转折式Tuning

SOE25转折前端盖安装

SOE25转折前法兰安装-FA

SOE25转折后法兰安装-FB

转折式 Turning

转折式Tuning

SOE80转折前端盖安装

SOE80转折后法兰安装-FB

转折式 Turning

转折式 Turning

直连式Directlyconnected

SDE125直连前法兰安装-FA

转折式 Turning

SDE125转折前法兰安装-FA

注：行程每增加10mm重量增加0.35kg，电机安装板匹配不同电机时，尺寸可能发生变化。

半密封内嵌Semi-hermeticallsealed

全密封内嵌Fully sealed-

标准丝杆Standard wire ro

在选定型号及使用电动滑台之前，请熟读“安全注意事项”及“操作说明书”以安全、正确地使用产品。本书注意事项的目的是防止因错误使用电动滑台而引起伤害事故，请正确理解操作手册的各项注意事项及各种标示，请遵守各注意事项。

产品使用安全注意事项Product Safety Information

Beforeselecting themodelandusing the electricslide,pleaseread theSafetyPrecautions and Operating Instructions carefullytousethe product safely and correctly.The purpose of this book's considerations is To prevent injury accidents caused by the wrong use of electric slides,please correctly understand the operating manual of the various precautions and various signs,please observe the precautions.

安全记载SafetyRecords

密封式丝杆 Sealed wire rod

产业用的电动滑台是拥有高度程序设计的机械，动作上有很大的自由度，为了能安全正确地使用WSKY电动滑台，以下记载有关安全性指示请务必注意。如果没有执行必要的安全对策操作或错误操作时，不仅会引起电动滑台的故障和损伤，有可能还会造成使用者（包含安装、操作、调整、检查者等）受伤、死亡和重大的事故。

Industrial electricslideis a highly programmedmachinery,movement hasa great degree of freedom,in ordertobe ableto safely and correctly use the WsKY electric slide,as documented belowSecurity instructions,please pay attention.Failure or incorrect operation of the necessary safety countermeasures can cause not only failure and damage to the electric slide,but also the possibility of damage Injuries, deaths, and major accidents by users (including installation, operation, adjustment, inspector,etc.).

半封闭同步带 emi-cosedsyinc

危险DANGER

封闭式同步带 Closed sunc bar

如果操作错误，会造成死亡还有重伤，以致危及到生命。

Failure tofollowDANGERinstructions will result insevere injury ordeathto the robot operator,bystanders or persons inspecting or repairingtherobot.

齿轮齿条 Gear

警告WARNING

如果操作错误，会造成死亡还有重伤可能性。

Failure tofollow WARNING instructions could result in severe injury or death tothe robot operator,bystanders or persons inspecting or repairingtherobot.

直线电机Linear moter

注意CAUTION

手轮丝杆 Handhwheel wir

如果操作错误，有可能造成人员受伤及物品的损伤。

Failure tofollowCAUTION instructions mayresult ininjurytotherobot operator,bystanders orpersons inspecting orrepairing therobot ordamagetotherobotandorrobotcontroller.

微型丝杆 Micro wire rod

要点POINTS

钢制本体丝杆 Steel body wire rod

电动滑台操作顺序的要点说明。
Key points of the sequence of operations of the Electric Slide.

欧规电动缸 European electri cylind

操作说明书无法详细叙述所有关于安全项目的细项，故使用者务必遵照本注意事项，以建立正确的安全知识及判断的能力。有关电动滑台的位置，使用的基本法则、规格请参照本书中有关电动滑台的设置。另外，本电动滑台的警告标志及操作说明书是针对云雀的。电动滑台向国外出口时，警告标记及操作说明书有必要进行变更。

参考资料References

The operating instructionsdonot detailall details of thesafetyitemsso usersmust followthisnoteinorderto establishthecorrectsafety knowledge andjudgment of theabilityrelatThelcationof theelectric slide,thebasiclawusedspecificationsleaserefertothe settings of the electricslideinthisbook.Inaddition,the warning signs and operating instructions ofthiselectricslide areforthepuffins target.When the electricslideis exported abroad,the warning signs and operating instructions need tobe changed.

2、特别重要的注意事项ParticularlyImportantConsiderations

以下是电动滑台操作说明的重要注意事项。另外，在各章有关安装、操作、检查、保养的注意事项皆有记载。这些注意事项请严格遵守

（一）自动进行时的注意Observethefollowingcautionsduring automaticoperation.

■操作者进入电动滑台可动范围内，为防止在电动滑台的可动部接触而造成受伤，请设定安全防护栅。
■在安全防护栅的入口，请设计开和急停的连锁装置。
■请尽量不要从连锁装置入口及外处进出。
■Installa safeguard (protective enclosure) tokeep any person from entering within the movement range of the robot and suffering injun duetobeingstruckbymovingparts.
Install a safety interlock that triggers emergency stop when the door or panel is opened.
■Install safeguards so that no one can enter inside except from doors or panels equipped with safety interlocks.

危险DANGER

如果接触正在运行的电动滑台，有可能会造成重伤。
■自动运行时，不要进入电动滑台安全防护栅。
进入安全防护栅时，要按急停按钮。 Serious injury or death will result from impact with moving robot.
Keep outside of guard during operation.
■Lock out power brfore approaching robot.

（二）注意手被夹Attention to hand sandwiched.

操作电动滑台等时，在可动部请注意不要夹到手。

Use caution to prevent hands orfingers from being pinched or crushed.

警告WARNING

有可能夹伤手等不要靠近电动滑台的可动部份，请与电动滑台的可动部分保持距离。

Moving parts can pinch or crush.Keep hands away from robot arms.

（三）关于操作说明Follow the instructions on listed on warning labels and in thismanual.

电动滑台安装前，必须读操作说明，请按照上面的批示进行作业、操作。
■读了操作说明后，进行操作之前，请再读一次「WSKY产品使用安全注意」。
本操作说明书中没有写安装、调整、检查、维护、操作等，请不要操作。

Beforeinstalling theelectric slide,youmustread the operating instructions,pleasefollowtheabove instructionsforwork,operation After reading the operating instructions,read"WSKY Product Safety Notes”again before proceeding. This operating instruction manual does not write installation,adjustment, inspection,maintenance,operation,etc.,please do not operate.

警告WARNING

误安装操作电动滑台的话，可能会造成重伤。安装、操作之前，必须详读操作说

Improperinstallation or operation can result in serious injury or death.Read the owners manual and all warning labels before operation.

半密封内嵌Semi-hermeticallsealed

（四）禁止在可燃性气体等环境中使用Do notusetherobot in environments containing inflammablegas,etc.

警告WARNING

全密封内嵌Fully sealedin-line

■本电动滑台没有防爆规格。

■请不要在有可燃气体、可燃粉末、可燃液体环境中使用，有可能发生爆炸和火灾。

标准丝杆Standard wire ro

■This robot was not designed for operation in environments where inflammable or explosive substances are present.
■Do not use the robot in environments containing inflammable gas, dust or liquids. Explosions or fire might otherwise result.

密封式丝杆 Sealed wire rod

（五）禁止在有电磁干扰等可能的情况下使用Do not use the robot in locations possiblysubject to electromagnetic interference,etc.

警告WARNING

欧规同步带 European regulatic with slide

在有电磁干扰、静电气放电、无线磁波妨害的场所，请不要使用电动滑台，电动滑台的错误操作会造成危险。

Avoid using therobotinlocationssubjectto electromagneticinterference,electrostatic dischargeorradiofrequencyinterference.Malfunctions mightotherwiseoccur.

半封闭同步带Semi-closed syncband

（六）解除垂直规格电动滑台(上下轴)刹车时的注意Usecaution whenreleasing thebrakeofaverticaluserobot.

警告WARNING

封闭式同步带 Closed sync hand

齿轮齿条 G ar_rack me

解除刹车的话，有上下轴下滑的危险。
按急停按钮后，解除刹车之前，请用挡块挡住上下轴。
进行解除刹车直接示教时，请注意保护不要被夹在上下轴和架台之间。

直线电机Linear motor

Thevertical axiswillslidedownwhenthebrakeisreleased,causingahazardoussituation. Press the emergency stop button and prop up thevertical axis with a support stand before releasing the brake. Be careful nottolet yourbodyget caughtbetween thevertical axis and installationbasewhenreleasing thebrake toperform direct teac

（七）取出电机时的注意点(垂直规格）Use caution whenremoving the motor.(Verticaluserobots)

手轮丝杆Handwheel wire ro

警告WARNING

微型丝杆 Micro wire roc

钢制本体丝杆 Steel body wire rod

如果取出电机的话，会有上下轴滑落的危险。
■先切断控制器电源，电机取出前请用挡块挡住上下轴。
请注意尽量不要让身体夹在上下轴驱动部及上下轴和架台之间。
The vertical axis will slide down when the motor isreleased,causing ahazardous situation.
■Turn offthe robot controller and prop up the vertical axis with a support stand before removing the motor.Be careful not to let yourbody get caughtbetweentheverticalaxisparts and installationbase.

欧规电动缸 European electri cylinder

参考资料References

（八）控制器检查时的注意点Take thefollowing safety precautionsduring inspection of controller.

警告WARNING

■在控制器检查、接触控制器外侧端子、接续接线柱的情况时，为了防止触电请切断控制器电源，也切断供电源。
■绝对不能接触控制器内部。
■Whenyou need to touchthe terminals orconnectors onthe outside of the controller during inspection,alwaysfirst turnoffthe controller powerswitchandalsothepowersourceinordertopreventpossibleelectrical shock.
Nevertouchanyinternalpartsof thecontroller.

（九）处理电动滑台的损伤及异常Consult with us for corrective action when the robot is damaged or malfunctions occur.

警告WARNING

电动滑台有损伤及异常情况发生时，使用是危险的，请立即停止使用，并与本公司联络。
■钢带、滚轮、润滑油为消耗品，建议一年更换一次。
■If any part of the robot is damaged or any malfunction occurs,continuing the operation maybe very dangerous.Please consult with yoursalesofficeordealerforcorrectiveaction.
■Steel strip, roller and lubricant are consumables. We suggest to replace once a year.

速机箱的高温部注意点Becareful nottotouchthemotororspeedreductiongear（

警告WARNING

自动运转后的电机及减速机箱将会达到高温，如果接触的话，有可能会造成烧伤。进行接触检查等情况时，请先切断控制器电源，由于温度会随著时间下降，请在确认温度下降后再接触。

The motor and speed reduction gear casing are extremelyhot afterautomaticoperation,so burnsmay occurif thesearetouched.Before handling these parts during inspection or servicing,turnoffthe controller,wait fora while and check that the part hascooled.

（十一）禁止除去、改变及损害警告标志Do notremove,alterorstain the warninglabels.

警告WARNING

私自除去警告标记，可能会因没有看到警告而引起事故。
请不要用附近的机器来遮挡住电动滑台上的警告标记。
请确保警告标记的图案、文字从安全防护栅外可以十分明显看到。
Donot remove,alter or stain the warning labels on therobot.
Do not allow the warning labels to be hiddenby devices installed onto therobot by the user.
Provide proper lighting so that the symbols and instructions on the warning labels can be clearly seen even from outside the safeguard enclosure.

（十二）保护结合 Protective bonding.

警告WARNING

为了防止静电，请务必将电动滑台和控制器接地。

Besureto ground therobot and controllertoprevent electrical.

（十三）注意参数的设定Be sure tomake correct parameter settings.

警告WARNING

允许惯性因素及先端质量，请适当保持电动滑台加速度的运动。不能保持的情况下，会引起驱动部早期的寿命下降、破损及定位时残留振动。

The robot must be operated with correct tolerable moment of inertia and acceleration coefficients according to the manipulator tip mass and moment of inertia.If these are not correct,drive unit service lifemayend prematurely,and damagetorobot parts orresidualvibration duringpositioningmayresult.

半密封内嵌mi-hermetica

3、电动滑台的安全功能Robot SafetyFunctions

全密封内嵌Fully ealedin-line

（一）过负载检出Overload detection.
检验电机的超负载，切断伺服电源。
This function detects an overload applied to the motor and shuts off the servo power.

标准丝杆Standard wire

密封式丝杆 Sealed wire rod

（二）外部极限SENSOR Soft limits.

在设定各轴和外部极限SENSOR的状态下，原点复归后限制手动运转、自动运转时的动作范围。另外，根据外部极限SENSOR来限制的区域叫做动作范围。

Soft limits can be set on each axis tolimit theworking envelope in manual operation after return-to-origin and during automatic operation.
Note:Theworkingenvelope isthearea limitedbysoft limits.

（三）机械挡块Mechanical stoppers.

半封闭同步带Semi-closed syncband

机械挡块是为了防止超越轴的可动范围而设置的，可在切断伺服电源高速移动时进行急停、安全功能等，回转轴部分则没有机械挡块设计。机械挡块限制的领域也可叫做可动范围。

If the servopower issuddenly shutoffduring high-sped operationbyemergencystoporsafetyfunctions, thesemechanical stopes prevent the axis from exceeding the movement range. No mechanical stopper is provided on the rotating axis. Note: The movement range is the area limited by mechanical stoppers.

封闭式同步带 Closed sync band

警告WARNING

齿轮齿条 Gear rack mor

轴移动时，因急停操作，安全功能等，即使切断伺服电源，轴也不能马上停止而设制所以请注意。

Axis movement will not stopimmediately aftertheservo power supply is shut offby emergency stop orothersafetyfunctions.

直线电机Linear motor

（四）垂直规格(上下轴)刹车Verticalaxis brake.

手轮丝杆Handwheel win

垂直规格（上下轴）是断开伺服电源时，为了防止滑台的下滑而附加的电磁刹车，在关闭控制器电源及接上控制器电源时，上下轴伺服断开时，采用刹车。

An electromagnetic brake is installed on the vertical use robot to prevent the vertical axis from sliding down when servo power is turned off. Thisbrake is working when the controller is off or thevertical axis servopower is off even when the controller ison.Thevertical axis brake can be released by means of the programming unit or by a command in the program when the controller is on.

微型丝杆 Micro wire rog

警告WARNING

钢制本体丝杆 Steel body wire rod

刹车释放时垂直轴会向下滑动，而产生危险。
先压急停钮及支撑垂直轴再松开刹车。
■在释放刹车的时候，请小心不要让身体介于垂直轴和架台之间。

欧规电动缸 European electri cylinder

The vertical axis willslide down when the brake is released, creating a hazardous situation.
■Press the emergency stopbutton and prop thevertical axis with a support stand before releasing the brake.
■Use caution not tolet your body get caught between thevertical axis and installation base when releasing thebrake toperform direct teach.

参考资料References

4、系统的安全措施Safety Measuresfor the System

组装融入电动滑台的自动系统时，比起电动滑台单体而言，系统引起的危险更增多。对系统制造者而言，务必求得与各个系统相匹配的安全措施。与系统的安全措施、操作、维护等相关的，请系统制造者适当操作。

Sincetherobot iscommonly used inconjunction withanautomatedsystem,dangerous situations are more likelytooccurfrom the automated system thanfrom therobot itself.Accordingly,appropriatesafetymeasuresmust betaken onthepart of thesystem manufactureraccordingtotheindividualsystem. The system manufacturer should provide aproperinstructionmanualfor safe,correct operation and servicing of thesystem.

5、试运转Trial Operation

进行机器人的安装、调整、检查、维护、修理等后，请按下列顺序进行试运转。

After making installtions, adjustments, inspections, ormaintenance orrepairs to the robot, make a trial run using the following procedure.

（一）安装后没有准备安全防护栅的场合If a safeguard enclosure has not yet been provided right after installation of the robot.

张开缆和锁的可动范围的外侧来拉绳，以代替安全防护栅，请严格遵守下面的事顶：1.支柱是不容易动的。2.从周围能够容易辨识。
3.在容易看的位置标示出禁止进入运转中，作业者不能进入可动范围内。 Ifa safeguard enclosurehas not yetbeen provided right afterinstallation of therobot,rope off orchainoffaround the movement areaof the manipulator inplaceof thesafeguard,and observethefollowingpoints.
1.Use sturdy,stablepostswhichwill not fall overeasily.
2.Therope or chain shouldbe easily visibleby everyone around the robot.
3.Placea signtokeeptheoperatororotherpersonnel fromentering themovementrangeof themanipulator.

（二）插入控制器电源前的确认Check the following points before turning on the controller.

1.滑台机器人是否正确安装。
2.电气是否正确安装。
3.和接地等的接续是否适当。
4.和周边滑台的接续是否适当。
5.有没有安全防护对策（安全防护栅等）的措施。
6.设置环境是否在指定环境内。
1.ls therobotsecurely and correctlyinstalled?
2.Are the electrical connectionsto therobot correct?
3.Are items such as air pressure correctly supplied?
4 .ls therobot correctly connected toperipheral equipment?
5 .Have safety measures (safeguard enclosure,etc.)been taken?
6.Doestheinstallationenvironment meet thespecifiedstandards.

确认After the controlleris turned on,check the following points from outside the

插入控制器电源后确认以下事顶：

1.启动、停止、选择模式等按键，是否能正常启用。
2.通过转动各轴，能否限制软体极限。
3.最终的效果能否通过计划进行。
4.和最终的效果、周边机器信号的交换是否正常。
5.紧急停止能否运行。
6.示教器及演示的功能是否正常。
7.安全防护及连接装置功能是否能通过。
8.自动运转时能否进行适当的动作。

Afterthe controlleris turned on,check the following points from outside the safeguard enclosure.

1.Does the robot start and stop as intended? Can the operation mode be selected corre
2.Does each axis move as intended within the soft limits?
3.Does the end effectormoveas intended?
4 .Are the signal transmissions to the end effector and peripheral equipment correct?
5.Doesemergencystopwork?
6.Are theteaching and playbackfunctions normal?
7.Are the safeguard enclosure and interlock working as intended?
8.Does the robot move correctly during automatic operation?

6、在安全防护栅内作业WorkWithin the Safeguard Enclosure

（一）在安全防护栅内作业Workwithin the safeguard enclosure.

（一）在安全防护栅内作业

在安全防护栅中作业时，除了以下的例外，必须切断控制器的电源，工作中应做明显标志以确保其他作业者不操作控制器的电源开关、操作盘等。

1.作业时，请按下面各项注意事项的顺序进行。

2.请参照以下的（二）。

（1）Work within the safequard enclosure
Whenwork isrequiredinsidethesafeguard enclosure,alwaysturnoff the controllerandplaceasignindicating that therobotisbeing adjusted orserviced inordertokeep any other person from touching the controller switch oroperation panel, except forthe following cases. 1、Soft imit setings
2、Teaching
1.When working,follow the sequence of the following considerations.Please refer to (i)below.

（二）教导Teaching

（二）教导

教导在安全防护内进行时请依照以下进行：

（1）在防护栅外请从以下几点来确认。
（2）凭目视确认安全防护栅内有无危险。
（3）手持编程器是否为正常动作。
（4）电动滑台有无故障。
（5）紧急停止装置是否可正常运作。
（6）教导器模式下禁止自动运转。
（7）切勿进入机械手之安全防护罩的动作范围。

(2)Teaching

When performing teaching withinthe safeguard enclosure,comply with the instructions listed below.
Check orperform thefollowing pointsfrom outside thesafeguard enclosure.
1.Make sure that nohazards are present within the safeguard enclosure by a visual check.
2.Check that the programming unit MPB or DPBoperates correctly.
3.Checkthat nofailures arefound in therobot.
4.Checkthatemergencystopworkscorrectly.
5.Selectteachingmode andprohibit automaticoperation.

7、自动运行Automatic operation described here includes alloperations inAUTOmode.

进行运行前请确认下面事顶：

1.安全防护栅内没有人。
2.手持教导器、工具等在指定的位置。
3.显示滑台还有周边的机器的异常，是否由灯泡等来显示。
4.安全防护栅被设置、互锁等功能起作用。

Neverenterthe movement range of themanipulator while within the safeguard enclosure.
(1) Check thefollowing before starting automatic operation.
1.Nooneiswithinthesafeguard enclosure.
2.The programming unit and tools are in their specified locations.
3.The alarm or error lamps on the robot and peripheral equipment do not flash.
4.Thesafeguard enclosure is securely installed withsafetyinterlocks actuated.

（二）进行时及异常情况发生Observe the following during automatic operation or in cases where an error occurs.

1、运行开始后，运行状态、自动运行时根据指示灯来确认。
2、运行时，绝对不许进入安全防护栅内。
3、电动滑台还有周边机器发生异常情况等，进入防护栅内时，进入前请按以下的顺序。
4、按紧急停止开关、电动滑台紧急停止。
5、启动开关等表示开始作业，进行应急措施等，探取措施以防止作业员以外的人去操作电动滑台。
1、Afterautomatic operationhas started, check the operation status and warning lampto ensure that the robot is in automatic operation.
2、Neverenterthesafeguard enclosureduringautomaticoperation.
3、If an error occurs in the robot or peripheral equipment, observe the following procedurebefore entering the safeguard enclosure.
4、Press the emergency stop button to set the robot to emergency stop.
5、 Place a sign on the start switch, indicating that the robot is being inspected in order to keep any other person from touching the start
switchandrcfartingtherobot.

8、调整、检查等Adjustment and Inspection

本操作说明书里没有写的安装、调整、检查、维护等，请不要进行操作。

Do not attempt anyinstallation,adjustment, inspection or maintenance unless it is described in this manual.

9、修理、改造等Repair and Modification

本操作说明书里没有列出修理、零件的更换以及改造等。以上动作需拥有专业知识，请不要任意进行，可能会发生危险。

Do not attempt anyrepair,parts replacement and modification unless described in this manual.These works require technical knowledge andskill,andmayalsoinvolveworkhazards.

质保期限WarrantyPeriod

质保期限有以下3项，何者先到就以其作为质保期限依据期限为：

·由本公司出厂后12个月。
·行驶里程10000公里。
·使用时间2500小时。

This warranty is effective for a period of : ·12 months after the company's factory. ·The mileage is 10,000 kilometers. ·Use for 2500 hours.

质保范围ExceptionstotheWarranty

在质保期间，正常使用下而发生的故障，由本公司负责免費维修，但不包括以下

·外部油漆剥落及自然褪色。
·消耗品的更换。
·地震、风暴、洪水、雷电、火灾或其他自然或人祸造成的损坏。
·使用者不适当的安装或使用。
·未经本公司同意而自行改装。
·使用其他不是真正或未使用指定的润滑油和油脂。
·不完全或错误的维护和检查。
·维修以外的其他授权经销商。

This warranty will not apply in the following cases :

·Fatigue arising due to thepassage of time,natural wear and tear occurring during operation(natural fading of panited or plated surfaces, deteriorationofpartssubjecttowear).
·Minor natural phenomena which do not effect the capabilities of the robot (noise from computers, motors,etc.).
·Damage due to earthquakes,stroms,floods,thunderbolt,fire or any otfer natural orman-madecalamities.
·Troubles caused by procedures prohibited in this manual.
· Self-modification without the consent of the Company.
·Use of any other than genuineparts and specified lubricant and grease.
·Insufficicntcy orerrorsinmaintenance and inspection.
·Repairsbyotherthan authorized dealers.

另本公司负责自身商品的故障维修，但并不负责因产品故障引起的其他损失。In addition.weresponse forthe failure of our own qoods repair,but are notresl

服务范围ServicesCoverage

购买本公司产品，本公司提供您下列服务： ·指导安装调教及试运转。
·指导保养维护。
·操作配线的技术指导及教育。
·编程的技术指导及教育。 Weprovide customerswith thefollowing services: ·Guidetoinstallation and trialoperation.
·Guidetomaintenance.
·Guide to wiring technical operation and training.
·Guideto technical programming.

量测工具Measring Tools

1、检测平行度/等高度ParallismTesting/HeightTesting

使用量具MeasuringTools：
百分表、干分表 Measuring Methods：
量测方法Measuring Methods：
1.将产品固定于花岗石上Fixthe actuatorongranite.
2.将量具固定于产品滑座 Fix the measuring tools on the actuator sslider.3.如照片方式量测As photodisplay.
4.并用录影方式存档备查Recorditasareference.

2、检测行走直线绝对精度 Absolute Straightness Accuracy Testing使用量具MeasuringTools：镭射干涉仪检测Laser InterferometerDetection

3、检测顺畅度 Smoothness Testing

量测方法MeasuringMethods：
1.将产品固定于花岗石上Fixtheactuator ongranite.
2.将量具固定于产品滑座 Fix the measuring tools on the actuator slider.
3.如照片方式量测Asphotodisplay.
4.并列印测试报告Printhe test reportas a recoder.

使用量具MeasuringTools：
推拉力检测器PullTension Gauge
量测方法MeasuringMethods：
1.将产品固定于花岗石上Fixtheactuator on granite.
2.用推拉力检测器推动滑座Pushtheslideruseing pultension gauge.3.如照片方式量测Asphotodisplay.
4.并用录影方式存档备查Recorditasareference.

4、检测皮带张力 Belt Tension Testing使用量具Measuring Tools：皮带张力量测仪 PullTension Gauge

量测方法MeasuringMethods：
1.将产品固定于花岗石上Fixtheactuatorongranite.
2.用手拨动皮带并用张力量测仪器，量测皮带振波（张力） Usebeltensiongaugetotesthevibrationof thebelt.
3.如照片方式量测Asphotodisplay.
4.并将测量数据记录于出厂报告书Recordit on shipping testing.

5、检测噪音值 Decibel Testing

使用量具Measuring Tools：分贝量测仪器Decibel Meter

量测方法MeasuringMethods：
1.将产品置于花岗石上Fixtheactuator on granite.
2.检测距离300mm Decibel meter put at the distance of 300mm.
3.用马达驱动产品并以高转速量测Usemotor to drive actuatorin high speed.
4.如照片方式量测Asphotodisplay.
5.并将测量数据记录于出厂报告书Recordit on shipping testing

6、测量用花岗石平台 Material Tools

花岗石规格GraniteSpecifications：1.Size:1295mm\*600mm\*140mm2.Size:4020mm\*800mm\*300mm

7、其他来料检测 Other incoming tests

使用量具MeasuringTools：
1.三次元检测机3D InspectionTesting Machine
2.电子式游标卡尺、游标卡尺Electronic vernier caliper,Vernier caliper
3.内径分离卡、外径分离卡Inside micrometer,Outside micrometer
4.高度仪、垂直仪Altimeter,Verticalmeter
5.电子式水平仪Electroniclevel meter
6.百分表、干分表Dial Gauge、Dial Indicator
7.卷尺、钢尺 Steel tape、Steelruler

量具校验标准Measuringtooscalibrationstandards:
块规、环规（定期委外校验合格）Blockgauge ringauge(regulalyqualied） 品检室QCRoom
1.运用空调系统控制温、湿度，以确保量测稳定
Controltemperatureandhumiditytokeepthestabityofthemeasurement. 2.量具定期校验
Measuring tools calibrateregularly.

半密封内嵌Semi-hermeticallsealed

■技术用语参考资料TechnicaWording Relerence

外部环境的温度定义Externalenvironmenttemperaturedefinitio

1.标准温度规范：0°\~ 40° Standard temperature specifiation: 0°~ 40°
2.可特注对应： -20°~80^{\circ*} 需特注使用特殊油脂。Customized temperatue-20°～80°specialgreaserequirement needtofllowcustomization prcess.

滑台平面度与真直度的基准值Flatness andStraightnessStandard

平面度标准：将滑台固定于平面上，本体安装基准面与滑座基准面的平行度小于0.1mm/M。
Straightness: Fixed the actuator on the measuring plate and measure the parallism of the datum plane of the carriage and straightness gauge, which should be less than 0.1mm/M.

Flatness:Fixdtheactuatornthemeasuringplateandmeasuretheparallimofthedatumplaneofthecariageandmountingsurfaceoftheactuatorwhichshouldbelessthan.mm \*上述值为测试环境温度设定于 26°±2° 的参数。The values above are forthe test environment temperaturesetat 26°±2° \*上述值为任意位置取1米做量测，平面度标准需于 0.1 \mathsf{mm} 以内。The values above are for measuring 1 m of any location and the standard of flatness must to be O.1mm or less.

平面度测试方法Flatness Testina Methor

电动滑台剖面图 Sectional Drawing

惯量计算Equation of Moment of InertiaCalculation

一般情况下，加工冶具及工件并非单一形状，计算起来不容易，计算时往往装分解成几个单一形状的惯量，最后再累加各惯量，以下是几个单一形状物的惯量计算方法。

Usually the load isnot a simpleform, and thecalculationof themoment of inertia isnoteasy.As amethod,the loadisreplaced with several factors that resemblea simple formforwhich themoment of inertia can be calculated.The total of the moment of inertia forthese factors is thenobtained.The objects and equations often used forthe calculation of the moment of inertiaare shownbelow.

1.圆柱体力矩惯量计算：Moment orinertiaforcylinder 它有一个旋转的中心，我们作为下列假设： The moment of inertia (I) for a cylinder having a rotation center such as shown below is given by

物体中心 旋转中心Center Line Rotation Centel

PπDhWD2 J=32x980 =8g (kgf ·cm ·secz) mD2 =8 (Kgm2)

P= 密度Density (kg /cm)
{\mathfrak{g}}= 重力加速度Gravitationalacceleration(cm/sec)
W=圆柱的重力 Weight of cylinder(kgf)
m= 圆柱的质量 Massof cylinder(kg)

\mathsf{P}= 密度Density (kg /cm) {\mathfrak{g}}= 重力加速度Gravitationalacceleration(cm/sec) W=圆柱的重力Weight of cylinder(kgf) \mathsf{m}= 圆柱的质量Massof cylinder(kg)

参考资料References

2.矩形平行六面体力矩惯量计算：Momentofinertiaforectanqularparallepiped：

Pabc(a²+b2) W(a²+b2) = 12 12g (kgf ·cm ·sec2) M(a2+b2) 12 (Kgm2)

\mathsf{P}= 密度Density (kg/cm=)
{\mathfrak{g}}= 重力加速度Gravitationalacceleration(cm/sec)
W=圆柱的重力 Weight of cylinder(kgf)
m= 圆柱的质量 Massof yinder(kg)

Pabc(a²+b2) PabcX² J= 12 G W(a²+b2) 12g WX2 + N (kgf ·cm ·secz) M(a2+b2) 二 12 + mXx(Kgm2) ·W=棱体重力Weight of prism (kgf) m=棱体的质量Mass of prism(kg)

负载力臂长度OverhangLoadLength

负载力臂长度是代表滑座可承受伸出的最长距离，从电动滑台上的滑座延伸出去的负载力臂超过容许值时，会造成异常的振动及整定时间增加，所以请务必遵守负载力臂长度的限制。

An overhang load length is specified fora slider-type actuator to indicate the length of overhang (offset from the actuator.When the length of an objectmounted to the slider actuator exceds this length, it will generate vibration and increase the settling time. So, pay attention to the allowable overhang length as well as the allowable dynamic moment.

滑座长度决定了负载力臂长度。

The allowable overhang load length is determined by the slider length.

负载力臂超过容许值时，会造成异常的振动及整定时间增加，所以 请务必遵守负载力臂长度的限制。
An overhang that exceedsthe allowable overnang length will generate vibration and increase settling time. U^{l}= 5以内
\*搭配CCD做计测试用时。
请尽量控制在3-4之间。
Between 3 to 4 for a cameraequipped

参考Forexample: L/f =1.2加工机械Mechanical Machine L/=3计测机械Mechanical Machine L/2=5 一般机械(取放作业)Robot

容许负荷力矩AllowableDynamicMoment

MP、MY、MR，3个方向的力矩均不相同。超过容许值得使用状态，线性滑轨的寿命会降低。若无法在容许值内使用，请务必在外部加装容许负荷力矩是表示依据线性滑轨 的走行寿命为基准所计算出滑座上可承受的最大的负荷力矩，不同规格的电动滑台上滑轨所承受的辅助线性滑轨。
Theallowable dynamicmoment isthemaximumofset loadexerted onthe slidercalculated fromthe guide service lifeThedirectioninwhichforceisexertedonthe guideiscategorizedint3 directions -MP(pitch),MY(yaw),MR(roll -the tolerance for each of which are set foreach actuator.Applying amoment exceeding the allowable value will reduce the service life of the actuator.Use an auxilary quide when working within or in excessof these tolerances. 容许负荷力矩是依据线性滑轨的走行寿命为基准所计算出来的。
The allowable dynamic moment is calculated from the service life of the quide. 使用上超过容许值。会大幅降低电动滑台的使用寿命。
Over the moment would reduce the life of actuator. \*容许负载力矩是依据以下的基准计算出来。
Moment is based on the following basis.

W(kg)=重心位置的重量Load \mathsf{L}(\mathsf{m})= 回转中心到重心的距离 L:Distance from work point to the center of gravity of payload.

滚珠螺杆参考资料BallScerwIntormation

PMI's precision ground baliscrews are controlled in accordance with JIS B 1192.The permissible values and definitions of each part are shown below.

精密滚珠螺杆，以JIS规格为基准，各特性之定义与容许值如下：<br>图1导程量测曲线TechnicalTermsConcerning theLead

参考资料References

线性滑轨参考资料LinearGuidewayInformation

精度标准AccuracyStandard

线性滑轨的精度可分为行走平行度、高度（H)及宽度（W2）的尺寸容许误差。滑轨单轴使用或在同平面使用复数轴时，规范各个滑块组合高度与宽度的成对相互差。各型号的精度分为普通级(N)、高级(H)、精密级(P)、超精密级(SP)与超高精密级(UP)五个等级。

The accuracy of linear guidewayincludes the dimensional tolerance of height,width,and the running accuracy of the carriage on the rail. The standard of the dimension difference is built for two or more carriages on a rail ora number of rails are used on the same plane.The accuracy of linear guideway is divided into 5 classes,normal grade (N),high precision (H), precision (P), super precision (SP),and ultra precision(UPp).

行走平行度RunningParallelism

是指将滑轨以螺栓固定在基面上，使滑块在滑轨全长上运行时，滑块与滑轨基准面之间的平行误差，如图(1)所示。 Therunning accuracy isthe deviation of parallelism between the reference surface of carriage andreference surface of rail when carriage movingovertheentirelengthofrail.

行走平行度的量测高度的成对相互差(4H）Height Difference（H）

是指组合在同平面上的各个滑块高度尺寸(H)的最大值与最小值之差。
Theheightdifference (\triangle\ H) means theheight difference among carriages installed onthe same plane.

宽度的成对相互差（△W2）Width Difference（△W2）

是指装在单支滑轨上的每个滑块与滑轨基准面之间的宽度（W2）尺寸的最大值与最小值之差。
The width difference (W2) means the width difference among carriages installed on a rail.

注意事项Note：

1.同平面上2轴以上配对使用时，宽度（W2）的尺寸对容许误差与成对相互差（△W2）只适用于基准侧，而基准侧滑轨的制造 号码末尾，印有“MR”标记，但是普通级（N）滑轨没有此记号。 1.When it is a application of two axis ormore on the same plane., the tolerance of width (W2) topairs tolerance (W2)are only suitable to master side.The end of master linear guide is marked "MR"sign but the mark MR will not show on the N-class linear rail.

2.精度测定值是以滑块中心点或中心部的平均值为基准。
2.The measured precision value is based on the average value measured from the center of block.

预压与刚性Preload andStiffnes

线性滑轨可以由施加预压来提高刚性。如图（2)所示，预压的效果可保持外部负荷增大到预压负荷的2.8倍，即提高2.8倍的刚性值，而预压是利用增加钢珠的直径，使钢珠与滚动面之间产生负项间隙，预先施于内部负荷，所以在进行寿命计算时，必须将其预压负荷考虑进去。

The rigidity of a linear guideway could be enhanced byincreasing the preload.Asshown asfigure below,the load couldbe raised upto 2.8 times when the preload applied.The preload isrepresented by negative clearance resulting from the increase of rolling element diameter.Therefore,thepreloadshouldbeconsideredinservicelifecalculation.

线性滑轨的使用，应根据不同的使用条件来选择最适合的预压等级，选用的基准请参照以下资料。
Selecting proper preload from table below to adapt the specificapplication and condition.