| 型号 Model | 库存 Stock | 尺寸Size (mm) | |||
| CZCMS | DCONWS | LF | LB, | ||
| BT30-PSC3-30 | BT30 | 32 | 30 | 8 | |
| BT30-PSC3-60 | BT30 | 32 | 60 | 38 | |
| BT30-PSC4-60 | BT30 | 40 | 60 | 38 | |
| BT30-PSC5-80 | 。 | BT30 | 50 | 80 | - |
| BT40-PSC3-30 | BT40 | 32 | 30 | 3 | |
| BT40-PSC3-60 | 0 | BT40 | 32 | 60 | 33 |
| BT40-PSC4-30 | 。 | BT40 | 40 | 30 | 3 |
| BT40-PSC4-60 | BT40 | 40 | 60 | 33 | |
| BT40-PSC5-50 | 。 | BT40 | 50 | 50 | 23 |
| BT40-PSC5-90 | 0 | BT40 | 50 | 90 | 63 |
| BT40-PSC6-75 | 。 | BT40 | 63 | 75 | - |
| BT50-PSC3-40 | 。 | BT50 | 32 | 40 | 2 |
| BT50-PSC3-70 | 。 | BT50 | 32 | 70 | 32 |
| BT50-PSC4-40 | 。 | BT50 | 40 | 40 | 2 |
| BT50-PSC4-70 | 。 | BT50 | 40 | 70 | 32 |
| BT50-PSC5-40 | 。 | BT50 | 50 | 40 | 2 |
| BT50-PSC5-80 | BT50 | 50 | 80 | 42 | |
| BT50-PSC6-50 | 。 | BT50 | 63 | 50 | 12 |
| BT50-PSC6-100 | 。 | BT50 | 63 | 100 | 62 |
| BT50-PSC8-70 | 。 | BT50 | 80 | 70 | 32 |
| BT50-PSC8-120 | 。 | BT50 | 80 | 120 | 82 |
| BT50-PSC10-140 | 0 | BT50 | 100 | 140 | - |
| BT60-PSC8-120 | BT60 | 80 | 120 | 72 | |
| BT60-PSC10-80 | 。 | BT60 | 100 | 80 | 32 |
| 型号 Model | 库存 Stock | 尺寸Size (mm) | |||
| CZCMS | DCONWS | LF | LB, | ||
| JT40-PSC3-30 | 0 | JT40 | 32 | 30 | 10.9 |
| JT40-PSC3-60 | 0 | JT40 | 32 | 60 | 40.9 |
| JT40-PSC4-30 | 0 | JT40 | 40 | 30 | 10.9 |
| JT40-PSC4-60 | 0 | JT40 | 40 | 60 | 40.9 |
| JT40-PSC5-60 | 。 | JT40 | 50 | 60 | 40.9 |
| JT40-PSC5-80 | JT40 | 50 | 80 | 60.9 | |
| JT40-PSC6-85 | JT40 | 63 | 85 | 65.9 | |
| JT50-PSC3-30 | 。 | JT50 | 32 | 30 | 10.9 |
| JT50-PSC3-60 | 0 | JT50 | 32 | 60 | 40.9 |
| JT50-PSC4-30 | 0 | JT50 | 40 | 30 | 10.9 |
| JT50-PSC4-60 | JT50 | 40 | 60 | 40.9 | |
| JT50-PSC5-30 | 0 | JT50 | 50 | 30 | 10.9 |
| JT50-PSC5-70 | JT50 | 50 | 70 | 50.9 | |
| JT50-PSC6-50 | 。 | JT50 | 63 | 50 | 30.9 |
| JT50-PSC6-100 | JT50 | 63 | 100 | 80.9 | |
| JT50-PSC8-70 | 。 | JT50 | 80 | 70 | 50.9 |
| JT50-PSC8-120 | 0 | JT50 | 80 | 120 | 100.9 |
| JT50-PSC10-140 | JT50 | 100 | 140 | - | |
| JT60-PSC8-120 | 0 | JT60 | 80 | 120 | 100.9 |
| JT60-PSC10-50 | 。 | JT60 | 100 | 50 | 30.9 |
| 型号 Model | 库存 Stock | 尺寸Size | |||
| CZCMS | (mm) DCONWS | LF | LB | ||
| JT50-PSC5M-95 | JT50 | 50 | 95 | 75.9 | |
| JT50-PSC6M-115 | JT50 | 63 | 115 | 95.9 | |
| JT50-PSC8M-135 | JT50 | 80 | 135 | 115.9 | |
| 型号 Model | 库存 Stock | 尺寸Size (mm) | |||
| CZCMS | DCONWS | LF | LB, | ||
| ST40-PSC3-30 | ST40 | 32 | 30 | 18.4 | |
| ST40-PSC4-30 | ST40 | 40 | 30 | 18.4 | |
| ST40-PSC4-60 | ST40 | 40 | 60 | 48.4 | |
| ST40-PSC5-30 | 。 | ST40 | 50 | 30 | 18.4 |
| ST40-PSC6-75 | 0 | ST40 | 63 | 75 | - |
| ST50-PSC3-30 | ST50 | 32 | 30 | 14.8 | |
| ST50-PSC3-60 | ST50 | 32 | 60 | 44.8 | |
| ST50-PSC4-30 | ST50 | 40 | 30 | 14.8 | |
| ST50-PSC4-60 | ST50 | 40 | 60 | 44.8 | |
| ST50-PSC5-30 | ST50 | 50 | 30 | 14.8 | |
| ST50-PSC5-70 | ST50 | 50 | 70 | 54.8 | |
| ST50-PSC6-30 | ST50 | 63 | 30 | 14.8 | |
| ST50-PSC6-80 | ST50 | 63 | 80 | 64.8 | |
| ST50-PSC8-70 | 。 | ST50 | 80 | 70 | 54.8 |
| ST50-PSC8-120 | ST50 | 80 | 120 | 104.8 | |
●标准库存 订单生产
| 型号 Model | 库存 Stock | 尺寸Size (mm) | |||
| CZCNS | DCONWS | LF | LB, | ||
| ST40-PSC5M-95 | ST40 | 50 | 95 | 83.4 | |
| ST50-PSC8M-140 | ST50 | 80 | 140 | 124.8 | |
等径接杆 (后拉式) PSC Extension Adaptor
-中心拉钉锁紧
-三棱锥前后同向
-中心通水,冷却液压力 <=slant 80bar
| 型号 Model | 库存 Stock | 尺寸Size | ||
| CZCMS | (mm) DCONWS | LF | ||
| PSC3-PSC3-60 | PSC3 | 32 | 60 | |
| PSC3-PSC3-80 | PSC3 | 32 | 80 | |
| PSC3-PSC3-95 | 0 | PSC3 | 32 | 95 |
| PSC4-PSC4-60 | 。 | PSC4 | 40 | 60 |
| PSC4-PSC4-80 | 0 | PSC4 | 40 | 80 |
| PSC4-PSC4-120 | PSC4 | 40 | 120 | |
| PSC5-PSC5-80 | 0 | PSC5 | 50 | 80 |
| PSC5-PSC5-100 | PSC5 | 50 | 100 | |
| PSC5-PSC5-150 | 0 | PSC5 | 50 | 150 |
| PSC6-PSC6-100 | PSC6 | 63 | 100 | |
| PSC6-PSC6-140 | PSC6 | 63 | 140 | |
| PSC6-PSC6-185 | 。 | PSC6 | 63 | 185 |
| PSC8-PSC8-100 | PSC8 | 80 | 100 | |
| PSC8-PSC8-125 | 。 | PSC8 | 80 | 125 |
| PSC8-PSC8-200 | 0 | PSC8 | 80 | 200 |
| PSC10-PSC10-140 | 。 | PSC10 | 100 | 140 |
| PSC10-PSC10-200 | 。 | PSC10 | 100 | 200 |
| 型号 Model | 库存 Stock | 尺寸Size (mm) | ||
| CZCMS | DCONWsS | LF | ||
| PSC3-PSC3-35 | PSC3 | 32 | 35 | |
| PSC4-PSC4-40 | 。 | PSC4 | 40 | 40 |
| PSC5-PSC5-50 | 0 | PSC5 | 50 | 50 |
| PSC6-PSC6-60 | 。 | PSC6 | 63 | 60 |
| PSC8-PSC8-65 | PSC8 | 80 | 65 | |
| 型号 Model | 库存 Stock | 尺寸Size | ||
| CZCMS | (mm) DCONWS | LF | ||
| PSC4-PSC4M-85 | PSC4 | 40 | 85 | |
| PSC5-PSC5M-100 | 。 | PSC5 | 50 | 100 |
| PSC6-PSC6M-115 | PSC6 | 63 | 115 | |
| PSC8-PSC8M-145 | 。 | PSC8 | 80 | 145 |
| 型号 Model | 库存 Stock | 尺寸Size | |||
| CZCNIS | (mm) DCONWS | LF | LB | ||
| PSC5-PSC4M-85 | PSC5 | 40 | 85 | 60.5 | |
| PSC6-PSC5M-100 | 。 | PSC6 | 50 | 100 | 73 |
| PSC8-PSC6M-120 | PSC8 | 63 | 120 | 84.5 | |
| PSC10-PSC8M-150 | PSC100 | 80 | 150 | 108 | |
| 型号 Model | 库存 Stock | 尺寸Size | |||
| CZCMS | (mm) DCONWS | LF | LB | ||
| PSC4-PSC3-55 | PSC4 | 32 | 55 | 31 | |
| PSC4-PSC3-120 | 0 | PSC4 | 32 | 120 | 95.7 |
| PSC5-PSC3-60 | 0 | PSC5 | 32 | 60 | 34.8 |
| PSC5-PSC3-120 | PSC5 | 32 | 120 | 94.4 | |
| PSC5-PSC4-65 | 0 | PSC5 | 40 | 65 | 40 |
| PSC5-PSC4-140 | PSC5 | 40 | 140 | 115.5 | |
| PSC6-PSC3-70 | 。 | PSC6 | 32 | 70 | 39 |
| PSC6-PSC3-125 | 。 | PSC6 | 32 | 125 | 95.6 |
| PSC6-PSC4-80 | 0 | PSC6 | 40 | 80 | 51.4 |
| PSC6-PSC4-145 | 0 | PSC6 | 40 | 145 | 116.7 |
| PSC6-PSC5-80 | 0 | PSC6 | 50 | 80 | 51.5 |
| PSC6-PSC5-175 | 0 | PSC6 | 50 | 175 | 148.1 |
| PSC8-PSC3-60 | 。 | PSC8 | 32 | 60 | 20.7 |
| PSC8-PSC3-135 | PSC8 | 32 | 135 | 95.7 | |
| PSC8-PSC4-70 | PSC8 | 40 | 70 | 31.4 | |
| PSC8-PSC4-155 | 。 | PSC8 | 40 | 155 | 116.4 |
| PSC8-PSC5-80 | PSC8 | 50 | 80 | 42.8 | |
| PSC8-PSC5-185 | PSC8 | 50 | 185 | 147.8 | |
| PSC8-PSC6-80 | PSC8 | 63 | 80 | 44.5 | |
| PSC8-PSC6-200 | PSC8 | 63 | 200 | 164.5 | |
| PSC10-PSC6-200 | 0 | PSC10 | 63 | 200 | 155.8 |
| PSC10-PSC8-200 | 。 | PSC10 | 80 | 200 | 158.1 |
| 型号 Model | 库存 Stock | 尺寸Size (mm) | |||||
| CZCMS | DCONWS | LF | LB | BHTA | |||
| PSC8-PSC6-120 | PSC8 | 63 | 120 | 10 | 6° | ||
| PSC10-PSC3-85 | 。 | PSC10 | 32 | 85 | 36.7 | 71° | |
| PSC10-PSC4-90 | PSC10 | 40 | 90 | 42.7 | 71° | ||
| PSC10-PSC5-95 | 。 | PSC10 | 50 | 95 | 49.1 | 70° | |
| PSC10-PSC6-95 | PSC10 | 63 | 95 | 50.8 | 68° | ||
| PSC10-PSC8-100 | 。 | PSC10 | 80 | 100 | 58.1 | 63° | |
| 型号 Model | 库存 Stock | 尺寸Size | ||||
| CZCMS | DCONWS | (mm) LF | LB | BHTA, | ||
| PSC4-PSC3-70 | O | PSC4 | 32 | 70 | 10 | 6° |
| PSC5-PSC3-150 | 0 | PSC5 | 32 | 150 | 5 | 4° |
| PSC5-PSC4-85 | 。 | PSC5 | 40 | 85 | 10 | 5° |
| PSC6-PSC3-185 | 。 | PSC6 | 32 | 185 | 5 | 6° |
| PSC6-PSC4-185 | PSC6 | 40 | 185 | 5 | 4° | |
| PSC6-PSC5-110 | 。 | PSC6 | 50 | 110 | 10 | 5° |
| PSC8-PSC4-200 | PSC8 | 40 | 200 | 5 | 7° | |
| PSC8-PSC5-200 | 。 | PSC8 | 50 | 200 | 5 | 5° |
●标准库存订单生产
缩径接杆 (后拉式) PSC Reduction Adaptor
| 型号 Model | 库存 Stock | 尺寸Size | ||||
| CZCuS | DCONWS | (mm) LF | LB | BHTA2 | ||
| PSC5-PSC3-33 | PSC5 | 32 | 33 | 5 | 0° | |
| PSC5-PSC4-40 | 。 | PSC5 | 40 | 40 | 15 | 0° |
| PSC6-PSC3-32 | 0 | PSC6 | 32 | 32 | 6 | 0° |
| PSC6-PSC4-40 | 。 | PSC6 | 40 | 40 | 11 | 0° |
| PSC6-PSC5-50 | PSC6 | 50 | 50 | 20 | 0° | |
| PSC8-PSC5-45 | PSC8 | 50 | 45 | 5 | 0° | |
| PSC8-PSC6-55 | 。 | PSC8 | 63 | 55 | 15 | 0° |
| PSC10-PSC6-55 | PSC10 | 63 | 55 | 14 | 75° | |
| PSC10-PSC8-65 | PSC10 | 80 | 65 | 25.4 | 70° | |
PSC半成品 PSC Blank
-PSC接口半成品,前端硬度38-42HRC-PSC锥柄及法兰部分表面硬化,且符合ISO26623要求
| 型号 Model | 库存 Stock | 尺寸Size | ||||
| DCONS | (mm) BD | LF | LB | |||
| 型 | ||||||
| CA32-BB032-90 | 32 | 32 | 90 | - | ||
| CA32-BB060-90 | 32 | 60 | 90 | 75 | I | |
| CA40-BB040-95 | 40 | 40 | 95 | · | - | |
| CA40-BB060-165 | 40 | 60 | 165 | 145 | ||
| CA40-BB080-75 CA40-BB100-85 | 40 | 80 100 | 75 85 | 55 65 | = | |
| 40 | ||||||
| CA50-BB050-125 | 50 | 50 | 125 | |||
| CA50-BB075-175 | 50 | 75 | 175 | 155 | ||
| CA50-BB090-80 | 50 | 90 | 80 | 60 | ||
| CA50-BB110-90 | . | 50 | 110 | 90 | 70 | |
| CA63-BB075-85 | 63 | 75 | 85 | 63 | ||
| CA63-BB075-195 | 63 | 75 | 195 | 173 | ||
| CA63-BB110-85 | 63 | 110 | 85 | 63 | ||
| CA63-BB110-120 | 63 | 110 | 120 | 98 | = | |
| CA63-BB110-160 | 63 | 110 | 160 | 138 | ||
| CA63-BB130-95 | . | 63 | 130 | 95 | 73 | |
| CA80-BB080-200 | 80 | 80 | 200 | = | ||
| CA80-BB130-95 | 80 | 130 | 95 | 65 | ||
| CA80-BB135-115 | · | 80 | 135 | 115 | 85 | |
| 100 | 200 | - | ||||
| CA100-BB100-200 CA100-BB160-120 | 0 | 100 100 | 160 | 120 | 84 | |
技术资料Technical Data
锥柄型式(DIN69871) E106TaperStyle(DIN69871)
锥柄型式(ANSI/AMSEB5.50CAT) E108TaperStyle(ANSI/AMSEB5.50CAT)
锥柄型式(JISB6339) E110TaperStyle(JISB6339)
锥柄型式(DIN2080) E113TaperStyle(DIN2080)
HSK锥柄型式(DIN69893) ·E114HSKTaperStyle (DIN69893)
其它技术资料 E117OtherTechnical Data
锥柄型式 (DIN 69871)
锥柄型式 (DIN 69871)
I JT40 B
锥柄型式 (ANSI/AMSEB5.50CAT)
锥柄型式 (ANSI/AMSEB5.50CAT)
锥柄型式(JISB6339)
锥柄型式(JISB6339)
BT50A/AD
锥柄型式(JISB6339)
锥柄型式(DIN2080)
HSK短锥型式A型 (DIN 69893Form A)
HSK短锥型式C型 (DIN69893Form C)
HSK短锥型式E型 (DIN69893 Form E)
HSK短锥型式F型 (DIN69893Form F)
HSK 短锥型式T型 (DIN69893Form T)
HSK短锥柄特征说明
HSK工具系统的工作原理
HSK刀柄的空心锥柄锥面与主轴孔锥面完全接触时,HSK刀柄支面与主轴端面有约 0 . 1 \mathsf {mm } 间隙(如图a)。在夹紧机构作用下,拉杆向左移动,夹爪胀开,夹爪外锥面顶在空心锥柄 3 0 ^ { \circ } 锥面上,拉动HSK刀柄向左移动,空心锥柄产生变形,刀柄端面与主轴端面靠紧,实现了刀柄与主轴锥面和端面两面同时定位和夹紧(如图b所示)。
HSK的各种特征及用途
-用途:加工中心
-中心冷却孔
-V槽用于ATC凹槽定位
-ID凹槽孔
-用途:加工中心,铣床,车床
-大直径法兰盘
-冷却孔穿过法兰盘
-凹槽定位
-ID凹槽孔
-用途:线路传输及无ATC装置的机床-中心冷却孔-用法兰盘上驱动开关进行扭矩传输
-用途:线路传输及无ATC装置的机床
-大直径法兰盘
-冷却孔穿过法兰盘
HSK的各种特征及用途
DIN69893-HSK-E
DIN69893-HSK-F
侧固式刀柄
技术信息
-注意压紧螺钉长度不能太长,压紧后螺钉不能高于刀柄键槽底面
-刀柄越短,刚性越好
-主要适用立式加工中心
技术信息
-为保证刀具总长要求,使用长型刀柄可以减少刀杆悬伸长度从而提高系统刚性,适用于较深的型腔加工。-适用于卧式加工中心,延长刀具总长。
刀柄及刀具的长度选择
刀柄及刀具通常为了达到最好的使用刚性,选择短系列产品通常是最好的。
但是深型腔的加工往往需要长刀柄或刀具,在这时降低主轴转速,进给,切深可以减小切削过程中所产生的振动。注意:优先使用短系列产品
刀柄存放
刀柄需存放在干燥的环境中,长期保存时,锥柄及工作部位需涂抹防锈油。
主轴X 刀柄刀具悬伸长度UY E G G O B1 □
| TMG21 | 推荐扭矩值 |
| 25 | 3.0-4.5 |
| 32 | 9.0-13.0 |
| 40 | 13.0-22.0 |
| 50 | 15.0-28.0 |
| 63 | 30.0-45.0 |
| 80 | 38.0-54.0 |
| 100 | 46.0-70.0 |
| 125 | 55.0-78.0 |
TMG21尺寸
TMG21主柄
TMG21工作模块
| TMG21 | 尺寸Size(mm) | ||
| BD | DCON | LUX | |
| 25 | 25 | 13 | 24 |
| 32 | 32 | 16 | 27 |
| 40 | 40 | 20 | 31 |
| 50 | 50 | 28 | 36 |
| 63 | 63 | 34 | 43 |
| 80 | 80 | 46 | 48 |
| 100 | 100 | 56 | 60 |
| 125 | 125 | 70 | 76 |
| TMG21 | 尺寸Size(mm) | ||
| BD | DCON | LPR | |
| 25 | 25 | 13 | 20 |
| 32 | 32 | 16 | 23 |
| 40 | 40 | 20 | 26 |
| 50 | 50 | 28 | 31 |
| 63 | 63 | 34 | 38 |
| 80 | 80 | 46 | 43 |
| 100 | 100 | 56 | 55 |
| 125 | 125 | 70 | 70 |
面铣刀刀柄键槽尺寸
| 公制-Metric | 英制-Mm | ||
| DCONws(mm) | KWW(mm) | DCONws(mm) | KWW(mm) |
| 16 | 810 | 12.7 | 6.35 |
| 22 | 19.05 | 7.93 | |
| 27 | 12 | 25.4 | 9.52 |
| 32 | 1416 | 31.75 | 12.7 |
| 40 | 38.1 | 15.88 | |
| 60 | 25.4 | 50.8 | 19.05 |
| - | - | 63.5 | 25.4 |
三面铣刀刀柄键槽尺寸
| 尺寸Size(mm) | |
| DCONWS | KWW |
| 1316 | -4 |
| 6 | |
| 22273240 | 7 |
| 8 | |
| 10 | |
侧固式刀柄接口型式 (DIN1835-B)
| DCONWS | BD2 | TD(6H) | MHD | MHD2 | LSCX | 压紧整体硬质合金刀具推荐扭矩 |
| 6 | 25 | M6 | 18.0 | - | 35 | 5Nm |
| 8 | 28 | M8 | 18.0 | - | 35 | 10Nm |
| 10 | 35 | M10 | 20.0 | - | 39 | 16Nm |
| 12 | 42 | M12 | 22.5 | 44 | 28Nm | |
| 14 | 44 | M12 | 22.5 | - | 44 | 28Nm |
| 16 | 48 | M14 | 24.0 | - | 47 | 42Nm |
| 18 | 50 | M14 | 24.0 | - | 47 | 42Nm |
| 20 | 50 | M16 | 25.0 | 49 | 50Nm | |
| 25 | 60 | M18×2 | 24.0 | 25 | 54 | 60Nm |
| 32 | 68 | M20×2 | 24.0 | 28 | 58 | 60Nm |
| 40 | 84 | M20×2 | 30.0 | 32 | 68 | 60Nm |
削平柄刀具型式 (DIN1835-B)
| DCONws(h6) | LSCX | WF) | WF3 | MHD, | (H13) |
| 6 | 36 | 4.2 | - | 18.0 | 4.8 |
| 8 | 36 | 5.5 | - | 18.0 | 6.6 |
| 10 | 40 | 7.0 | - | 20.0 | 8.4 |
| 12 | 45 | 8.0 | - | 22.5 | 10.4 |
| 14 | 45 | 8.0 | - | 22.5 | 12.7 |
| 16 | 48 | 10.0 | - | 24.0 | 14.2 |
| 18 | 48 | 10.0 | - | 24.0 | 16.2 |
| 20 | 50 | 11.0 | - | 25.0 | 18.2 |
| 25 | 56 | 12.0 | 17 | 32.0 | 23.0 |
| 32 | 60 | 14.0 | 19 | 36.0 | 30.0 |
| 40 | 70 | 14.0 | 19 | 40.0 | 38.0 |
2 ^ { \circ } 侧固式刀具形式 (DIN1835-E)
| DCONWS | WF, | WF2 | H | (H3) | LSCX | LB) | LB2 | R11 |
| (h6) | 4.8 | 5.4 | 4.8 | 36 | 18 | 1.2 | ||
| 6 8 | 3.5 4.7 | 6.1 | 7.2 | 6.6 | 36 | 25 25 | 18 | 1.2 |
| 10 | 5.7 | 7.3 | 9.1 | 8.4 | 40 | 28 | 20 | 1.2 |
| 12 | 6.0 | 8.2 | 11.2 | 10.4 | 45 | 33 | 22.5 | 1.2 |
| 16 | 7.6 | 10.1 | 15.0 | 14.2 | 48 | 36 | 24 | 1.6 |
| 20 | 8.4 | 11.5 | 19.1 | 18.2 | 50 | 38 | 25 | 1.6 |
| 25 | 9.3 | 13.6 | 24.1 | 23.0 | 56 | 44 | 32 | 1.6 |
| 32 | 9.9 | 15.5 | 31.2 | 30.0 | 60 | 48 | 35 | 1.6 |
| 40 | 12.4 | 18.2 | 39.0 | 37.8 | 68 | 56 | 41 | 1.6 |
扁尾型莫氏锥柄连接尺寸 (DIN228-D)
| 锥度号 | 锥度 | 锥角(BHTA) | DCONWS | LSC(min) | LB | KWW | LB2 | LBz | 对应钻头直径/范围 | |
| MTO | 1/19.212 | 0.05205 | 1°29'27" | 9.045 | 49 | 3.9 | 15 | 1 | - | |
| MT1 | 1/20.047 | 0.04988 | 1°25'43" | 12.065 | 52567 | 52 | 5.2 | 19 | 1 | 3.00-14.00 |
| MT2 | 1/20.020 | 0.04995 | 1°25'50" | 17.780 | 67 | 62 | 6.3 | 22 | 1 | 14.00-23.00 |
| MT3 | 1/19.922 | 0.05020 | 1°26'16" | 23.825 | 84 | 78 | 7.8 | 27 | 1 | 23.00-32.00 |
| MT4 | 1/19.254 | 0.05194 | 1°29'15" | 31.267 | 107 | 98 | 11.9 | 32 | 1 | 32.00-50.00 |
| MT5 | 1/19.002 | 0.05263 | 1°30'26" | 44.399 | 135 | 125 | 15.9 | 38 | 1 | 50.00-75.00 |
| MT6 | 1/19.180 | 0.05214 | 1°29'36" | 63.348 | 188 | 177 | 19 | 47 | 1 | 75.00-100.00 |
| MT7 | 1/19.231 | 0.05200 | 1°29'22" | 83.058 | 258 | 241 | 28.8 | 69 | 1 | - |
有扁尾莫氏锥柄 (DIN228-B)
| 锥度号 | DCSFWs | BD | BD2 | BD3 | LU | LF | B | LB | BD2 | R | PRFRAD | 对应钻头直径/范围 |
| MTO | 9.045 | 9.201 | 6.104 | 6 | 56.5 | 59.5 | 3.9 | 6.5 | 10.5 | 1 | (mm) - | |
| MT1 | 12.065 | 12.240 | 8.972 | 8.7 | 62.0 | 65.5 | 5.2 | 8.5 | 13.5 | 45 | 1.2 | 3.00-14.00 |
| MT2 | 17.780 | 18.030 | 14.034 | 13.5 | 75.0 | 80.0 | 6.3 | 10.0 | 16.0 | 6 | 1.6 | 14.00-23.00 |
| MT3 | 23.825 | 24.076 | 19.107 | 18.5 | 94.0 | 99.0 | 7.9 | 13.0 | 20.0 | 7 | 2 | 23.00-32.00 |
| MT4 | 31.267 | 31.065 | 25.164 | 24.5 | 117.5 | 124.0 | 11.9 | 16.0 | 24.0 | 8 | 2.5 | 32.00-50.00 |
| MT5 | 44.399 | 44.471 | 36.531 | 35.7 | 149.5 | 156.0 | 15.9 | 19.0 | 29.0 | 10 | 3 | 50.00-75.00 |
| MT6 | 63.348 | 63.765 | 52.399 | 51.0 | 210.0 | 218.0 | 19.0 | 27.0 | 40.0 | 13 | 45 | 75.00-100.00 |
| MT7 | 83.058 | 83.578 | 68.185 | 66.8 | 286.0 | 296.0 | 28.6 | 35.0 | 54.0 | 19 | 二 |
无扁尾莫氏锥柄 (DIN228-A)
| 锥度号 | DCSFWS | BD | BD2 | BD3 | LU | LF | LB | PRFRAD | TD | THL | 对应钻头直径/范围 (mm) |
| MTO | 9.045 | 9.201 | 6.442 | 50 | 55 | 4557 | 0.2 | - | - | ||
| MT1 | 12.065 | 12.240 | 9.396 | 69 | 53.5 | 0.2 | M6 | 16 | 6.00-12.00 | ||
| MT2 | 17.780 | 18.030 | 14.583 | 14 | 64 | 69 | 0.2 | M10 | 24282 | 14.00-20.00 | |
| MT3 | 23.825 | 24.076 | 19.759 | 19 | 81 | 86 | 0.6 | M12 | 22.00-36.00 | ||
| MT4 | 31.267 | 31.605 | 25.943 | 25 | 102.5 | 109 | 1.0 | m16 | 32 | 32.00-56.00 | |
| MT5 | 44.399 | 44.741 | 37.584 | 35.7 | 129.5 | 136 | 99 | 2.5 | M20 | 40 | 40.00-63.00 |
| MT6 | 63348 | 63.765 | 53.859 | 5165 | 182 | 190 | 125 | 40 | M24 | 5060 | |
Solid carbide tools 整体硬质合金刀具
索引Index
整体硬质合金铣刀 (通用) SolidCarbide End Mills (General)
| 型号 | 库存 | ZEEP | 尺寸Size | |||
| DC | DCONMS (mm) | APMX/LU | LF | |||
| ES4300-2.5 | 4 | 2.5 | ||||
| ES4300-3 | 4 | 3.0 | 4 4 | 8 8 | 50 50 | |
| ES4300-3A | . | 4 | 3.0 | 6 | 8 | 50 |
| ES4300-4 | 4 | 4.0 | 4 | 11 | 50 | |
| ES4300-4A | 4 | 4.0 | 6 | 11 | 50 | |
| ES4300-5 | 4 | 5.0 | 6 | 13 | 50 | |
| ES4300-6 | 4 | 6.0 | 6 | 16 | 50 | |
| ES4300-8 | 4 | 8.0 | 8 | 20 | 60 | |
| ES4300-10 | 4 | 10.0 | 10 | 25 | 75 | |
| ES4300-12 | 4 | 12.0 | 12 | 32 | 75 | |
| ES4300-14 | 4 | 14.0 | 16 | 40 | 100 | |
| ES4300-16 | 4 | 16.0 | 16 | 40 | 100 | |
| ES4300-18 | 4 | 18.0 | 20 | 40 | 100 | |
| ES4300-20 | 4 | 20.0 | 20 | 45 | 100 | |
●标准库存订单生产
整体硬质合金球头铣刀 (通用) Solid Carbide Ball Nose End Mills (General)
| 型号 | 库存 | ZEEP | 尺寸Size | ||||
| DC | RE | DCOmMN | APMX/LU | LF | |||
| ES2300B-2 | 2 | 2.0 | 1 | 4 | 5 | 50 | |
| ES2300B-3 | 2 | 3.0 | 1.5 | 4 | 6 | 50 | |
| ES2300B-3A | 2 | 3.0 | 1.5 | 6 | 6 | 50 | |
| ES2300B-4 | 2 | 4.0 | 2 | 4 | 8 | 50 | |
| ES2300B-4A | 2 | 4.0 | 2 | 6 | 8 | 50 | |
| ES2300B-6 | 2 | 6.0 | 3 | 6 | 12 | 50 | |
| ES2300B-8 | 2 | 8.0 | 3 | 8 | 14 | 60 | |
| ES2300B-10 | 2 | 10.0 | 5 | 10 | 20 | 75 | |
| ES2300B-12 | 2 | 12.0 | 6 | 12 | 24 | 75 | |
| ES2300B-14 | 2 | 14.0 | 7 | 14 | 28 | 100 | |
| ES2300B-16 | 2 | 16.0 | 8 | 16 | 32 | 100 | |
| ES2300B-20 | 2 | 20.0 | 10 | 20 | 40 | 100 | |
●标准库存 订单生产
整体硬质合金R角铣刀 (通用) Solid Carbide End Mills With Rradius chamfer (General)
| 型号 | 库存 | ZEEP | 尺寸Size | ||||
| RE, | DC | DCOmNS | APMX/LU | LF | |||
| EX4300R02-3 | 4 | 0.2 | 3.0 | 6 | 10 | 70 | |
| EX4300R05-3 | · | 4 | 0.5 | 3.0 | 6 | 10 | 70 |
| EX4300R03-4 | 4 | 0.3 | 4.0 | 6 | 12 | 70 | |
| EX4300R05-4 | 4 | 0.5 | 4.0 | 6 | 12 | 70 | |
| EX4300R05-6 | . | 4 | 0.5 | 6.0 | 6 | 15 | 90 |
| EX4300R10-6 | 4 | 1.0 | 6.0 | 6 | 15 | 90 | |
| EX4300R05-8 | 4 | 0.5 | 8.0 | 8 | 20 | 100 | |
| EX4300R10-8 | 4 | 1.0 | 8.0 | 8 | 20 | 100 | |
| EX4300R05-10 | 4 | 0.5 | 10.0 | 10 | 25 | 100 | |
| EX4300R10-10 | · | 4 | 1.0 | 10.0 | 10 | 25 | 100 |
| EX4300R10-12 | . | 4 | 1.0 | 12.0 | 12 | 30 | 110 |
●标准库存 订单生产
整体硬质合金铣刀 (加工材料HRC45\~HRC70) SolidCarbide End Mills(Work hardness HRC45\~HRC70)
| 型号 | ZEEP | 尺寸Size | ||||
| DC | DCONMS | APMX/LU | LF | |||
| 4 | 2.5 | |||||
| ETHB4300-2.5 ETHB4300-3 | 4 | 3 | 4 4 | 5 6 | 50 60 | |
| ETHB4300-4 | 4 | 4 | 4 | 8 | 60 | |
| ETHB4300-5 | . | 4 | 5 | 6 | 10 | 60 |
| ETHB4300-6 | 4 | 6 | 6 | 12 | 60 | |
| ETHB4300-8 | 4 | 8 | 8 | 16 | 65 | |
| ETHB4300-10 | 4 | 10 | 10 | 20 | 70 | |
| ETHB4300-12 | . | 4 | 12 | 12 | 24 | 80 |
●标准库存订单生产
整体硬质合金球头铣刀 (加工材料硬度HRC45\~HRC70) SolidCarbide Ball Nose End Mills(Work hardness HRC45\~HRC70)
| 型号 | 库存 | ZEEP | 尺寸Size | ||||
| DC | RE | (mONus | APMX/LU | LF | |||
| ESHB2300B-2 | 2 | 2 | 1 | 4 | 5 | 50 | |
| ESHB2300B-3 | 2 | 3 | 1.5 | 4 | 8 | 50 | |
| ESHB2300B-4 | 2 | 4 | 2 | 4 | 8 | 50 | |
| ESHB2300B-5 | 2 | 5 | 2.5 | 4 | 10 | 50 | |
| ESHB2300B-6 | : | 2 | 6 | 3 | 6 | 12 | 50 |
| ESHB2300B-8 | 2 | 8 | 4 | 8 | 14 | 60 | |
| ESHB2300B-10 | 2 | 10 | 5 | 10 | 20 | 75 | |
| ESHB2300B-12 | 2 | 12 | 6 | 12 | 24 | 75 | |
●标准库存订单生产
| 型号 Model | 库存 Stock | SIG (a) Pointangle | 尺寸Size(mm) | |||
| DC | PL | LCF | OAL | |||
| Z04.0600.060 | 60° | 6 | 6 | 20 | 72 | |
| Z04.0800.060 | 0 | 60° | 8 | 8 | 26 | 71 |
| Z04.1000.060 | 60° | 10 | 10 | 30 | 89 | |
| Z04.1200.060 | 0 | 60° | 12 | 12 | 36 | 103 |
| Z04.1400.060 | 60° | 14 | 14 | 40 | 115 | |
| Z04.1600.060 | 60° | 16 | 16 | 41 | 115 | |
| Z04.2000.060 | 。 | 60° | 20 | 20 | 53 | 135 |
| Z04.0600.090 | 。 | 90° | 6 | 6 | 20 | 72 |
| Z04.0800.090 | 90° | 8 | 8 | 26 | 71 | |
| Z04.1000.090 | 90° | 10 | 10 | 30 | 89 | |
| Z04.1200.090 | 0 | 90° | 12 | 12 | 36 | 103 |
| Z04.1400.090 | 0 | 90° | 14 | 14 | 40 | 115 |
| Z04.1600.090 | 90° | 16 | 16 | 41 | 115 | |
| Z04.2000.090 | 90° | 20 | 20 | 53 | 135 | |
| Z04.0600.120 | 0 | 120° | 6 | 6 | 20 | 72 |
| Z04.0800.120 | 120° | 8 | 8 | 26 | 71 | |
| Z04.1000.120 | 120° | 10 | 10 | 30 | 89 | |
| Z04.1200.120 | 0 | 120° | 12 | 12 14 | 36 | 103 |
| Z04.1400.120 | 0 | 120° | 14 | 16 | 40 | 115 |
| Z04.1600.120 | 120° | 16 | 41 | 115 | ||
| Z04.2000.120 | 120° | 20 | 20 | 53 | 135 | |
| 型号 | 库存 | SIG | ||||||
| DC | DCONMS | R寸 Sizelm) | LU | LCF | OAL | |||
| Z05.0300.062 | 135° | 3 | 3 | 0.6 | 9.5 | 25 | 62 | |
| Z05.0350.062 | 8 | 135° | 3.5 | 3.5 | 0.7 | 11 | 25 | 62 |
| Z05.0400.065 | 135° | 4 | 4 | 0.8 | 16.7 | 30 | 65 | |
| Z05.0450.065 | 135° | 4.5 | 4.5 | 0.9 | 14 | 30 | 65 | |
| Z05.0480.070 | 135° | 4.8 | 4.8 | 1 | 20.9 | 35 | 70 | |
| Z05.0500.070 | 135° | 5 | 5 | 1.1 | 23 | 35 | 70 | |
| Z05.0550.076 | 135° | 5.5 | 5.5 | 1.2 | 25 | 40 | 76 | |
| Z05.0580.076 | 。 | 135° | 5.8 | 5.8 | 1.3 | 27.1 | 40 | 76 |
| Z05.0600.076 | 135° | 6 | 6 | 1.4 | 22.2 | 40 | 76 | |
| Z05.0650.082 | 135° | 6.5 | 6.5 | 1.6 | 31.3 | 45 | 82 | |
| Z05.0680.082 | 135° | 6.8 | 6.8 | 1.7 | 33.4 | 45 | 82 | |
| Z05.0700.082 | 135° | 7 | 7 | 1.8 | 27 | 45 | 82 | |
| Z05.0750.088 | 135° | 7.5 | 7.5 | 1.9 | 28.6 | 50 | 88 | |
| Z05.0780.088 | 135° | 7.8 | 7.8 | 2 | 39.7 | 50 | 88 | |
| Z05.0800.088 | 。 | 135° | 8 | 8 | 2.1 | 41.8 | 50 | 88 |
| Z05.0850.096 | 135° | 8.5 | 8.5 | 2.2 | 33.4 | 50 | 96 | |
| Z05.0880.096 | 135° | 8.8 | 8.8 | 2.3 | 35 | 50 | 96 | |
| Z05.0900.096 | 135° | 9 | 9 | 2.4 | 56 | 50 | 96 | |
| Z05.0950.103 | 135° | 9.5 | 9.5 | 2.5 | 56 | 56 | 103 | |
| Z05.0980.103 | 135° | 9.8 | 9.8 | 2.6 | 62 | 56 | 103 | |
| Z05.1000.103 | 135° | 10 | 10 | 2.7 | 60 | 56 | 103 | |
| Z05.1050.110 | 135° | 10.5 | 10.5 | 2.8 | 60 | 60 | 110 | |
| Z05.1080.110 | 135° | 10.8 | 10.8 | 2.9 | 60 | 60 | 110 | |
| Z05.1100.110 | 135° | 11 | 11 | 1 | 20 | 60 | 110 | |
| 。 | 135° | 11.5 | 11.5 | 1.2 | 24.6 | 70 | 120 | |
| Z05.1150.120 | 135° | 12 | 12 | 1.4 | 27.7 | 70 | 120 | |
| Z05.1200.120 | 135° | 12.5 | 12.5 | 1.6 | 32.6 | 80 | 130 | |
| Z05.1250.130 | 135° | 13 | 13 | 1.8 | 28 | 80 | 130 | |
| Z05.1300.130 | 0 135° | 13.5 | 13.5 | 2 | 31.1 | 80 | 130 | |
| Z05.1350.130 Z05.1400.130 | 135° | 14 | 14 | 2.2 | 34.3 | 80 | 130 | |
●直径Diameter:φ7.0-φ20.0mm
| 型号 Model | 库存 Stock | 尺寸Size(mm) | ||||
| DC | DCONMS | APMX/LU | OAL | |||
| 7H7 | 7 | 8 | 25 | 61 | ||
| Φ7H7*25*61-30 Φ7H8*25*61-30 | 0 | Φ7H8 | 7 | 8 | 25 | 61 |
| Φ7H8*30*77-30 | 8 | Φ7H8 | 7 | 8 | 30 | 77 |
| 8H7*25*61-30 | 0 | Φ8H7 | 8 | 8 | 25 | 61 |
| Φ8H8*25*61-30 | 0 | Φ8H8 | 8 | 8 | 25 | 61 |
| Φ8H7*30*77-30 | 0 | 8H7 | 8 | 8 | 30 | 77 |
| Φ8H8*30*77-30 | Φ8H8 | 8 | 8 | 30 | 77 | |
| Φ9H7*30*77-30 | Φ9H7 | 9 | 10 | 30 | 77 | |
| Φ9H8*30*77-30 | Φ9H8 | 9 | 10 | 30 | 77 | |
| Φ10H7*30*77-30 | Φ10H7 | 10 | 10 | 30 | 77 | |
| Φ10H8*30*77-30 | 0 | Φ10H8 | 10 | 10 | 30 | 77 |
| Φ11H7*30*77-30 | 8 | Φ11H7 | 11 | 12 | 30 | 77 |
| Φ11H8*30*77-30 | 0 | Φ11H8 | 11 | 12 | 30 | 77 |
| Φ12H7*35*77-30 | Φ12H7 | 12 | 12 | 35 | 77 | |
| Φ12H8*35*77-30 | 0 | Φ12H8 | 12 | 12 | 35 | 77 |
| Φ13H7*40*103-30 | 0 | Φ13H7 | 13 | 14 | 40 | 103 |
| Φ13H8*40*103-30 | Φ13H8 | 13 | 14 | 40 | 103 | |
| Φ14H7*30*77-30 | Φ14H7 | 14 | 14 | 30 | 77 | |
| Φ14H8*30*77-30 | Φ14H8 | 14 | 14 | 30 | 77 | |
| Φ14H7*40*103-30 | Φ14H7 | 14 | 14 | 40 | 103 | |
| Φ16H7*40*77-30 | Φ16H7 | 16 | 16 | 40 | 77 | |
| Φ16H8*40*77-30 | Φ16H8 | 16 | 16 | 40 | 77 | |
| Φ16H7*40*103-30 | Φ16H7 | 16 | 16 | 40 | 103 | |
| 18H7*40*77-30 | Φ18H7 | 18 | 18 | 40 | 77 | |
| Φ18H7*40*103-30 | Φ18H7 | 18 | 18 | 40 | 103 | |
| Φ20H7*40*103-30 | Φ20H7 | 20 | 20 | 40 | 103 | |
整体硬质合金铣刀切削参数
| 材质 | 碳钢,合金钢,工具钢 | 不锈钢 | 铸铁 | 铝合金 | ||||||
| 金5 | ||||||||||
| 直径 | RPM | FEED | RPM | FEED | RPM | FEED | RPM | FEED | RPM | FEED |
| 1 | 17600 | 150 | 10250 | 85 | 8650 | 75 | 18700 | 620 | 44000 | 1050 |
| 1.5 | 11800 | 215 | 7050 | 115 | 7050 | 120 | 12100 | 620 | 27500 | 1160 |
| 2 | 9850 | 240 | 6450 | 145 | 5350 | 120 | 9350 | 640 | 22000 | 1320 |
| 3 | 7600 | 270 | 4750 | 170 | 3950 | 145 | 6050 | 640 | 15400 | 1320 |
| 4 | 6450 | 485 | 3950 | 300 | 3300 | 240 | 4600 | 640 | 11000 | 1320 |
| 5 | 5350 | 510 | 3200 | 305 | 2700 | 255 | 3650 | 640 | 9150 | 1320 |
| 6 | 4750 | 560 | 2850 | 350 | 2400 | 280 | 2950 | 770 | 7600 | 1430 |
| 8 | 3550 | 605 | 2150 | 325 | 1800 | 300 | 2200 | 815 | 5700 | 1430 |
| 10 | 2750 | 520 | 1700 | 255 | 1450 | 255 | 1850 | 860 | 4600 | 1430 |
| 12 | 2350 | 440 | 1450 | 215 | 1150 | 205 | 1450 | 900 | 3750 | 1430 |
| 14 | 2100 | 395 | 1300 | 195 | 1050 | 190 | 1300 | 945 | 3300 | 1430 |
| 16 | 1850 | 350 | 1150 | 170 | 950 | 170 | 1100 | 970 | 2850 | 1430 |
| 1.0D | ||||||||||
| 1.5D 物 0.1D | ||||||||||
2刃,球头
| 材质 | 碳钢,合金钢,工具钢碳钢,合金钢,预硬钢 | 淬硬钢 | 铸铁 | 铝合金 | ||||||
| ~HRC30 | HRC30~HRC50 | HRC50~ | ||||||||
| ~1000N/mm2 | 1000~1500N/mm2 | 1500N/mm2~ | ||||||||
| 直径 | RPM | FEED | RPM | FEED | RPM | FEED | RPM | FEED | RPM | FEED |
| 2 | 12350 | 640 | 9150 | 415 | 4000 | 125 | 10500 | 220 | 30800 | 395 |
| 3 | 11400 | 575 | 8550 | 390 | 3800 | 125 | 7050 | 230 | 20500 | 395 |
| 4 | 8950 | 630 | 7150 | 450 | 3600 | 150 | 5150 | 285 | 15400 | 395 |
| 5 | 7800 | 700 | 6200 | 490 | 3100 | 150 | 4150 | 330 | 12100 | 470 |
| 6 | 7250 | 870 | 5900 | 705 | 2700 | 160 | 3400 | 360 | 10300 | 470 |
| 8 | 6100 | 1090 | 4900 | 785 | 2050 | 190 | 2500 | 460 | 7900 | 540 |
| 10 | 5450 | 1330 | 4350 | 870 | 1750 | 190 | 2050 | 460 | 6150 | 540 |
| 12 | 4990 | 1500 | 3950 | 950 | 1500 | 210 | 1750 | 460 | 5150 | 630 |
| 14 | 4530 | 1495 | 3600 | 925 | 1300 | 210 | 1400 | 460 | 4300 | 630 |
| 4085 | 1470 | 3200 | 905 | 1150 | 210 | 1300 | 460 | 3850 | 540 | |
| 16 | 3800 | 1425 | 3000 | 890 | 1050 | 210 | 1100 | 460 | 3400 | |
| 18 20 | 3550 | 1425 | 2800 | 885 | 950 | 210 | 1050 | 420 | 2950 | 540 540 |
| Ae Ap | 0.3D | I | ||||||||
EX4300R..系列
4刃,圆弧角铣刀
| 材质 | 碳钢,合金钢,铸铁 | 合金钢,耐热钢 | 淬硬钢 | |||
| ~HRC30 | HRC30~HRC45 | HRC45~HRC55 | ||||
| ~1000N/mm2 | 1000N/mm2~1500N/mm2 | 1500N/mm2~2000N/mm2 | ||||
| 直径 | RPM | FEED | RPM | FEED | RPM | FEED |
| 3 | 6255 | 180 | 4050 | 135 | 2970 | 90 |
| 4 | 5040 | 220 | 3240 | 150 | 2430 | 95 |
| 5 | 4320 | 225 | 2745 | 190 | 2115 | 110 |
| 6 | 3735 | 225 | 2385 | 190 | 1845 | 110 |
| 8 | 2835 | 240 | 1800 | 190 | 1440 | 110 |
| 10 | 1935 | 240 | 1530 | 190 | 1125 | 110 |
| 12 | 1620 | 190 | 1350 | 170 | 945 | 95 |
| 16 | 1620 | 170 | 990 | 130 | 760 | 80 |
| 20 | 1170 | 120 | 770 | 95 | 560 | 60 |
| 2.0D 0.05D | 2.0D | |||||
| 0.02D | ||||||
4刃,侧铣
| 材质 | HRCC40 | 淬硬钢 | |||||
| HRC40~HRC50 | HRC50~HRC55 | ||||||
| 直径 | RPM | FEED | RPM | FEED | RPM | FEED | |
| 1.0 | 48000 | 1480 | 38000 | 1050 | 25500 | 710 | |
| 2.0 | 33300 | 1750 | 26000 | 1250 | 17500 | 840 | |
| 3.0 | 21800 | 1750 | 17300 | 1250 | 11500 | 840 | |
| 4.0 | 16700 | 1800 | 13200 | 1300 | 8800 | 880 | |
| 5.0 | 15700 | 2000 | 12500 | 1500 | 8300 | 1000 | |
| 6.0 | 13100 | 1950 | 10350 | 1400 | 6900 | 950 | |
| 8.0 | 9880 | 1880 | 7800 | 1350 | 5200 | ||
| 7800 | 1750 | 6150 | 1260 | 4100 | 900 | ||
| 10.0 12.0 | 6650 | 1750 | 5250 | 1260 | 3500 | 840 840 | |
| Z D | |||||||
2刃,球头
| 材质 | 合金钢 | 淬硬钢 | ||||||||||||||
| HRC35~HRC45 | HRC45~HRC55 | HRC55~HRC65 | HRC65~HRC70 | |||||||||||||
| 直径(D)有效深(L1) | RPM | FEED | ap(mm) | RPM | FEED | ap(mm) | RPM | FEED | ap(mm) | RPM | FEED | ap(mm) | ||||
| 0.5 | 1 | 50000 | 2100 | 0.010 | 45000 | 1900 | 0.009 | 35000 | 1300 | 0.008 | 31500 | 1100 | 0.008 | |||
| 0.5 | 2 | 50000 | 2100 | 0.009 | 45000 | 1900 | 0.008 | 35000 | 1300 | 0.007 | 31500 | 1100 | 0.007 | |||
| 0.5 | 4 | 45000 | 1890 | 0.008 | 40500 | 1710 | 0.007 | 31500 | 1170 | 0.006 | 28350 | 990 | 0.006 | |||
| 0.5 | 6 | 40000 | 1680 | 0.007 | 36000 | 1520 | 0.006 | 28000 | 1040 | 0.006 | 25200 | 880 | 0.006 | |||
| 0.6 | 50000 | 2500 | 0.011 | 45000 | 2200 | 0.010 | 35000 | 1600 | 0.009 | 31500 | 1400 | 0.009 | ||||
| 0.6 | 2 3 | 50000 | 2500 | 0.011 | 45000 | 2200 | 0.010 | 35000 | 1600 | 0.009 | 31500 | 1400 | 0.009 | |||
| 4 | 45000 | 2250 | 0.010 | 40500 | 1980 | 0.009 | 31500 | 1440 | 0.008 | 28350 | 1260 | 0.008 | ||||
| 0.6 0.6 | 6 | 45000 | 2250 | 0.008 | 40500 | 1980 | 0.008 | 31500 | 1440 | 0.007 | 28350 | 1260 | 0.007 | |||
| 0.6 | 8 | 40000 | 2000 | 0.007 | 36000 | 1760 | 0.006 | 28000 | 1280 | 0.006 | 25200 | 1120 | 0.006 | |||
| 0.6 0.8 | 10 | 30000 | 1750 | 0.006 | 27000 | 1540 | 0.005 | 21000 | 1120 | 0.005 | 18900 | 980 | 0.005 | |||
| 2 | 50000 | 3300 | 0.016 | 45000 | 3000 | 0.014 | 35000 | 2100 | 0.013 | 31500 | 1800 | 0.013 | ||||
| 0.8 | 3 | 50000 | 3300 | 0.014 | 45000 | 3000 | 0.013 | 35000 | 2100 | 0.012 | 31500 | 1800 | 0.012 | |||
| 0.8 0.8 | 4 | 50000 | 3300 | 0.014 | 45000 | 3000 | 0.013 | 35000 | 2100 | 0.012 | 31500 | 1800 | 0.012 | |||
| 6 | 45000 | 2970 | 0.013 | 40500 | 2700 | 0.012 | 31500 | 1890 | 0.010 | 28350 | 1620 | 0.010 | ||||
| 0.8 | 8 | 45000 | 2970 | 0.011 | 40500 | 2700 | 0.010 | 31500 | 1890 | 0.009 | 28350 | 1620 | 0.009 | |||
| 0.8 | 10 | 40000 | 2640 | 0.011 | 36000 | 2400 | 0.010 | 28000 | 1680 | 0.009 | 25200 | 1440 | 0.009 | |||
| 1.0 | 3 | 50000 | 4200 | 0.020 | 45000 | 3800 | 0.018 | 35000 | 2600 | 0.016 | 35000 | 2300 | 0.016 | |||
| 1.0 | 4 | 50000 | 4200 | 0.018 | 45000 | 3800 | 0.016 | 35000 | 2600 | 0.014 | 35000 | 2300 | 0.014 | |||
| 1.0 | 5 | 50000 | 4200 | 0.018 | 45000 | 3800 | 0.016 | 35000 | 2600 | 0.014 | 35000 | 2300 | 0.014 | |||
| 1.0 | 6 | 45000 | 3780 | 0.016 | 40500 | 3420 | 0.014 | 31500 | 2340 | 0.013 | 31500 | 2070 | 0.013 | |||
| 1.0 | 8 | 45000 | 3780 | 0.016 | 40500 | 3420 | 0.014 | 31500 | 2340 | 0.013 | 31500 | 2070 | 0.013 | |||
| 1.0 | 10 | 45000 | 3780 | 0.014 | 40500 | 3420 | 0.013 | 31500 | 2340 | 0.011 | 31500 | 2070 | 0.011 | |||
| 1.0 | 12 | 40000 | 3360 | 0.014 | 36000 | 3040 | 0.013 | 28000 | 2080 | 0.011 | 28000 | 1840 | 0.011 | |||
| 1.5 | 4 | 48000 | 4500 | 0.030 | 43000 | 4000 | 0.027 | 33000 | 2700 | 0.024 | 29700 | 2300 | 0.024 0.022 | |||
| 1.5 1.5 | 6 | 48000 43200 | 4500 4050 | 0.027 0.024 | 43000 38700 | 4000 3600 | 0.024 0.022 | 33000 29700 | 2700 2430 | 0.022 0.019 | 29700 26730 | |||||
2刃,球头
| 材质 | ||||||||
| HRC金HRC45 | HRC45~HRC55 | HRC5HRC65 | HRC65~HRC70 | |||||
| 直径 | RPM | FEED | RPM | FEED | RPM | FEED | RPM | FEED |
| R0.1×0.2 | 50000 | 1050 | 45000 | 960 | 35000 | 674 | 31500 | 570 |
| R0.15×0.3 | 50000 | 1350 | 45000 | 1200 | 35000 | 840 | 31500 | 700 |
| R0.2×0.4 | 50000 | 1700 | 45000 | 1500 | 35000 | 1050 | 31500 | 890 |
| R0.25×0.5 | 50000 | 2100 | 45000 | 1900 | 35000 | 1300 | 31500 | 1100 |
| R0.3×0.6 | 50000 | 2500 | 45000 | 2200 | 35000 | 1600 | 31500 | 1400 |
| R0.4×0.8 | 50000 | 3300 | 45000 | 3000 | 35000 | 2100 | 31500 | 1800 |
| R0.5×1.0 | 50000 | 4200 | 45000 | 3800 | 35000 | 2600 | 35000 | 2300 |
| R0.6×1.2 | 48000 | 4300 | 43000 | 3850 | 34000 | 2700 | 30600 | 2300 |
| R0.75×1.5 | 48000 | 4500 | 43000 | 4000 | 33000 | 2700 | 29700 | 2300 |
| R1.0×2.0 | 47800 | 4800 | 40000 | 4000 | 32000 | 2800 | 28500 | 2300 |
| R1.5×3.0 | 31800 | 5300 | 26500 | 4000 | 21000 | 2800 | 19000 | 2300 |
| R2.0×4.0 | 23900 | 5300 | 20000 | 4000 | 16000 | 2800 | 14500 | 2300 |
| R2.5×5.0 | 17800 | 4900 | 15000 | 3750 | 11500 | 2550 | 10500 | 2100 |
| R3.0×6.0 | 13400 | 4100 | 11000 | 3100 | 8800 | 2150 | 8000 | 1750 |
| R4.0×8.0 | 10700 | 3500 | 9000 | 2700 | 7000 | 1850 | 6500 | 1550 |
| R5.0×10.0 | 8900 | 3100 | 7500 | 2400 | 5800 | 1650 | 5300 | 1380 |
| R6.0×12.0 | 6680 | 2500 | 5600 | 1900 | 4400 | 1250 | 4000 | 1050 |
| + 0.03D 0.05D | ||||||||
立铣刀各部分名称
| 问题内容 | 措施 | |
| 刀具折断(使用整体小 直径和钎焊小直径立 铣刀时) | -切入工件时 -刀具切出时 | -减小进给量 -减小悬伸量 -把切削刃长缩短到必要长度的最小限度 -减小进给量 |
| -正常加工时 | -磨损量控制:尽早更换刀具 -检查夹具或弹簧夹头是否磨损 -减小刀具悬伸量 -如果使用的4刃立铣刀,换成3刃或2刃立铣刀(防止堵屑) -将干式铣削换成湿式(使用切削液)。湿式供液方向从前方供给时,改成从斜后方 | |
| -进给方向变更时 | 或横向上方供液,冷却润滑液流量应足够 -利用圆弧插补(NC机床),或者暂时停止(暂停) -降低(减少)方向转换前后的进给量 | |
| 崩刃 | -刀尖部分崩刃 | -检查夹具或弹簧夹头是否磨损 -刀尖倒圆或倒角 |
| -切深界面部分崩损 | -将顺铣改为逆铣 -降低进给量 | |
| -崩刃分布在中央部分或者遍布 整个切削刃 | -进行钝化倒棱或加大倒棱 -改变主轴转速 -降低进给量 -铣削中有摩擦声时加大进给量 -增加冷却 -更换夹具或弹簧夹头 | |
| -切削刃大崩刃 | -提高切削速度 -减小进给量 -如果使用的4刃立铣刀,换成3刃或2刃立铣刀(防止堵屑) -进行钝化倒棱或加大倒棱 -检查夹具或弹簧夹头是否磨损 | |
| 问题内容 | 措施 | |
| 刀具磨损过快 | -降低切削速度 -如果是逆铣,改为顺铣 -增加冷却 -加大进给量 | |
| 已加工表面不良 | -表面光洁,但凹凸较大 | -如果使用的重磨立铣刀,应提高铲背面的粗糙度 -降低进给量 -如果是双刃,改成4刃 |
| -切屑短细,但有粘屑 | -提高切削速度 -增加冷却 -进行微小倒圆处理 | |
| -有横向切痕 | -如果是逆铣,改为顺铣 -进行微小倒圆钝化处理 -使用非水溶性切削液 -将顺铣改为逆铣 | |
| 形状精度不良 | -残留有过度切削痕迹 | -减小切削余量 -提高切削速度 -减小进给量 -由逆铣改为顺铣 |
| -精加工尺寸偏小 | -减小切削余量 -检查夹具或弹簧夹头是否磨损 -减小立铣刀悬伸量 -提高切削速度 -减小切削余量 | |
| -垂直度不良 | -检查夹具或弹簧夹头是否磨损 -减小立铣刀悬伸量 -提高切削速度 -由双刃改为4刃 -减小进给量 -检查磨损量,更换刀具 | |
| 产生振动 | -加大进给量(0.04mm/齿以上时减小) -改变切削速度 -检查夹具或弹簧夹头是否磨损 -减小立铣刀悬伸量 -粗铣用双刃,精铣用4刃 -由逆铣改为顺铣 | |
钻、铰刀具推荐切削参数表
| Vc(m/min) f(mm/rev) | 工件材料 | ||||||
| 耐热钢 | 铸铁 | 有色金属 基高合金 | |||||
| Vc(m/min) | f(mm/rev) Vc(m/min) | f(mm/rev) | Vc(m/min) f(mm/rev) | Vc(m/min) | f(mm/rev) | Vc(m/min) f(mm/rev) | |
| 整体硬质合金定心钻 | 直径(mm) 10-20 40-55 | 0.05 | 20-40 0.05 | 40-60 | 0.20 | 70-120 0.20 | 12-15 0.1 |
| 整体硬质合金直槽钻 | 3-4 | 不推荐使用 | 不推荐使用 | 40-60 | 0.05 | 70-120 0.05 | 不推荐使用 |
| 4-10 | 40-60 | 0.12 70-120 | 0.15 | ||||
| 10-14 | 40-60 0.20 | 70-120 | 0.20 | ||||
| 工件材料 | 碳钢 | 合金钢 | 铸铁 | 有色金属 | |
| 螺旋角 | 30° 45° 60° | 30° 45° 60° | 30° 45° | 60° | 30° 45° 60° |
| 切削速度Vc(mm/min) | 15~30 | 5~20 | 18~45 | 70~100 | |
| 进给量fz(mm/z) | 0.13~0.25 | 0.05-0.15 | 0.1-0.3 | 0.05 | |
| 切深ap(mm) | 0.1-0.2 | 0.05-0.15 | 0.1-0.2 | 0.2-0.8 |
ER螺母、卡簧装配说明
| 卡簧 | 螺母 | 最大扭矩 (Nm) | ||
| 夹持直径 最大扭矩 | 夹持直径 (mm) | |||
| ER11 | CN11HS | (mm) 1-2.5 | (Nm) 13 | 3-7 |
| CNM11 | 11 | |||
| HN11 | ||||
| ER16 | CN16HS | 1-4.5 | 11 30 | |
| CNM16 HN16 | 5-10 | |||
| ER20 | CN20HS | 1-6.5 | 30 | 50 75 3575 |
| 45 2245 | ||||
| CNM20 | ||||
| HN20 | 7-13 | |||
| ER25 | 1-6.5 | 45 5555 | 75 5585 | |
| CN25B | ||||
| ER32 | 2-6.5 | 7070 | 1515 | |
| CN32C | ||||
| ER40 | CN40C | 3-7.5 | ||
| 100 | ||||
强力夹头刀柄的安装
夹紧力最大,使用简单一夹紧安全可靠
×
精度高,寿命长一一更有利于保护刀具,延长刀具寿命\bullet 刚性高一适于大切削量加工\bullet 优良的耐久性一压力分散于保持架的滚针上
根据螺纹尺寸推荐的钻头直径
| 螺纹直径 | 钻头直径 mm M公制粗牙螺纹 | 螺距 mm | 螺纹直径 | 钻头直径 mm UNF美制统一细牙螺纹 | 螺距 TPI* | 螺纹直径 | 钻头直径 mm Rc英制圆锥管螺纹 | 螺距 TPI* |
| 3.30 | 0.7 | UNFNO.6 | 2.90 | 40 | Rc 1/8" | 8.40 | ||
| M4 M4.5 | 3.70 | 0.75 | UNFNO.8 | 3.50 | 36 | Rc 1/4" | 11.20 | 28 19 |
| M5 | 4.20 | 0.8 | UNF NO.10 | 4.10 | 32 | Rc3/8" | 14.75 | 19 |
| M6 | 5.00 | 1 | UNFNO.12 | 4.65 | 28 | Rc 1/2" | 18.25 | 14 |
| M7 | 6.00 | 1 | UNF 1/4" | 5.50 | 28 | Rc3/4" | 23.75 | 14 |
| 6.80 | 1.25 | UNF5/16" | 6.90 | 24 | Rc 1" | 30.00 | ||
| M8 M9 | 7.80 | 1.25 | UNF3/8" | 8.50 | 24 | G英制圆柱管螺纹 | 11 | |
| M10 | 8.50 | 1.5 | UNF7/16" | 9.90 | 20 | G1/8″ | 8.80 | 28 |
| M11 | 9.50 | 1.5 | UNF 1/2" | 11.50 | 20 | G 1/4" | 11.80 | 19 |
| M12 | 10.20 | 1.75 | UNF9/16" | 12.90 | 18 | G3/8″ | 15.25 | |
| M14 | 12.00 | 2 | UNF5/8" | 14.50 | 18 | G 1/2" | 19.00 | 19 14 |
| M16 | 14.00 | 2 | UNF3/4" | 17.50 | 16 | G5/8" | 21.00 | 14 |
| M18 | 15.50 | 2.5 | UNF 7/8" | 20.50 | 14 | G3/4" | 24.50 | 14 |
| M20 | 17.50 | 2.5 | UNF 1° | 23.25 | 12 | G 7/8" | 28.25 | 14 |
| M22 | 19.50 | 2.5 | UNF11/8" | 26.50 | 12 | G1″ | 30.75 | 11 |
| M24 | 21.00 | 3 | UNF 1 1/4" | 29.75 | 12 | G 11/4" | 39.50 | 11 |
| M27 | 24.00 | 3 | UNF13/8" | 32.80 | 12 | G 11/2° | 45.50 | 11 |
| M30 | 26.50 | 3.5 | UNF 1 1/2" | 36.00 | 12 | G 13/4" | 51.40 | 11 |
| M33 | 29.50 | 3.5 | G2" | 57.20 | ||||
| M36 | 32.00 | 4 | UNC美制统一粗牙螺纹 | NPT60°全牙型锥管螺纹 | 11 | |||
| M39 | 35.00 | 4 | UNC NO.6 | 2.80 | 32 | NPT 1/16" | 6.10 | |
| M42 | 37.50 | 4.5 | UNCNO.8 | 3.40 | 32 | NPT 1/8" | 8.50 | 27 |
| M45 | 40.50 | 4.5 | UNC NO.10 | 3.90 | 24 | NPT 1/4" | 11.0 | 27 |
| M48 | 43.00 | 5 | UNCNO.12 | 4.50 | 24 | NPT3/8" | 14.30 | 18 |
| M52 | 47.00 | 5 | UNC1/4" | 5.10 | 20 | NPT 1/2" | 17.80 | 18 |
| UNC5/16" | 6.60 | 18 | NPT3/4" | 23.00 | 14 14 | |||
| M公制挤压螺纹 | UNC3/8" | 8.00 | 16 | NPT 1" | 29.00 | 11 1/2 | ||
| M4 | 3.70 | 0.7 | UNC7/16" | 9.40 | 14 | NPT11/4" | 37.50 | 11 1/2 |
| M5 | 4.63 | 0.8 | UNC 1/2" | 10.75 | 13 | NPT 11/2" | 43.70 | 11 1/2 |
| M6 | 5.50 | 1 | UNC9/16" | 12.25 | 12 | NPT2" | 55.60 | 11 1/2 |
| M7 | 6.51 | 1 | UNC5/8" | 13.50 | 11 | NPTF60°全牙型锥管螺纹 | ||
| M8 | 7.40 | 1.25 | UNC3/4" | 16.50 | 10 | NPTF1/16" | 6.00 | 27 |
| M10 | 9.25 | 1.5 | UNC7/8" | 19.50 | 9 | NPTF 1/8" | 8.40 | 27 |
| M12 | 11.12 | 1.75 | UNC 1" | 22.25 | 8 | NPTF 1/4" | 10.90 | 18 |
| M14 | 13.00 | 2 | UNC11/8" | 25.00 | 7 | NPTF3/8" | 14.25 | 18 |
| M16 | 15.00 | 2 | UNC11/4" | 28.25 | 7 | NPTF 1/2" | 17.75 | 14 |
| UNC13/8" | 30.80 | 6 | NPTF3/4" | 23.00 | 14 | |||
| M公制细牙螺纹 | UNC 11/2" | 34.00 | 6 | NPTF 1" | 29.00 | 11 1/2 | ||
| UNC13/4" | 39.50 | 5 | NPTF11/4" | 37.75 | 11 1/2 | |||
| 钻头直径=丝锥直径-螺距 | UNC2" | 45.25 | 4 1/2 | NPTF 1 1/2" | 43.75 | 11 1/2 | ||
| NPTF2" | 55.75 | 11 1/2 | ||||||




