床
Horizontal lathes
乳化液，外冷
emulsion, external cooling
表面光洁度好，寿命满足客户要求
The quality of the machined surface is good,
the service life can meet the customer's requirements
刀体
Cutter Holder
加工材料
Workpiece
切削速度
Cuting Speed
进给速度
Feed
切深量
Cutting Depth
加工设备
Equipment
冷却方式
Cooling Method
切削效果
Processing Result
案例10：液压系统-液压油缸缸筒
Case10: Hydraulic System-Hydraulic Cylinder
加工零件数量/件
Number of Processed Parts
GESAC
0 50 100 150
A ���
���
加工零件数量/件
Number of Processed Parts
GESAC
0 5 10 15
A ��
��
相当
典型加工案例 Cutting Case
