CUSTOMER-SPECIFICSERVICES SPECIALMACHINING

Cataloguecam unitsareequipped withatool-specificmachining for the toolin themountingsurface so that the requiredcomponents can be fixed onthe mounting surface.This machining isperformed in the classical process of the toolmaking,often inacertainmaturityof the toolitselfaswell.Processresponsibilityandrisklie withthe executing tool shop.

Asaservice,FlBRO offers the complete machining of cataloguecamunitsaccording to customer specifications. Themachining iscloselymatchedtothecustomerrequirementsoftheirtooling process.Inadditiontoconventional qualities,whichservetherequirementsoflassicaltoolingprocesses,FlBROalsooersahighprecisionfinishing of cam units,which areequipped oncam units to be ready for operation (efp\*).efp\*equipped camunits allow thecamunit tobemounted in the tool withasubsequent initial test press stroke in the tool without further adjustmentmeasures ofthecamunit.Asaresultof processingatFIBROasextended workbench,weassume the responsibility for the entire camunitmanufacturing process.

Figure31:Specialmachiningofcamunitsaccordingtocustomerdata

The tool-specific machining of cam units by FIBROalows you to further rectify your processes in toolmaking. In additiontorelieving logisticalcapacities,themachining,testingand cleaningof thecamunitsinyourfacilityis alsodispensed with.You keep limited capacities inyour mechanical manufacturing and assembly free forother tasks,thus reducing the processing time of the toolsand ultimately saving costs.

CUSTOMER-SPECIFICSERVICES SPECIALMACHINING

If you wantatool-specific machining ofthecam unit working surface,youcan clarify your process-specific requirements,idealyatanearlystage before thefirstorder.Thecamunit workingsurface is machinedaccording tothedata you provide.Our process isset upfor theprocessing of 3Ddatainavarietyof formats.We prefer toacceptdatain the format CATIA V5,but we canalso process other native and data exchange formats such as step.In order to transfer important information for production,the data must be processed according to a clearlyagreedmethodology.Asawellestablishedstandard,thecolourcodingof themachinedobjects hasbeen established according to thecolourcoding inaccordancewith the basic guideline forequipment constructions of the Germanautomotive industry (see register APPENDIX "CADcolour coding..").Naturally,you canalso take yourownfactorystandards intoaccount.The selected standard willbeclearlyagreed uponwith usand clarified inadvance.

In the course of an order,we willrequire the working stock number (tool number)as wellas the item numbers of thecamunitswith special machining.For therespectivecamunits,the tool-specific machiningof the working surfacemustbe notedonthe order asanadditional textin theorder (e.g."Machining according to CADdata"). Theordermustbereceived in timesothat thedesireddeliverydatecan bemet.Theregulardelivery time forcam unitswithaspecific machining of themountingsurfaceis5to8weeks.Theactualdeliverydate depends on the availabilityoftheapproved productiondata.Theseshould bereceived byus15working days beforethe desired delivery date in the agreed quality.Adelayed receipt of the datamay lead toadelay indelivery.

Pleasenotethatmodified requirementsto themachining canno longerbeensured afterapproved productior data hasalready been provided,and thiscan result in the accepted delivery dates being postponed.

We willbe glad to advise you on further questionsand we willsend youanappropriate ofer if you wish.

CUSTOMER-SPECIFICSERVICES CUSTOMER-SPECIFICCAMUNITS

nmany toolmakingareas,purchased camunitsare established asacost-effcientoption.Standardsolutions can be used forawide range of applications thanks toa diversified range ofcamunit series.

Complexcomponent geometries,overlaps with mechanisationdevices or modified geometrical requirementson camunits do not permit the use of standard cam units in various cases.Tool-specifically configured cam units fromFlBRO represent analternative to theself-constructedand self-madecam units used here.This allows application-specific requirements to be combined with the advantages of standard purchase cam units.

Takeadvantageofourexpertise

FIBRO develops tool-specificcam units according to the same technical standards ascatalogue cam units. Byinquiringatanearlystage,wecan closelyaccompanyyou in the developmentof dies,and you also have thepossibility to design anoptimal solution foryour application.Our tool-specificcam units means there is no longeranyaditional logistical efort required inyour procurement processesas wellas in theparts supply in theworkshop.The installationof the tool-specificconfigured cam unit corresponds tothe processsequences of cataloguecam units,assemblyand tuning measures within aself-made cam unit are no longer required.The analyticaldesignof thesecamunits isthebasicrequirementforasmoothapplicationovertheintendedlife cycle of thecamunit.However,should undesirable wear occur during the toollifetime,arapid spare part supply is ensured bythe useofamaximumnumberof standard parts in thecamunit.Through theentire tool development andassemblyprocess,aswellas theentirelifetimeofthecamunit,FlBROis thus yourcompetent contactperson for all your cam unit questions.

Features customised cam units

Tool-specificconfiguredcamunits fromFIBRO generallyhavethe same propertiesand qualitiesas ourcatalogue camunits.In general，we can realizeworkingwidthsupto 1 1 0 0 ~ { {mm } } foryou.The conversion possibilities of workingwidthsgreater than 1 1 0 0 \mathsf {mm } mustbeclarified inadvance.

Whatistheprocess?

Tool-specificcam units are always used when a standardcam unit cannot meetthe requirements of the tool. Thesecan beverysimplechanges,suchasawidened working surface,butalso verycomplexscopeof changes, such as complete offset cam unit components,multiple working surfaces,modified stiffnesses,etc.

The descriptionsas exactas posible of your requirements for thecamunit are the basis foran target-oriented engineeringof your tool-specificcamunit.Inaddition to thedesireddesignprinciple (onwhichseries your customer-specificcam unit willbe based)，we willalso requirea detailed description of theextent of change. Alternatively，you have thepossibilitytodescribe your problem tousinthe toolandtoprovideuswithdesign data fromyour tool (for example,partposition,method plan,maximum possible space forthecamunit)as well as the tool environment (e.g.restrictions on mechanisation devices).In this case,FlBRO can handle the entire engineeringof the customer-specific camunit foryou.

Of course,youalso have the possibilitytosend us modified CADdata fromour catalogue cam units,from which wecanthen extract theproperties of yourtool-specificcamunit.The plausibilityand feasibilitytest as wellas the manufacturing technologypreparation with resultantpossible technical modificationsare madeinourfacility due to reasons of thewarranty.

CUSTOMER-SPECIFICSERVICES CUSTOMER-SPECIFICCAMUNITS

Normally,youwillreceiveaCADdesigndraftofthetool-specificcamunitwithin3workingdaysofyourrequest. Inthedata format CATIAV5,oralternativelyin theneutral exchange format STEP,aswellas thearticle number associatedwiththecamunit.Viathese,itispossibleforustoclearlyassignfurtherarrangementsduring courseof theproject,andthecamunitcanbeprocuredfromusinthisway.Inparaleltothedesign,oursalesdepartment will work out an offer for you for the tool-specific camunit.

The manufacturing-technical detailingas wellas the productionofthe tool-specificcam unitonlyoccursafter yougiveaproductiongo-ahead.After this productiongo-ahead,bigger changes,for exampleachange in the camunit anglearestillonlyconditionallypossibleaccording totheprogressof theproduction,andatthispoint absolutely require anagreement with us.Changes after the production go-ahead may result inaditional costs anddelays indelivery.

Due to manufacturing reasons,you should give the production go-aheadof the tool-specificcamunit 8 weeks before yourdesireddelivery time.Adelayedproductiongo-aheadcan leadtoadelayindelivery;shorterdelivery periodsmustbeagreedwithusatanearlystage.

If you haveany additional questions,our technologyand sales departments willbehappy toassist you.
Contactpersons,seethe“EMERGENCYSITUATION/CONTACTS"tab.

Figure32:Selectionofvariouscustomer-specificcamunits

ENGINEERING

2016.24. AERIALFCCBAK

DAIMLER,VOLVO, VOLKSWAGENGROUP

2016.25. AERIALFCCBAK

DAIMLER,VOLVO, VOLKSWAGENGROUP

2016.207.AERIALECOLINE

2016.208.AERIALECOLINE

CUSTOMER-SPECIFIC SERVICES

APPENDIX

EMERGENCYSITUATION/ CONTACTS

Tableofcontents,"Appendix"chapter

Overview 307
Lubrication instructions 308
CADcolour coding formachiningaccording to OEMstandard 309
Sheetmetalmaterialsinvehicleconstruction 310
Dictionary, English-German 314

Always preventthesliderand driver surface fromrunning dry,evenduring the breaking-inof the tools.
Aninitial lubrication isnecessary.

Note:

VDI 3378, Observe lubrication of large stamping dies

Recommended:Lithium saponified greaseswithout { \mathsf { M o S } } _ { 2 } and graphite additives,e.g.:

DEA: PARAGONEP1 ESSO: EXXON multi-purpose grease MOBIL: LicAl OL8561 AVIA: Multi-purpose grease Fuchs: RenolinZAF46MBOI

A

accuracyofmeasurement MaBgenauigkeit aerialcam obenhängenderSchieber alloyed legiert attachment lug, clamp Klammer

B

back-up
back-up thrusted
beam/transportbeam/sidebar
bend (to...)
blank
blank die
blankholder
blankthickness
blanking pressure
blankingpressure/trimforce
border hardening
brass
bronzewith non-liquid lubricant
buck
burr
bush
button
Schulter
Schulterung
Greiferbalken
biegen
Platine
Platinenschneidwerkzeug
Blechhalter
Blechdicke
Presskraft
Schneidkraft
randhärten
Messing
BronzemitFestschmierstoff
Aufsatz
Schnittgrat
Buchse
Schneidbuchse

C

cambase
cambaseangle
camdiagram
cam driver
cam lock out
cam slide pad
camslidereturn
camslidestop/cambuffer
camslideunit/wedgedrive
camslider/slide
camstroke
camstroke plate
cam width
cam,wedgedrive
Schieberbett
Schieberbettwinkel
Schieber-(ablauf-)diagramm
Treiber
Schieberverriegelung
Schieberniederhalter
Schieberrückholung
Schieberanschlag
Keilschieber
Schieberteil
Schieberhub
Uberlaufkeil
Schieberbreite
Schieber

execution

Ausfuhrung

F

feather key
filler cam
fit (to ...)
flange up
flash,burr
floater
flowchart
force
forcediagram
form buck
form die
full assembled
Passfeder
Fullschieber
passen
hochstellen
Grat
Luftboden
Ablaufdiagramm
Kraft
Lastdiagramm
Formaufsatz
Formwerkzeug
vollbestuckt

G

gasspring
general information
greycast iron
grind (to...)
gripper
guide bearing
guide block
guide bush
guide pin
guideplate/wearplate
guide roller
guide strip
guiding element/slidingelement
Gasdruckfeder
Beschreibung
Grauguss
schleifen
Greifer
Fuhrungslager
Fuhrungsaufnahme
Fuhrungsbuchse
Fuhrungssäule
Fuhrungsplatte
Fuhrungsrolle
Fuhrungsleiste
Fuhrungselement

H

harden (to...) harten hardened gehärtet high alloyed hochlegiert highwear hochbeansprucht horizontal force Horizontalkraftn

1

identificationplate Kennzeichenschild impactplate Anschlagplatte included angle eingeschlossenerWinkel

included angle induction harden interference curve item number

K key,wedge keyway

L

Schieberteilwinkel induktionshärten Freigängigkeitskurve Position

label
length
length of trim line
light duty
lock out
lock out
lock out plate
lock out tube
lock out tube
lowerdie
lowerdie
lower die
lubricantinsert
lubrication

Keil Keilsitz

Schild
Lange
Beschnittläange
leichte Ausfuhrung
Lock out
Verriegelung
Lock out Platte
Lock out Hulse
Verriegelungshülse
Gussunterteil
Unterteil
Werkzeugunterteil
Festschmierstoff
Schmierung

M

machine (to...)
machining
maintenance
mill(to...)
mount (to ...)
mounting surface
mountingsurface,bottom
mounting surface, top
bearbeiten
Bearbeitung
Instandhaltung
frasen
montieren
Montagefläche
Aufspannplatteunten
Aufspannplatteoben

N

nodulargraphiteiron normalize

Spharoguss gluhen

0

ordercode/orderno. Bestell-Nummer

-
pad
pad travel
pattern
pattern release
pierce (to...)
pierce die
piercing bush,button
pillar, guide pin
pin,bolt
positiv locking
positive return
pre-accelleration
pre-accellerationangle
pre-accellerationstroke
press fit
press stroke
press tonnage
prism
progressive die
protrusion
punch
punch
punch
punch
punch retainer
punch stipper
punching force
punching tool/ trim die
Niederhalter
Niederhalterweg
GieBmodell
Modellfreigabe
lochen
Lochwerkzeug
Lochbuchse
Saule
Bolzen
Formschluss
Zwangsruckholer,Zwangsrückzug
Vorbeschleunigung
Vorbeschleunigungswinkel
Vorbeschleunigungshub
Presspassung
Pressenhub
Pressen-Nennkraft
Prisma
Folge-(verbund-) werkzeug
Uberhang
Lochstempel
Schneidstempel
Stempel
Ziehstempel
Stempelhalteplatte
Stempelabstreifer
Kraft fur Lochen
Schneidwerkzeug

R

reference point release release (to..) restrike (to...) restrikesteel retractionforce

Bezugspunkt Zeichnungsfreigabe freigeben nachschlagen Nachschlagbacken Rückzugskraft

return Ruckstellung returnforce Ruckstellkraft rework,modify (to...) nacharbeiten rubberspring Gummifeder

T

take thrust out (to.. tapped hole
tensile strenght
term
thrust
tight fit
time
tool steel
torque
towing hole
transfer press
trim (to ...)
trim buck
trim die
trim line
trimsteel
trim steel
type
Schubabfangen
Gewindebohrung
Zugfestigkeit
Bezeichnung
Schub
Presssitz
Zeit
Werkzeugstahl
Drehmoment
Transportgewinde
Stufenpresse
beschneiden
Schneidaufsatz
Beschneidewerkzeug
Beschneidekante
Messer
Schneidmesser
Bauart

U

upper die Gussoberteil upperdie Oberteil upper die Werkzeugoberteil urethan spring Kunststoffeder urethanstripper Kunststoffabstreifer

V

vertical force Vertikalkraft v-guide Prismafuhrung

W
wear
weld (to ...)
workingangle/cam
workingarea/mountingsurface
working force
working force
working stroke/camstroke
VerschleiB
schweiBen
Schieber-(arbeits-)winkel
Schieberarbeitsfläche
Arbeitskraft
Betriebslast
Schieber-(arbeits-)hub

INTRODUCTION ANDTABLEOFCONTENTS

ENGINEERING

2016.24. AERIALFCCBAK

DAIMLER,VOLVO, VOLKSWAGENGROUP

2016.25. AERIALFCCBAK

DAIMLER,VOLVO, VOLKSWAGENGROUP

2016.207.AERIALECOLINE

2016.208.AERIALECOLINE

CUSTOMER-SPECIFIC SERVICES

APPENDIX

EMERGENCYSITUATION/ CONTACTS

EMERGENCYSITUATION/CONTACTS

FIBRO cam unitsare marked with a unique,unmistakable serial number.
Since October 2017,theseserial numbers,togetherwithallother important names,are grouped together ona type plate (see fig.).
Until September 2017 the serial numbers were engraved directly on the cam units.

The type plate is located onthe side of yourcamunit.

FIBRO Art.No:2016.8025.706.007 Std: 2016.25.060.35.3000.02W/A:600/36
Seriat 0010702253-010-01 Pos: 123456-OP40-2.5.1 GS: 2467.12.02400.100/150ba GS: 2487.12.00750.123.1/150bo
FIBRO GmbHDF74855 HassmershimMae in Geay

Inorderto helpyouasquicklyasposible,we require both thearticle numberand theuniqueserial numberwhen ordering individual sparepartsaswellaswhenreplacingacompletecamunit incaseofacrash.

In these cases,please always include the serial number fora quick handling of your needs.

SOS

Ifanacuteemergencyoccurs,forexample,intheformofatoolcrash，wearethereforyou. Intheeventofacrash,youcanreachusasfollows:

via phone: + 4 9 (6266)73-112 viaemail: cam.crash@fibro.de

EMERGENCYSITUATION/CONTACTS

FIBROoffers youacomprehensiveserviceinthefieldofcamunitstohelpyou withadviceandactionif necessary

·Sparepartsdeliveriesexstock
The fastest possibledelivery of replacement camunits in the event of a crash
·Construction support

If you haveany questions concerning our camunit program,please contact:

MarkusMeyer
HeadofCamUnitApplications
cam.engineering@fibro.de
+ 4 9 (6266) 73-210
Georg Schreck
ProductManagerCamUnitApplications
cam.engineering@fibro.de
+ 4 9 (6266)73-210
MarkusSteinhilber
KeyAccountManagerCamUnitApplications
m.steinhilber@fibro.de
+ 4 9 (151) 64975857

EMERGENCYSITUATION/CONTACTS

Foroffersand price information,please contact your regional supply centre:

Fororders,date informationand general service questions,please contact your local sales centre:

...orcontactyouron-sitepartner,pleaseseepages4-7.

BusinessAreaStandardParts
August-Läpple-Weg
74855 Hassmersheim
T+49 626673-0
F+49626673237
info@fibro.de